Pilz PSSu E S 2DOR 10 User Manual

Operating Manual PSSu E S 2DOR 10( -T)

Operating Manual PSSu E S 2DOR 10(-T)

PSSu E S 2DOR 10(-T)

Decentralised system PSSuniversal I/O

Operating Manual — No. 22047-EN-04

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes.

Suggestions and comments for improving this documentation will be gratefully received.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®,
SafetyNET p®, the spirit of safety® are registered and protected trademarks of
Pilz GmbH & Co. KG in some countries.

SD means Secure Digital.

Preface

Contents

Contents

Contents Page

Chapter 1 Introduction

1.1 Validity of documentation 1-1

1.1.1 Retaining the documentation 1-1

1.1.2 Terminology: System environment A and B 1-1

1.2 Overview of documentation 1-2

1.3 Definition of symbols 1-3

Chapter 2 Overview

2.1 Module structure 2-1

2.1.1 Module features 2-1

2.2 Front view 2-2

Chapter 3 Safety

3.1 Intended use 3-1

3.2 Safety regulations 3-3

3.2.1 Use of qualified personnel 3-3

3.2.2 Warranty and liability 3-3

3.2.3 Disposal 3-3

Chapter 4 Function description

4.1 Module features 4-1

4.1.1 Integrated protection mechanisms 4-1

4.1.2 Function description 4-1

4.1.3 Reaction times 4-2

4.2 Configuration 4-3

4.2.1 PSSu assignment in system environment A 4-3

4.2.1.1 Addresses in the process image 4-3

4.2.2 PSSu assignment in system environment B4-3

Chapter 5 Installation

5.1 General installation guidelines 5-1

5.1.1 Dimensions 5-1

5.2 Installing the base module 5-2

5.3 Inserting and removing an electronic mod­ule

5.3.1 Inserting an electronic module 5-3

5.3.2 Removing an electronic module 5-3

5.3.3 Changing an electronic module during op­eration

5-3

5-4

Chapter 6 Wiring

6.1 General wiring guidelines 6-1

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1

Contents

6.1.1 Mechanical connection of the base mod­ules

6.2 Terminal configuration 6-4

6.3 Connecting the module 6-5

Chapter 7 Operation

7.1 Messages 7-1

7.2 Display elements 7-2

7.2.1 Display elements for module diagnostics 7-2

7.2.2 Display elements for output status 7-2

Chapter 8 Technical details

8.1 Technical details 8-1

8.2 Order reference 8-4

6-1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

2

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1 Introduction

1.1 Validity of documentation

11000IntroductionIntroduction1-1.1Validity of docume ntation1100Validity of documenta tion1-][BA Einf Gültigkeit_(T)

This documentation is valid for the product types PSSu E S 2DOR 10
and PSSu E S 2DOR 10-T. It is valid until new documentation is pub-

Einf Einleitung

Bestimm_Verwend_ Zusatz-(T)

1.1.1 Retaining the documentation

Retaining the documentation1-Einf Aufbewahren

lished.

This operating manual explains the function and operation, describes
the installation and provides guidelines on how to connect the product.

The module PSSu E S 2DOR 10-T is suitable for use where there are in­creased environmental requirements (see Technical Details).

This documentation is intended for instruction and should be retained
for future reference.

1.1.2 Terminology: System environment A and B

Terminology: System environment A and B1-][BA Einf Begriffsdefinition Sys A + B

The PSSu system can be used in two different system environments.
The module's application area is described in the chapter "Intended
Use" of the manual.

The distinction is made between

 PSSu in system environment A
 PSSu in system environment B

The distinction is based on the application area of the PSSu system.

