Philips TPM5.1E, 32HFL3232D/10, 47PFL3605H/60, 32PFL3205H/12, 32PFL3605H/12 Service Manual

...

Colour Television Chassis

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110818

TPM5.1E

Contents Page Contents Page

1. Revision List 2

2. Technical Specifications, Connections 2

3. Precautions, Notes, and Abbreviation List 5

4. Mechanical Instructions 9

5. Service Modes, Error Codes, and Fault Finding 16

6. Alignments 22

7. Circuit Descriptions 25

8. IC Data Sheets 32

9. Block Diagrams Wiring Diagram Dali 32" 43 Wiring Diagram Smart Choice 32" 44 Wiring Diagram Dali 42" 45 Wiring Diagram Dali 47" 46 Block Diagram Dali 47 Block Diagram Smart Choice 48

10. Circuit Diagrams and PWB Layouts Drawing PWB Power 32" Dali Inverter 32" Dali (A02) 50 51-52 Power 32" Smart Choice (A01) 53 54-55 Power 42" & 47" (A01) 56 58-59 Inverter 42" & 47" (A02)57 58-59 SSB Dali: Power-1 (B01) 60 75-76 SSB Dali: Power-2 (B02) 61 75-76 SSB Dali: Tuner (B03)62 75-76 SSB Dali: MT5363 By-pass/Trap (B04) 63 75-76 SSB Dali: MT5363 peripheral/USB2.0 (B05) 64 75-76 SSB Dali: DDR2 memory (B06) 65 75-76 SSB Dali: Flash/JTAG/UART/IR (B07) 66 75-76 SSB Dali: CI card (B08) 67 75-76 SSB Dali: Scart1/Scart2 (B09) 68 75-76 SSB Dali: YPbPr/VGA input (B10) 69 75-76 SSB Dali: HDMI 1/ HDMI 2 (B11) 70 75-76 SSB Dali: Audio Amp/Headphone out (B12) 71 75-76 SSB Dali: LVDS output (B13)72 75-76

Copyright 2011 Koninklijke Philips Electronics N.V. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

(A01) 49 51-52

SSB Dali: T-CON power (B14) 73 75-76 SSB Dali: T-CON main chip (B15) 74 75-76 SSB Smart Choice: Power-1 (B01) 77 90-91 SSB Smart Choice: Power-2 (B02) 78 90-91 SSB Smart Choice: Tuner (B03) 79 90-91 SSB Smart Choice: MT5363 By-pass/Trap(B04) 80 90-91 SSB Smart Choice: MT5363 peripheral/USB2.0

(B05) 81 90-91

SSB Smart Choice: DDR2 memory (B06) 82 90-91 SSB Smart Choice: Flash/JTAG/UART/IR (B07) 83 90-91 SSB Smart Choice: CI card (B08) 84 90-91 SSB Smart Choice: Scart1/Scart2 (B09) 85 90-91 SSB Smart Choice: YPbPr/VGA input (B10) 86 90-91 SSB Smart Choice: HDMI 1/ HDMI 2 (B11) 87 90-91 SSB Smart Choice: Audio Amp/Headphone out

(B12) 88 90-91

SSB Smart Choice: LVDS output (B13) 89 90-91 IR/LED Board Dali (J) 92 93 IR/LED Board Smart Choice (J)94 95

11. Styling Sheets Styling Sheet Dali 32" 96 Styling Sheet Smart Choice 32" 97 Styling Sheet Dali 42" 98 Styling Sheet Dali 47" 99

Published by MB/WS 1168 BU TV Consumer Care, the Netherlands Subject to modification EN 3122 785 18854

2011-Sep-02

EN 2 TPM5.1E LA1.

1. Revision List

Revision List

Manual xxxx xxx xxxx.0

• First release.

Manual xxxx xxx xxxx.1

• Added models 47PFL3605H/xx to the manual

• Chapter 2: Added new models to Table 2-1

• Chapter 4: added wiring diagrams and mechanical information of 47" sets.

• Chapter 4: added information on returning a defect LCD panel.

• Chapter 5: Updated SAM contents.

• Chapter 6: Added table 6-2 updated table 6-3

• Chapter 9: Added 47" wiring diagram.

• Chapter 11: Added 47" styling sheet.

Manual xxxx xxx xxxx.2

• Added models 32HFL3232D/10 and 32PFL3205H/12 to the manual

• Chapter 2: Added new models in Table 2-1

• Chapter 5: Updated SAM contents.

• Chapter 6: Add the panel codes in Table 6-3

Panel codes overview.

White tone default settings and

Manual xxxx xxx xxxx.3

• Added models 42PFL3405H/12

• Chapter 2: Added the new model in Table 2-1

• Chapter 6: Added the panel code for the new model in

Manual xxxx xxx xxxx.4

• Added models 32PFL3406H/60

• Chapter 2: Added the new model in Table 2-1

• Chapter 4: added cable dressing and mechanical

• Chapter 6: Added the panel codes in Table 6-3

• Chapter 7: Added the block diagram, SSB layout and

• Chapter 8: Added the IC TPA3113D2PWPR.

• Chapter 9: Added wiring diagram and block diagram.

• Chapter 10: Added the main, power and IR board diagram

• Chapter 11: Added styling sheet.

2. Technical Specifications, Connections

Index of this chapter:

2.1

Technical Specifications

2.2 Directions for Use

2.3 Connections

2.4 Chassis Overview

Notes:

• Figures can deviate due to the different set executions.

• Specifications are indicative (subject to change).

2.2 Dir ections for Use

Directions for use can be downloaded from the following websites:

http://www.philips.com/support http://www.p4c.philips.com

Table 6-3

the connections.

information.

power management information.

and PCB layout.

, and added

2.1 Technical Specifications

For on-line product support please use the links in. Here is product information available, as well as getting started, user manuals, frequently asked questions and software & drivers.

Table 2-1 Described Model Numbers

Model Number Styling Published in

32HFL3232D/10 32PFL3205H/12 32PFL3406H/60 32PFL3605H/12 42PFL3405H/12 42PFL3605H/12 47PFL3605H/12 47PFL3605H/60

Note: The given Model Numbers are subject to change.

Dali 3122 785 18852 Dali 3122 785 18850 Smart Choice 3122 785 18854 Dali 3122 785 18850 Dali 3122 785 18853 Dali 3122 785 18850 Dali 3122 785 18851 Dali 3122 785 18851

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2.3 Connections

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12 13

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Technical Specifications, Connections

EN 3TPM5.1E LA 2.

Figure 2-1 Connection overview (Dali styling)

Figure 2-2 Connection overview (Smart Choice styling)

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Technical Specifications, Connections

Note: The following connector colour abbreviations are used (acc. to DIN/IEC 757): Bk= Black, Bu= Blue, Gn= Green, Gy= Grey, Rd= Red, Wh= White, Ye= Yellow.

2.3.1 Side Connections

1 - Cinch: Video CVBS - In, Audio - In

Ye -Video CVBS 1 V Rd -Audio R 0.5 V Wh - Audio L 0.5 V

/ 75 Ω jq

/ 10 kΩ jq

RMS

/ 10 kΩ jq

RMS

2 - USB2.0

Figure 2-3 USB (type A)

1-+5V k 2 -Data (-) jk 3 -Data (+) jk 4 -Ground Gnd H

3 - HDMI: Digital Video, Digital Audio - In

Figure 2-4 HDMI (type A) connector

1 -Audio R 0.5 V 2 -Audio R 0.5 V 3 -Audio L 0.5 V 4 -Ground Audio Gnd H

/ 1 kΩ k

RMS

/ 10 kΩ j

RMS

/ 1 kΩ k

RMS

5 -Ground Blue Gnd H 6 -Audio L 0.5 V 7 -Video Blue/C-out 0.7 V 8 -Function Select 0 - 2 V: INT

/ 10 kΩ j

RMS

/ 75 Ω jk

4.5 - 7 V: EXT 16:9

9.5 - 12 V: EXT 4:3 j 9 -Ground Green Gnd H 10 - n.c. 11 - Video Green 0.7 V 12 - n.c.

/ 75 Ω j

13 - Ground Red Gnd H 14 - Ground P50 Gnd H 15 - Video Red/C 0.7 V

/ 75 Ω j

16 - Status/FBL 0 - 0.4 V: INT

1 - 3 V: EXT / 75 Ω j 17 - Ground Video Gnd H 18 - Ground FBL Gnd H 19 - Video CVBS 1 V 20 - Video CVBS/Y 1 V

/ 75 Ω k

/ 75 Ω j

21 - Shield Gnd H

8 - Cinch: S/PDIF - Out

Bk -Coaxial 0.4 - 0.6V

/ 75 ohm kq

9 - Service / UART

1 -Ground Gnd H 2 -UART_TX Transmit k 3 -UART_RX Receive j

1 -D2+ Data channel j 2 -Shield Gnd H 3 -D2- Data channel j 4 -D1+ Data channel j 5 -Shield Gnd H 6 -D1- Data channel j 7 -D0+ Data channel j 8 -Shield Gnd H 9 -D0- Data channel j 10 - CLK+ Data channel j 11 -Shield Gnd H 12 - CLK- Data channel j 13 -n.c. 14 -n.c. 15 - DDC_SCL DDC clock j 16 - DDC_SDA DDC data jk 17 - Ground Gnd H 18 -+5V j 19 - HPD Hot Plug Detect j 20 - Ground Gnd H

4 - Head phone (Output)

Bk -Head phone 80 - 600 Ω / 10 mW ot

5 - Common Interface

68p-See diagram B08

SSB Dali: CI card. jk

2.3.2 Rear Connections

6 - TV ANTENNA - In

Signal input from an antenna, cable or satellite.

