Philips TPM9.1LLA Service Manual

Color Television Chassis
TPM9.1L
LA

Contents Page

1. Revision List 2
2. Technical Specs, Diversity, and Connections 2
3. Precautions, Notes, and Abbreviation List 5
4. Mechanical Instructions 9
5. Service Modes, Error Codes, and Fault Finding 19
6. Alignments 29
7. Circuit Descriptions 31
8. IC Data Sheets 36
9. Block Diagrams Wiring diagram 3000 series 22" 43 Wiring diagram 3000 series 24" 44 Wiring diagram 3000 series 32" 45 Wiring diagram 3500 series 32" 46 Wiring diagram 3700 series 32" 47 Wiring diagram 3000 series 42" 48 Wiring diagram 3500 series 42" 49 Wiring diagram 3700 series 42" 50 Wiring diagram 3000 series 47" 51 Block Diagram 52
10. Circuit Diagrams and PWB Layouts Drawing PWB A 715G5309 PSU A 715G5548 PSU 57 58-59 A 715G5508 PSU 60 62-63 A 715G5173 PSU 64 67-68 B 715G5172 SSB 3000 to 4000 series 69 85-86 J 715G5230 IR/LED panel 87 88 J 715G5596 IR/LED panel 89 90 E 715G5252 Keyboard control panel 91 92 E 715G5365 Keyboard control panel 93 94 E 715G5583 Keyboard control panel 95 96
11. Styling Sheets 3000 series 22" 97 3000 series 24" 98 3000 series 32" 99 3500 series 32" 100 3700 series 32" 101 3000 series 42" 102 3500 series 42" 103 3700 series 42" 104
53 55-56
3000 series 47" 105
Published by XjL/MjX/MB/JY 1269 Quality Printed in the Netherlands Subject to modification EN 3122 785 19252
2012-Sep-07
2012 ©
TP Vision Netherlands B.V.
All rights reserved. Specifications are subject to change without notice. Trademarks are the property of Koninklijke Philips Electronics N.V. or their respective owners. TP Vision Netherlands B.V. reserves the right to change pr oducts at any time without being obliged to adjust earlier supplies accordingly. PHILIPS and the PHILIPS’ Shield Emblem are used under license from Koninklijke Philips Electronics N.V.
EN 2 TPM9.1L LA1.

1. Revision List

Manual xxxx xxx xxxx.0
First release.
Manual xxxx xxx xxxx.1
Chapter 2: Updated table 2.1 Technical Specifications
Chapter 4: Added figure 4-1 Cable dressing (3000 series
22") and 4-9 Cable dressing (3000 series 47"). Added 4.3 Assembly/Panel removal for 22" & 24" sets.
Chapter 5: Updated Table 5-1 SAM mode overview
5-2 Factory mode overview
Chapter 6: Updated Table 6-2 White tone default settings
and 6-3 Display code overview
position numbers.
Chapter 7: Updated Table 7-1 Connector overview
Chapter 9: Added 9.1 Wiring diagram 3000 series 22"
9.9 Wiring diagram 3000 series 47"
Chapter 10: Added 10.1 A 715G5309 PSU
715G5252 Keyboard control panel.
Chapter 11: Added styling sheets 11.1 3000 series 22"
and 11.9 3000 series 47"
.
. Added section 6.6 Cable
.
.
Revision List
.
and
.
and
and 10.8 E
Manual xxxx xxx xxxx.2
Chapter 2: Updated table 2.1 Technical Specifications
.
Chapter 4: Added figure 4-2 Cable dressing (3000 series
24" ) and 4-4 Cable dressing (3500 series 32") and 4-5 Cable dressing (3700 series 32") and 4-7 Cable dressing (3500 series 42") and 4-8 Cable dressing (3700 series 42").
Chapter 5: Updated Table 5-1 SAM mode overview
5-2 Factory mode overview
.
Chapter 6: Updated Table 6-2 White tone default settings
and 6-3 Display code overview
Chapter 7: Updated Table 7-1 Connector overview
.
Chapter 9: Added 9.2 Wiring diagram 3000 series 24"
9.4 Wiring diagram 3500 series 32"
and 9.5 Wiring diagram
and
.
and
3700 series 32"and 9.7 Wiring diagram 3500 series 42"and
9.8 Wiring diagram 3700 series 42"
Chapter 10: Added 10.3 A 715G5508 PSU
.
and 10.4 A
715G5173 PSUand 10.2 A 715G5548 PSUand 10.10 E 715G5583 Keyboard control paneland 10.7 J 715G5596 IR/LED panel.
Chapter 11: Added styling sheets 11.2 3000 series 24"
and 11.4 3500 series 32"
and 11.5 3700 series 32"and 11.7
3500 series 42"and 11.8 3700 series 42".

2. Technical Specs, Diversity, and Connections

Index of this chapter:

2.1 Technical Specifications

2.2 Directions for Use

2.3 Connections
2.4 Chassis Overview
Notes:
Figures can deviate due to the different set executions.

Table 2-1 Described Model Numbers and Diversity

24 9 10 11
CTN
22PFL3017D/78 2-1 4-1 4-11 4-12 9.1 9.10 10.1 10.5 10.6 10.8 11.1 24PFL3017D/77 2-1 4-2 4-11 4-12 9.2 9.10 10.1 10.5 10.6 10.8 11.2 24PFL3017D/78 2-1 4-2 4-11 4-12 9.2 9.10 10.1 10.5 10.6 10.8 11.2 32PFL3007D/77 2-1 4-3 4-14 4-15 9.3 9.10 - 10.5 10.6 10.9 11.3 32PFL3007D/78 2-1 4-3 4-14 4-15 9.3 9.10 - 10.5 10.6 10.9 11.3 32PFL3017D/77 2-1 4-3 4-14 4-15 9.3 9.10 - 10.5 10.6 10.9 11.3 32PFL3017D/78 2-1 4-3 4-14 4-15 9.3 9.10 - 10.5 10.6 10.9 11.3 32PFL3507D/78 2-1 4-4 4-14 4-15 9.4 9.10 10.2 10.5 10.6 10.9 11.4 32PFL3707D/78 2-1 4-5 4-14 4-15 9.5 9.10 10.3 10.5 10.7 10.9 11.5 42PFL3007D/77 2-1 4-6 4-14 4-15 9.6 9.10 - 10.5 10.6 10.9 11.6 42PFL3007D/78 2-1 4-6 4-14 4-15 9.6 9.10 - 10.5 10.6 10.9 11.6 42PFL3507D/78 2-1 4-7 4-14 4-15 9.7 9.10 10.2 10.5 10.6 10.9 11.7 42PFL3707D/78 2-1 4-8 4-14 4-15 9.8 9.10 10.4 10.5 10.7 10.10 11.8 47PFL3007D/78 2-1 4-9 4-14 4-15 9.9 9.10 - 10.5 10.6 10.9 11.9
Mechanics Block Diagrams Schematics
Connection Overview
Wire Dressing
Rear Cover Removal
SSB Removal
Specifications are indicative (subject to change).
2.1 Technical Specifications
For on-line product support please use the links in Table 2-1. Here is product information available, as well as getting started, user manuals, frequently asked questions and software & drivers.
Wiring Diagram
Block Diagram
PSU
SSB
J (IR/LED)
E (Keyboard/Leading Edge)
Styling
2.2 Directions for Use
Directions for use can be downloaded from the following websites:
http://www.philips.com/support http://www.p4c.philips.com
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2.3 Connections

VGA
SPDIF
OUT
LR
YPb
Pr
SERV.U
AUDIO IN
DVI/VGA
ARC
HDMI 3
ANTENNA
IN 2
(CABLE)
ANTENNA
IN 1 (AIR)
HDMI 1
HDMI 2
USB 1
USB 2
L
CVBS
R
19250_104_120329.eps
120329
Side connectorsRear connectors
10
9 8 7
141211
13
4
3
1
5
6
2
1 2 3 4
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090121
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1
18 2
1
6
10
11
5
15
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Technical Specs, Diversity, and Connections
EN 3TPM9.1L LA 2.
Note: The following connector color abbreviations are used
(acc. to DIN/IEC 757): Bk= Black, Bu= Blue, Gn= Green, Gy= Grey, Rd= Red, Wh= White, Ye= Yellow.

2.3.1 Side Connections

1 - Head phone (Output)
Bk - Head phone 80 - 600 / 10 mW ot
2 - Cinch: Video CVBS - In, Audio - In
Ye -Video CVBS 1 V Rd - Audio R 0.5 V Wh - Audio L 0.5 V
/ 75 jq
PP
/ 10 k jq
RMS
/ 10 k jq
RMS
3, 4 - USB2 2.0
Figure 2-2 USB (type A)
1-+5V k 2 -Data (-) jk 3 -Data (+) jk 4 -Ground Gnd H
5, 6 - HDMI: Digital Video - In, Digital Audio - In/Out