PSSu in system environment A may be used in the

 Decentralised system PSSu I/O with SafetyBUS p
 Decentralised system PSSu I/O with ST fieldbuses such as CANopen,

DeviceNet

 Not in the automation system PSS 4000

PSSu in system environment B may be used in the

 Automation system PSS 4000, e.g. with the

– Decentralised system PSSu I/O with SafetyNET p
– Control system PSSu PLC
– Control system PSSu multi

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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1-1

1 Introduction

1.2 Overview of documentation

1.2Overview of documentation1200Overview of documentation1-][BA Einf Übersicht E-Modul

1 Introduction

The introduction is designed to familiarise you with the contents, struc­ture and specific order of this manual.

2 Overview

This chapter provides information on the product's most important fea­tures.

3 Safety

This chapter must be read as it contains important information on safety
and intended use.

4 Function Description

This chapter describes the product's individual components.

5 Installation

This chapter explains how to install the product.

6 Wiring

This chapter describes the product's wiring.

7 Operation

This chapter explains the display elements and advises on what to do if
a fault occurs.

8 Technical Details

This chapter contains the product's technical details and order refer­ence.

1-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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1 Introduction

1.3 Definition of symbols

1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven­tive measures that can be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.

NOTICE

This describes a situation in which the unit(s) could be damaged
and also provides information on preventive measures that can
be taken. It also highlights areas within the text that are of partic­ular importance.

INFORMATION

This gives advice on applications and provides information on
special features.

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1-3

1 Introduction

1-4

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2 Overview

2.1 Module structure

22000OverviewOverview2-2.1Module structure2100Module structure2-][BA Übersicht Aufbau

A module consists of

 Electronic module and
 Base module with

The base modules are the carrier units for the electronic modules and
are used to connect the field wiring. The electronic modules are inserted
on to the base modules and determine the module's function.

Details of the base modules that can be used are available in the chapter
entitled “Intended Use”.

– Screw terminals or
– Cage clamp terminals

2.1.1 Module features

Module features2-Geraetemerkmale_Zusatz BA Einleitung

][Merkmale_Ein_Aus Ausgan g Relais ST

][Merkmale_LED Aus gang

][Merkmale_Zusatz ST-Module Sys A + B

][Geraetemerkmal_T

The product has the following features:

 2 relay contacts

– Normally open contact
–Volt-free
– Current load capacity per output: 10.0 A

 LEDs for:

– Switch status of each output
– Module error

 For standard applications in system environment A and B
 T-type:

PSSu E S 2DOR 10-T: for increased environmental requirements

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2-1

2 Overview

2111

2212

2414

4131

4232

4434

Err

11

O0

12 22

13

(C)23(C)

PSSu E S
2DOR 10

31 41

32 42

33
(C)43(C)
34 44

11
14

2313 4333

PSSu E S
2DOR 10

312510
000000

001

21
O0

14O124

O1

10

1

3

4

9

8

5

6

7

11

2

12

A

B

2.2 Front view

2.2Front view2200Front view2-BA_Fron tansicht

2-2

][BA_Frontansicht Legende Diag - Stat lang

Legend:

 A: Electronic module

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 B: Base module
 1: LED for module diagnostics
 2: Labelling strip with:

– Name of electronic module
– Order Number
– Serial number
– Hardware version number
–2D code

 3: Labelling strip for the terminal configuration on the base module
 4: Status LEDs
 5: Name of electronic module
 6: Connection level 1
 7: Connection level 2
 8: Connection level 3

2 Overview

2.2 Front view

 9: Connection level 4
 10: Square mounting holes (connection levels 1, 2, 3 and 4)

– With screw to loosen/tighten the screw terminal on base modules

with screw terminals

– With mechanism to operate the cage clamp on base modules with

cage clamp terminals

 11: Round connection holes (connection levels 1, 2, 3 and 4) for con-

necting the signal lines

 12: Mounting slot for colour marker to label the connection level (con-

nection levels 1, 2, 3 and 4)

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2-3

2 Overview

2-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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3 Safety

3.1 Intended use

33000SafetySafety3-3.1Intended use3100Intended use3-][Gertebeschreibung ST-Ausgang Relais

][Gerätebeschreibung ST -Module Sys A

Bestimm_Verwend_ Zusatz-(T)

Bestimmung/Gertebeschreibung_Ausschluss

The module provides type 1 relay ouputs in accordance with IEC 61131-

2. It may be used to switch:

 Resistive loads
 Inductive loads

The module may be used for standard applications in system environ­ment A.