7 - EXT1 - 2: Video RGB/YC - In, CVBS - In/Out, Audio - In/ Out

10 - EXT3: Video YPbPr - In, Audio - In

Gn -Video - Y 1 V Bu -Video - Pb 0.7 V Rd - Video - Pr 0.7 V

Wh - Audio - L 0.5 V Rd - Audio - R 0.5 V

/ 75 W jq

/ 10 kW jq

RMS

/ 10 kW jq

RMS

11 - Audio - In: Left / Right, VGA

Gn -Audio L/R in 0.5 V

/ 10 kW jq

RMS

12 - PC IN:VGA

Figure 2-6 VGA connector

1 -Video Red 0.7 V 2 -Video Green 0.7 V 3 -Video Blue 0.7 V

/ 75 Ω j

4-n.c. 5 -Ground Gnd H 6 -Ground Red Gnd H 7 -Ground Green Gnd H 8 -Ground Blue Gnd H 9-+5V

+5 V j

10 - Ground Sync Gnd H 11 - Ground Red Gnd H 12 - DDC_SDA DDC data j 13 - H-sync 0 - 5 V j 14 - V-sync 0 - 5 V j 15 - DDC_SCL DDC clock j

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Figure 2-5 SCART connector

13 - HDMI 1: Digital Video, Digital Audio - In

See 3 - HDMI: Digital Video, Digital Audio - In

2.4 Chassis Overview

Refer to 9. Block Diagrams for PWB/CBA locations.

Precautions, Notes, and Abbreviation List

3. Precautions, Notes, and Abbreviation List

EN 5TPM5.1E LA 3.

Index of this chapter:

Safety Instructions

3.1

3.2 Warnings

3.3 Notes

3.4 Abbreviation List

3.1 Safety Instructions

Safety regulations require the following during a repair:

• Connect the set to the Mains/AC Power via an isolation transformer (> 800 VA).

• Replace safety components, indicated by the symbol h, only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard.

Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points:

• Route the wire trees correctly and fix them with the mounted cable clamps.

• Check the insulation of the Mains/AC Power lead for external damage.

• Check the strain relief of the Mains/AC Power cord for proper function.

• Check the electrical DC resistance between the Mains/AC Power plug and the secondary side (only for sets that have a Mains/AC Power isolated power supply):

1. Unplug the Mains/AC Power cord and connect a wire

between the two pins of the Mains/AC Power plug.

2. Set the Mains/AC Power switch to the “on” position

(keep the Mains/AC Power cord unplugged!).

3. Measure the resistance value between the pins of the

Mains/AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 MΩ and 12 MΩ.

4. Switch “off” the set, and remove the wire between the

two pins of the Mains/AC Power plug.

• Check the cabinet for defects, to prevent touching of any inner parts by the customer.

3.2 Warnings

• All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD w). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential.

• Be careful during measurements in the high voltage section.

• Never replace modules or other components while the unit is switched “on”.

• When you align the set, use plastic rather than metal tools. This will prevent any short circuits and the danger of a circuit becoming unstable.

3.3 Notes

3.3.1 General

• Measure the voltages and waveforms with regard to the chassis (= tuner) ground (H), or hot ground (I), depending on the tested area of circuitry. The voltages and waveforms shown in the diagrams are indicative. Measure them in the Service Default Mode with a colour bar signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated otherwise) and picture carrier at 475.25 MHz for PAL, or 61.25 MHz for NTSC (channel 3).

• Where necessary, measure the waveforms and voltages with (D) and without (E) aerial signal. Measure the voltages in the power supply section both in normal operation (G) and in stand-by (F). These values are indicated by means of the appropriate symbols.

3.3.2 Schematic Notes

• All resistor values are in ohms, and the value multiplier is often used to indicate the decimal point location (e.g. 2K2 indicates 2.2 kΩ).

• Resistor values with no multiplier may be indicated with either an “E” or an “R” (e.g. 220E or 220R indicates 220 Ω).

• All capacitor values are given in micro-farads (μ=× 10 nano-farads (n =× 10

• Capacitor values may also use the value multiplier as the decimal point indication (e.g. 2p2 indicates 2.2 pF).

• An “asterisk” (*) indicates component usage varies. Refer to the diversity tables for the correct values.

• The correct component values are listed on the Philips Spare Parts Web Portal.

3.3.3 Spare Parts

For the latest spare part overview, consult your Philips Spare Part web portal.

3.3.4 BGA (Ball Grid Array) ICs

Introduction

For more information on how to handle BGA devices, visit this URL: http://www.atyourservice-magazine.com “Magazine”, then go to “Repair downloads”. Here you will find Information on how to deal with BGA-ICs.

BGA Temperature Profiles

For BGA-ICs, you must use the correct temperature-profile. Where applicable and available, this profile is added to the IC Data Sheet information section in this manual.

3.3.5 Lead-free Soldering

Due to lead-free technology some rules have to be respected by the workshop during a repair:

• Use only lead-free soldering tin. If lead-free solder paste is required, please contact the manufacturer of your soldering equipment. In general, use of solder paste within workshops should be avoided because paste is not easy to store and to handle.

• Use only adequate solder tools applicable for lead-free soldering tin. The solder tool must be able: – To reach a solder-tip temperature of at least 400°C. – To stabilize the adjusted temperature at the solder-tip. – To exchange solder-tips for different applications.

• Adjust your solder tool so that a temperature of around 360°C - 380°C is reached and stabilized at the solder joint. Heating time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C, otherwise wear-out of tips will increase drastically and flux-fluid will be destroyed. To avoid wear-out of tips, switch “off” unused equipment or reduce heat.

• Mix of lead-free soldering tin/parts with leaded soldering tin/parts is possible but PHILIPS recommends strongly to avoid mixed regimes. If this cannot be avoided, carefully clear the solder-joint from old tin and re-solder with new tin.

3.3.6 Alternative BOM identification

It should be noted that on the European Service website, “Alternative BOM” is referred to as “Design variant”.

-9

), or pico-farads (p =× 10

. Select

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Precautions, Notes, and Abbreviation List

The third digit in the serial number (example: AG2B0335000001) indicates the number of the alternative B.O.M. (Bill Of Materials) that has been used for producing the specific TV set. In general, it is possible that the same TV model on the market is produced with e.g. two different types of displays, coming from two different suppliers. This will then result in sets which have the same CTN (Commercial Type Number; e.g. 28PW9515/12) but which have a different B.O.M. number. By looking at the third digit of the serial number, one can identify which B.O.M. is used for the TV set he is working with. If the third digit of the serial number contains the number “1” (example: AG1B033500001), then the TV set has been manufactured according to B.O.M. number 1. If the third digit is a “2” (example: AG2B0335000001), then the set has been produced according to B.O.M. no. 2. This is important for ordering the correct spare parts! For the third digit, the numbers 1...9 and the characters A...Z can be used, so in total: 9 plus 26= 35 different B.O.M.s can be indicated by the third digit of the serial number.

Identification: The bottom line of a type plate gives a 14-digit serial number. Digits 1 and 2 refer to the production centre (e.g. SN is Lysomice, RJ is Kobierzyce), digit 3 refers to the B.O.M. code, digit 4 refers to the Service version change code, digits 5 and 6 refer to the production year, and digits 7 and 8 refer to production week (in example below it is 2010 week 10 / 2010 week 17). The 6 last digits contain the serial number.

Figure 3-1 Serial number (example)

3.3.7 Board Level Repair (BLR) or Component Level Repair (CLR)

If a board is defective, consult your repair procedure to decide if the board has to be exchanged or if it should be repaired on component level. If your repair procedure says the board should be exchanged completely, do not solder on the defective board. Otherwise, it cannot be returned to the O.E.M. supplier for back charging!

3.3.8 Practical Service Precautions

• It makes sense to avoid exposure to electrical shock.

While some sources are expected to have a possible dangerous impact, others of quite high potential are of limited current and are sometimes held in less regard.

• Always respect voltages. While some may not be

dangerous in themselves, they can cause unexpected reactions that are best avoided. Before reaching into a powered TV set, it is best to test the high voltage insulation. It is easy to do, and is a good service precaution.