Figure 2-1 Connection overview

2.3.2 Rear Connections

2-Shield Gnd H 3 -D2- Data channel j 4 -D1+ Data channel j 5-Shield Gnd H 6 -D1- Data channel j 7 -D0+ Data channel j 8-Shield Gnd H 9 -D0- Data channel j 10 - CLK+ Data channel j 11 - Shield Gnd H 12 - CLK- Data channel j 13 - Easylink/CEC Control channel jk 14 - n.c. 15 - DDC_SCL DDC clock j 16 - DDC_SDA DDC data jk 17 - Ground Gnd H 18 - +5V j 19 - HPD Hot Plug Detect j 20 - Ground Gnd H
7 - TV ANTENNA - In
Signal input for cable signals.
8 - TV ANTENNA - In
Signal input for air signals.
9 - PC IN:VGA
Figure 2-3 HDMI (type A) connector
1 -D2+ Data channel j
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Figure 2-4 VGA connector
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1
18 2
Technical Specs, Diversity, and Connections
1 - Video Red 0.7 VPP / 75 W j 2 -Video Green 0.7 V 3 -Video Blue 0.7 V 4-n.c.
/ 75 W j
PP
/ 75 W j
PP
5 -Ground Gnd H 6 -Ground Red Gnd H 7 -Ground Green Gnd H 8 -Ground Blue Gnd H 9-+5V 10 - Ground Sync Gnd H
DC
+5 V j
11 - Ground Red Gnd H 12 - DDC_SDA DDC data j 13 - H-sync 0 - 5 V j 14 - V-sync 0 - 5 V j 15 - DDC_SCL DDC clock j
10 - Audio - In: Left / Right, VGA
Bu - Audio L/R in 0.5 V
/ 10 k jq
RMS
11 - Service / UART
1 -Ground Gnd H 2 -UART_TX Transmit k 3 -UART_RX Receive j
12 - EXT2: Video YPbPr - In, Audio - In
Gn - Video - Y 1 V Bu - Video - Pb 0.7 V Rd - Video - Pr 0.7 V
Wh - Audio - L 0.5 V Rd - Audio - R 0.5 V
/ 75 W jq
PP
/ 75 W jq
PP
/ 75 W jq
PP
/ 10 k jq
RMS
/ 10 k jq
RMS
13 - Cinch: Digital Audio - Out
BK - Coaxial 0.4 - 0.6V
/ 75 kq
PP
14 - HDMI 3: Digital Video - In, Digital Audio with ARC ­In/Out
Figure 2-5 HDMI (type A) connector
1 -D2+ Data channel j 2-Shield Gnd H 3 -D2- Data channel j 4 -D1+ Data channel j 5-Shield Gnd H 6 -D1- Data channel j 7 -D0+ Data channel j 8-Shield Gnd H 9 -D0- Data channel j 10 - CLK+ Data channel j 11 - Shield Gnd H 12 - CLK- Data channel j 13 - Easylink/CEC Control channel jk 14 - ARC Audio Return Channel k 15 - DDC_SCL DDC clock j 16 - DDC_SDA DDC data jk 17 - Ground Gnd H 18 - +5V j 19 - HPD Hot Plug Detect j 20 - Ground Gnd H

2.4 Chassis Overview

Refer to 9. Block Diagrams for PWB/CBA locations.
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Precautions, Notes, and Abbreviation List

3. Precautions, Notes, and Abbreviation List

Index of this chapter:

3.1 Safety Instructions

3.2 Warnings

3.3 Notes

3.4 Abbreviation List
3.1 Safety Instructions
Safety regulations require the following during a repair:
Connect the set to the Mains/AC Power via an isolation transformer (> 800 VA).
Replace safety components, indicated by the symbol h, only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard.
Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points:
Route the wire trees correctly and fix them with the mounted cable clamps.
Check the insulation of the Mains/AC Power lead for external damage.
Check the strain relief of the Mains/AC Power cord for proper function.
Check the electrical DC resistance between the Mains/AC Power plug and the secondary side (only for sets that have a Mains/AC Power isolated power supply):
1. Unplug the Mains/AC Power cord and connect a wire
between the two pins of the Mains/AC Power plug.
2. Set the Mains/AC Power switch to the “on” position
(keep the Mains/AC Power cord unplugged!).
3. Measure the resistance value between the pins of the
Mains/AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 M and 12 M.
4. Switch “off” the set, and remove the wire between the
two pins of the Mains/AC Power plug.
Check the cabinet for defects, to prevent touching of any inner parts by the customer.
3.2 Warnings
All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD w). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential.
Be careful during measurements in the high voltage section.
Never replace modules or other components while the unit is switched “on”.
When you align the set, use plastic rather than metal tools. This will prevent any short circuits and the danger of a circuit becoming unstable.
3.3 Notes

3.3.1 General

Measure the voltages and waveforms with regard to the chassis (= tuner) ground (H), or hot ground (I), depending on the tested area of circuitry. The voltages and waveforms shown in the diagrams are indicative. Measure them in the Service Default Mode with a colour bar signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated otherwise) and picture carrier at 475.25 MHz for PAL, or 61.25 MHz for NTSC (channel 3).
Where necessary, measure the waveforms and voltages with (D) and without (E) aerial signal. Measure the voltages in the power supply section both in normal operation (G) and in stand-by (F). These values are indicated by means of the appropriate symbols.

3.3.2 Schematic Notes

All resistor values are in ohms, and the value multiplier is often used to indicate the decimal point location (e.g. 2K2 indicates 2.2 k).
Resistor values with no multiplier may be indicated with either an “E” or an “R” (e.g. 220E or 220R indicates 220 ).
All capacitor values are given in micro-farads (10 nano-farads (n 10
Capacitor values may also use the value multiplier as the decimal point indication (e.g. 2p2 indicates 2.2 pF).
An “asterisk” (*) indicates component usage varies. Refer to the diversity tables for the correct values.
The correct component values are listed on the Philips Spare Parts Web Portal.

3.3.3 Spare Parts

For the latest spare part overview, consult your Philips Spare Part web portal.

3.3.4 BGA (Ball Grid Array) ICs

Introduction
For more information on how to handle BGA devices, visit this URL: http://www.atyourservice-magazine.com “Magazine”, then go to “Repair downloads”. Here you will find Information on how to deal with BGA-ICs.
BGA Temperature Profiles
For BGA-ICs, you must use the correct temperature-profile. Where applicable and available, this profile is added to the IC Data Sheet information section in this manual.

3.3.5 Lead-free Soldering

Due to lead-free technology some rules have to be respected by the workshop during a repair:
Use only lead-free soldering tin. If lead-free solder paste is required, please contact the manufacturer of your soldering equipment. In general, use of solder paste within workshops should be avoided because paste is not easy to store and to handle.
Use only adequate solder tools applicable for lead-free soldering tin. The solder tool must be able: – To reach a solder-tip temperature of at least 400°C. – To stabilize the adjusted temperature at the solder-tip. – To exchange solder-tips for different applications.
Adjust your solder tool so that a temperature of around 360°C - 380°C is reached and stabilized at the solder joint. Heating time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C, otherwise wear-out of tips will increase drastically and flux-fluid will be destroyed. To avoid wear-out of tips, switch “off” unused equipment or reduce heat.
Mix of lead-free soldering tin/parts with leaded soldering tin/parts is possible but PHILIPS recommends strongly to avoid mixed regimes. If this cannot be avoided, carefully clear the solder-joint from old tin and re-solder with new tin.

3.3.6 Alternative BOM identification

It should be noted that on the European Service website, “Alternative BOM” is referred to as “Design variant”.
The third digit in the serial number (example: AG2B0335000001) indicates the number of the alternative B.O.M. (Bill Of Materials) that has been used for producing the specific TV set. In general, it is possible that the same TV model on the market is produced with e.g. two different types of displays, coming from two different suppliers. This will then
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-9
), or pico-farads (p 10
. Select
EN 5TPM9.1L LA 3.
-6
),
-12
).
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Precautions, Notes, and Abbreviation List
result in sets which have the same CTN (Commercial Type Number; e.g. 28PW9515/12) but which have a different B.O.M. number. By looking at the third digit of the serial number, one can identify which B.O.M. is used for the TV set he is working with. If the third digit of the serial number contains the number “1” (example: AG1B033500001), then the TV set has been manufactured according to B.O.M. number 1. If the third digit is a “2” (example: AG2B0335000001), then the set has been produced according to B.O.M. no. 2. This is important for ordering the correct spare parts! For the third digit, the numbers 1...9 and the characters A...Z can be used, so in total: 9 plus 26= 35 different B.O.M.s can be indicated by the third digit of the serial number.
Identification: The bottom line of a type plate gives a 14-digit serial number. Digits 1 and 2 refer to the production centre (e.g. SN is Lysomice, RJ is Kobierzyce), digit 3 refers to the B.O.M. code, digit 4 refers to the Service version change code, digits 5 and 6 refer to the production year, and digits 7 and 8 refer to production week (in example below it is 2010 week 10 / 2010 week 17). The 6 last digits contain the serial number.
Figure 3-1 Serial number (example)

3.3.7 Board Level Repair (BLR) or Component Level Repair (CLR)

If a board is defective, consult your repair procedure to decide if the board has to be exchanged or if it should be repaired on component level. If your repair procedure says the board should be exchanged completely, do not solder on the defective board. Otherwise, it cannot be returned to the O.E.M. supplier for back charging!

3.3.8 Practical Service Precautions

It makes sense to avoid exposure to electrical shock.
While some sources are expected to have a possible dangerous impact, others of quite high potential are of limited current and are sometimes held in less regard.
Always respect voltages. While some may not be
dangerous in themselves, they can cause unexpected reactions that are best avoided. Before reaching into a powered TV set, it is best to test the high voltage insulation. It is easy to do, and is a good service precaution.