The module PSSu E S 2DOR 10-T is suitable for use where there are in­creased environmental requirements (see Technical Details).

Intended use includes making the electrical installation EMC-compliant.
Please refer to the guidelines stated in the "PSSuniversal Installation
Manual". The module is designed for use in an industrial environment. It
is not suitable for use in a domestic environment, as this can lead to in­terference.

Bestimm_Verwend_Info_PSSu_ab_1.6.0_PAS_SAP_ST

Bestimm_Verwend_B asismodule

Bestimm_Basismodule Digital breit

Bestimm_Verwend_B asismodule-T

The following is deemed improper use in particular:

 Any component, technical or electrical modification to the module
 Use of the module outside the areas described in this manual
 Use of the module outside the technical details (see chapter entitled

"Technical Details")

INFORMATION

The module is supported by:

 PSSuniversal Configurator and PSSuniversal Assistant from

Version 1.6.0

 PAS4000 from Version 1.7.0

– We recommend that you always use the latest version

(download from www.pilz.de).

The PSSu E S 2DOR 10 module may be used in conjunction with the fol-
lowing base modules:

 PSSu BP 2/16S
 PSSu BP 2/16C
 PSSu BP-C 2/16S
 PSSu BP-C 2/16C

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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3-1

3 Safety

3.1 Intended use

Bestimm_Basismodule Digital-T breit

][BA Bestimmung Ausschluss ST Relais

The module PSSu E S 2DOR 10-T may be used in conjunction with the
following base modules:

 PSSu BP 2/16S-T
 PSSu BP 2/16C-T
 PSSu BP-C 2/16S-T
 PSSu BP-C 2/16C-T

WARNING!

The module may not be used in combination with PSSu E F
BSW(-T) modules in safety-related applications.

3-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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3 Safety

3.2 Safety regulations

3.2Safety regulations3200Safety regulation s3-

3.2.1 Use of qualified personnel

Use of qualified personnel3-Sich Qualif. Personal

The products may only be assembled, installed, programmed, commis­sioned, operated, maintained and decommissioned by competent per­sons.

A competent person is someone who, because of their training, experi­ence and current professional activity, has the specialist knowledge re­quired to test, assess and operate the work equipment, devices,
systems, plant and machinery in accordance with the general standards
and guidelines for safety technology.

It is the company's responsibility only to employ personnel who:

 Are familiar with the basic regulations concerning health and safety /

accident prevention

 Have read and understood the safety guidelines given in this descrip-

tion

 Have a good knowledge of the generic and specialist standards ap-

plicable to the specific application.

3.2.2 Warranty and liability

Warranty and liability3-Sich Gewhrleistung

3.2.3 Disposal

Disposal3-Si ch Entsorgung

All claims to warranty and liability will be rendered invalid if:

 The product was used contrary to the purpose for which it is intended
 Damage can be attributed to not having followed the guidelines in the

manual

 Operating personnel are not suitably qualified
 Any type of modification has been made (e.g. exchanging compo-

nents on the PCB boards, soldering work etc.).

 In safety-related applications, please comply with the mission time t

M

in the safety-related characteristic data.

 When decommissioning, please comply with local regulations regard-

ing the disposal of electronic devices (e.g. Electrical and Electronic
Equipment Act).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

3-3

3 Safety

3-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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4 Function description

4.1 Module features

44000Function descriptionFunction description4-4.1Module features4100Module features4-

4.1.1 Integrated protection mechanisms

Integrated protection mechanisms4-][Schutzmechanismen E/A-Module

When the PSSu E F PS1(-T) is used to supply the system, the module

][Schutzmechanismen ST-Ausgang Relais

supply is buffered for 20 ms if the supply voltage is interrupted.