3.4 Abbreviation List

0/6/12 SCART switch control signal on A/V

board. 0 = loop through (AUX to TV), 6 = play 16 : 9 format, 12 = play 4 : 3 format

AARA Automatic Aspect Ratio Adaptation:

algorithm that adapts aspect ratio to remove horizontal black bars; keeps the original aspect ratio

ACI Automatic Channel Installation:

algorithm that installs TV channels directly from a cable network by

means of a predefined TXT page ADC Analogue to Digital Converter AFC Automatic Frequency Control: control

signal used to tune to the correct

frequency AGC Automatic Gain Control: algorithm that

controls the video input of the feature

box AM Amplitude Modulation AP Asia Pacific AR Aspect Ratio: 4 by 3 or 16 by 9 ASF Auto Screen Fit: algorithm that adapts

aspect ratio to remove horizontal black

bars without discarding video

information ATSC Advanced Television Systems

Committee, the digital TV standard in

the USA ATV See Auto TV Auto TV A hardware and software control

system that measures picture content,

and adapts image parameters in a

dynamic way AV External Audio Video AVC Audio Video Controller AVIP Audio Video Input Processor B/G Monochrome TV system. Sound

carrier distance is 5.5 MHz BDS Business Display Solutions (iTV) BLR Board-Level Repair BTSC Broadcast Television Standard

Committee. Multiplex FM stereo sound

system, originating from the USA and

used e.g. in LATAM and AP-NTSC

countries B-TXT Blue TeleteXT C Centre channel (audio) CEC Consumer Electronics Control bus:

remote control bus on HDMI

connections CL Constant Level: audio output to

connect with an external amplifier CLR Component Level Repair ComPair Computer aided rePair CP Connected Planet / Copy Protection CSM Customer Service Mode CTI Color Transient Improvement:

manipulates steepness of chroma

transients CVBS Composite Video Blanking and

Synchronization DAC Digital to Analogue Converter DBE Dynamic Bass Enhancement: extra

low frequency amplification DCM Data Communication Module. Also

referred to as System Card or

Smartcard (for iTV). DDC See “E-DDC” D/K Monochrome TV system. Sound

carrier distance is 6.5 MHz DFI Dynamic Frame Insertion

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Precautions, Notes, and Abbreviation List

EN 7TPM5.1E LA 3.

DFU Directions For Use: owner's manual DMR Digital Media Reader: card reader DMSD Digital Multi Standard Decoding DNM Digital Natural Motion DNR Digital Noise Reduction: noise

reduction feature of the set DRAM Dynamic RAM DRM Digital Rights Management DSP Digital Signal Processing DST Dealer Service Tool: special remote

control designed for service

technicians DTCP Digital Transmission Content

Protection; A protocol for protecting

digital audio/video content that is

traversing a high speed serial bus,

such as IEEE-1394 DVB-C Digital Video Broadcast - Cable DVB-T Digital Video Broadcast - Terrestrial DVD Digital Versatile Disc DVI(-d) Digital Visual Interface (d= digital only) E-DDC Enhanced Display Data Channel

(VESA standard for communication

channel and display). Using E-DDC,

the video source can read the EDID

information form the display. EDID Extended Display Identification Data

(VESA standard) EEPROM Electrically Erasable and

Programmable Read Only Memory EMI Electro Magnetic Interference EPG Electronic Program Guide EPLD Erasable Programmable Logic Device EU Europe EXT EXTernal (source), entering the set by

SCART or by cinches (jacks) FDS Full Dual Screen (same as FDW) FDW Full Dual Window (same as FDS) FLASH FLASH memory FM Field Memory or Frequency

Modulation FPGA Field-Programmable Gate Array FTV Flat TeleVision Gb/s Giga bits per second G-TXT Green TeleteXT H H_sync to the module HD High Definition HDD Hard Disk Drive HDCP High-bandwidth Digital Content

Protection: A “key” encoded into the

HDMI/DVI signal that prevents video

data piracy. If a source is HDCP coded

and connected via HDMI/DVI without

the proper HDCP decoding, the

picture is put into a “snow vision” mode

or changed to a low resolution. For

normal content distribution the source

and the display device must be

enabled for HDCP “software key”

decoding. HDMI High Definition Multimedia Interface HP HeadPhone I Monochrome TV system. Sound

C Inter IC bus

D Inter IC Data bus

S Inter IC Sound bus

carrier distance is 6.0 MHz

IF Intermediate Frequency IR Infra Red IRQ Interrupt Request ITU-656 The ITU Radio communication Sector

(ITU-R) is a standards body

subcommittee of the International

Telecommunication Union relating to

radio communication. ITU-656 (a.k.a.

SDI), is a digitized video format used for broadcast grade video. Uncompressed digital component or digital composite signals can be used. The SDI signal is self-synchronizing, uses 8 bit or 10 bit data words, and has a maximum data rate of 270 Mbit/s, with a minimum bandwidth of 135 MHz.

iTV Institutional TeleVision; TV sets for

hotels, hospitals etc.

LS Last Status; The settings last chosen

by the customer and read and stored in RAM or in the NVM. They are called at start-up of the set to configure it according to the customer's

preferences LATAM Latin America LCD Liquid Crystal Display LED Light Emitting Diode L/L' Monochrome TV system. Sound

carrier distance is 6.5 MHz. L' is Band

I, L is all bands except for Band I LPL LG.Philips LCD (supplier) LS Loudspeaker LVDS Low Voltage Differential Signalling Mbps Mega bits per second M/N Monochrome TV system. Sound

carrier distance is 4.5 MHz MHEG Part of a set of international standards

4. Mechanical Instructions

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Mechanical Instructions

EN 9TPM5.1E LA 4.

Index of this chapter:

Cable Dressing

4.1

4.2 Service Positions

4.3 Assembly/Panel Removal 32" Dali

4.4 Assembly/Panel Removal 32" Smart Choice

4.1 Cable Dressing

4.5 Assembly/Panel Removal 42"

4.6 Returning a defect 32" or 42" Dali styling, LCD panel

4.7 Assembly/Panel Removal 47"

4.8 Set Re-assembly.

Notes:

• Figures below can deviate slightly from the actual situation, due to the different set executions.

Figure 4-1 Cable dressing (32" Smart Choice styling)

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Mechanical Instructions

Figure 4-2 Cable dressing (32" Dali styling)

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Figure 4-3 Cable dressing (42" Dali styling)

Mechanical Instructions

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Figure 4-4 Cable dressing (47" Dali styling)

4.2 Service Positions

For easy servicing of a TV set, the set should be put face down on a soft flat surface, foam buffers or other specific workshop tools. Ensure that a stable situation is created to perform measurements and alignments. When using foam bars take care that these always support the cabinet and never only the display. Caution: Failure to follow these guidelines can seriously damage the display! Ensure that ESD safe measures are taken.

4.3 Assembly/Panel Removal 32" Dali

4.3.1 Rear Cover

Warning: Disconnect the mains power cord before removing

the rear cover.

1. Remove the fixation screws that secure the rear cover.

2. Lift the rear cover from the TV. Make sure that wires and flat foils are not damaged while lifting the rear cover from the set.

4.3.2 Small Signal Board (SSB)

Caution: it is mandatory to remount all different screws at their

original position during re-assembly. Failure to do so may result in damaging the SSB.

1. Release the clips from both the LVDS Flat Foil connectors. Caution: be careful, as these are very fragile connectors! Take the flat foils out of their connectors.

2. Unplug all other connectors.

3. Release the tape near the bottom side of the set from the LCD panel.

4. Remove all other fixation screws from the SSB.

5. Take out the SSB together with its shielding.

6. Remove the screws near the HDMI and L/R audio connectors.

7. The SSB can now be shifted sidewards away from the side connector cover and take out of the shielding. Caution: be careful not to damage the thermal pad between the SSB and shielding.

4.3.3 Power Supply Unit (PSU)

Caution: it is mandatory to remount all different screws at their

original position during re-assembly. Failure to do so may result in damaging the PSU.

1. Unplug power connector from the SSB and remove the wire wrap from this cable.

2. Unplug all other connectors from the PSU.

3. Remove all fixation screws from the PSU.

4. The PSU can now be taken out of the set.

When defective, replace the whole unit.

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Mechanical Instructions

4.3.4 Stand removal

See Figure 4-5 Caution: it is mandatory to remount all different screws at their original position during re-assembly. Be sure to put the set in the Service Position.

1. Remove the SSB as described earlier up till step 5 and including step 5.

2. Remove the fixation screws [1], (M3).

3. Remove the fixation screws [2], (M4).

4. Remove the fixation screws [3], (Parker).

5. Take out the stand.

Figure 4-5 Stand (32")

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4.3.8 Keyboard Control Panel

1. Release the IR/LED/Keyboard Control cable from its clamps.

2. Remove the fixation screw in the middle-bottom of the stand that secures the stand with the bezel, see Figure 4-5

3. Remove the clips at the bottom that secure the LCD panel with the bezel.

4. Remove the fixation screws that secure the LCD panel with the bezel.

5. Remove the bezel from the set.

6. Unplug the connectors from the IR/LED board.

7. See Figure 4-6 Keyboard Control Panel.

8. Release the clips that secure the Keyboard Control Panel [2].

When defective, replace the whole unit.

[3].

, unplug the connector [1] from the

1. Unplug the speaker connector from the SSB and remove the wire wrap from this cable.

2. Remove the fixation screws from the speaker.

3. Take the speaker out.

When defective, replace the whole unit.

4.3.6 Stand support plate

1. Release the IR/LED/Keyboard Control cable from its clamps and put it aside.

2. Remove the SSB as described earlier.

3. Remove the PSU as described earlier.

4. Remove the Stand as described earlier.

5. Release the tape and take out of the set.

4.3.7 IR/LED Board

1. Release the IR/LED/Keyboard Control cable from its clamps.

2. Remove the fixation screw in the middle-bottom of the stand that secures the stand with the bezel, see Figure 4-5

3. Remove the clips at the bottom that secure the LCD panel with the bezel.

4. Remove the fixation screws that secure the LCD panel with the bezel.

5. Remove the bezel from the set.

6. Unplug the connectors from the IR/LED board.

7. Release the clips that hold the board and take it from the bezel.

When defective, replace the whole unit.

[3].