3.4 Abbreviation List

0/6/12 SCART switch control signal on A/V
board. 0 = loop through (AUX to TV),
6 = play 16 : 9 format, 12 = play 4 : 3 format
AARA Automatic Aspect Ratio Adaptation:
algorithm that adapts aspect ratio to remove horizontal black bars; keeps the original aspect ratio
ACI Automatic Channel Installation:
algorithm that installs TV channels directly from a cable network by
means of a predefined TXT page ADC Analogue to Digital Converter AFC Automatic Frequency Control: control
signal used to tune to the correct
frequency AGC Automatic Gain Control: algorithm that
controls the video input of the feature
box AM Amplitude Modulation AP Asia Pacific AR Aspect Ratio: 4 by 3 or 16 by 9 ASF Auto Screen Fit: algorithm that adapts
aspect ratio to remove horizontal black
bars without discarding video
information ATSC Advanced Television Systems
Committee, the digital TV standard in
the USA ATV See Auto TV Auto TV A hardware and software control
system that measures picture content,
and adapts image parameters in a
dynamic way AV External Audio Video AVC Audio Video Controller AVIP Audio Video Input Processor B/G Monochrome TV system. Sound
carrier distance is 5.5 MHz BDS Business Display Solutions (iTV) BLR Board-Level Repair BTSC Broadcast Television Standard
Committee. Multiplex FM stereo sound
system, originating from the USA and
used e.g. in LATAM and AP-NTSC
countries B-TXT Blue TeleteXT C Centre channel (audio) CEC Consumer Electronics Control bus:
remote control bus on HDMI
connections CL Constant Level: audio output to
connect with an external amplifier CLR Component Level Repair ComPair Computer aided rePair CP Connected Planet / Copy Protection CSM Customer Service Mode CTI Color Transient Improvement:
manipulates steepness of chroma
transients CVBS Composite Video Blanking and
Synchronization DAC Digital to Analogue Converter DBE Dynamic Bass Enhancement: extra
low frequency amplification DCM Data Communication Module. Also
referred to as System Card or
Smartcard (for iTV). DDC See “E-DDC” D/K Monochrome TV system. Sound
carrier distance is 6.5 MHz DFI Dynamic Frame Insertion DFU Directions For Use: owner's manual DMR Digital Media Reader: card reader DMSD Digital Multi Standard Decoding DNM Digital Natural Motion
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Precautions, Notes, and Abbreviation List
EN 7TPM9.1L LA 3.
DNR Digital Noise Reduction: noise
reduction feature of the set DRAM Dynamic RAM DRM Digital Rights Management DSP Digital Signal Processing DST Dealer Service Tool: special remote
control designed for service
technicians DTCP Digital Transmission Content
Protection; A protocol for protecting
digital audio/video content that is
traversing a high speed serial bus,
such as IEEE-1394 DVB-C Digital Video Broadcast - Cable DVB-T Digital Video Broadcast - Terrestrial DVD Digital Versatile Disc DVI(-d) Digital Visual Interface (d= digital only) E-DDC Enhanced Display Data Channel
(VESA standard for communication
channel and display). Using E-DDC,
the video source can read the EDID
information form the display. EDID Extended Display Identification Data
(VESA standard) EEPROM Electrically Erasable and
Programmable Read Only Memory EMI Electro Magnetic Interference EPG Electronic Program Guide EPLD Erasable Programmable Logic Device EU Europe EXT EXTernal (source), entering the set by
SCART or by cinches (jacks) FDS Full Dual Screen (same as FDW) FDW Full Dual Window (same as FDS) FLASH FLASH memory FM Field Memory or Frequency
Modulation FPGA Field-Programmable Gate Array FTV Flat TeleVision Gb/s Giga bits per second G-TXT Green TeleteXT H H_sync to the module HD High Definition HDD Hard Disk Drive HDCP High-bandwidth Digital Content
Protection: A “key” encoded into the
HDMI/DVI signal that prevents video
data piracy. If a source is HDCP coded
and connected via HDMI/DVI without
the proper HDCP decoding, the
picture is put into a “snow vision” mode
or changed to a low resolution. For
normal content distribution the source
and the display device must be
enabled for HDCP “software key”
decoding. HDMI High Definition Multimedia Interface HP HeadPhone I Monochrome TV system. Sound
2
I
C Inter IC bus
2
I
D Inter IC Data bus
2
I
S Inter IC Sound bus
carrier distance is 6.0 MHz
IF Intermediate Frequency IR Infra Red IRQ Interrupt Request ITU-656 The ITU Radio communication Sector
(ITU-R) is a standards body
subcommittee of the International
Telecommunication Union relating to
radio communication. ITU-656 (a.k.a.
SDI), is a digitized video format used
for broadcast grade video.
Uncompressed digital component or
digital composite signals can be used.
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The SDI signal is self-synchronizing, uses 8 bit or 10 bit data words, and has a maximum data rate of 270 Mbit/s, with a minimum bandwidth of 135 MHz.
iTV Institutional TeleVision; TV sets for
hotels, hospitals etc.
LS Last Status; The settings last chosen
by the customer and read and stored in RAM or in the NVM. They are called at start-up of the set to configure it according to the customer's
preferences LATAM Latin America LCD Liquid Crystal Display LED Light Emitting Diode L/L' Monochrome TV system. Sound
carrier distance is 6.5 MHz. L' is Band
I, L is all bands except for Band I LPL LG.Philips LCD (supplier) LS Loudspeaker LVDS Low Voltage Differential Signalling Mbps Mega bits per second M/N Monochrome TV system. Sound
carrier distance is 4.5 MHz MHEG Part of a set of international standards
related to the presentation of
multimedia information, standardised
by the Multimedia and Hypermedia
Experts Group. It is commonly used as
a language to describe interactive
television services MIPS Microprocessor without Interlocked
Pipeline-Stages; A RISC-based
microprocessor MOP Matrix Output Processor MOSFET Metal Oxide Silicon Field Effect
Transistor, switching device MPEG Motion Pictures Experts Group MPIF Multi Platform InterFace MUTE MUTE Line MTV Mainstream TV: TV-mode with
Consumer TV features enabled (iTV) NC Not Connected NICAM Near Instantaneous Compounded
Audio Multiplexing. This is a digital
sound system, mainly used in Europe. NTC Negative Temperature Coefficient,
non-linear resistor NTSC National Television Standard
Committee. Color system mainly used
in North America and Japan. Color
carrier NTSC M/N= 3.579545 MHz,
NTSC 4.43= 4.433619 MHz (this is a
VCR norm, it is not transmitted off-air) NVM Non-Volatile Memory: IC containing
TV related data such as alignments O/C Open Circuit OSD On Screen Display OAD Over the Air Download. Method of
software upgrade via RF transmission.
Upgrade software is broadcasted in
TS with TV channels. OTC On screen display Teletext and
Control; also called Artistic (SAA5800) P50 Project 50: communication protocol
between TV and peripherals PAL Phase Alternating Line. Color system
mainly used in West Europe (colour
carrier = 4.433619 MHz) and South
America (colour carrier
PAL M = 3.575612 MHz and
PAL N = 3.582056 MHz) PCB Printed Circuit Board (same as “PWB”) PCM Pulse Code Modulation
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Precautions, Notes, and Abbreviation List
PDP Plasma Display Panel PFC Power Factor Corrector (or
Pre-conditioner) PIP Picture In Picture PLL Phase Locked Loop. Used for e.g.
FST tuning systems. The customer
can give directly the desired frequency POD Point Of Deployment: a removable
CAM module, implementing the CA
system for a host (e.g. a TV-set) POR Power On Reset, signal to reset the uP PSDL Power Supply for Direct view LED
backlight with 2D-dimming PSL Power Supply with integrated LED
drivers PSLS Power Supply with integrated LED
drivers with added Scanning
functionality PTC Positive Temperature Coefficient,
non-linear resistor PWB Printed Wiring Board (same as “PCB”) PWM Pulse Width Modulation QRC Quasi Resonant Converter QTNR Quality Temporal Noise Reduction QVCP Quality Video Composition Processor RAM Random Access Memory RGB Red, Green, and Blue. The primary
color signals for TV. By mixing levels
of R, G, and B, all colors (Y/C) are
reproduced. RC Remote Control RC5 / RC6 Signal protocol from the remote
control receiver RESET RESET signal ROM Read Only Memory RSDS Reduced Swing Differential Signalling
data interface R-TXT Red TeleteXT SAM Service Alignment Mode S/C Short Circuit SCART Syndicat des Constructeurs
d'Appareils Radiorécepteurs et
SCL Serial Clock I
Téléviseurs
SCL-F CLock Signal on Fast I SD Standard Definition SDA Serial Data I SDA-F DAta Signal on Fast I
2
C
2
C bus
2
C
2
C bus SDI Serial Digital Interface, see “ITU-656” SDRAM Synchronous DRAM SECAM SEequence Couleur Avec Mémoire.
Colour system mainly used in France and East Europe. Colour carriers = 4.406250 MHz and
4.250000 MHz SIF Sound Intermediate Frequency SMPS Switched Mode Power Supply SoC System on Chip SOG Sync On Green SOPS Self Oscillating Power Supply SPI Serial Peripheral Interface bus; a
4-wire synchronous serial data link
standard S/PDIF Sony Philips Digital InterFace SRAM Static RAM SRP Service Reference Protocol SSB Small Signal Board SSC Spread Spectrum Clocking, used to
reduce the effects of EMI STB Set Top Box STBY STand-BY SVGA 800 × 600 (4:3) SVHS Super Video Home System SW Software
SWAN Spatial temporal Weighted Averaging
Noise reduction SXGA 1280 × 1024 TFT Thin Film Transistor THD Total Harmonic Distortion TMDS Transmission Minimized Differential
Signalling TS Transport Stream TXT TeleteXT TXT-DW Dual Window with TeleteXT UI User Interface uP Microprocessor UXGA 1600 × 1200 (4:3) V V-sync to the module VESA Video Electronics Standards
Association VGA 640 × 480 (4:3) VL Variable Level out: processed audio
output toward external amplifier VSB Vestigial Side Band; modulation
method WYSIWYR What You See Is What You Record:
record selection that follows main
picture and sound WXGA 1280 × 768 (15:9) XTAL Quartz crystal XGA 1024 × 768 (4:3) Y Luminance signal Y/C Luminance (Y) and Chrominance (C)
signal YPbPr Component video. Luminance and
scaled color difference signals (B-Y
and R-Y) YUV Component video
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4. Mechanical Instructions

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Index of this chapter:

4.1 Cable Dressing

4.2 Service Positions
4.3 Assembly/Panel removal for 22" & 24" sets
4.4 Assembly/Panel removal for 32", 42" and 47" sets
4.5 Set Re-assembly
Notes:
Figures below can deviate slightly from the actual situation, due to the different set executions.
4.1 Cable Dressing
Mechanical Instructions
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Figure 4-1 Cable dressing (3000 series 22")

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Figure 4-2 Cable dressing (3000 series 24" )

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Figure 4-3 Cable dressing (3000 series 32")

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Mechanical Instructions
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Figure 4-4 Cable dressing (3500 series 32")

Figure 4-5 Cable dressing (3700 series 32")

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Figure 4-6 Cable dressing (3000 series 42")

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Figure 4-7 Cable dressing (3500 series 42")

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Mechanical Instructions
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Figure 4-8 Cable dressing (3700 series 42")

Figure 4-9 Cable dressing (3000 series 47")

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Mechanical Instructions

4.2 Service Positions

For easy servicing of a TV set, the set should be put face down on a soft flat surface, foam buffers or other specific workshop tools. Ensure that a stable situation is created to perform measurements and alignments. When using foam bars take care that these always support the cabinet and never only the display. Caution: Failure to follow these guidelines can seriously damage the display! Ensure that ESD safe measures are taken.