The module has the following protection mechanisms:

 Safe separation between both relay contacts (see Technical details)
 Safe separation between both relay contacts and the periphery sup-

ply as well as the module supply, in accordance with DIN VDE 0110
overvoltage category 2 in a protected industrial network

 Temperature monitoring

The module provides the following diagnostic data:

 Start-up error
 Configuration error
 ST communication error
 Bus termination error
 Temperature error: too warm
 Temperature error: too hot

4.1.2 Function description

Function description4-][Funktionsbeschreibung Module Supply

][Funktionsbeschreibung_Aus Relais

][Funktionsbeschreibung Derating

][Funktionsdiagramm S 2DOR 10

Module supply

 The module supply provides the module with voltage.

Outputs

 The head module sets the output status via the module bus.
 The relationship between the load current and the operating temper-

ature is illustrated in the following derating diagram. The operating
point should be below the characteristic curve.

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4-1

4 Function description

20

40

60

80

100

0

12345678910

25

T [°C]

I [A]

20

40

60

80

100

0

12345678910

25

T [°C]

I [A]

4.1 Module features

PSSu E S 2DOR 10: Derating diagram for the permitted ambient tem-

perature T dependent on load current I

PSSu E S 2DOR 10-T: Derating diagram for the permitted ambient tem­perature T dependent on load current I

4-2

4.1.3 Reaction times

Reaction times4-][Funktionsbeschreibung_BA Reaktion Aus

Information on the reaction times of the outputs can be found in the
PSSuniversal System Description.

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4 Function description

4.2 Configuration

4.2Configuration4200Configuration4-

4.2.1 PSSu assignment in system environment A

PSSu assignment in syst em environment A4-][Funktionsbeschreibung_BA Konfig ST-Aus

It is not necessary to configure ST outputs in the PSSuniversal Configu­rator on the PSS WIN-PRO system software, but ST modules can be se­lected and displayed.

The ST process image can be optimised by combining adjacent bits of
the same type into bytes.

Further information on configuration is available in the PSSuniversal
Configurator's online help.

4.2.1.1 Addresses in the process image

Addresses in the process image4-][Funktionsbeschreibung_BA PA 2 x ST-Aus

The module occupies 2 consecutive bit addresses in the process image.

Configuration SafetyBUS p Standard bus system

FS-PIO ST-PII ST-PIO

None - - - - - - 2 Bit

4.2.2 PSSu assignment in system environment B

PSSu assignment in syst em environment B4-][Funktionsbeschreibung_Zusatz I/O-Daten Sys B

Data access is via pre-defined I/O data types:

][Funktionsbeschreibung PSSu E S 2DOR 10

I/O data name I/O data type I/O data element Meaning
O0(11,21) ST_O_DO Data: BOOL Output data O0
O1(14,24) ST_O_DO Data: BOOL Output data O1

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4-3

4 Function description

4-4

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5 Installation

25,2 mm

76 mm

52,1 mm8,1 mm

67,7 mm

25,2 mm

56,1 mm 71,8 mm

0,8 mm

128,9 mm

72,7 mm
(2.862")

(2.992")

(2.209") (2.827")

(0.031")

5.075")

(0.992") (2.051")(0.319")

(0.992")

(2.665")

5.1 General installation guidelines

55000InstallationInstallation5-5.1General installation guidelines5100General installation guidelines5-][Montage BA E-Modul Allgemein

Montage_EMV ESD

5.1.1 Dimensions

Dimensions5-][Abmessungen 2xR

Please also refer to the PSSuniversal Installation Manual.

CAUTION!

Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure
against discharge before touching the product, e.g. by touching
an earthed, conductive surface or by wearing an earthed arm­band.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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5-1

5 Installation

[2]

[1]

[3]

5.2 Installing the base module

5.2Installing the base module5200Installing the base module5-][Montage Basismodul

Prerequisite:

 The head module must be installed.
 If the head module does not have an integrated power supply, a sup-

ply voltage module must be installed to the right of the head module.

Please note:

 For mechanical reasons it is not possible to mix base modules with

screw terminals and base modules with cage clamp terminals.

 All contacts should be protected from contamination.
 The mechanics of the base modules are designed for 50 plug in/out

cycles.

Procedure:

 We recommend that you wire up the base modules before inserting

the electronic modules.

 Slot the groove on the base module on to the mounting rail from be-

low [1].

 Push the base module back [2] until you hear it lock into position.
 On the mounting rail, slide the base module to the left until you hear

the two lateral mounting hooks on the adjacent module lock into po­sition [3].

Schematic representation:

5-2

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5 Installation

[2]

[1]

[1]

5.3 Inserting and removing an electronic module

5.3Inserting and removing an electronic module5300Inserting and removing an electronic module5-][Elektronikmodul stecken und ziehen

Please note:

 Only insert on to base modules that are already installed.
 Preferably these base modules should be ready wired.
 Electronic modules with outputs may only be inserted and removed

when the load is switched off. Unforeseeable error reactions may be
triggered if modules are inserted and removed under load.

 When an electronic module is plugged into a base module for the first

time, one part of the coding element remains on the electronic mod­ule, while its counterpart is fixed on to the base module. This is how
the base module is coded.

 The mechanics of the electronic modules are designed for 50 plug in/

out cycles.

5.3.1 Inserting an electronic module

Inserting an electronic module5-][Elektronikmodul stecken

Procedure:

 The electronic module must audibly lock into position [1].
 Mark the electronic module using the labelling strips [2].

Schematic representation:

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5-3

5 Installation

[1]

[2]

[1]

5.3 Inserting and removing an electronic module

5.3.2 Removing an electronic module

Removing an electronic module5-][Elektronikmodul ziehen

Procedure:

 Press the locking mechanisms [1] together simultaneously.
 Pull out the electronic module [2].

Schematic representation:

5-4

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5 Installation

5.3 Inserting and removing an electronic module

5.3.3 Changing an electronic module during operation

Changing an electronic module during operation5-][Montage BA Hot Swapping ST-E/A-Modul

The electronic module can be hot swapped. The configuration data is re­tained when a module is swapped.

Effects:

 System environment A:

– An ST communication error may occur.

 System environment B:

– While the module is disconnected, the substitute values for the

module's signals/values are used (Valid Bits = FALSE).

][Montage BA Hot Swapping Zusatz Ausgang

– Once the module is reconnected, it is reactivated automatically.

CAUTION!

Sparking can cause interference and errors!
Only change the module when the load is switched off!

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5-5

6 Wiring

DIN 5264-A

6.1 General wiring guidelines

66000WiringWiring6-6.1General wiring gu idelines6100Gene ral wiring guideline s6-][Verdrahtung BA Einleitung

][Verdrahtung Ausgang Relais WARNUNG

][Verdrahtung ST-Ausgang Relais

][Verdrahtung Zusatz mit C

Please note:

WARNING!
Risk of electrocution!

With voltages higher than 50 VAC or 120 VDC at the relay con­tacts, your life could be in danger if you touch conductive parts
on the module.
The C-rail of the supply group may only be connected to the
protective earth (PE).

 The actuators may be connected using unshielded cables.
 To prevent contact welding, a fuse should be connected before the

output contacts (see Technical details).

 With inductive loads, sufficient fuse protection must be provided on

all output contacts.

 Use copper wiring.
 The terminal configuration as stated on the front plate applies for base

modules with C-rail. The terminal configuration as stated in the tech­nical documentation applies for all other base modules.