Figure 4-6 Keyboard Control Panel (32")

4.3.9 LCD Panel

1. Remove the SSB as described earlier.

2. Remove the PSU as described earlier.

3. Remove the speaker as described earlier.

4. Remove the stand as described earlier.

5. Remove the Stand support as described earlier.

6. Remove the clips at the bottom that secure the LCD panel with the bezel.

7. Remove the fixation screws that secure the LCD panel with the bezel.

8. Lift the LCD Panel from the bezel.

When defective, replace the whole unit.

4.4 Assembly/Panel Removal 32" Smart Choice

4.4.1 Rear Cover

Warning: Disconnect the mains power cord before removing

the rear cover.

1. Remove the fixation screws that secure the rear cover.

2. Lift the rear cover from the TV. Make sure that wires and flat foils are not damaged while lifting the rear cover from the set.

4.4.2 Small Signal Board (SSB)

Caution: it is mandatory to remount all different screws at their

original position during re-assembly. Failure to do so may result in damaging the SSB.

1. Release the clips from both the LVDS Flat Foil connectors. Caution: be careful, as these are very fragile connectors! Take the flat foils out of their connectors.

2. Unplug all other connectors.

3. Release the tape near the top side of the set from the LCD panel.

4. Remove all other fixation screws from the SSB.

5. Take the SSB out.

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4.4.3 Power Supply Unit (PSU)

Caution: it is mandatory to remount all different screws at their

original position during re-assembly. Failure to do so may result in damaging the PSU.

1. Unplug power connector from the SSB and remove the wire wrap from this cable.

2. Unplug all other connectors from the PSU.

3. Remove all fixation screws from the PSU.

4. The PSU can now be taken out of the set.

When defective, replace the whole unit.

4.4.4 Speakers

1. Unplug the speaker connector from the SSB and remove the wire wrap from this cable.

2. Remove the stand from the bezel.

3. Take the speaker out.

When defective, replace the whole unit.

4.4.5 IR/LED Board

1. Unplug the connectors from the IR/LED board.

2. Release the clips that hold the board and take it from the bezel.

When defective, replace the whole unit.

4.4.6 Keyboard Control Panel

1. Release the IR/LED/Keyboard Control cable from its clamps.

2. Remove the speaker as described earlier.

3. Remove the fixation screws in the bottom of the LCD that secures the LCD with the bezel.

4. Remove the bezel from the set.

5. Unplug the connectors from the IR/LED board.

6. See Figure 4-6 Keyboard Control Panel.

7. Release the clips that secure the Keyboard Control Panel [2].

When defective, replace the whole unit.

, unplug the connector [1] from the

3. Release the tape near the tuner from the LCD panel.

4. Release the tape near the processor shielding from the LCD panel.

5. Remove the fixation screw that connects the ground cable.

6. Remove all other fixation screws from the SSB.

7. Take out the SSB together with its shielding.

8. Remove the screws near the HDMI and L/R audio connectors.

9. The SSB can now be shifted sidewards away from the side connector cover and take out of the shielding. Caution: be careful not to damage the thermal pad between the SSB and shielding.

4.5.3 Power Supply Unit (PSU)

Caution: it is mandatory to remount all different screws at their

original position during re-assembly. Failure to do so may result in damaging the PSU.

1. Unplug power connector from the SSB and take the cable out of the cable clamp.

2. Unplug all other connectors from the PSU.

3. Remove the fixation screw that connects the ground cable.

4. Remove all fixation screws from the PSU.

5. The PSU can now be taken out of the set.

When defective, replace the whole unit.

4.5.4 Stand removal

See Figure 4-7 Caution: it is mandatory to remount all different screws at their original position during re-assembly. Be sure to put the set in the Service Position.

1. Remove the fixation screws [1], (Parker).

2. Remove the fixation screws [2], (M4).

3. Take out the stand.

4.4.7 LCD Panel

1. Remove the SSB as described earlier.

2. Remove the PSU as described earlier.

3. Remove the speaker as described earlier.

4. Remove the screws at the bottom that secure the LCD panel with the bezel.

5. Lift the LCD Panel from the bezel.

When defective, replace the whole unit.

4.5 Assembly/Panel Removal 42"

4.5.1 Rear Cover

Warning: Disconnect the mains power cord before removing

the rear cover.

1. Remove the fixation screws that secure the rear cover.

2. Lift the rear cover from the TV. Make sure that wires and flat foils are not damaged while lifting the rear cover from the set.

4.5.2 Small Signal Board (SSB)

Caution: it is mandatory to remount all different screws at their

original position during re-assembly. Failure to do so may result in damaging the SSB.

1. Release the clips from both the LVDS Flat Foil connectors. Caution: be careful, as these are very fragile connectors! Take the flat foils out of their connectors.

2. Unplug all other connectors.

Figure 4-7 Stand (42")

4.5.5 Speakers

1. Unplug the speaker connector from the SSB.

2. Remove the stand, as described earlier.

3. Take the speakers out together with their casing. When defective, replace the whole unit.

4.5.6 Stand support plate

1. Remove the stand as described earlier.

2. Remove the SSB as described earlier.

3. Remove the PSU as described earlier.

4. Remove all fixation screws from the stand support plate and take it out of the set.

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4.5.7 IR/LED Board

1. Remove the stand as described earlier.

2. Remove the speakers as described earlier.

3. Remove the SSB as described earlier.

4. Remove the clips at the bottom that secure the LCD panel with the bezel.

5. Remove the fixation screws that secure the LCD panel with the bezel.

6. Lift the LCD Panel from the bezel.

7. Unplug the connectors from the IR/LED board.

8. Release the clips that hold the board and take it from the bezel.

When defective, replace the whole unit.

4.5.8 Keyboard Control Panel

Mechanical Instructions

See Figure 4-8

1. Remove the stand as described earlier.

2. Remove the speakers as described earlier.

3. Remove the SSB as described earlier.

4. Remove the clips that secure the LCD panel with the bezel.

5. Remove the fixation screws that secure the LCD panel with the bezel.

6. Lift the LCD Panel from the bezel.

7. Unplug the connector [1] from the Keyboard Control Panel.

8. Release the clips that secure the Keyboard Control Panel [2].

When defective, replace the whole unit.

Figure 4-8 Keyboard Control Panel (42")

4.5.9 LCD Panel

1. Remove the stand as described earlier.

2. Remove the speakers as described earlier.

3. Remove the SSB as described earlier.

4. Remove the PSU as described earlier.

5. Remove the Stand support as described earlier.

6. Remove the clips that secure the LCD panel with the bezel.

7. Remove the fixation screws that secure the LCD panel with the bezel.

8. Lift the LCD Panel from the bezel.

When defective, replace the whole unit.

Figure 4-9 LCD panel

4.6 Returning a defect 32" or 42" Dali styling, LCD panel

To return a defect LCD panel to the factory, all boards, cabling, mechanical supports, shieldings, clamps, spacers, the bezel and tapes have to be removed from the panel, see Figure 4-9 Be sure to carefully pack the area’s of the panel that are visible during normal use.

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4.7 Assembly/Panel Removal 47"

4.7.1 Stand removal

Caution: it is mandatory to remount all different screws at their

original position during re-assembly. Be sure to put the set in the Service Position.

1. Remove the fixation screws that secure the stand with the rear cover.

2. Take out the stand from the rear cover.

4.7.2 Rear Cover

Warning: Disconnect the mains power cord before removing

the rear cover.

1. Remove the fixation screws that secure the rear cover.

2. Lift the rear cover from the TV. Make sure that wires and flat foils are not damaged while lifting the rear cover from the set.

4.7.3 Small Signal Board (SSB)

Caution: it is mandatory to remount all different screws at their

original position during re-assembly. Failure to do so may result in damaging the SSB.

1. Release the clips from both the LVDS Flat Foil connectors. Caution: be careful, as these are very fragile connectors! Take the flat foils out of their connectors.

2. Unplug all other connectors.

3. Remove all other fixation screws from the SSB.

4. Take out the SSB together with side I/O BKT.

5. Remove the screws near the HDMI and L/R audio connectors.

4.7.9 LCD Panel

1. Remove the stand as described earlier.

2. Remove the stand support plate as described earlier.

3. Remove the speakers as described earlier.

4. Remove the SSB as described earlier.

5. Remove the PSU as described earlier.

6. Remove the clips that secure the LCD panel with the bezel.

7. Lift the LCD Panel from the bezel. When defective, replace the whole unit.

4.8 Set Re-assembly

To re-assemble the whole set, execute all processes in reverse order.

Notes:

• While re-assembling, make sure that all cables are placed and connected in their original position. See Figure 4-1 and Figure 4-4

• Pay special attention not to damage the EMC foams on the SSB shields. Ensure that EMC foams are mounted correctly.

4.7.4 Power Supply Unit (PSU)

Caution: it is mandatory to remount all different screws at their

original position during re-assembly. Failure to do so may result in damaging the PSU.

1. Unplug power connector from the SSB and take the cable out of the cable clamp.

2. Unplug all other connectors from the PSU.

3. Remove all fixation screws from the PSU.

4. The PSU can now be taken out of the set.

When defective, replace the whole unit.

4.7.5 Stand support plate

1. Remove all fixation screws from the stand support plate and take it out of the set.

4.7.6 Speakers

1. Unplug the speaker connector from the SSB.

2. Remove the stand support plate as described earlier.

3. Take the speakers out together with their casing.

When defective, replace the whole unit.

