THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ModelTypePower RequirementRemarks
CDJ-400KUCXJAC 120 V
CDJ-400WYXJ5AC 220 to 240 V
CDJ-400TLFXJAC 110 V to 240 V
ORDER NO.
RRV3679
For details, refer to "Important Check Points for good servicing".
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2007
T-ZZR NOV. 2007 printed in Japan
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SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
B
NOTICE
(FOR CANADIAN MODEL ONLY )
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
C
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
D
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Reading should
Leakage
Device
E
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
current
tester
not be above
0.5 mA
Earth
ground
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are
identified by marking with a > on the schematics and on
the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of,
PIONEER Service Manual may be obtained at a nominal
charge from PIONEER.
AC Leakage Test
F
2
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A
THIS PIONEER APPARATUS CONTA IN S
IMPORTANT
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DON E BY A SPECIALLY
INSTRUCTED PERSON.
The AEL(accessible emission level) of the laser power output is less then CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should do servicing operation of the apparatus.
LABEL CHECK
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER: 5 mW
WAVELENGTH: 780 – 785 nm
WARNING !
B
CDJ-400 WYXJ5 and KUCXJ : Types Only
C
for TLFXJ
(DRW2308)
for TLFXJ
Printed on the chassis
Chassis
for WYXJ5 and KUCXJ
Printed on the chassis
(DRW2248)
Additional Laser Caution
1. Laser Interlock Mechanism
The position of the switch (S1801) for detecting loading
completion is detected by the system microprocessor,
and the design prevents laser diode oscillation when
the switch is not in LPS1 terminal side (when the
mechanism is not clamped and LPS1 signal is
high level.)
Thus, the interlock will no longer function if the switch is
deliberately set to LPS1 terminal side. ( if LPS1 signal
is low level ).
In the test mode* the interlock mechanism will not
function. Laser diode oscillation will continue, if pin 41
of TC94A15FG (IC502) on the MAIN Assy is
connected to GND, or else the terminals of Q501 are
shorted to each other (fault condition).
2. When the cover is opened, close viewing of the
objective lens with the naked eye will cause exposure
to a Class 1 laser beam.
* : Refer to page 24.
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[Important Check Points for Good Servicing]
A
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
B
C
D
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
E
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
F
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
4
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CONTENTS
SAFETY INFORMATION .....................................................................................................................................2
1. SERVICE PRECAUTIONS................................................................................................................................6
1.1 NOTES ON SOLDERING...........................................................................................................................6
3.3 JIGS LIST .................................................................................................................................................16
5.1 CHECKING THE PICKUP ASSY..............................................................................................................22
5.2 POWER ON SEQUENCE.........................................................................................................................23
6. SERVICE MODE.............................................................................................................................................24
6.1 OVERVIEW OF SERVICE MODE ............................................................................................................24
9.3 CONTROL PANEL SECTION...................................................................................................................44
9.4 JOG DIAL SECTION ................................................................................................................................46
10.1 MAIN ASSY (1/2)....................................................................................................................................50
10.2 MAIN ASSY (2/2)....................................................................................................................................52
10.3 CNCT and SLMB ASSYS.......................................................................................................................54
11.5 JOGB and ACIN ASSYS ........................................................................................................................82
12. PCB PARTS LIST..........................................................................................................................................84
..........................80
A
B
C
D
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1. SERVICE PRECAUTIONS
1.1 NOTES ON SOLDERING
A
• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 °C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 °C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
B
The following lead-free solders are available as service parts:
• Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
• Jog sheets (for replacing) ............................................. 3
NOTE:
F
Specifications and design are subject to possible modification
with-out notice.
8
(housed in a groove in the bottom panel)
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......... 1
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2.3 DISC USABLE WITH THIS UNIT
A
Types of discs playable on this unit
! The following marks and logos are displayed on disc la-
bels, packaging, or jackets.
Types and Logos of playable discs
CDCD-TEXT
(Note 1)
Note 1) Regarding TEXT display:
The number of characters that can be displayed is up to 48.
When a display exceeds eight characters in length, the display
will scroll. Only alpha-numerics and a limited number of
symbols can be displayed.
This player supports playback of CD-R/CD-RW discs recorded
in audio CD format or MP3.
* For details, consult the Operating Instructions for your re-
corder.
CD-R
(Note 2)
CD-RW
(Note 2)
Notes:
! Some CD-R/CD-RW discs recorded on standalone record-
ers or computer drives may not be playable back on this
player, due to a variety of reasons, including disc characteristics, scratches, dirt, player lens dirt or condensation, etc.
! Some discs recorded on computer drives may not be
playable on this player, depending on the recording application used, its settings, and operating environment. Be
sure to use the correct formatting for the discs used. For
details, consult the application author.
! This unit cannot play partially recorded CD-R or CD-RW
discs that have not been finalized.
! For detailed information regarding the handling of CD-R/
CD-RW discs, consult the handling precautions supplied
with each disc.