4.3 Assembly/Panel removal for 22" & 24" sets

4.3.1 Stand

Caution: The set can only be opened after the stand has been
removed! Refer to Figure 4-10
1. Remove fixation screws [1] and [2] that secure the base assembly, pull the base assembly downwards away from the catches. Do not release the screw in the middle of the stand.
for details.

4.3.2 Rear Cover

Refer to Figure 4-11 Warning: Disconnect the mains power cord before removing the rear cover.
1. Remove fixation screws [1] that secure the rear cover. Refer to Figure 4-11
2. At the top and sides the rear cover is locked by catches [2], so gently lift the bottom side by pulling the cover upwards from within the stand opening. Gently release the catches. Then lift the cover from the TV. Make sure that cabling and wires are not damaged while lifting the rear cover from the set.
for details.
for details.
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Figure 4-10 Stand removal 22"
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Mechanical Instructions
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4.3.3 Power Supply Unit (PSU)

Caution: it is mandatory to remount all different screws at their
original position during re-assembly. Failure to do so may result in damaging the PSU.
1. Unplug both connectors from the PSU.
2. Remove the four fixation screws located at the corners of the panel.
3. The PSU can be taken out of the set now.
When defective, replace the whole unit.

4.3.4 Small Signal Board (SSB)

Refer to Figure 4-12 Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the SSB.
1. Release the clips from the LVDS cable connector that connects the panel to the SSB [1]. Caution: be careful, as these are very fragile connectors!
2. Release the clamps and unplug all other connectors [2].
3. Remove all the fixation screws from the SSB [3].
4. The SSB can now be shifted away [4] from side connector cover and lifted from the set. Refer to Figure 4-12
for details.
for details.
Figure 4-11 Rear cover removal 22"

4.3.5 Speakers

1. Gently release the tapes that holds the speaker cables and release the cables from their clamps.
2. Unplug the speaker connector from the SSB.
3. Take the speakers out.
When defective, replace both units. Take note that the replacement speakers are mounted in the right position.
Figure 4-12 SSB removal 22"
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Mechanical Instructions

4.3.6 Keyboard Control unit

4. Unplug the connector from the keyboard control unit.
5. Gently push inwards the two clips at the PSU side of the unit. Release the unit at the PSU side and turn it away from the PSU. Now push it towards the PSU to release the catches at the other side of the unit. Take it out from the sub frame.
When defective, replace the whole unit.

4.3.7 IR/LED Board

1. Gently push the unit towards the centre of the set and left it on the other side from it’s clamp.
2. Unplug the connector from the IR/LED board.
When defective, replace the whole unit.

4.3.8 LCD Panel

Refer to Figure 4-13
for details.
1. Remove the IR/LED board as described earlier.
2. Unplug the LVDS cable at the LCD panel side [2].
3. Unplug the LCD’s power cable from the LCD panel [3].
4. Remove the four screws that fixate the subframe.
5. Release the four catches [5] at the side of the metal subframe and lift the subframe together with it’s mounted parts from the set and put it aside.
6. Lift the LCD Panel from the front bezel.
When defective, replace the whole unit.

4.4 Assembly/Panel removal for 32", 42" and 47" sets

Instructions below apply to the 32PFL3507H/12, but will be similar for all 32", 42" and 47" models.

4.4.1 Rear Cover

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Refer to Figure 4-14
for details.
Warning: Disconnect the mains power cord before removing the rear cover.
1. Remove fixation screws [1], [2] and, [3] that secure the rear
cover.
2. At the top side the rear cover is locked by catches, so
gently lift the bottom side and push the cover upwards to release these catches. Then lift the cover from the TV. Make sure that cabling and wires are not damaged while lifting the rear cover from the set.
Figure 4-13 LCD panel removal 22"
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Figure 4-14 Rear cover removal

4.4.2 Stand

Refer to Figure 4-14
1. Remove fixation screws [4] that secure the base assembly, pull the base assembly downwards away from the catches. Do not release the two screws in the middle of the stand.

4.4.3 Power Supply Unit (PSU)

Caution: it is mandatory to remount all different screws at their
original position during re-assembly. Failure to do so may result in damaging the PSU.
1. Unplug all connectors from the PSU.
2. Remove the fixation screw located right side of the mains inlet connector.
3. Remove the other four fixation screws located at the corners of the panel.
4. The PSU can be taken out of the set now.
When defective, replace the whole unit.
for details.

4.4.4 Small Signal Board (SSB)

Refer to Figure 4-15 Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the SSB.
1. Release the clips from the LVDS cable connector that
2. Release the clamps and unplug all other connectors [2].
3. Remove all the fixation screws from the SSB [3].
4. Take out the SSB with I/O bracket.
5. The SSB can now be shifted away from side connector
connects the panel to the SSB [1]. Caution: be careful, as these are very fragile connectors!
cover and lifted from the set.
for details.

4.4.5 Speakers

1. Gently release the tapes that holds the speaker cables.
2. Unplug the speaker connector from the SSB.
3. Take the speakers out. When defective, replace both units.

4.4.6 Keyboard Control unit

1. Gently release the tape that holds the board’s cable.
Figure 4-15 SSB removal
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2. Gently push inwards the three clips at the PSU side of the unit. Release the unit at the PSU side and turn it away from the PSU. Now push it towards the PSU to release the catches at the other side of the unit. Take it out from the metal bracket.
3. Unplug the connector from the keyboard control unit.
When defective, replace the whole unit.

4.4.7 IR/LED Board

1. Remove the stand as described earlier.
2. Gently release the clip of the panels cover on the left side, and take out the cover from the bezel.
3. Gently release the clip at the right side of the panel, and take the panel from the bezel.
4. Unplug the connector from the IR/LED board.
When defective, replace the whole unit.

4.4.8 LCD Panel

1. Remove the stand as described earlier
2. Remove the SSB as described earlier.
3. Remove the PSU as described earlier.
4. Remove the speakers as described earlier.
5. Remove the keyboard control unit as described earlier.
6. Remove the IR/LED board as described earlier.
7. Remove all other metal parts that do not belong to the LCD panel.
8. Release all fixing clips that secure the front bezel to the LCD panel.
9. Lift the LCD Panel from the front bezel.
When defective, replace the whole unit.
Mechanical Instructions

4.5 Set Re-assembly

To re-assemble the whole set, execute all processes in reverse order.
Notes:
While re-assembling, make sure that all cables are placed and connected in their original position. See Figure 4-1
Figure 4-3
Pay special attention not to damage the EMC foams on the SSB shields. Ensure that EMC foams are mounted correctly.
, Figure 4-6 and, Figure 4-9.
,
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Service Modes, Error Codes, and Fault Finding

5. Service Modes, Error Codes, and Fault Finding

Index of this chapter:

5.1 Test Points

5.2 Service Modes

5.3 Stepwise Start-up
5.4 Service Tools
5.5 Software Upgrading
5.6 Error Codes
5.7 The Blinking LED Procedure
5.8 Fault Finding and Repair Tips
5.1 Test Points
As most signals are digital, it will be difficult to measure waveforms with a standard oscilloscope. However, several key ICs are capable of generating test patterns, which can be controlled via ComPair. In this way it is possible to determine which part is defective.
Perform measurements under the following conditions:
Service Default Mode.
Video: Color bar signal.
Audio: 3 kHz left, 1 kHz right.
5.2 Service Modes
The Service Mode feature is split into five parts:
Service Default Mode (SDM).
Service Alignment Mode (SAM).
Factory Mode.
Customer Service Mode (CSM).
Computer Aided Repair Mode (ComPair).
Life Timer
During the life time cycle of the TV set, a timer is kept (called “Op. Hour”). It counts the normal operation hours (not the Stand-by hours). The actual value of the timer is displayed in SDM and SAM in a decimal value. Every two soft-resets increase the hour by + 1. Stand-by hours are not counted.
Software Identification, Version, and Cluster
The software ID, version, and cluster will be shown in the main menu display of SDM, SAM, and CSM. The screen will show: “AAAAB-X.YYY”, where:
AAAA is the chassis name: T911L x.yyy.
B is the region indication: E = Europe, A = AP/China, U = NAFTA, L = LATAM.
X is the main version number: this is updated with a major change of specification (incompatible with the previous software version). Numbering will go from 1 - 99 and AA - ZZ.
- If the main version number changes, the new version number is written in the NVM.
- If the main version number changes, the default settings are loaded.
YYY is the sub version number: this is updated with a minor change (backwards compatible with the previous versions). Numbering will go from 000 - 999.
- If the sub version number changes, the new version number is written in the NVM.
- If the NVM is refreshed, the software identification, version, and cluster will also be written to NVM.
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SDM, SAM and the Factory mode offer features, which can be used by the Service engineer to repair/align a TV set. Some features are:
A pre-defined situation to ensure measurements can be made under uniform conditions (SDM).
Activates the blinking LED procedure for error identification when no picture is available (SDM).
Make alignments (e.g. White Tone), reset the error buffer (SAM and Factory Mode).
Display information (“SDM” or “SAM” indication in upper right corner of screen, error buffer, software version, operating hours, options and option codes, sub menus).
The CSM is a Service Mode that can be enabled by the consumer. The CSM displays diagnosis information, which the customer can forward to the dealer or call centre. In CSM mode, “CSM”, is displayed in the top right corner of the screen. The information provided in CSM and the purpose of CSM is to:
Increase the home repair hit rate.
Decrease the number of nuisance calls.
Solved customers’ problem without home visit.
ComPair Mode is used for communication between a computer and a TV on I engineer to quickly diagnose the TV set by reading out error codes, read and write in NVMs, communicate with ICs and the mP (PWM, registers, etc.), and by making use of a fault finding database. It will also be possible to up and download the software of the TV set via I ComPair has to be connected to the TV set via the ComPair connector, which will be accessible through the rear of the set (without removing the rear cover).
Note: For the new model range, a new remote control (RC) is used with some renamed buttons. This has an impact on the activation of the Service modes. For instance the old “MENU” button is now called “HOME” (or is indicated by a “house” icon).