4.7.7 IR/LED Board

1. Release the clips that hold the board and take it out from the bezel.

2. Unplug the connectors from the IR/LED board.

When defective, replace the whole unit.

4.7.8 Keyboard Control Panel

See Figure 4-6

3. Pull out the keyboard control from the panel.

4. Unplug the cable from the keyboard control.

When defective, replace the whole unit.

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Service Modes, Error Codes, and Fault Finding

5. Service Modes, Error Codes, and Fault Finding

Index of this chapter:

Service Modes

5.1

5.2 Service Tools

5.3 Software Upgrading

5.4 Error Codes

5.5 Fault Finding and Repair Tips

5.1 Service Modes

The Customer Service Mode (CSM) is used for communication between the call centre and the customer, while the Service Alignment Mode (SAM) offers several features for the service technician.

This chassis also offers the option of using ComPair, a hardware interface between a computer and the TV chassis. It offers the abilities of structured troubleshooting, error code reading, and software version read-out for all chassis.

5.1.1 Customer Service Mode (CSM)

Purpose

The Customer Service Mode shows error codes and information on the TV's operation settings.The call centre can instruct the customer (by telephone) to enter CSM in order to identify the status of the set.This helps the call centre to diagnose problems and failures in the TV set before making a service call. The CSM is a read-only mode; therefore, modifications are not possible in this mode.

How to Activate CSM

Key in the code “123654” via the standard RC transmitter.

Note: Activation of the CSM is only possible if there is no (user) menu on the screen!

Figure 5-1 CSM Menu 1

Figure 5-2 CSM Menu 2

Figure 5-3 CSM Menu 3

How to Navigate

By means of the “CURSOR-DOWN/UP” knob (or the scroll wheel) on the RC-transmitter, can be navigated through the menus.

General

• 1.1 Set Type NVM read/write (max. 16 characters).

• 1.2 Production code NVM read/write (max. 16 characters).

• 1.3 Installation date Date the software was installed.

• 1.4 Option Code Store in NVM (set feature grouping as option) panel code.

• 1.5 Codes Error code Layer 2. Store in NVM. 10 error buffers: 000 = No problem, 011 = I

C bus error,

012 = tuner error, 013 = panel.

• 1.6 SSB 12NC NVM read/write (12 characters).

• 1.7 Display 12NC NVM read/write (12 characters).

• 1.8 PSU 12NC NVM read/write (12 characters).

• 2.1 Current Main SW Detects and displays software version.

• 2.2 Standby SW Detects and displays software version.

• 2.3 SW version of other μP Detects and displays software version.

• 2.4 Reserved Not applicable.

• 2.5 Reserved Not applicable.

• 2.6 NVM version Detects and displays software version.

• 3.1 Signal Quality/Present analog/digital signal strength.

• 3.2 Child lock Detects and displays.

• 3.3 HDCP keys Detects and displays.

• 3.4 CI slot present Detects and displays.

• 3.5 HDMI input format per Supported format. e.g. 576i 50 Hz, 576p 50 Hz, 720p 50 Hz, 1080i 50 Hz, 1080p50Hz.

• 3.6 HDMI audio format input stream Per supported format e.g. Dolby TrueHD, DTS-HD Master Audio, MPCM.

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• 3.7 HDMI video format input stream Per Supported format. e.g. 576i 50 Hz, 576p 50 Hz, 720p 50 Hz, 1080i 50 Hz, 1080p 50 Hz

How to Exit CSM

Press “MENU” on the RC-transmitter.

5.1.2 Service Alignment Mode (SAM)

How to enter

To enter the factory mode, use the following method:

• Press the following key sequence on the remote control transmitter: “062596” directly followed by the “INFO” button.

After entering the factory mode, the following screen is visible on the top and right of the panel.

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Figure 5-4 Example of SAM

Press “OK” to check the Version information of the software when you select the “F/W Version”.

Figure 5-5 Software Version information in SAM

Table 5-1 Contents of SAM

Number Action Items Range Default Value Description

Smart Choice Dali

32" 32" 42" 47"

0 F/W Version 1 Panel_ID 134 117 116 118 Display Code identify

2 Err Code:000 000 000 000 000 - - - - Show the latest 5 error code status 3 Clear Error Buffer Press OK Press OK Press OK Press OK Reset CSM ERROR Code to 0 4 NVM Address 0 0 0 0 The address in the NVM 5 NVM Value 1 1 1 1 The value in the NVM 6 NVM Store Press OK Press OK Press OK Press OK Store in the NVM 7 NVM Copy TV to USB Press OK Press OK Press OK Press OK Use this to copy the NVM data from the TV to the USB 8 NVM Read USB to TV Press OK Press OK Press OK Press OK Use this to copy the NVM data from the USB to the TV 9 CLR_Temp_R 0 - 255 128 127 127 128 Back-End Scaler R G B Gain NVM has for YPbPr four settings: 10 CLR_Temp_G 0 - 255 127 121 123 128 11 CLR_Temp_B 0 - 255 109 121 119 116

12 Auto_Color Press OK Press OK Press OK Press OK

13 ADC_Gain_R 0 - 255 0 0 86 0 Analogue to Digital Converter Gain for Red, AutoColor affects this

14 ADC_Gain_G 0 - 255 0 0 86 0 Analogue to Digital Converter Gain for Green, AutoColor affects

15 ADC_Gain_B 0 - 255 0 0 87 0 Analogue to Digital Converter Gain for Blue, AutoColor affects

16 ADC_Offset_R 0 - 255 128 128 113 128

17 ADC_Offset_G 0 - 255 128 128 109 128

18 ADC_Offset_B 0 - 255 128 128 100 128

19 Virgin_Mode Off Off Off Off Reset the set to manufacturer's mode 20 Gamma_Table On On On On use gamma table or not 21 E-Fuse On On On On use efuse as default ADC value or not 22 Ageing Mode Off Off Off Off turn on ageing mode 23 Reset_PBS_PWD Press OK Press OK Press OK Press OK Clear EEP_OFFSET_BDS_PCODE_1_4,

24 V-COM Press OK Press OK Press OK Press OK This starts V-COM 25 Video_PWM_Medium 0 - 255 128 128 128 128 PWM value at contrast 50% 26 Video_PWM_Minmum 0 - 255 240 200 200 200 Minimum PWM value 27 Video_PWM_Maximun 0 - 255 0 0 0 0 Maximum PWM value 28 Video_PWM_Ratio_Top 0 - 100 90 60 60 60 PWM value at Best Power 29 Video_PWM_Ratio_Bottom 0 - 100 5 20 20 20 PWM value at Best Picture 30 Video_PWM_Ratio_STD 0 - 100 95 78 78 78 PWM value at standard

Press OK Press OK Press OK Press OK

Version description

NORMAL, WARM, COOL, CUSTOMER. Other source use offset with hardcoding.

PC: any pattern has black and white YPbPr: SMPTE bar (colour bar), any timing.

and it value is depends on the input

this and it value is depends on the input

this and it value is depends on the input Analogue to Digital Converter Offset for Red, AutoColor affects

this and it value is depends on the input Analogue to Digital Converter Offset for Green, AutoColor affects

this and it value is depends on the input Analogue to Digital Converter Offset for Blue, AutoColor affects

this and it value is depends on the input

EEP_OFFSET_BDS_PCODE_2_4, EEP_OFFSET_BDS_PCODE_3_4, EEP_OFFSET_BDS_PCODE_4_4

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Number Action Items Range Default Value Description

31 YPBPR_PHASE 0 - 255 InValid InValid InValid InValid 480i, 480p, 576i, 576p, 720p 50 Hz,

32 AUD_GAIN_LINEIN 0 - 36 22 23 23 23 Audio gain by different sources 33 AUD_GAIN_HDMI 0 - 36 22 22 22 22 Audio gain for HDMI inputs 34 AUD_GAIN_ATV 0 - 36 22 23 23 23 Audio gain for analogue TV signals 35 AUD_GAIN_DTV 0 - 36 22 22 22 22 Audio gain for digital TV signal 36 AUD_GAIN_USB 0 - 36 22 22 22 22 Audio gain for the USB input 37 AUD_LIPSYNC_SPK -272 - +272 200 250 250 100 Audio delay to the speaker, “+” is del ay, “- ” is ah ea d. N V M value