Regarding CD-R/RW discs
Due to the unique construction of CD-R/RW discs, leaving
them for extended periods of time in the pause (or cue
standby) mode at a single point may result in the discs’ becoming difficult to play at that place. The same symptom may
also occur if the loop function is used to play back a single
point on the disc excessively.
As a result, users are advised to construct backup archive
discs when playing discs containing important data.
About DualDisc playback
This product is designed to conform to standards for music
CDs. No warranty is made for operation or performance when
used with discs not conforming to such music CD standards.
B
C
D
Playing MP3 files
MP3 files may be found in two formats: Constant Bit Rate (CBR) and Variable Bit Rate (VBR). This component supports playback
and DJ play with both CBR and VBR type MP3 files, but in comparison with CBR files, files recorded in VBR format will experience
slower search and super-fast search speeds. As a result, when operating speed is most important, the use of the CBR recording
format is recommended for MP3 files.
MP3 files must follow the format requirements listed below.
MP3 formatMPEG-1
MPEG-2
ID3 tag
File extension
56
Supports Audio Layer-3 sampling frequency 32 kHz, 44.1 kHz, 48 kHz,
Bit Rate 32 Kbps to 320 Kbps.
Supports Audio Layer-3 sampling frequency 16 kHz, 22.05 kHz, 24 kHz,
Bit Rate 16 Kbps (stereo) to 160 Kbps.
Supports ID3 Vers. 1.0/1.1/2.2/2.3/2.4. Displays title, album, artist.
Only alpha-numerics and a limited number of symbols can be
displayed.
.mp3, .MP3, .mP3, .Mp3
CDJ-400
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A
Playing Tracks from USB memory
By connecting a USB memory device to the CDJ-400, MP3 files on the USB memory can be played.
! The CDJ-400 may not support playback with all USB memory devices or provide sufficient electrical power. Additionally, note
that Pioneer is not responsible for any loss of data on a USB memory device that may occur as the result of connecting to the
CDJ-400.
! Reading from a USB memory device may take time if large quantities of data are involved.
! Erratic performance may result when a USB hub is used.
To disconnect a USB memory device
Use SOURCE SELECT to cancel the selection of the USB memory device, and then confirm that the USB memory device indicator
has gone out before removing the device.
B
USB Memory Device
Format
Folder hierarchy
Folder Max
File Max
Recording format
Maximum eight levels (cannot play files in folders exceeding 8th
hierarchy level)
10 000
20 000 (maximum 10 000 in single folder)
Devices conforming to USB mass storage class (USB MSC), including
external hard discs, portable flash memory devices, and digital audio
playback devices (supporting FAT16 and FAT32 format).
* No file sort function. Playback is in order recorded in memory.
* Longer startup times are required with increasing numbers of files.
C
About CD-ROM playback
MP3 files recorded on CD-ROM can be played back on this unit.
Disc formatFile extension
Folder layers
Maximum number of folders
Maximum number of files
Multi-session
D
CD-R recording method
* No file sort function. Playback is in order recorded in memory.
* Longer startup times are required with increasing numbers of files.
E
.mp3, .MP3, .mP3, .Mp3
Maximum eight layers; files in folders exceeding eight layers cannot
be played.
2 000
3 000
Does not support multi-session.
When the disc used is a multi-session disc, only the first session will
be played.
Record following the ISO9660 CD-ROM file system.
Supports only Disc At Once or Track At Once.
CDJ-400 does not support Packet Write recorded discs.
F
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2.4 PANEL FACILITIES
PANEL FACILITIES
29
28
27
26
25
24
134
POWER
OFF
TIME
AUTO
MODE
CUE
TEXT
SOURCE SELECT
MEMORY PC
USB
DIRECTIONJOG MODE
UTILITY
MODE
MODE
SCRATCH
JOG EFFECT
CD
DIGITAL
JOG BREAK
REALTIME CUE
INOUTREL OOP/E XITBEAT LOOP
23
TRACK SEARCH
22
21
23
SEARCH
20
19
18
CUE
PLAY/PAUSE
REVFWD
17
1. POWER switch (v OFF/w ON)
This switch is located on the rear panel of the unit. Switches
the unit’s power ON/OFF.
2. Display
3. Folder BACK button
Returns to the next higher level in the folder hierarchy when
using a CD-ROM or USB memory with a hierarchical folder
structure.
4. EJECT button
Ejects the disc.
5. CUE/LOOP button
! CUE/LOOP MEMORY/DELETE button
Use to record cue points and loop points.
! CUE/LOOP CALL buttons (c, d)
Use to call cue points and loop points recorded.
6. Rotary dial (SELECT PUSH o,p)
Use to select tracks in forward or reverse direction (track advance) and to select folders.
Press to confirm folder/track selections.
7. HOLD button
Preserves the effect of the Digital Jog Break and Scratch Jog
Effect.