5.2.1 General

Next items are applicable to all Service Modes or are general.
2
C /UART level and can be used by a Service
2
C with help of ComPair. To do this,
Display Option Code Selection
When after an SSB or display exchange, the display option code is not set properly, it will result in a TV with “no display”. Therefore, it is required to set this display option code after such a repair. To do so, press the following key sequence on a standard RC transmitter: “062598” directly followed by MENU and “xxx”, where “xxx” is a 3 digit decimal value of the panel type: see column “Display Code” in Table 6-3 accepted and stored in NVM, the set will switch to Stand-by, to indicate that the process has been completed. During this algorithm, the NVM-content must be filtered, because several items in the NVM are TV-related and not SSB related (e.g. Model and Prod. S/N). Therefore, “Model” and “Prod. S/N” data is changed into “See Type Plate”. In case a call centre or consumer reads “See Type Plate” in CSM mode.

5.2.2 Service Default Mode (SDM)

Purpose
Set the TV in SDM mode in order to be able to create a predefined setting for measurements to be made. In this platform, a simplified SDM is introduced (without protection override and without tuning to a predefined frequency).
Specifications
Set linear video and audio settings to 50%, but volume to 25%. Stored user settings are not affected.
All service-unfriendly modes (if present) are disabled, since they interfere with diagnosing/repairing a set. These service unfriendly modes are: – (Sleep) timer. – Blue mute/Wall paper. – Auto switch “off” (when there is no “ident” signal). – Hotel or hospital mode. – Child lock or parental lock (manual or via V-chip). – Skipping, blanking of “Not favorite”, “Skipped” or
“Locked” presets/channels.
– Automatic storing of Personal Preset or Last Status
settings.
. When the value is
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– Automatic user menu time-out (menu switches
back/OFF automatically.
– Auto Volume levelling (AVL).
How to Activate SDM
To activate SDM, use the following methods:
Press the following key sequence on the RC transmitter: “062596”, directly followed by the “Home” button.
After activating this mode, “SDM” will appear in the upper left corner of the screen.
On Screen Menu
After activating SDM, the following items are displayed, with SDM in the upper right corner of the screen to indicate that the television is in Service Default Mode. Menu items and explanation:
xxxxx Operating hours (in decimal).
AAAAB-X.YYY See Software Identification, Version, and
Cluster for the software name definition.
ERR Shows all errors detected since the last time the buffer was erased in format <xxx> <xxx> <xxx> <xxx> <xxx> (five errors possible).
OP Used to read-out the option bytes. In this chassis two times eight option codes are used.
How to Navigate
As this mode is read only, there is nothing to navigate. To switch to other modes, use one of the following methods:
Command MENU from the user remote will exit SDM.
To prevent the OSD from interfering with measurements in SDM, use the command “Adjust” or “Options” (“STATUS” or “INFO” for NAFTA and LATAM) from the user remote. This will switch the OSD “off” while remaining in the SDM mode. The “SDM” OSD is remains visible in the upper right corner of the screen. To exit SDM switch to “Stand-by” mode.
Press the following key sequence on the remote control transmitter: “062596” directly followed by the OK button to switch to SAM (do not allow the display to time out between entries while keying the sequence). Remarks: new remote
controls will not have I+ button, but an “INFO” button instead.
How to Exit SDM
Switch the set to Stand-by by pressing the standby button on the remote control transmitter or on the television set.
Via a standard customer RC-transmitter: key in “00”-sequence. Note: If the TV is switched “off” by a power interrupt while in SDM, the TV will show up in the last status of SDM menu as soon as the power is supplied again. The error buffer will not be cleared.

5.2.3 Service Alignment Mode (SAM)

Purpose
To modify the NVM.
To display/clear the error code buffer.
To perform alignments.
Specifications
Operation hours counter (maximum five digits displayed).
Software version, error codes, and option settings display.
Error buffer clearing.
Option settings.
Software alignments (White Tone).
NVM Editor.
Set screen mode to full screen (all content is visible).
How to Activate SAM
To activate SAM, use one of the following methods:
Press the following key sequence on the remote control transmitter: “062596”, directly followed by the “INFO” button. Do not allow the display to time out between entries while keying the sequence.
Or via ComPair.
After entering SAM, the following items are displayed, with “SAM” in the upper right corner of the screen to indicate that the television is in Service Alignment Mode.
Table 5-1 SAM mode overview
Main Menu Sub-menu 1 Sub-menu 2 Description
System Information Op Hour This represents the life timer. The timer counts normal operation hours, but does not
Main SW ID e.g. “T911L 1.128B” See paragraph Software Identification, Version, and Cluster
ERR e.g. “000 000 000 000 000” Shows all errors detected since the last time the buffer was erased. Five errors
OP1 e.g. “012 007 208 002 056 032 007
OP2 e.g. “056 023 000 106 064 000 000
Clear Press [OK] to clean the Error Codes
RGB Align Warm R Gain To align the White Tone. See
NVM editor Address Select and fill the NVM address
Upload to USB Channel List to USB Copy To upload several settings from the TV to an USB stick
immediately
Normal R Gain
Cool R Gain
Store Store the RGB value
Value Select and fill the NVM value Store Store the value in the address
NVM to USB Copy Readable Info EDID Copy
030”
122”
G Gain B Gain
G Gain B Gain
G Gain B Gain
count Stand-by hours.
definition.
possible. Used to read-out the option bytes. See paragraph 6.4 Option Settings in the
Alignments section for a detailed description. Ten codes are possible.
Erases the contents of the error buffer. Select this menu item and press the MENU RIGHT key on the remote control. The content of the error buffer is cleared.
paragraph 6.3 Software Alignments
in the Alignments section for a detailed description
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Service Modes, Error Codes, and Fault Finding
Main Menu Sub-menu 1 Sub-menu 2 Description
Download from USB Channel List Copy To download several settings from the USB stick to the TV
Initialize NVM Press [OK] to Initialize NVM
EDID Write Enable Press [OK] to enable EDID writable
Service Data Type Number Press [OK] use key pad edit type
Reload MAC address
NVM Copy EDID Copy
immediately
immediately
number immediately
Production Number Press [OK] use key pad edit
12NC SSB Press [OK] use key pad edit SSB
12NC PSU Press [OK] use key pad edit PSU
12NC Display Press [OK] use key pad edit display
Press [OK] to reload MAC address from ECD immediately
production number immediately
immediately
immediately
immediately
To initialize a (corrupted) NVM. Be careful, this will erase all settings.
Enable EDID for writing
Edit and display the applicable service data by using the displayed key pad.
If MAC address value in NVM is missing, you can trigger this item in SAM mode to reload MAC address from flash ECD key to NVM.
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How to Navigate
In the SAM menu, select menu items with the UP/DOWN keys on the remote control transmitter. The selected item will be indicated. When not all menu items fit on the screen, use the UP/DOWN keys to display the next/previous menu items.
With the “LEFT/RIGHT” keys, it is possible to: – (De) activate the selected menu item. – (De) activate the selected sub menu. – Change the value of the selected menu item.
When you press the MENU button once while in top level SAM, the set will switch to the normal user menu (with the SAM mode still active in the background).
Press the following key sequence on the remote control transmitter: “062596” directly followed by the “Home” button to switch to SDM (do not allow the display to time out between entries while keying the sequence).
How to Store SAM Settings
To store the settings changed in SAM mode (except the RGB Align settings), leave the top level SAM menu by using the POWER button on the remote control transmitter or the television set. The mentioned exceptions must be stored separately via the STORE button.
How to Exit SAM
Use one of the following methods:
Switch the set to STANDBY by pressing the mains button on the remote control transmitter or the television set.
Via a standard RC-transmitter, key in “00” sequence. Note: When the TV is switched “off” by a power interrupt while in SAM, the TV will show up in “normal operation mode” as soon as the power is supplied again. The error buffer will not be cleared.