38 AUD_LIPSYNC_HP -272 - +272 200 250 250 100 Audio delay to the head-phone, “+” is delay, “-” is ahead. NVM

39 AUD_LIPSYNC_SPDIF -272 - +272 200 250 250 100 Audio delay to the S/P-DIF output, “+” i s delay, “-” i s ahead. N VM

40 Tuner_ID 95 95 95 95 Tuner Identification, 94: NXP 95: LG 41 OPT AV2 Scart2 0, 2 0 2 2 2 0: not available, 2: CVBS + YC 42 OPT HDMI2 0/1 1 1 1 1 On/Off 43 OPT Reset Option 0/1 Press OK Press OK Press OK Press OK after reset, should restart the set immediately 44 Esticker NVM 1 0 - 61, 255 32 32 32 32 0~61: Icon number. 255: no icon 45 Esticker NVM 2 0 - 61, 255 79 40 40 40 0~61: Icon number. 255: no icon 46 Esticker NVM 3 0 - 61, 255 87 25 25 25 0~61: Icon number. 255: no icon 47 Esticker NVM 4 0 - 61, 255 85 35 35 35 0~61: Icon number. 255: no icon 48 Esticker NVM 5 0 - 61, 255 45 45 45 45 0~61: Icon number. 255: no icon 49 Esticker NVM 6 0 - 61, 255 2 65 65 65 0~61: Icon number. 255: no icon 50 Esticker NVM 7 0 - 61, 255 58 2 2 2 0~61: Icon number. 255: no icon 51 Esticker NVM 8 0 - 61, 255 48 48 48 48 0~61: Icon number. 255: no icon 52 Esticker NVM 9 0 - 61, 255 82 58 58 58 0~61: Icon number. 255: no icon 53 Esticker NVM 10 0 - 61, 255 64 64 64 64 0~61: Icon number. 255: no icon 54 Esticker NVM 11 0 - 61, 255 86 76 76 76 0~61: Icon number. 255: no icon 55 Esticker NVM 12 0 - 61, 255 76 77 77 77 0~61: Icon number. 255: no icon 56 Esticker NVM 13 0 - 61, 255 71 71 71 71 0~61: Icon number. 255: no icon 57 Esticker NVM 14 0 - 61, 255 70 74 74 74 0~61: Icon number. 255: no icon 58 Esticker NVM 15 0 - 61, 255 74 78 78 78 0~61: Icon number. 255: no icon 59 Esticker NVM 16 0 - 61, 255 72 70 70 70 0~61: Icon number. 255: no icon 60 Esticker NVM 17 0 - 61, 255 78 72 72 72 0~61: Icon number. 255: no icon 61 Esticker NVM 18 0 - 61, 255 255 255 255 255 0~61: Icon number. 255: no icon 62 Esticker NVM 19 0 - 61, 255 255 255 255 255 0~61: Icon number. 255: no icon 63 Esticker NVM 20 0 - 61, 255 255 255 255 255 0~61: Icon number. 255: no icon 64 Esticker Reset Press OK Press OK Press OK Press OK Executing this resets the e-sticker 65 Exit_Factory Press OK Press OK Press OK Press OK Exit factory mode

Service Modes, Error Codes, and Fault Finding

Smart Choice Dali

32" 32" 42" 47"

720p 60 Hz,1080i 25 Hz,1080i 30 Hz, 1080p 24 Hz,1080p 50 Hz,1080p 60 Hz

= Delay (ms)/0.147

value = Delay (ms)/0.147

How to Navigate

With the up/down cursor keys can be used to navigate through the menu, while with the Left/Right cursor the values can be changed.

How to EXIT

Choose “EXIT”, and press the “OK” button. Turn “Off” the TV via the side control key and then turn “On” the TV again.

Notes: (only applicable to xxHFL3232D/10)

• When the Hotel mode is active, the service modes CSM, SDM, SAM and ComPair are automatically disabled (this is to prevent hotel guests entering Philips service modes).

• In order to use the service modes and ComPair, Hotel mode must be disabled.

• To enable/disable the hotel mode, the hotel setup remote (green remote) is needed.

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10000_036_090121.eps

091118

UART SERVICE

CONNECTOR

UART SERVICE

CONNECTOR

I2C SERVICE

CONNECTOR

TO TV

HDMI I

C only

Optional power

5V DC

ComPair II Developed by Philips Brugge

RC out

RC in

Optional

Switch

Power ModeLink/

Activity

ComPair II

Multi

function

RS232 /UART

5.2 Service Tools

5.2.1 ComPair

Introduction

ComPair (Computer Aided Repair) is a Service tool for Philips Consumer Electronics products. and offers the following:

1. ComPair helps to quickly get an understanding on how to repair the chassis in a short and effective way.

2. ComPair allows very detailed diagnostics and is therefore capable of accurately indicating problem areas. No knowledge on I because ComPair takes care of this.

3. ComPair speeds up the repair time since it can automatically communicate with the chassis (when the uP is working) and all repair information is directly available.

4. ComPair features TV software upgrade possibilities.

Specifications

ComPair consists of a Windows based fault finding program and an interface box between PC and the (defective) product. The ComPair II interface box is connected to the PC via an USB cable. For the TV chassis, the ComPair interface box and the TV communicate via a bi-directional cable via the service connector(s). The ComPair fault finding program is able to determine the problem of the defective television, by a combination of automatic diagnostics and an interactive question/answer procedure.

C or UART commands is necessary,

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How to Connect

This is described in the chassis fault finding database in ComPair.

Figure 5-6 ComPair II interface connection

Caution: It is compulsory to connect the TV to the PC as

shown in the picture above (with the ComPair interface in between), as the ComPair interface acts as a level shifter. If one connects the TV directly to the PC (via UART), ICs will be damaged!

How to Order

ComPair II order codes:

• ComPair II interface: 3122 785 90630.

• Programming software can be downloaded from the Philips Service portal.

• ComPair UART interface cable for TPM5.1x xx. 3122 785 90630.

Note: While having problems, contact the local support desk.

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5.3 Software Upgrading

5.3.1 Introduction

Philips continuously tries to improve its products, and we recommend that you update the TV software when updates are available. Software update files can be obtained from your dealer or can be downloaded from the following websites:

http://www.philips.com/support

Preparing a portable memory for software upgrade

You require the following:

1. A personal computer connected to the Internet.

2. An archive utility that supports the ZIP-format (e.g. WinZip for Windows or Stufflt for Mac OS).

3. A USB flash drive (preferably empty).

Note:

1. Only FAT/DOS-formatted flash drives are supported.

2. Only use software update files that can be found on the

http://www.philips.com/support

5.3.2 Check the current TV software version

Before starting the software upgrade procedure, it is advised to check that what the current TV software:

1. Press the “Menu” button on your remote control.

2. Select “Setup” and press “OK”, then select [Software update] > [Current software].

If the current software version of your TV is the same as the latest update file found on http://www.philips.com/support not necessary to update the TV software.

web site.

Service Modes, Error Codes, and Fault Finding

Figure 5-7 Update the TV software 1

, it is

5.3.3 Download the latest software

1. Point your web browser to http://www.philips.com/support

2. Find information and software related to your TV.

3. Select the latest software update file and download it to your PC.

4. Insert a USB flash drive into one of the USB ports of your PC.

5. Decompress the downloaded ZIP file and copy the “autorun.upg” to the root directory of the USB flash drive.

5.3.4 Update the TV software

1. Insert the USB flash drive that contains the software update file.

2. Then a window jumps out as Figure 5-7

. Note: If the USB flash drive is not detected after power up, disconnect it and re-insert it.

3. Select [Update] and press OK.

4. To proceed, In next menu select [Start] and press OK to start software updates. See Figure 5-8

5. Upgrading will now begins and the status of the updating progress will be displayed.

6. When the TV software is updated. Remove your USB flash drive, then select [Restart] and press OK to restart the TV.See Figure 5-9

Figure 5-8 Update the TV software 2

Figure 5-9 Update the TV software 3

Note:

• Do not remove the USB flash drive during the software update.

• If a power failure occurs during the update, do not remove the USB flash drive from the TV. The TV will continue the software update as soon as power comes back.

• If an error occurs during the update retry the procedure or contact your dealer.

• We do not recommend downgrading to an older version.

• Once the upgrade is finished, use your PC to remove the TV software from your USB portable memory.

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5.4 Error Codes

The error code buffer contains all errors detected since the last time the buffer was erased. The buffer is written from left to right. When an error occurs that is not yet in the error code buffer, it is displayed at the left side and all other errors shift one position to the right.

Basically there are three kinds of error codes:

Error Code Event

000 No problem 011 I 012 Tuner error 013 LCD panel

C bus error

5.5 Fault Finding and Repair Tips

5.5.1 Speakers

Make sure that the volume is set to minimum during disconnecting the speakers in the ON-state of the TV. The audio amplifier can be damaged by disconnecting the speakers during ON-state of the set!

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5.5.2 Tuner

Attention: In case the tuner is replaced, always check the tuner options.

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6. Alignments

Alignments

Index of this chapter:

General Alignment Conditions

6.1

6.2 Hardware Alignments

6.3 YPbPr Mode display adjustment

6.4 PC mode display adjustment

6.5 LCD Panel Flicker Adjustment

6.6 Option Settings

6.7 Serial Number Definition

Note: The Service Alignment Mode (SAM) are described in chapter 5. Menu navigation is done with the CURSOR UP, DOWN, LEFT or RIGHT keys of the remote control transmitter.

Service Modes, Error Codes, and Fault Finding.

6.1 General Alignment Conditions

Perform all electrical adjustments under the following conditions:

• Power supply voltage: 195 - 264 V

• Connect the set to the mains via an isolation transformer with low internal resistance.

• Allow the set to warm up for approximately 15 minutes.

• Measure voltages and waveforms in relation to correct ground. Caution: It is not allowed to use heatsinks as ground.

• Test probe: R

• Use an isolated trimmer/screwdriver to perform alignments.

> 10 MΩ, Ci < 20 pF.

, 50/ 60 ± 3 Hz.

6.2 Hardware Alignments

Not applicable.

6.3 YPbPr Mode display adjustment

6.3.1 General set-up

Equipment Requirements:

Minolta CA-110 or Equivalent Colour analyser. Quantum Data Pattern Generator 802G, 802BT or equivalent instrument.

Input requirements:

Input Signal Type: YPbPr signal

• 1080i mode, TVBar100 pattern by 802G or 802BT.