8. JOG MODE VINYL button
VINYL mode: The button indicator lights. When the surface of
the jog dial is pressed during playback, play stops, and if the
jog dial is then rotated, sound is produced in accordance with
the degree of rotation.
CDJ mode: The above action does not occur when the jog dial
is pressed.
• The currently set jog mode is stored in memory even when
power is turned off.
2
ON
CDJ-400
MULTI PLAYER
BUBBLETRANS
JETROLLWAH
EJECT
BACK
MEMORY
SELECT PUSH
DELETE
WAH
HOLD
CUE/LOOP
CALL
5
6
7
LYNIVPOOLVER
LOOP DIVIDEOUT ADJUSTHOT LOOP
TEMPO
±± ±
6 10 16 WIDE
8
9
MASTER TEMPO
10
14
0
1213151630
11
TEMPO
9. TEMPO control range button (±6/±10/±16/WIDE)
Changes the variable range of the tempo control.
The tempo range will be saved in memory when the power
is turned off.
10. MASTER TEMPO button/indicator
Turns the Master Tempo function ON/OFF (lights when turned
ON).
11. TEMPO control slider
Controls the track’s tempo (playback speed).
12. Jog dial (–REV/+FWD)
A photograph or other graphic of your choice can be inserted
13. Jog indicator
• Indicator lights when disc is inserted during normal mode,
or if USB memory is selected during normal mode.
• The illumination pattern of the jog indicator can be
changed.
! Changing the jog indicator’s illumination pattern.
1. Hold the TEXT MODE/UTILITY MODE button depressed for
one second or more to enter utility setting mode.
Turn the rotary dial so that the display screen shows [JOGILLUMI], and then press to confirm the selection.
The display screen will show [PATTERN 1].
2. Turn the rotary dial to change the illumination pattern.
Patterns can be chosen from PATTERN 1 to PATTERN 6.
3. Press the rotary dial to confirm.
Utility setting mode will be canceled if no command is entered for 15 seconds. Pressing the BACK button will also
exit the setting mode.
14. Disc loading slot
Located in front panel.
15. Disc indicator
• When no disc is inserted, the indicator is turned off.
• When disc loading is completed, indicator turns on.
16. Forced ejection hole
Located in front panel of the unit.
17. PLAY/PAUSE button (f)
18. PLAY/PAUSE indicator (f)
Lights when playing, and flashes when in pause mode.
19. CUE button
Use to set and confirm cue point.
20. CUE indicator
Lights when cue point is set, and flashes when in pause mode.
21. SEARCH buttons (m, n)
Use to perform fast-forward and fast-reverse (with sound)
during playback mode.
22. TRACK SEARCH buttons (o, p)
Changes tracks in the forward/reverse direction.
23. Reverse button (DIRECTION REV)
When this button is pressed, its indicator lights and the unit is
set to reverse play.
A
B
C
D
E
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24. LOOP buttons
! IN/REALTIME CUE/HOT LOOP button/indicator
Use to input loop-in point.
Use to set the current playback point as cue point. (REALTIMECUE)
When pressed during loop play, returns playback to loop-in
point and begins replay. (HOT LOOP)
! OUT/OUT ADJUST button/indicator
Use to input loop-out point. (OUT )
When pressed during loop play, adjusts loop-out point. (OUTADJUST )
! RELOOP/EXIT button
B
After finishing loop play, the stored loop-in/out information
can be used to begin loop play again. (RELOOP )
When pressed during loop play, loop play stops and playback
returns to normal playback mode. (EXIT )
! BEAT LOOP/LOOP DIVIDE buttons/indicator
If pressed while playing or pausing a track, the loop-end will
be calculated based on the BPM (Beat Per Minute) of the track,
and loop-play will then start (BEAT LOOP).
Pressing the – button during loop-playback will divide the
playback loop, and pressing the + button will return the
playback loop to its original length (LOOP DIVIDE).
During loop-playback, the button’s indicator will light to
C
indicate that the LOOP DIVIDE button is enabled.
25. SCRATCH JOG EFFECT/DIGITAL JOG BREAK
buttons
The button’s function changes depending on the JOG mode.
• SCRATCH JOG EFFECT buttons
Turns on/off each of the effects BUBBLE, TRANS, and WAH
during VINYL mode.
• DIGITAL JOG BREAK buttons
Turns on/off each of the effects JET, ROLL, and WAH during
CDJ mode.
26. SOURCE SELECT buttons
• USB select button
Select when playing files from a connected USB memory device. Each time the button is pressed, the function alternates
between USB and PC.
• CD select button
Select when playing CDs or files on a CD-ROM.
27. USB port
Use to connect a USB memory device.
28. TEXT MODE/UTILITY MODE button
Changes the TEXT display
Hold the button depressed to enter utility setting mode.
29. TIME MODE/AUTO CUE button
Switches the display between the track’s elapsed time and remaining time.
Hold the button depressed to turn the auto cue function on/off.
1
D
Rear Panel
E
1. USB port
Use to connect a computer.