6.1.1 Mechanical connection of the base modules

Mechanical connection of the base modules6-][Modulverdrahtung mech

Procedure:

 Use a flat blade screwdriver (DIN 5264-A)!

 Strip the wire back 8 mm.
 If necessary, label the connection level with a colour marker [3].
 Base module with screw terminals:

– Use a screwdriver to loosen the screw on the screw terminal [1]
– Insert the stripped cable into the round fixing hole [2], as far as it

will go.
– Tighten up the screw on the screw terminal.
– Check that the cable is firmly seated.

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6-1

6 Wiring

2111

[1]

[3]

[2]

[4]

[5]

[6]

6.1 General wiring guidelines

 Base module with cage clamp terminals:

– Insert the screwdriver [4] into the square hole [1].
– Insert the stripped cable into the round fixing hole [2], as far as it

will go [5].
– Pull out the screwdriver [6].
– Check that the cable is firmly seated.

6-2

][Modulverdrahtung el Sys A + B

Please note:

 The minimum cable cross section for field connection terminals on the

base modules is 0.14 mm

 The maximum cable cross section for field connection terminals is:

– Digital inputs: 1.5 mm

2

– Digital outputs: 2.0 mm
– Inputs/outputs on the counter modules: 1.5 mm
– Analogue inputs/outputs: 1.5 mm
– Communication cables: 1.5 mm
– Test pulse outputs: 1.5 mm
– Power supply: 2.5 mm

2

– Functional earth: 2.5 mm

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2

(AWG26)

(AWG16)

2

(AWG14)

2

(AWG16)

(AWG12)

2

(AWG12)

2

(AWG16)

2

(AWG16)

2

(AWG16)

6 Wiring

6.1 General wiring guidelines

 On base modules with screw terminals:

– If you use a multi-strand cable to connect the I/Os, it is recom-

mended that you use ferrules conforming to Parts 1 and 2 of DIN

46228, 0.14 ... 1.5 mm

To crimp the ferrules you can use crimp pliers (crimp form A or C)

conforming to EN 60947-1, such as the PZ 1.5 or PZ 6.5 from Wei-

dmüller, for example.
– Maximum torque setting: 0.8 Nm

 Use copper wiring.

2

, Form A or C, although this is not essential.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6-3

6 Wiring

2111

2212

2313

2414

4131

4232

4333

4434

6.2 Terminal configuration

6.2Terminal configuration6200Terminal configuration6-][Klemmenbelegung S 2DOR 10

Base module Terminal configuration

Screw terminals:
PSSu BP-C 2/16S
PSSu BP-C 2/16S-T

Cage clamp terminals:
PSSu BP-C 2/16C
PSSu BP-C 2/16C-T

With C-rail:

11: Output O0
Relay contact 1

21: Output O0
Relay contact 1

12–22: Not connected

13–23: C-rail supply
(13-23-33-43 linked within the base
module)

14 Output O1
Relay contact 2

24: Output O1
Relay contact 2

31–41, 32–42: Not connected

33–43: C-rail supply

34-44: Not connected

6-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6 Wiring

2111

2212

2313

2414

O1

O0

n. c.

n. c.

n. c.

n. c.

C

4131

4232

4333

4434

L1CN

6.3 Connecting the module

6.3Connecting the module6300Connecting the module6-][Anschl uss S 2DOR 10

Output circuit With C-rail
Resistive load

Switches 230 VAC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6-5

6 Wiring

6-6

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7 Operation

7.1 Messages

77000OperationOperation7-7.1Messages71 00Messages7-][BA_Betrieb Störung LED "Err" Sys A + B

A module error is displayed via the "Err" LED (see section entitled "Dis­play elements"), signalled to the head module and then entered in the
head module's

 Error stack, with PSSu in system environment A

][BA_Betrieb Fehler ST Relais

Error Explanation Remedy

Start-up error Error as the PSSu system starts up. Change faulty module.
Configuration error Incorrect module type configured. The configured hardware registry does

ST communication error Error in ST communication with the

Bus termination error There is no end bracket. Install a terminating plate with inte-

Temperature error: too warm (1) Ambient temperature too high:

Temperature error: too hot (1) Ambient temperature too high:

 Diagnostic log, with PSSu in system environment B.