• Select Picture mode to User mode and check the x, y data.

Input Signal Strength:

for Y signal; 700 mVpp for Pb & Pr signal

1 V

Input Injection Point:

YPbPr (RAC jack)

6.3.2 Alignment method

Quantum Data Pattern Generator 802G or 802BT. Apply 1080i, and the pattern TVBAR100 shown as below.

Alignment:

1. At SAM mode menu, select AUTO_COLOR item. Then press “OK” key to adjust ADC_GAIN_R, ADC_GAIN_G, ADC_GAIN_B and ADC_OFFSET_R, ADC_OFFSET_G, ADC_OFFSET_B. Then store those values to NVM.

2. Apply 80% white pattern.

3. Set colour temperature to “NORMAL”.

4. At FAC mode menu, adjust the CLR TEMP R, CLR TEMP G, CLR TEMP B values to meet “NORMAL” colour coordinates specification below. Then store those values to NVM (R/G/B gain value <= 128).

5. Set colour temperature to “COOL”.

6. At FAC mode menu, adjust the CLR TEMP R, CLR TEMP G, CLR TEMP B values to meet “COOL” colour coordinates specification below. Then store those values to NVM (R/G/B gain value <= 128).

7. Set colour temperature to “WARM”.

8. At FAC mode menu, adjust the CLR TEMP R, CLR TEMP G, CLR TEMP B values to meet “WARM” colour coordinates specification below. Then store those values to NVM (R/G/B gain value <= 128).

Colour temperature Normal/Warm/Cool (x, y) co-ordinates specification:

Table 6-1 Reading with Minolta CA-210

Picture Mode Cool Normal

Normal (9000K) 0.287 ± 0.003 0.296 ± 0.003 Cool (11000K) 0.276 ± 0.003 0.282 ± 0.003 Warm (6500K) 0.313 ± 0.003 0.329 ± 0.003

If you do not have a colour analyser, you can use the default values. This is the next best solution. The default values are average values coming from production.

• Select a COLOUR TEMPERATURE (e.g. COOL, NORMAL, or WARM).

• Set the RED, GREEN and BLUE default values according to the values in Table 6-2

• When finished press OK on the RC, then press STORE (in the SAM root menu) to store the aligned values to the NVM.

• Restore the initial picture settings after the alignments.

Table 6-2 White tone default settings

Screen

Picture mode

Normal 32" 127 124 119

Cool 32" 119 114 127

Warm 32" 127 114 73

size

42" 127 126 113 47" 128 128 116

42" 125 121 127 47" 120 124 128

42" 127 118 72 47" 128 122 76

Colour temperature

Red Green Blue

Initial Set-up:

1. Select source as “EXT3”.

2. Set Smart Picture mode as “Vivid” and off the “Dynamic contrast/Dynamic backlight”.

3. Apply “TVBar100” pattern with colour bar pattern by signal generator.

4. Enter factory mode menu: press numeric keys “062596” + INFO key (FAC mode menu).

2011-Sep-02

Caution:

• Use Minolta CA-210 for colour coordinates and luminance check.

• Luminance > 400 cd/m Brightness/Contrast/Video Contrast setting at 100 and CLR_TEMP_R/CLR_TEMP_G/CLR_TEMP_B = 128 for 32"/42"/47" panels.

in the centre of the screen when

Alignments

18290_201_090330.eps

090416

18850_207_100107.eps

100107

Row 1

Row 2

Row 3

Row 4

127 gray

0 gray

G B R G B R G B R G B R G B

EN 23TPM5.1E LA 6.

6.4 PC mode display adjustment

6.4.1 Display quality adjustment

Use timing mode and use the POPO (pixel on pixel off) pattern to adjust the clock until no stripe and adjust the phase until clear picture (“Auto” will be done every time switching to PC mode and mode change).

6.4.2 WHITE-D adjustment

Equipment Requirements:

Minolta CA-210 or Equivalent Colour analyser, Chroma 2250 or equivalent PC signal generator.

Input requirements:

Input Signal Type: PC VGA signal, 1366 × 768/60 Hz PC mode with “five white block” pattern.

Input requirements:

Input Signal Type: PC VGA signal or software built-in test pattern, 1920 × 1080/60 Hz PC mode with “Pixel ON/OFF” pattern, see Figure 6-2

Input Signal Strength:

0.7 V

linear voltage.

p-p

Input Injection Point:

PC D-SUB input.

6.5.2 Alignment method

Input Signal Strength:

0.7 V

p-p

Input Injection Point:

PC D-SUB input.

6.4.3 Alignment method

Initial Set-up:

1. Select source as “PC”.

2. Set Contrast = 50 (Sharp) and Brightness=50 (Sharp), at normal menu mode.

3. Apply “5 white block” pattern by VGA pattern generator, see Figure 6-1

4. Enter factory mode menu: press numeric keys “062596” + INFO key (FAC mode menu).

6.4.4 Alignment

1. At FAC mode menu, select AUTO_COLOR item. Then press “OK” key to adjust ADC_GAIN_R, ADC_GAIN_G, ADC_GAIN_B and ADC_OFFSET_R, ADC_OFFSET_G, ADC_OFFSET_B. Then store those values to NVM.

6.5 LCD Panel Flicker Adjustment

6.5.1 Flicker (V-COM) adjustment

Figure 6-1 Five white blocks pattern

linear voltage.

Figure 6-2 1920 × 1080 @ 60 Hz, Pixel ON/OFF pattern

Initial Set-up:

1. Select source as “VGA”.

2. Apply “Pixel ON / OFF” pattern by signal generator or use a factory cone and to enable built-in “Pixel ON / OFF” pattern, see Figure 6-2

3. Enter factory mode menu: press numeric keys “062596” + INFO key (FAC mode menu).

6.5.3 Alignment

1. At FAC mode menu, select V-COM item. Then press “OK” key to start adjusting panel flicker. By pressing “<-” or “->” key on RC to decrease or increase V-COM value, minimize panel flicker.

2. Once panel flicker is minimal, press “OK” key on RC to store V-COM value to V-COM IC’s MTP and NVM.

Caution: Please note that P Gamma IC is 100 times-write ONLY. Make sure you get the optimum result before press “OK” to save the V-COM data.

6.6 Option Settings

6.6.1 Introduction

The microprocessor communicates with a large number of I ICs in the set. To ensure good communication and to make digital diagnosis possible, the microprocessor has to know which ICs to address. The presence/absence of these specific ICs (or functions) is made known by the option codes.

Notes:

• After changing the option (s), save them by pressing the “OK” button on the RC before the cursor is moved to the left, select STORE in the SAM root menu and press “OK” on the RC.

• The new option setting is only active after the TV is switched “off”/“stand-by” and “on” again with the Mains switch (the NVM is then read again).

Equipment Requirements:

Chroma 2250 or equivalent PC signal generator.

2011-Sep-02

EN 24 TPM5.1E LA6.

6.6.2 Option Code Overview

Enter SAM mode to check the option codes. They can not be edited in the NVM.

6.6.3 Display Code Overview

Press the following key sequence on a standard RC transmitter: “062598” directly followed by MENU and “xxx”, where “xxx” is a 3 digit decimal value of the panel type: see column “Display Code” in Table 6-3 Code, restart the set immediately.

Table 6-3 Panel codes overview

CTN_ALT BOM# Panel Type Display Code

32HFL3232D/10_1 LG LC320WUY-SCB1 117 32PFL3205H/12_1 LG LC320WUY-SCB1 117 32PFL3406H/60_1 LG LC320WXN-SCA1 134 32PFL3605H/12_1 LG LC320WUY-SCB1 117 42PFL3405H/12_1 LG LC420WUY-SCB1 116 42PFL3605H/12_1 LG LC420WUY-SCB1 116 47PFL3605H/12_1 LG LC470WUG-SCB1 118 47PFL3605H/60_1 LG LC470WUG-SCB1 118

. After resetting the Display

Alignments

6.7 Serial Number Definition

Table 6-4 BOM Code

Panel Supplier Code

AU 1 CPT 2 LPL (LG) 3 QDI 4 CMO 5 HSD 6 SVA 7

2011-Sep-02

7. Circuit Descriptions

18850_211_100222.eps

100222

MT5363H

MCU DTV receiver/demodulator MPEG/video/audio decoder Scaling Video enhancement 3D comb LVDS Transmitter HDMI 1.3 ADC H.264

Audio R/L of CVI

Audio AMP TPA3110

IFAT +/- (VIF/SIF)

System NVM

24C64

System NVM

24C64

speakers

UART (ISP & Factory alignment)

SPDIF Out RC

I2C

Audio R/L of SCART1

Audio R/L of Side CVBS

I2C

Key pad

CVI × 1

CVBS × 1 (side)

RF Tuner

Side HDMI

EDID 24C02

HDMI

Audio R/L of PC/ DVI

SCART1 CVBS/YC

Audio R/L of SCART2

SCART2 CVBS out

SCART2 CVBS/YC

Audio Pre-amplifier

DRV603

SCART2 L/R out

SCART1 L/R out

SCART1 CVBS out

USB 2.0

SCART1 RGB

NAND Flash

16 MByte

NOR Flash

512 kByte

DDR2 1GHz 64 MByte × 2

VGA

EDID 24C02

MPEG2 TS

CI card slot

T-con IC TL2428MC

LCD Panel

Mini LVDS × 2

LVDS

DC/DC suites

1. Max PF57

2. G5657

3. AP1117E18

Gamma / V-com Max9668

Level shifter TPS65192

12V

NVM 24C32

T-con I2C

Circuit Descriptions

EN 25TPM5.1E LA 7.