2. AUDIO OUT L, R connectors
RCA-type analog audio output jacks.
3. CONTROL connector
When the accessory control cord is used to connect this connector to the corresponding CONTROL connector on a Pioneer DJ mixer, the DJ mixer can be used to control the CD
player for fader start play and back cue.
Also, by connecting this connector to the CONTROL connector on another Pioneer DJ CD player, automatic relay play can
F
be performed.
30. Jog touch indicators
During VINYL mode, lights when the top of the jog dial is
pressed.
3 4
2
5
6
4. DIGITAL OUT connector
RCA type coaxial digital output connectors used to connect a
DJ mixer or AV amplifier, CD player, etc., equipped with digital input connectors. The digital outputs here support all DJ
and other functions, but only audio data is output (without
subcodes; CD graphics are not supported).
5. AC inlet (AC IN)
Use the accessory power cord to connect this inlet to a standard AC power outlet.
6. POWER v OFF/w ON switch
12
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12345678
1214 13
11
Display
1. Segment display x3
Displays folder number, track number, or alphanumeric data.
2. REMAIN
Lights when the track remaining time is displayed.
3. Segment display x3
Displays time (minutes) or alphanumeric data.
4. Segment display x2
Displays time (seconds) or alphanumeric data.
5. Segment display x2
Displays time (frame) or alphanumeric data.
6. TEMPO
Displays the change rate of tempo.
7. MT
Lights when Master Tempo function is ON.
8. WIDE
Lights when the TEMPO control range button is set to WIDE.
9. ±6, ±10, ±16
Lights to display tempo range.
10. BPM
Displays the BPM of the track displayed.
11. Dot matrix display (7x5) x12
Displays text.
12. A.CUE
Lights when Auto Cue function is turned on.
13. Playing address display
Displays the current playback position in a one-track full-scale
graph.
When displaying elapsed time, the graph lights from the left,
and when displaying the remaining time the graph light turns
off from the left.
When remaining time is less than 30 seconds, the graph
flashes slowly, and when remaining time is less than 15 seconds the graph flashes rapidly.
14. MEMORY
Lights when a cue/loop point is saved.
9
10
About TEXT display
Press the TEXT MODE button to switch the display between
track name/album name/artist name for CD-TEXT. During MP3
playback, the display shows ID3 tag track name (if no ID3 tag is
recorded, the display shows the file name) /ID3 tag album name/
ID3 tag artist name.
•
Each item can display up to 48 characters of text; text longer
than 10 characters is scrolled.
!
Text may include alphanumerics and some symbols.
!
If no text is available, the [NO TEXT] message will be displayed.
When a track name is selected in TEXT display, the [
be displayed followed by the track name (with MP3, the ID3 tag’s
title name or file name will be displayed).
Also, during MP3 play, the bit rate will be displayed following the
track name.
CDJ-400
When an album name is selected in TEXT display, the [ ] icon
will be displayed followed by the album name.
Pioneer
When an artist name is selected in TEXT display, the [
will be displayed followed by the artist’s name.
Pioneer PRO DJ
When folder search is performed with MP3, the folder name is
displayed during the search.
Pioneer DJ
] icon will
] icon
Removing the jog sheet
Using the furnished screwdriver, remove the two screws and the
jog plate. The inner jog sheet can then be replaced with another
supplied jog sheet or a graphic of your choice.
Jog sheet
REV
VYNIL
A
B
C
D
E
Time display
!
Press the TIME MODE button to alternate between elapsed
time (TIME) and the track’s remaining time (REMAIN).
!
The display mode is saved when the power is turned off.
56
CDJ-400
CUE
Jog plate
F
Screws
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3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
A
To ensure the quality of the product after repair, check the recommended items shown below:
No.ProceduresItem to be checked
Confirm whether the customer complain has been
solved. If the customer complain occurs with the
1
specific disc, use it for the operation check.
2
Chack the analog audio output.
3
Play back a CD. (track search)
B
4
Chack the digital audio output.
The symptoms in question must not be reproduced.
Audio and operations must be normal.
Audio and operations must be normal.
Audio and operations must be normal.
Audio and operations must be normal.
Check the outputs when it operated a JOG dial and a TEMPO
5
Vol..
6
Check the exterior section.
See the table below for the items to be checked regarding audio:
C
Item to be checked regarding audio
Distortion
Noise
Volume too low
Volume too high
Volume fluctuating
Sound interrupted
D
Audio and operations must be normal.
Check for any scratches or dirt that have been made or attached
on the exterior section after receiving the product for repair.
E
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3.2 PCB LOCATIONS
ACIN ASSY
J
SW POWER SUPPLY
K
JACB ASSY
G
PNLB ASSY
F
REGB ASSY
I
A
SLMB ASSY
C
SLOT-IN MECHANISM ASSY
MAIN ASSY
A
03 TRAVERSE ASSY (Ro)
CNCT ASSY
B
JOGB
ASSY
D
STPB ASSYHTCHB ASSY
E
B
C
D
NOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.