5.2.4 Contents of the Factory mode:

Purpose
To perform extended alignments.
Specifications
Displaying and or changing Panel ID information.
Displaying and or changing Tuner ID information.
Error buffer clearing.
Various software alignment settings.
Testpattern displaying.
Public Broadcasting Service password Reset.
•etc.
How to Activate the Factory mode
To activate the Factory mode, use the following method:
Press the following key sequence on the remote control transmitter: from the “Home screen” press “1999”, directly followed by the “Back” button. Do not allow the display to time out between entries while keying the sequence.
After entering the Factory mode, the following items are displayed,
Table 5-2 Factory mode overview
Item Item value
0 F/W VERSION Press OK Displays the software versions of the supplier, Flash PQ, Smart Picture, BL Dimming, Source Meter, the
1 Panel_ID See table 6-3 Display code overview Displays and changes the Panel ID with the left and right cursor; be careful changing this, it can result in not
2 ERR Code: xxx xxx xxx xxx xxx 000 000 000 000 000 Values showing the last 5 errors during the last 50 hours of operation, according to table 5-4 Error code table 3 CLEAR ERROR BUFFER Press OK Selecting this clear all current error codes. 4 NVM ADDRESS 0 NVM address 0 to 8191, Use Item 6 to change and 7 to store the data to the correct NVM address 5 NVM VALUE various Displays the value at the NVM address of item 5 6 NVM STORE Press OK Use this option to save the data of item 6 to NVM address of item 5 7 NVM COPY TV to USB Press OK Use this to store the NVM data to the REPAIR folder of a FAT formatted USB memory stick. The TV will write
8 NVM READ USB to TV Press OK Use this to store the NVM data from the USB memory stick to the TV. The TV will save the two files which were
9 CLR_TEMP_R 85 94 139 140 125 Red color temperature setting 10 CLR_TEMP_G 109 95 128 121 114 Green color temperature setting
Default value
Description22" 24" 32" 42" 47"
Picture Quality checksum, the Dimming library, the Source meter library, the Flash AQ, the MTK, MCU and OAD software versions.
correct displaying the screen!
two files in the REPAIR folder of the memory stick. It will create this folder if it does not exist. The items are “Channel list”, “Personal settings”, “Option codes”, “Display-related alignments” and “History list”. In case the download to the USB stick was not successful “Failure” will appear. In this case, check if the USB stick is connected properly. Now t he settings are stored onto the USB stick and can be u sed to download onto another TV or other SSB. Uploading is of course only possible if the software is running and if a picture is available. This method is created to be able to save the customer’s TV settings and to store them into another SSB.
created in item 8 to the NVM of the set. Use these options when replacing a SSB. When “USB to TV Success” is displayed remove the power and restart the TV
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Default value
Item Item value
11 CLR_TEMP_B 128 128 120 107 102 Red color temperature setting 12 AUTO_COLOR Press OK PC: any pattern that has black and white, YPbPr: SMPTE bar (color bar), any timing. 13 ADC_GAIN_R 0 Red ADC gain 14 ADC_GAIN_G 0 Green ADC gain 15 ADC_GAIN_B 0 Blue ADC gain 16 ADC_OFFSET_R 128 Red ADC offset 17 ADC_OFFSET_G 128 Green ADC offset 18 ADC_OFFSET_B 128 Blue ADC offset 19 GAMMA_TABLE off 20 E-Fuse on E-fuse mode 21 ORT_MODE off ORT mode 22 AGEING MODE Press OK Use this for ageing a new LCD panel 23 RESET_PBS_PWD Press OK Use this to reset the Child Lock 24 VIDEO_PWM_MEDIUM 150 25 VIDEO_PWM_MINIMUN 26 VIDEO_PWM_MAXIMUN 0 27 PWM_RATIO_BEST_PICTURE100
178 VIDEO PWM Minimum value
Service Modes, Error Codes, and Fault Finding
Description22" 24" 32" 42" 47"
GAMMA_TABLE
VIDEO PWM Medium value
VIDEO PWM Maximum value PWM ratio best picture
28 PWM_RATIO_STD_TOP 29 PWM_RATIO_STD_BOTTOM 30 PWM_RATIO_BEST_POWER 31 VIDEO_STD_TH_HIGH 97 99 32 VIDEO_STD_TH_LOW 93 93 33 YPBPR_PHASE InValid Not available for this chassis 34 AUD_LIMITER_MODE 35 AUD_THRESHOLD_BYTE1 36 AUD_THRESHOLD_BYTE2 37 AUD_THRESHOLD_BYTE3 38 AUD_GAIN_LINEIN 39 AUD_GAIN_HDMI 40 AUD_GAIN_ATV 41 AUD_GAIN_DTV 42 AUD_GAIN_USB 43 ESTICKER NVM1 15 15 3 3 4 44ESTICKER NVM2 00647 45ESTICKER NVM3 19264768ESTICKER value 46ESTICKER NVM4 166124879ESTICKER value 47ESTICKER NVM5 155155984ESTICKER value 48 ESTICKER NVM6 0 0 10 9 11 ESTICKER value 49 ESTICKER NVM7 0 0 21 10 25 ESTICKER value 50 ESTICKER NVM8 0 0 255 255 255 ESTICKER value 51 ESTICKER NVM9 0 0 255 255 255 ESTICKER value 52 ESTICKER NVM10 0 0 255 255 255 ESTICKER value 53 ESTICKER NVM11 16 16 255 255 255 ESTICKER value 54ESTICKER NVM12 31313332255ESTICKER value 55ESTICKER NVM13 1717171518ESTICKER value 56ESTICKER NVM14 77859ESTICKER value 57 ESTICKER NVM15 0 ESTICKER value 58 ESTICKER NVM16 0 ESTICKER value 59 ESTICKER NVM17 0 ESTICKER value 60 ESTICKER NVM18 0 ESTICKER value 61 ESTICKER NVM19 0 ESTICKER value 62 ESTICKER NVM20 0 255 ESTICKER value 63 ESTICKER RESET Press OK ESTICKER reset 64 DIM_LIB RESET Press OK Shows the Validity of the CI+ key and the supplier information 65 AQ INDEX 7 Audio Quality index 66 Audio Test Mode off Used for audio testing during production 67 Audio Channel Type 2.0 Defines the installed speaker system 68 Test Pattern Press OK Used for Pattern testing during production 69 EDID UPDATE Press OK Used to enter a new EDID codes into the NVM 70 TCON_GAMMA_UPDATE Press OK TCON gamma update 71 DUMP PQ FROM TV Press OK Saves the picture quality data to a file “pq.bin” to the root of a FAT formatted USB memory stick 72 LOAD PQ TO TV Press OK Loads the picture quality data from a file “pq.bin” in to the TV 73 DUMP AQ FROM TV Press OK Saves the audio quality data to a file “AQ.bin” to the root of a FAT formatted USB memory stick 74 LOAD AQ TO TV Press OK Loads the audio quality data from a file “AQ.bin” in to the TV 75 EXIT_FACTORY Press OK Exits the Factory mode
80
85
70
75
70
68
2 255
0 Limit threshold
207
0 Limit threshold
5
7 Limit threshold
3
2 Line-in audio gain
2
2 HDMI audio gain
20
11 Analogue TV audio gain
15
2 Digital TV audio gain
2
PWM ratio standard top PWM ratio standard bottom PWM ratio best power VIDEO standard threshold high VIDEO standard threshold low
Three modes, 0: off, 1: adaptive mode, 2: fixed mode
USB audio gain ESTICKER value ESTICKER value
How to Exit the Factory mode
Use one of the following methods:
Select EXIT_FACTORY from the menu and press the “OK” button.
Note: When the TV is switched “off” by a power interrupt, or normal switch to “stand-by” while in the factory mode, the TV
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will show up in “normal operation mode” as soon as the power is supplied again. The error buffer will not be cleared.
Service Modes, Error Codes, and Fault Finding
EN 23TPM9.1L LA 5.

5.2.5 Customer Service Mode (CSM)

Purpose
The Customer Service Mode shows error codes and information on the TV’s operation settings.The call centre can instruct the customer (by telephone) to enter CSM in order to identify the status of the set.This helps the call centre to diagnose problems and failures in the TV set before making a service call. The CSM is a read-only mode; therefore, modifications are not possible in this mode.
Specifications
Ignore “Service unfriendly modes”.
Line number for every line (to make CSM language independent).
Set the screen mode to full screen (all contents on screen is visible).
After leaving the Customer Service Mode, the original settings are restored.
Possibility to use “CH+” or “CH-” for channel surfing, or enter the specific channel number on the RC.
How to Activate CSM
To activate CSM, press the following key sequence on a standard remote control transmitter: “123654” (do not allow the display to time out between entries while keying the sequence). After entering the Customer Service Mode, the following items are displayed.
Note: Activation of the CSM is only possible if there is no (user) menu on the screen!
customer wants to make use of the HDMI functionality, the SSB has to be replaced.
3.4 e-UM version Version of the available built in
electronic manual.
How to Navigate
By means of the “CURSOR-DOWN/UP” knob (or the scroll wheel) on the RC-transmitter, can be navigated through the menus.
How to Exit CSM
To exit CSM, use one of the following methods.
Press the MENU/HOME button on the remote control transmitter.
Press the POWER button on the remote control transmitter.
Press the POWER button on the television set.
Contents of CSM
1.1 Set Type This information is very helpful for a
helpdesk/workshop as reference for further diagnosis. In this way, it is not necessary for the customer to look at the rear of the TV-set. Note that if an NVM is replaced or is initialized after corruption, this set type has to be re-written to NVM.
1.2 Production code Displays the production
code (the serial number) of the TV. Note that if an NVM is replaced or is initialized after corruption, this production code has to be re-written to NVM.
1.3 Installation date Indicates the date of the first
installation of the TV. This date is acquired via time extraction.
1.4 Option Code 1 Gives the option codes of option group
1 as set in SAM.
1.5 Option Code 2 Gives the option codes of option group
2 as set in SAM.
1.6 SSB Gives an identification of the SSB as stored in
NVM. Note that if an NVM is replaced or is initialized after corruption, this identification number has to be re-written to NVM. This identification number is the 12NC number of the SSB.
1.7 Display 12NC NVM read/write.
1.8 PSU 12NC NVM read/write.
2.1 Current Main SW Displays the built-in main software
version. In case of field problems related to software, software can be upgraded. As this software is consumer upgradeable, it will also be published on the internet.
2.2 Standby SW Displays the built-in stand-by processor
software version. Upgrading this software will be possible via USB.
2.3 Panel Code Displays the Display Code number.
2.4 NVM version Detects and displays NVM version.
2.5 Error Codes Detects and displays errors.
3.1 Signal Quality Analog/digital signal strength.
3.2 Child lock Not active / active. This is a combined item
for locks. If any lock (channel lock, parental lock) is active, it is indicated as “active”.
3.3 HDCP keys Indicates the validity of the HDMI keys (or
HDCP keys). In case these keys are not valid and the
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120224
Power Off
Standby Soft Mode
Power On
Semi- Standby
Standby
Switch
Off(Mains Power Plug)
Standby Soft Mode Command Received, previously in Standby
Soft Mode (Power tact switch)
TV Wakeup commands Received (TV Wakeup keys)
Digital background tasks started
Digital background tasks completed
Swith On, previously in
Standby/Semi- Standby (Mains Power Plug)
Standby Soft Mode
Command Received (Power tact
switch)
Switch Off (Mains Power Plug)
Switch Off
(Mains Power Plug)
Swith On, previously in Standby Soft Mode (Mains Power Plug)
Standby commands
Received (RC
Standby key)
Standby Soft Mode
Command Received, previously in Standby Soft Mode (Power tact switch)
TV Wakeup commands Received (TV Wakeup keys)
Switch On, previously in Power On Mode (Power tact switch)
Standby Soft Mode Command Received, (Power tact switch)
Switch Off (Mains Power Plug)
Switch On,previously in TV Operation Mode (Mains Power Plug)

5.3 Stepwise Start-up

Service Modes, Error Codes, and Fault Finding
2012-Sep-07

Figure 5-1 Stepwise Start-up

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Service Modes, Error Codes, and Fault Finding
10000_036_090121.eps
091118
TO
UART SERVICE
CONNECTOR
TO
UART SERVICE
CONNECTOR
TO I2C SERVICE CONNECTOR
TO TV
PC
HDMI I
2
C only
Optional power
5V DC
ComPair II Developed by Philips Brugge
RC out
RC in
Optional
Switch
Power ModeLink/
Activity
I
2
C
ComPair II
Multi
function
RS232 /UART
EN 25TPM9.1L LA 5.