Index of this chapter:

Introduction

7.1

7.2 Power Architecture

7.3 T-CON Architecture

Notes:

•Only new circuits (circuits that are not published recently) are described.

• Figures can deviate slightly from the actual situation, due to different set executions.

• For a good understanding of the following circuit descriptions, please use the wiring, block (see chapter

Block Diagrams) and circuit diagrams (see chapter

Circuit Diagrams and PWB Layouts).Where necessary,

10.

you will find a separate drawing for clarification.

7.1 Introduction

The TPM5.1E LA chassis is used the MT5363LICG main processing.

7.1.1 Implementation

Key components of this chassis are:

• TPA3110D2 Audio Amplifier

• NAND128W3A2BN6E NAND Flash

• TDTW-S810D Tuner

• NT5TU32M16CG-BD DDR Memory

• TPA6132A2RTER Head phone Amplifier

• TL2428MC T-CON IC

7.1.2 TPM5.1E Architecture Overview

For details about the chassis block diagrams refer to chapter 9.

Block Diagrams. An overview of the TPM5.1E LA architecture

can be found in Figure 7-1

Figure 7-1 Architecture of Dali

2011-Sep-02

EN 26 TPM5.1E LA7.

64 MB DDR2 × 2

NAND Flash 16MB

24C64

NVM

SPI

24C02

HDMI EDID

TUNER

NOR Flash 512KB

LED LCD Panel

24C02

HDMI EDID

REAR HDMI

SIDE HDMI

ADIN4_SRV,ADIN2_SRV

IF BPF

CVBS1

SIDE AV

VGA

24C02

VGA EDID

OIRI, OPCTRL0

R1,G1,B1

Component

VDAC_OUT1

HP AMP

TPA6132A2

Audio AMP

TPA3113D2

SCART

MP3/JPEG

S/W upgrade/NVM clone

AR0,AL0

DRV603

CI card IN

TTL/ L VDS

18840_208_100422.eps

100428

Circuit Descriptions

Figure 7-2 Architecture of Smart Choice

2011-Sep-02

7.1.3 SSB Cell Layout

18850_208_100204.eps

100222

AUDIO CLASS - D

DC/DC

TUNER

ANALOG I/O

SERVICE

CONNECTOR

TCON

MT5363H

COMMON INTERFACE

DIGITAL I/O

Circuit Descriptions

EN 27TPM5.1E LA 7.

Figure 7-3 Dali SSB layout cells (top view)

2011-Sep-02

EN 28 TPM5.1E LA7.

18840_206_100406.eps

100428

AUDIO CLA SS - D

DC/DC

TUNER

ANALOG I/O

S ERVICE

CONNECTOR

MT5363

DIGITAL I/O

COMMON INTERFACE

ANALOG I/O

DIGITAL I/O

Circuit Descriptions

Figure 7-4 Smart Choice SSB layout cells (top view)

2011-Sep-02

7.2 Power Architecture

18850_209_100204.eps

100210

+12V

STB_PWR5V

+24V

U601 TDA3110D2

Audio -Digital AMP

+24V

U601 TDA3110D2

Audio -Digital AMP

Q750 SI5441DC

CMOS

LC Circuit

U751

G1117-33T63Uf

U750

G1117 -33T43UF

PANEL_VCC_ON/OFF

DV33

Q704 SI5441DC

switvh

PANEL VCC(12V)

AV33

+5V_STB

DV18_DDR

PANEL

DV33SB

+5V_SW

Q703 SI3441

switch

DV11

+5V1_TUN

STAND BY

U702

AP1117DL_13

U752

G1117-33T43Uf

+5V_TUNER

U755

SC4215HSETRT

MT5363

5.3V

U701 MP9403

Buck

DV11

OPWRSW

Main Chip

DC to DC

Audio Other chipMain Chip

DC to DC

Audio Other chip

U753

G1117T43Uf

AV12

PCMCIA

DDR

U7053

PF57

TCON_VDD

TCON_VCC

U7054

APM1117E-18LA

TCON_1V8

U411 STMPS2171

-STR power switch

CI2_VCC

U602 TAP6132

HEADPHONE

Amplifier

Jumper

U7050

MP1484

TCON_VCC

TCON_VDD

HALF TC ON_VDD

VGH VGL

Circuit Descriptions

EN 29TPM5.1E LA 7.

All power supplies are a black box for Service. When defective, a new board must be ordered and the defective one must be returned, unless the main fuse of the board is broken. Always replace a defective fuse with one with the correct specifications! This part is available in the regular market. Consult the Service website for the order codes of the boards. The output voltages to the chassis are:

• +5-STANDBY (stand-by-mode only)

• +12V (on-mode)

• +24V (audio power)

Figure 7-5 Dali Power Architecture

2011-Sep-02

EN 30 TPM5.1E LA7.

18840_205_100324.eps

1004288

V21_RWP

V5_RWP_BTS

2D3113APT

PMA-oiduA

157U

FU36T309G

107U

3049PM

KCUB

tiucriC CL

057U

FU34T33-7111G

rotalugeR A1

33VD

33VA

RDD_81VD

pihC niaM

CD ot CD

oiduA

LENAP

BS33VD

WS_V5

BSRWPO

RENUT_V5

YB DNATS

407Q

1244NOA

SOMC

207U

31-LD7111PA rotalugeR A1

257U

FU34T33-7111G

rotalugeR A1

357U

31-LD7111PA

rotalugeR

21VA

xaM A5.2

3635TM

11VD

BTS_V5

xaM A5.1

FFO/NO_CCV_LENAP

BTS_V5

CCV_LENAP

114U

RTS1712SPMTS

CCV_21C

0504hT

CRTP

REWOP_BSU

AICMCP

11VD

pma-erP

tuo TRACS

701U

RTUBA21L87L

V21

ylno”62

457U

TRTESH5124CS

Circuit Descriptions

Figure 7-6 Smart Choice Power Architecture

• +5-STANDBY (stand-by-mode only)

• +12V (on-mode)

• +24V (audio power)

2011-Sep-02

+ 69 hidden pages

Philips TPM5.1E, 32HFL3232D/10, 47PFL3605H/60, 32PFL3205H/12, 32PFL3605H/12 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents Page Contents Page

1. Revision List

2. Technical Specifications, Connections

2.2 Directions for Use

2.1 Technical Specifications

Table 2-1 Described Model Numbers

2.3 Connections

Figure 2-1 Connection overview (Dali styling)

Figure 2-2 Connection overview (Smart Choice styling)

2.3.1 Side Connections

1 - Cinch: Video CVBS - In, Audio - In

2 - USB2.0

Figure 2-3 USB (type A)

3 - HDMI: Digital Video, Digital Audio - In

Figure 2-4 HDMI (type A) connector

8 - Cinch: S/PDIF - Out

9 - Service / UART

4 - Head phone (Output)

5 - Common Interface

2.3.2 Rear Connections

6 - TV ANTENNA - In

7 - EXT1 - 2: Video RGB/YC - In, CVBS - In/Out, Audio - In/ Out

10 - EXT3: Video YPbPr - In, Audio - In

11 - Audio - In: Left / Right, VGA

12 - PC IN:VGA

Figure 2-6 VGA connector

Figure 2-5 SCART connector

13 - HDMI 1: Digital Video, Digital Audio - In

2.4 Chassis Overview

3. Precautions, Notes, and Abbreviation List

3.2 Warnings

3.3 Notes

3.1 Safety Instructions

3.3.1 General

3.3.2 Schematic Notes

3.3.3 Spare Parts

3.3.4 BGA (Ball Grid Array) ICs

Introduction

BGA Temperature Profiles

3.3.5 Lead-free Soldering

3.3.6 Alternative BOM identification

Figure 3-1 Serial number (example)

3.3.7 Board Level Repair (BLR) or Component Level Repair (CLR)

3.3.8 Practical Service Precautions

3.4 Abbreviation List

4. Mechanical Instructions

4.1 Cable Dressing

Figure 4-1 Cable dressing (32" Smart Choice styling)

Figure 4-2 Cable dressing (32" Dali styling)

Figure 4-3 Cable dressing (42" Dali styling)

Figure 4-4 Cable dressing (47" Dali styling)

4.2 Service Positions

4.3 Assembly/Panel Removal 32" Dali

4.3.1 Rear Cover

4.3.2 Small Signal Board (SSB)

4.3.3 Power Supply Unit (PSU)

4.3.4 Stand removal

Figure 4-5 Stand (32")

4.3.5 Speakers

4.3.8 Keyboard Control Panel

4.3.6 Stand support plate

4.3.7 IR/LED Board

Figure 4-6 Keyboard Control Panel (32")

4.3.9 LCD Panel

4.4 Assembly/Panel Removal 32" Smart Choice

4.4.1 Rear Cover

4.4.2 Small Signal Board (SSB)

4.4.3 Power Supply Unit (PSU)

4.4.4 Speakers

4.4.5 IR/LED Board

4.4.6 Keyboard Control Panel

4.5.3 Power Supply Unit (PSU)

4.5.4 Stand removal

4.4.7 LCD Panel

4.5 Assembly/Panel Removal 42"

4.5.1 Rear Cover