-
The > mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Dyefree GEM1036 (ZLX-ME413A) Refer to "9.5 SLOT-IN MECHANISM SECTION"
Grease GYA1001 (ZLB-PN397B) Refer to "9.4 JOG PANEL SECTION", "9.5 SLOT-IN MECHANISM SECTION"
B
Cleaning
• Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools:
Position to be cleaned Cleaning tools
Position to be cleaned Cleaning tools Remark
Pickup leneses Cleaning liquid : GEM1004
Cleaning paper : GED-008
C
Refer to "7. DISASSEMBLY SECTION" ,"9.5 SLOT-IN MECHANISM SECTION" .
Remark
D
E
F
16
CDJ-400
1234
5678
A
B
C
D
E
CDJ-400
56
F
17
7
8
1234
4. BLOCK DIAGRAM
4.1 OVERALL WIRING DIAGRAM
A
B
C
03TM.ASS'Y(RO) (VWT1225)
SLOTIN MECHA ASS'Y (DXA2121)
D
FRAME
GNDD
E
ZWNN1007G28-8-06A
L=60mm GRAY
F
STEPPING
MOTOR 04
(VXM1113)
DE010VE0
L=100mm
DC MOTOR
S(ROHS)
(DXM1230)
C
FRAME
GNDD
A3
1
A2
2
A1
3
H1+
4
H1-
5
H2+
6
H2-
7
H3+
8
H3-
9
GNDD
10
VCC
11
(VXM1112)
SPINDLE MOTOR 04
SW
12
1
2
3
4
CN1
OKN8002-A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
(OWY8036/XDP/5)
04SD PICK UP ASS'Y R
18
19
20
21
22
23
24
FRAME
GNDD
LO-
LO+
ZWNN1007G28-9-06A
L=60mm WHITE
LO+
LO-
SLMB ASSY
(DWS1404)
CN1801
VKN1265-A
5
4
3
2
1
ST2-
ST2+
ST1+
ST1-
FR
FD
TR
TD
NC
GNDD
LD650
VR780PD
LD780
GNDD
VR780
VRCOM
VR650
VREF1R65A
A_B
A_A
A_S1
OEICG
A_S2
780/X650
A_D
A_C
V+5PA
GNDD
DDD1331-A
L=300mm
DDD1370-A
L=85mm
LO-
LO+
GNDD
LPS1
LPS2
CN2005
RKN1045-A
1
2
3
4
CN2002
DKN1445-A
1
2
3
4
5
6
7
8
9
10
11
12
B
13
14
CNCT ASSY
15
16
(DWX2762)
17
18
19
20
21
22
23
24
CN2003
DKN1402-A
1
2
3
4
5
DE010VE0
L=100mm
CN2001
DKN1447-A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
FR
FD
TR
TD
GNDD
LD780
GNDD
VR780PD
VREF1R65
A_B
A_A
A_S1
OEICG
A_S2
A_D
A_C
V+5P
LPS2
GNDD
LPS1
LO-
LO-
LO+
LO+
ST1-
ST1-
ST1+
ST1+
ST2+
ST2+
ST2-
ST2-
DDD1371-A
L=110mm
CN1502
KM200NA6L
UPDATE CONNECTOR
(Only designer uses)
1
2
3
4
5
6
CN501
CKS4999-A
12
11
10
9
8
7
6
5
4
3
2
1
CN502
DKN1447-A
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
DDD1372-A
L=93mm
TXD
RXD
V+5
RMIN(NC)
FLWR(NC)
GNDD
FRAME
GNDD
A3
A2
A1
H1+
H1-
H2+
H2-
H3+
H3-
GNDD
V+5M
INSIDE
A
CN102
RKN1058-A
1
V+5DETD
1
CN101
TFM-115-32-S-D
GNDD
1
RSVD
3
GNDD
5
GNDD
7
XRST
9
V+3R3
11
GNDD
13
PST2
15
PST0
17
DT2
19
DT0
21
RSVD
23
GNDD
25
V+3R3
27
GNDD
29
NM
A 1/2, A 2/2
MAIN ASSY
(DWG1652)
3
4
6
7
8
2
RXD
SPDIF
VFDP5R6
151617
G
2
JA1503
DKB1089-A
DIGITAL OUT
9
5
TXD
10
MUTE
GNDD
GNDD
CONT1
CONT2
10
11
121314
JACB ASSY
(DWX2759)
2
3
1
JA1501
VKB1243-A
CONTROL
GNDD
2
TMSBKPT
4
TCKDS
6
RSVD
8
TDIDSI
10
TDODSO
12
PST3
14
PST1
16
DT3
18
DT1
20
GNDD
22
RSVD
24
PSTCLK
26
TA
28
GNDD
30
14
11
13
15
12
16
17
GNDD
GNDD
GNDD
USBB_N
USBB_P
A_ALOUT
A_AROUT
6
4
5
CN1501
VKN1248-A
321
L
R
234
1
JA1502
DKB1088-A
789
AUDIO OUT
18
CDJ-400
1234
5678
A
CN103
VKN1427-A
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
GNDD
USBA_P
USBA_N
GNDD
USBPFLG
TSCK
USBPE
TSI
GNDD
TSO
GNDD
TSCS
GNDD
V-5
GNDD
VFDP5R6
GNDD
V+3R3
V+3R3
GNDM
V+7M
GNDM
V+7M
DDD1374-A
L=61mm
CN1108
VKN1254-A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
USB A Type
JA1101
DKB1087-A
RT1
1
2
USBA_N3USBA_P
ACIN ASSY
J
(DWX2800: KUCXJ
>
S1001
DSA1035-A
!