5.4 Service Tools

5.4.1 ComPair

Introduction
ComPair (Computer Aided Repair) is a Service tool for Philips Consumer Electronics products. and offers the following:
1. ComPair helps to quickly get an understanding on how to repair the chassis in a short and effective way.
2. ComPair allows very detailed diagnostics and is therefore capable of accurately indicating problem areas. No knowledge on I because ComPair takes care of this.
3. ComPair speeds up the repair time since it can automatically communicate with the chassis (when the micro processor is working) and all repair information is directly available.
4. ComPair features TV software up possibilities.
Specifications
ComPair consists of a Windows based fault finding program and an interface box between PC and the (defective) product. The ComPair II interface box is connected to the PC via an USB cable. For the TV chassis, the ComPair interface box and the TV communicate via a bi-directional cable via the service connector(s). The ComPair fault finding program is able to determine the problem of the defective television, by a combination of automatic diagnostics and an interactive question/answer procedure.
How to Connect
This is described in the chassis fault finding database in ComPair.
2
C or UART commands is necessary,

5.5 Software Upgrading

5.5.1 Description

It is possible for the user to upgrade the main software via the USB port. This allows replacement of a software image in a stand alone set. A description on how to upgrade the main software can be found in the DFU or on the Philips website.

5.5.2 Introduction

Philips continuously tries to improve its products, and it’s recommend that the TV software is updated when updates are available. Software update files can be obtained from the dealer or can be downloaded from the following websites:
http://www.philips.com/support
Preparing a portable memory for software upgrade
The following requirements have to be met:
1. A personal computer connected to the internet.
2. An archive utility that supports the ZIP-format (e.g. WinZip for Windows or Stufflt for Mac OS).
3. A FAT formatted USB memory stick (preferably empty).
Note:
1. Only FAT/DOS-formatted memory sticks are supported.
2. Only use software update files that can be found on the
http://www.philips.com/support

5.5.3 Check the current TV software version

Before starting the software upgrade procedure, it is advised to check that what the current TV software:
1. Press the “1 2 3 6 5 4” button on the remote control to enter the CSM mode.
2. Use the up/down cursor keys to select “Current Main Software”.
If the current software version of the TV is the same as the latest update file found on http://www.philips.com/support not necessary to update the TV software.
web site.
, it is
Figure 5-2 ComPair II interface connection
Caution: It is compulsory to connect the TV to the PC as
shown in the picture above (with the ComPair interface in between), as the ComPair interface acts as a level shifter. If one connects the TV directly to the PC (via UART), ICs can be blown!
How to Order
ComPair II order codes:
ComPair II interface: 3122 785 91020.
Software is available via the Philips Service web portal.
ComPair UART interface cable for TPM9.1x xx. (using DB9 to 2 mm pitch JST connector): 3122 785 90630.
Note: When you encounter problems, contact your local support desk.

5.5.4 Download the latest software

1. Open the internet page http://www.philips.com/support
2. Find information and software related to the TV.
3. Select the latest software update file and download it to the PC.
4. Insert the USB memory stick into one of the USB ports of the PC.
5. Decompress the downloaded ZIP file and copy the “autorun.upg” to the root directory of the USB flash drive.

5.5.5 Update the TV software

1. Turn the TV on and wait for it to boot completely.
2. Insert the USB memory stick that contains the software update files in the TV’s USB port.
3. The TV will detect the USB memory stick automatically. Then a window jumps out as Figure 5-3 Note: If the USB flash drive is not detected after power up, disconnect it and re-insert it.
4. Select [Update] and press OK. See Figure 5-3
5. To proceed, In next menu select [Start] and press OK to start software updates. See Figure 5-4
6. Upgrading will now begins and the status of the updating progress will be displayed.
7. When the TV software is updated. Remove your USB flash drive, then select [Restart] and press OK to restart the TV.See Figure 5-5
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.
.
.
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Figure 5-3 Update the TV software [1/3]
Figure 5-4 Update the TV software [2/3]
Service Modes, Error Codes, and Fault Finding
FUS_clustername_version.zip: Contains the
“autorun.upg” which is needed to upgrade the TV main software and the software download application.
NVM_clustername_version.zip: Default NVM content.
Must be programmed via ComPair.

5.5.7 How to Copy NVM Data to/from USB

When copying data to and from a USB memory stick, the folder “repair” is used. When inserting an empty USB memory stick, and downloading data to the stick, the TV will create this folder. When sending data from a USB memory stick to a TV, the intended data must be available in the “repair” folder. Note that when copying EDID data to the TV, all necessary EDID files must be in this folder. Service mode overview for your reference.
Table 5-3 Service mode overview
Service Modes Description
SAM Service alignment mode Factory Mode Used for extended alignments SDM Service default Mode
19080_208_110324.eps
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CSM 3-page compact CSM pages. There will be CSM dump to
USB SW upgradeable SW-upgrading of flash memories MTK-chips MT5366 can
NVM-Editor in SAM NVM-editor will function as in the past: Address and Value
Service Data New Service data in SAM for CTN, Prod. no., 12NC
USB copy/paste in SAM
UART logging There will be printout available in UART. No specifications
Blind SAM RC sequence “062598” + “Menu” +
Clear Buffer RC sequence “062599” + “OK” or via SAM
USB-stick upon entering CSM-mode
be done via USB. The main SW can be upgraded via Autorun.upg
field is a decimal value via digit entry
programming with virtual key board Channel list, NVM data, Readable info, EDID
of the printout, per MTK provision/definition.
“Panel code”
19080_209_110324.eps
Figure 5-5 Update the TV software [3/3]
Note:
Do not remove the USB flash drive during the software update.
If a power failure occurs during the update, do not remove the USB flash drive from the TV. The TV will continue the software update as soon as the power comes up again.
If an error occurs during the update retry the procedure or contact the dealer.
We do not recommend downgrading to an older version.
Once the upgrade is finished, use the PC to remove the TV software from the USB portable memory.

5.5.6 Content and Usage of the One-Zip Software File

Below you find a content explanation of the One-Zip file, and instructions on how and when to use it. Only files that are relevant for Service are mentioned here.
EDID_clustername.zip: Contains the EDID content of the different EDID NVMs. See ComPair for further instructions.
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5.6 Error Codes

5.6.1 Introduction

Error codes are required to indicate failures in the TV set. In principle a unique error code is available for every:
Activated (SW) protection.
•Failing I
General I The last five errors, stored in the NVM, are shown in the Service menu’s. This is called the error buffer. The error code buffer contains all errors detected since the last time the buffer was erased. The buffer is written from left to right. When an error occurs that is not yet in the error code buffer, it is displayed at the left side and all other errors shift one position to the right. An error will be added to the buffer if this error differs from any error in the buffer. The last found error is displayed on the left. An error with a designated error code never leads to a deadlock situation. It must always be diagnosable (e.g. error buffer via OSD or blinking LED or via ComPair). In case a failure identified by an error code automatically results in other error codes (cause and effect), only the error code of the MAIN failure is displayed.

5.6.2 How to Read the Error Buffer

You can read the error buffer in three ways:
On screen via the SAM/SDM/CSM (if you have a picture).
2
C device.
2
C error.
Example: – ERROR: 000 000 000 000 000: No errors detected – ERROR: 013 000 000 000 000: Error code 13 is the
last and only detected error
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EN 27TPM9.1L LA 5.
ERROR: 034 013 000 000 000: Error code 13 was
detected first and error code 34 is the last detected (newest) error
Via the blinking LED procedure (when you have no picture). See paragraph 5.5 Software Upgrading
•Via ComPair.

5.6.3 Error codes

In this chassis only “layer 2” error codes are available and point to problems on the SSB. They are triggered by LED blinking when CSM is activated. Only the following layer 2 errors are defined:
Table 5-4 Error code table
Layer-2 error code Defective device
13 General I2C bus error on the SSB 16 +12 V missing or low, PSU defective 27 Channel decoder error on the SSB 34 Tuner I2C bus error on the SSB 35 EEPROM I2C error on SSB, M24C64

5.6.4 How to Clear the Error Buffer

The error code buffer is cleared in the following cases:
By using the CLEAR command in the SAM menu
By using the CLEAR command in the Factory mode:
By using the following key sequence on the remote control transmitter: “062599” directly followed by the OK button.
If the contents of the error buffer have not changed for 50 hours, the error buffer resets automatically.
Note: If you exit SAM by disconnecting the mains from the television set, the error buffer is not reset.

5.7 The Blinking LED Procedure

5.7.1 Introduction

It is assumed that the components are mounted correctly with correct values and no bad solder joints.
Before any fault finding actions, check if the correct options are set.
.

5.8.1 NVM Editor

In some cases, it can be convenient if one directly can change the NVM contents. This can be done with the “NVM Editor” in SAM mode. With this option, single bytes can be changed.
Caution:
Do not change these, without understanding the function of each setting, because incorrect NVM settings may seriously hamper the correct functioning of the TV set!
Always write down the existing NVM settings, before changing the settings. This will enable you to return to the original settings, if the new settings turn out to be incorrect.

5.8.2 Load Default NVM Values

It is possible to upload the default values to the NVM with ComPair in case the SW is changed, the NVM is replaced with a new (empty) one, or when the NVM content is corrupted. After replacing an EEPROM (or with a defective/no EEPROM), default settings should be used to enable the set to start-up and allow the Service Default Mode and Service Alignment Mode to be accessed.