The module can detect the following errors:

not match the actual hardware regis­try.

Change faulty module.

head module.

grated end angle.
Ensure there is sufficient ventilation in

Error stack entry

Relay outputs are switched off

the control cabinet or prevent over­load.

Ensure there is sufficient ventilation in
the control cabinet or prevent over­load.

1

) There are two levels of overtemperature.

(

 Too warm:

If a module's temperature exceeds a theshold value, the module
sends a warning to the head module. If the temperature drops back
below the threshold value, the module sends an all-clear.

 Too hot:

If a module's temperature exceeds a further theshold value, the mod­ule sends an error message to the head module and switches off the
relay outputs.

 After the "too hot" message has been received, if the temperature

drops back below the "too warm" theshold value, the relay contacts
will close if the head module has set the status of the outputs to "1".

Further information on PSSu error messages is available in the online
help for the PSSuniversal Assistant system software.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7-1

7 Operation

Err

11I021

I1

Err

Err

11O021

12O022

O0

13C23

C

14 24

31O141

32O142

O1

33C43

C

34 44

11
14

11
14

7.2 Display elements

7.2Display elements7200Display elements7-Anzeige Legende 2x

Key:

LED on

LED off

7.2.1 Display elements for module diagnostics

Display elements for module diagnostics7-][BA_Anzeige LED Err ST

The module has an LED for displaying module errors (“Err” LED).

LED Key
Description Colour Status
Err - - - No fault

7.2.2 Display elements for output status

Display elements for output status7-][BA_Anzeige LED S 2DOR10

Each output is assigned an LED for displaying the output status (LEDs
“11” and “14”).

LED Key
Descrip-

tion
11 - - - 0 signal O0 (Out-

Red Module is faulty

Colour Status Signal Output Terminal

11, 21

put 1)

7-2

Green 1 signal

14 - - - 0 signal O1 (Out-

Green 1 signal

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

14, 24

put 2)

8 Technical details

8.1 Technical details

88000Technical detailsTechnical details8-8.1Technical details8100Technical details8-][Technische Daten PSSu Digitale E/A/K

Technical details

Application range Standard
Module's device code 0403h
Number of ST output bits 2
Support in system environment A yes
from ST firmware version for other head modules 16
from ST firmware version PSSu H S PN 2
from ST firmware version PSSu WR S IDN 9
Support in system environment B yes
from head module ST firmware version 1.7.0

Electrical data

Internal supply voltage (module supply)
Supply voltage range of module supply 4.8 - 5.4 V
Module's current consumption 19 mA
Module's power consumption 0.09 W
Periphery's supply voltage (periphery supply)
Voltage range 16.8 - 30.0 V
Module's current consumption with no load 60 mA
Module's power consumption with no load 1.50 W
Max. power dissipation of the module 2.50 W

Outputs

Number of relay outputs 2
Contact material AgCuNi
External contact fuse protection (IK = 1 kA) to
quick 10 A
slow 6 A
Potential isolation between relay contact and periphery

supply
Potential isolation between relay contact and module sup­ply
Potential isolation between relay contact and C-rail 3050 V (basic insulation)
Potential isolation between relay contact 1 and relay con-

tact 2
Utilisation category in accordance with EN 60947-4-1
Relay contacts: AC1 at 250 V I

Relay contacts: DC1 at 24 V I

Utilisation category in accordance with EN 60947-5-1
Relay contacts: AC15 at 240 V I
Relay contacts: DC13 at 24 V (6 cycles/min) I
Switching capability in accordance with UL 508