1
2
JA1001
!
!
LIVE
NEUTRAL
DWX2766: WYXJ5
DWX2766: TLFXJ)
CN1901
I
B4B-EH
REGB ASSY
(DWR1442)
J1917
J1903
J1916
J1907
J1924
J1901
V+7M
GNDD
J1922
JUMPER
GNDD
GNDD
V+3R3
VFDP30
JH1101
51048-0300
J1905
J1902
J1911
J1913
GNDD
RT2
4
RT3
F
GNDD
PNLB ASSY
(DWX2756)
GNDD
V-5
VFDP5R6
1
2
3
4
PF04EE-S22
L=225mm
1
2
3
P51
B4B-EH
GNDD
GNDD
V+12
V+12
D20PDY0310
L=100mm
K
1
2
SW POWER SUPPLY
3
!
4
CN1701
52151-0310
GNDD
1
TCH
2
V+5
E
3
!
VIOLET
BLUE
2
1
P1
B2P3-VH
!
(DWR1443)
TCHB ASSY
(DWX2761)
L=45mm
DKP3790-A
NEUTRALLIVE
B
C
D
CN1104
KM200NA4L
1
2
3
4
GNDD4BUSY
CNVSS2DISPRESET
VCC6SCLK7RXD
TXD
5
8
NM
1
234
FLASH UPDATE
1
3
CN1109
GNDD
V+5
JOG1
JOG2
PF04PG-B05
(BOARD IN)
L=50mm
CN1601
PF04PG-B05
1
2
3
4
JOGB ASSY
D
(DWX2760)
STPB ASSY
H
(DWX2792)
E
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS
RT1
USB
B Type
RT2
JA1504
DKN1237-A
LIST" or "PCB PARTS LIST".
The > mark found on some component parts indicates the importance of the safety
factor of the part. Therefore, when replacing, be sure to use parts of identical
designation.
F
: The power supply is shown with the marked box.
CDJ-400
56
7
8
19
1234
4.2 OVERALL BLOCK DIAGRAM
A
B
USB A Tayp
TCHB Sensor
JOG Sensor
C
D
106
V
E
F
20
1234
CDJ-400
5678
A
J
P1
K
P51CN102CN501
DWR1443
D
H
DWX
E
B
I
CN1901JA1001
CN1104
CN1101
JACB ASSY
G
CN1502
MAIN ASSY
A
F
C
CN1108
CN103
D
CN502
E
CN2001
CN2005
CN2002
B
C
CDJ-400
56
F
21
7
8
1234
5. DIAGNOSIS
5.1 CHECKING THE PICKUP ASSY
A
SHORTOPEN
2
B
CNCT Assy
LD short-circuit
switch
equipment during measurement, if you
wish.
You may disconnect the measuring
equipment during measurement, if you
wish.
C
If the measurement result is beyond the
If the measurement result of the LD current is
80 mA or more, the LD is deteriorated.
Note: Check the mounting status of R502, R506,
R509 and R514 (22 ohms).
D
Connect a tester between the test lands LD3S and LD
1 Make sure that no CD is loaded.
2 Enter Service mode.
3
E
Typ. 70 mA
Max. 80 mA
Measure the voltage difference (DC value) between the
4 During Test Operation mode, press the TEMPO
button to turn the LD on.
5
6 Press the TEMPO button to turn the LD off.
Confirm that the voltage difference between test
lands LD3S and LD CHECK becomes 0 then
CHECK to check the voltage difference between them.
test lands LD3S and LD CHECK on the MAIN Assy.
specified value, the pickup is in failure.
disconnect the tester.
1 Make sure that no CD is loaded.
2 Remove the bottom plate and set the LD short-circuit
switch (S2002) to Short side. (see right figure.)
3 Disconnect the FFC cable that connects the CNCT
Assy and the MAIN Assy from the CN502 connector.
3.4 ± 0.5 Ω
If the measurement result is beyond the
specified value, the pickup is in failure.
4 Measure the conductor resistance of the terminal
assembly between Pins 31 and 32 of the FFC cable.
1 Make sure that no CD is loaded.
2 Remove the bottom plate and set the LD short-circuit
switch (S2002) to Short side. (see right figure.)