5.8.3 No Picture

When you have no picture, first make sure you have entered the correct display code. See paragraph 6.4 Option Settings the instructions. See also Table 6-3
.
for

5.8.4 Unstable Picture via HDMI input

Check (via ComPair or factory mode) if HDMI EDID data is properly programmed.
The software is capable of identifying different kinds of errors. Because it is possible that more than one error can occur over time, an error buffer is available, which is capable of storing the last five errors that occurred. This is useful if the OSD is not working properly. Errors can also be displayed by the blinking LED procedure. The method is to repeatedly let the front LED pulse with as many pulses as the error code number, followed by a period of
1.5 seconds in which the LED is “off”. Then this sequence is repeated. Example (1): error code 4 will result in four times the sequence LED “on” for 0.25 seconds / LED “off” for 0.25 seconds. After this sequence, the LED will be “off” for 1.5 seconds. Any RC command terminates the sequence. Error code LED blinking is in red color. Example (2): the content of the error buffer is “12 9 6 0 0” After entering SDM, the following occurs.
1 long blink of 5 seconds to start the sequence.
12 short blinks followed by a pause of 1.5 seconds.
9 short blinks followed by a pause of 1.5 seconds.
6 short blinks followed by a pause of 1.5 seconds.
1 long blink of 1.5 seconds to finish the sequence.
The sequence starts again with 12 short blinks.

5.7.2 Displaying the Entire Error Buffer

Additionally, the entire error buffer is displayed when Service Mode “SDM” is entered.

5.8 Fault Finding and Repair Tips

Note:

5.8.5 No Picture via HDMI input

Check if HDCP key is valid. This can be done in CSM.

5.8.6 TV Will Not Start-up from Stand-by

Possible Stand-by Controller failure. Re-flash the software.

5.8.7 Audio Amplifier

The Class D-IC U6002 has a powerpad for cooling. When the IC is replaced it must be ensured that the powerpad is very well pushed to the PWB while the solder is still liquid. This is needed to insure that the cooling is guaranteed, otherwise the Class D-IC could break down in short time.

5.8.8 CSM

When CSM is activated and there is a USB memory stick connected to the TV, the software will dump the complete CSM content to the USB memory stick. The file (Csm.txt) will be saved in the root of the USB memory stick.

5.8.9 Loudspeakers

Make sure that the volume is set to minimum during disconnecting the speakers in the ON-state of the TV. The audio amplifier can be damaged by disconnecting the speakers during ON-state of the set!
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5.8.10 Display option code

Attention: In case the SSB is replaced, always check the Panel Code in CSM, even when picture is available. Performance with the incorrect display option code can lead to unwanted side-effects for certain conditions.
Service Modes, Error Codes, and Fault Finding
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6. Alignments

Index of this chapter:

6.1 General Alignment Conditions

6.2 Hardware Alignments

6.3 Software Alignments

6.4 Option Settings
6.5 Reset of Repaired SSB
6.6 Cable position numbers
6.1 General Alignment Conditions
Perform all electrical adjustments under the following conditions:
Power supply voltage: 90 - 264 V
Connect the set to the mains via an isolation transformer with low internal resistance.
Allow the set to warm up for approximately 15 minutes.
Measure voltages and waveforms in relation to correct ground (e.g. measure audio signals in relation to AUDIO_GND). Caution: It is not allowed to use heat sinks as ground.
Test probe: R
> 10 M, Ci < 20 pF.
i
Use an isolated trimmer/screwdriver to perform alignments.
6.2 Hardware Alignments
Not applicable.
, 50/ 60 3 Hz.
AC
Alignments
In case you have a color analyzer:
Measure with a calibrated (phosphor- independent) color analyzer (e.g. Minolta CA-210) in the centre of the screen. Consequently, the measurement needs to be done in a dark environment.
Adjust the correct x, y coordinates (while holding one of the White point registers R, G or B on max. value) by means of decreasing the value of one or two other white points to the correct x, y coordinates (see Table 6-1 White D alignment
values). Tolerance: dx: 0.010, dy: 0.010.
Repeat this step for the other color Temperatures that need to be aligned.
When finished return to the SAM root menu and press STANDBY on the RC to store the aligned values to the NVM.
Table 6-1 White D alignment values
Value Cool (11000 K) Normal (9000 K) Warm (6500 K)
x 0.276 0.287 0.313 y 0.282 0.296 0.329
If you do not have a color analyzer, you can use the default values. This is the next best solution. The default values are average values coming from production (statistics).
EN 29TPM9.1L LA 6.
6.3 Software Alignments
Put the set in SAM mode (see Chapter 5. Service Modes, Error
Codes, and Fault Finding). The SAM menu will now appear on
the screen. Select RGB Align and go to one of the sub menus. The alignments are explained below. The following items can be aligned:
White point
To store the data:
Press OK on the RC before the cursor is moved to the left.
Select “Store” and press OK on the RC.
Switch the set to stand-by mode.
For the next alignments, supply the following test signals via a video generator to the RF input:
EU/AP-PAL models: a PAL B/G TV-signal with a signal strength of at least 1 mV and a frequency of 475.25 MHz
US/AP-NTSC models: an NTSC M/N TV-signal with a signal strength of at least 1 mV and a frequency of
61.25 MHz (channel 3).
LATAM models: an NTSC M TV-signal with a signal strength of at least 1 mV and a frequency of
61.25 MHz (channel 3).

6.3.1 RGB Alignment

Before alignment, set the picture as follows:
Picture Setting
Dynamic backlight Off Dynamic Contrast Off Color Enhancement Off Picture Format Unscaled Light Sensor Off Brightness 50 Color 0 Contrast 100
White Tone Alignment:
Activate SAM.
Select “RGB Align.” and choose a color temperature.
Use a 100% white screen as input signal and set the following values: – “Red BL Offset” and “Green BL Offset” to “7” (if
present).
– All “White point” values initial to “128”.

6.3.2 Display Adjustment

You can use the default values. The default values are average values coming from production.
Enter SAM mode.
Select a color temperature (e.g. COOL, NORMAL, or WARM).
Set the RED, GREEN and BLUE default values according to the values in Table 6-2
When finished press OK on the RC, then press STORE to store the aligned values to the NVM.
Restore the initial picture settings after the alignments.
Table 6-2 White tone default settings
Picture mode Screen size
Normal (9000K) 22PFL3017D 85 109 128
Cool (11000K) 22PFL3017D 69 94 128
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.
Color temperature
Red Green Blue
24PFL3017D 94 95 128 32PFL3007D 126 114 107 32PFL3017D 126 115 103 32PFL3507D 140 115 110 32PFL3707D 127 115 125 42PFL3007D 125 120 118 42PFL3507D 128 111 117 42PFL3707D 128 113 93 47PFL3007D 87 104 120
24PFL3017D 76 84 128 32PFL3007D 126 123 120 32PFL3017D 127 123 118 32PFL3507D 140 120 130 32PFL3707D 110 105 128 42PFL3007D 107 114 127 42PFL3507D 123 109 128 42PFL3707D 128 121 113 47PFL3007D 98 115 124
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Alignments
Color temperature
Picture mode Screen size
Warm (6500K) 22PFL3017D 114 128 116
24PFL3017D 128 112 114 32PFL3007D 123 107 67 32PFL3017D 126 106 64 32PFL3507D 140 102 70 32PFL3707D 128 101 85 42PFL3007D 120 108 74 42PFL3507D 128 101 77 42PFL3707D 128 99 58 47PFL3007D 112 124 97
Red Green Blue
This group setting of color temperature will be applied automatically to the TV/VGA/HDMI/AV sources.

6.4 Option Settings

6.4.1 Introduction

The microprocessor communicates with a large number of I ICs in the set. To ensure good communication and to make digital diagnosis possible, the microprocessor has to know which ICs to address. The presence / absence of these MT5366 ICs is made known by the option codes.
Notes:
After changing the option(s), save them by pressing the OK button on the RC before the cursor is moved to the left, select STORE and press OK on the RC.
The new option setting is only active after the TV is switched “off” / “stand-by” and “on” again with the mains switch (the NVM is then read again).

6.4.2 Option Code Overview

After a repaired SSB has been mounted in the set (set repair on board level), the type number (CTN) and production code of the TV has to be set according to the type plate of the set. For this, you can use the NVM editor in SAM. The loading of the CTN and production code can also be done via ComPair (Model number programming).
In case of a display replacement, reset the “Operation hours display” to “0”, or to the operation hours of the replacement display.

6.5.1 SSB Identification

SSB’s of this chassis are identified by a “715” code on the SSB. 715Axxxx-Nnn-MMM-OOOO
715 main category, Printed Wiring Board
Axxxx sub category, sequential coding number
Nnn Version code
N Development number
nn Production number
2
C
MMM Mounting variation code
OOOO Optional variation code Make sure when replacing an SSB the SSB identification codes match the replacement board.

6.6 Cable position numbers

In this chassis, the cable position numbers can be defined via the rule that the number is always starting with an “E” followed by the connector number of the current sourcing board. The order is always seen from where the power initiates from. So from PSU to SSB, from SSB to IR/LED panel, from IR/LED panel to keyboard control panel. For example, a cable from the PSU connector CN902 to the SSB connector CN701, will have the position number ECN902.
Enter SAM mode to check the option codes. they could not be edited in the NVM.

6.4.3 Display Code Overview

Press the following key sequence on a standard RC transmitter: “062598” directly followed by MENU and “xxx”, where “xxx” is a 3 digit decimal value of the panel type: see column “Display Code” in Table 6-3
. After resetting the Display
Code, restart the set immediately.
Table 6-3 Display code overview
CTN_ALT BOM# Panel Type Display Code
22PFL3017D LC215EUE-TEA1 157
24PFL3017D M236HGE-L20 170
32PFL3007D LC320WXE-SCC1 153
32PFL3017D LC320WUE-SCA1 150
32PFL3507D LC320DXN-SER1 160
32PFL3707D TPT315B5-J3L01 162
42PFL3007D LC420WUE-SCA1 151
42PFL3507D LC420DUN-SER1 161
42PFL3707D TPT420H2-LE5 163
47PFL3007D LC470WUE-SCA2 152

6.5 Reset of Repaired SSB

A very important issue towards a repaired SSB from a Service repair shop (SSB repair on component level) implies the reset of the NVM on the SSB. A repaired SSB in Service should get the service Set type “00PF0000000000” and Production code “00000000000000”. Also the virgin bit is to be set. To set all this, you can use the ComPair tool or use the “NVM editor” and “Dealer options” items in SAM (do not forget to “store”).
2012-Sep-07
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