240 V AC G. P. 4.0 A
24 V DC G. P. Resistive 4.0 A
24 V DC Pilot Duty 3.0 A
Permitted loads inductive, resistive
Times

Max. processing time for relay output when signal changes
from "1" to "0"

Max. processing time for relay output when signal changes
from "0" to "1"

EN 60947-5-1

4900 V (safe separation)

4900 V (safe separation)

4900 V (safe separation)

: 10.00 mA , I

min

P

: 2400 VA

max

: 10.00 mA , I

min

P

: 240 W

max

: 6.0 A

max

: 2.0 A

max

25 ms

15 ms

max

max

: 10.0 A

: 10.0 A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-1

8 Technical details

8.1 Technical details

Environmental data
Climatic suitability EN 60068-2-14, EN 60068-2-1, EN 60068-2-2, EN 60068-

2-30, EN 60068-2-78

Ambient temperature in accordance with EN 60068-2-14 -40 - 70 °C T-type

0 - 60 °C

Max. ambient temperature in accordance with UL 508 60 °C
Storage temperature in accordance with EN 60068-2-1/-2 -25 - 70 °C

-40 - 70 °C T-type

Climatic suitability in accordance with EN 60068-2-30, EN

60068-2-78

Condensation temporary T-type

Max. operating height above sea level 2000 m

EMC EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-

Vibration to EN 60068-2-6
Frequency 10.0 - 1000.0 Hz T-type

Max. acceleration 1g

Shock stress

EN 60068-2-27 15g

EN 60068-2-29 10g

Protection type in accordance with EN 60529
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP 20 T-type

Airgap creepage in accordance with EN 60664-1,

EN 61131-2

Overvoltage category II
Pollution degree 2

Mechanical data

Housing material
Front PC
Bottom PC
Coding PA
Dimensions
Height 76.0 mm
Width 25.2 mm
Depth 60.2 mm
Weight 64 g T-type

Mechanical coding
Type I
Colour dark grey

Technische Daten_Satz No rmen

93 % r. h. at 40 °C

not permitted

5000 m T-type

4-5, EN 61000-4-6, EN 61131-2

10.0 - 150.0 Hz

5g T-type

11 ms

25g T-type
16 ms
6 ms T-type

IP20

91 g

8-2

The standards current on 2008-07 apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8 Technical details

8.2 Order reference

8.2Order reference8200Orde r reference8-Bestel ldaten

Order reference

Description Order no.

PSSu E S 2DOR 10
(Electronic module)

PSSu E S 2DOR 10-T
(Electronic module, coated version)

][Bestelldaten Basismodule Digital breit mit -T

Base modules Order no.

PSSu BP 2/16S
(Base module without C-rail with screw terminals)

PSSu BP 2/16S-T
(Base module without C-rail with screw terminals, T-type)

PSSu BP 2/16C
(Base module without C-rail with cage clamp terminals)
PSSu BP 2/16C-T
(Base module without C-rail with cage clamp terminals, T­type)
PSSu BP-C 2/16S
(Base module with C-rail and screw terminals)
PSSu BP-C 2/16S-T
(Base module with C-rail and screw terminals, T-type)
PSSu BP-C 2/16C
(Base module with C-rail and cage clamp terminals)
PSSu BP-C 2/16C-T
(Base module with C-rail and cage clamp terminals, T­type)

312 510

314 510

312 628

314 628

312 629

314 629

312 630

314 630

312 631

314 631

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-3

8 Technical details

8-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

...

22047-EN-04, 2012-12 Printed in Germany

© Pilz GmbH & Co. KG, 2011

[phone]
[e-mail]

Pilz GmbH & Co. KG
Felix-Wankel-Straße 2
73760 Ostfildern, Germany
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]
Internet: www.pilz.com

Technical support

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represented by our subsidiaries
and sales partners.

Please refer to our homepage
for further details or contact our
headquarters.

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of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary from the details stated in this document, depending on the status at the time of publication and the scope

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