3 Disconnect the FFC cable that connects the CNCT
Assy and the MAIN Assy from the CN502 connector.
4.1 ± 0.6 Ω
If the measurement result is twice or more, or
50% or less of the reference value, the pickup
or the MAIN ASSY is defective.
1 Enter Service mode.
2 Load a pressed CD. (Standby)
3 Connect and set a digital oscilloscope so that the
p-p level at the test land (FE) can be measured.
4 During Test Operation mode, press the TIME, A,
then CUE buttons to send a command.
4 Measure the conductor resistance of the terminal
assembly between Pins 29 and 30 of the FFC cable.
Reference: 1.5 Vp-p
5 Measure the p-p level (S-shaped level) at the FF.
If the measurement result is twice or more, or
50% or less of the reference value, the pickup
or the MAIN ASSY is defective.
1 Enter Service mode.
2 Load a pressed CD. (Standby)
3 Connect and set a digital oscilloscope so that the
p-p level at the test land (TE) can be measured.
4 During Test Operation mode, press the buttons in the
following order to send a command: TIME, TEMPO,
Reference: 1.1 Vp-p
If the measurement result is twice or more, or
50% or less of the reference value, the pickup
or the MAIN ASSY is defective.
If the RFO level value is twice or less, or 50%
or less of the reference value, and the AGC RF
level is out of the range stipulated in the
RELOOP, then LOOPIN twice.
5 Measure the p-p level of waveform at the TE.
1 Play back a pressed CD.
2 Measure the p-p level of RF waveform at the RFO
test land on the MAIN Assy.
1 Play back a CD.
2 During playback, measure the p-p level of RF
waveform at the AGCRF test land on the MAIN Assy.
Reference: 1.2 Vp-pYou may disconnect the measuring
When a check fails one times,S-curve waveform is
measured in RF gain up.
2
RESET IC
DISPLAY
MPU
A
B
C
CD-DRIVE
CD-DRIVE
Focus OK check
Spindle acceleration 100msec
CLV servo ON
Wait for 300msec
Tracking balance adjustment (T open)
Tracking close
GFS checkGFS : RF LOCK
Focus balance adjusutment
Focus gain adjusutment
Tracking gain adjusutment
TOC readRF gain adjusutment
The 1st time carries out TOC
position memory by stepper
accuracy after power on.
Search the first tune
Play (mute off)
If it is a program area, it
jump-backs to TOC area.
When S-curve waveform level is 0.88Vp-p or
less,focus on is carried out by OEIC and RG gain up.
When a check fails three times,display EJECT.
When TOC read is completion
D
E
CDJ-400
56
F
23
7
8
1234
6. SERVICE MODE
6.1 OVERVIEW OF SERVICE MODE
A
Two microcomputers are provided for this unit: One is for the Display section, and it controls key input, displays on the FL
display, and lighting of LEDs. The other is for the Player section, and it controls the drive of the player. Test modes are provided
for each microcomputer:
1 Display Check mode for the Display section
Mode for confirmation of key input and display functions
2 Mode for checking load on the JOG dial and Adjustment
Mode for measuring load on the JOG dial when turned
3Version Check mode
B
Mode for checking the software version of each microcomputer
4 Updating mode
Mode for updating software of the microcomputer for the Player section (main microcomputer)
5 List of Error codes/Detail Display mode
Up to 16 error logs can be checked.
6 Operation Check mode for the Player section
This mode for operation check of the mechanism and servomechanism of the Player section consists of Player
Operation mode and Test Operation mode.
C
6.2 CHECK MODE OPERATION
6.2.1 Display Check mode for the Display section
In this mode, you can light up some LEDs and part of the Display section to check if the input of each key/variable control is
correctly reflected on the display. An LED or part of the display is lit while the corresponding key is held pressed.
How to enter Display Check mode
D
E
POWER OFF
SERV I CEMO
POWER ON
FL Display
DE
If the TEMPO slider is located
anywhere other than the plus
(bottom) or positive (lowest)
maximum-value positions, the unit
enters Display Check mode for the
Display section.
How to exit Display Check mode
F
POWER OFF
24
1234
Display Check mode
for the Display section
In this mode, while a key is held pressed,
the corresponding FL display and LED are lit.
CDJ-400
5678
Key and Switch NameDot FL DisplayOther FL DisplayLED Display
1 PLAY/PAUSE
2 CUE2 CUE
3 SEARCH m3 JOG touch indicator 1
4 SEARCH n4 JOG touch indicator 2
5 TRACK SEARCH o
6 TRACK SEARCH p
7 DIRECTION REV7 DIRECTION REVERSE
8 IN/REALTIME CUE8 IN/REALTIME CUE
9 OUT/OUT ADJUST9 OUT/OUT ADJUST
a RELOOP/EXITa RELOOP/EXIT
b HOLD
c SOURCE SELECT CDc SOURCE SELECT CD
d SOURCE SELECT USBd SOURCE SELECT USB
e TEXT MODEe USB MEMORY
f TIME MODE/AUTO CUEf PC
g JET/BUBBLEg JET/BUBBLE
h ROLL/TRANS
i WAHiWAH
j MEMORY
k SELECT PUSH
l SELECT PUSH p
m SELECT PUSH o
n BACK
o EJECTo DISC IN INDICATOR
p CALL
q BEAT LOOP/LOOP DIVIDE –q BEET LOOP/LOOP DIVIDE
r BEAT LOOP/LOOP DIVIDE +r BEET LOOP/LOOP DIVIDE
s JOG MODE VINYLs JOG MODE VINYL
t TEMPO
u MASTER TEMPOu MASTER TEMPO
v TOUCH SENSOR (JOG dial)
w
During a JOG dial FWD direction rotation
x
During a JOG dial REV direction rotation
y TEMPO slider knob
2 CUE
3 REV <<
4 FWD >>
5 TRACK |<<
6 TRACK >>|
7 REVERSE
8 IN
9 OUT
a RELOOP
b HOLD
c CD
d USB
e TEXTMODE
f TIME/ACUE
g JET/BUBBLE
i WAH
j MEMORY
k PUSH
n
All the FL display light up
o EJECT
p CALL
q DIVIDE <?
r DIVIDE ?>
s JOG MODE
t TEMPO
u MASTER TEMPO
v TOUCH SW
w JOG>
x <JOG
y Bar display
g 13G section light up
h 14G section light up
i 15G section light up
l 14G light up 00 to FF
m 14G light up FF to 00
All the FL display light up
1 PLAY/PAUSE1 PLAY
h ROLL/TRANSh ROLL/TRANS
All the LED display light up
A
B
C
D
CDJ-400
56
E
F
25
7
8
1234
A
18
16
FL
display
17
17
18
11
20
24
23
19
24
13
15
14
13
14
15 16
25
12
12
B
9
9
8
8
7
7
21
22
2828
6
29
5
4
3
3
4
C
3030
2727
2626
1010
D
E
• FL Display
2
2
1
1
16
13GA
17 21 22
13GB1614GA
33
16
13GC
31
17 21 22
14GB
32
17 21 22
14GC
18
15GA
34
18
15GB
1G
F
26
1234
2G3G4G5G6G7G8G9G10G11G12G
1
20to2334
to
,
CDJ-400
5678
6.2.2 Mode for checking load on the JOG dial and Adjustment
This mode is for objectively judging the load (light or heavy touch) on the JOG dial when it is turned, with a value.
Mode for Checking Load on the JOG Dial : ON
FL Display
POWER OFF
POWER ON
[Measuring procedure]
After entering this mode, rapidly turn the JOG dial, either clockwise or
counterclockwise. The figures will be displayed.
If, for example, "8.6: 115" is displayed, each figure means the following:
8.6 : Maximum speed (Normal speed is one rotation in 1.8 sec.)
115 : Time (in msec) required for decreasing the rotation speed
from 3 times to 1.5 times normal speed
To measure the time required for reducing the rotation speed, the
maximum speed must be 7.0 times normal speed or higher.
If measurements are consecutively performed several times, the mean
value of the results of up to four latest measurements will be displayed,
in order to minimize variation.
Standard value: 95 ± 25 msec
[Adjustment procedure]
1. Enter this mode.
2. Adjust the adjustment value of Adjust plate to "0".
3. Rapidly turn the JOG dial, either clockwise or counterclockwise.
4. The rotational speed (maximum speed) and time are displayed in
the dot FL display section.
• The time required so that the rotation may decrease from 3 times
normal speed to 1.5 times normal speed when maximum speed is
only 7 times normal speed or more is displayed.
• Moreover, the mean value of the measurement result at the
rotation decrease time is displayed since the second times.
• The thing that the mean value at the decrease of the rotation three
times in total time is in the standard value (95 ± 25 msec) is
confirmed. Perform the following procedure if coming off from the
standard value.
5. When the rotational speed is smaller than 70, the adjustment value
of the adjust plate is changed to "-1" and performs the procedure 3
and 4. (1)
When the rotational speed is larger than 120, the adjustment value
of the adjust plate is changed to "+1" and performs the procedure 3
and 4. (2)
SERV I CEMO
Place the TEMPO slider at the
positive maximum-value (lowest)
position then press any key once.
Mode for checking load
on the JOG dial
FL Display
:
0.0
Max. speed
The unit enters the mode for checking
load on the JOG dial, and the maximum
speed and the time required for transition
are displayed on the dot-matrix display.
DE
0
m
Time (msec)
A
B
C
D
-3
-2
+2
+1
-1
0
Adjust plate
(The installation position refers to the JOG Dial
of section "7. DISASSEMBLY".)
21
Mode for Checking Load on the JOG Dial : CANCEL
POWER OFF
CDJ-400
56
E
F
27
7
8
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