Philips LX-2000-D, MRD-200 Service manual

Service

Service

DVD Receiver

Service
Service

Service

MRD200/37/37S

LX2000D/21H/30S

Service Manual

For repair information on the Subwoofer please

refer to Service Manual of Active Subwoofer SW200

12NC: 3139 785 30093

©

Copyright 2002 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.

Published by KC-ET0232 Service Audio Printed in The Netherlands Subject to modification

Version 1.2

TABLE OF CONTENTS

Page

Location of PC Boards................................................1-2

Versions Variation & Package ....................................1-2

Specifications ..............................................................1-3

Measurement Setup ................................................... 1-4

Service Aids ................................................................1-5

ESD & Safety Instruction ............................................ 1-6

Setting Procedure & Repair Instructions ....................... 2

Disassembly Instructions & Service positions .............. 3

Block & Wiring Diagram ................................................ 4

Key/ Volume/ LED/ Earphone Board .............................5

Tuner Board ...................................................................6

DVD Module KIT572SE ................................................. 7

DVD Module KIT772SI ............................................... 7A

Main Board /Speaker Jack Board .................................. 8

MPEG Board .................................................................. 9

RGB Board .................................................................. 10

Surround Board ........................................................... 11

Power Board ................................................................ 12

Mechanical Exploded View & Parts List ...................... 13

History .......................................................................... 14

COMPACT

DIGITAL AUDIO

CLASS 1

LASER PRODUCT

GB

3139 785 30092

LOCATION OF PC BOARDS

1-2

RGB PCB

SPEAKER JACK PCB

LED PCB

POWER PCB

MPEG PCB

SERVO PCB

TUNER PCB

MAIN PCB

VOLUME PCB

KEY PCB

EAR PHONE PCB

VERSION VARIATION:

Type /Versions: MRD200 LX2000D

Features &
Board in used

RDS function
Progressive scan
RGB board x x x x x x
Power PCB (120V) x x
Power PCB (220-240V) x x x x

SW200 / 17 x
SW200 / 17S x
SW2000 / 00S x x
SW2000 / 02S x
SW2000 / 15S x

/37 /37S /21H /30S /33S /35S

Type /Versions: MRD200 LX2000D

/37 /37S /21H /30S /33S /35S

1-3

SPECIFICATIONS

AMPLIFIER SECTION

Power Output

- Stereo mode (DIN)................................................2 x 20 W

- Surround mode (1 kHz)............................20 W RMS/channel

Total Harmonic Distortion...........10 % at rated power (1 kHz)

Frequency Response .........................180 Hz-14 kHz/±1 dB

Signal-to-Noise Ratio........................................> 65dB(CCIR)

Input Sensitivity...........................................................400 mV

TUNER SECTION

Tuning Range ( /37,/37S )

.................................... FM 87.5 -108 MHz (100 kHz steps)

..........................................AM 530 - 1700 kHz (10 kHz steps)

Tuning Range ( /21H, /30S, /33S, /35S )

...................................... FM 87.5 -108 MHz (50 kHz steps)

..........................................MW531 - 1602kHz (9 kHz steps)

26 dB Quieting Sensitivity......................................FM 20 dB

26 dB Quieting Sensitivity..............................AM 3162 uV/m

Image Rejection Ratio...........................................FM 25 dB

................................................................................AM 28 dB

IF Rejection Ratio..................................................FM 60 dB

................................................................................AM 24 dB

Signal-to-Noise Ratio..............................................FM 60 dB

................................................................................AM 40 dB

AM Suppression Ratio...........................................FM 30 dB

Harmonic Distortion.........................................FM Mono 3%

..........................................................................FM Stereo 3%

.....................................................................................AM 5%

Frequency Response.....................FM 180 Hz-10kHz/±6 dB

Stereo Separation.........................................FM 26 dB(1 kHz)

Stereo threshold..................................................FM 23.5 dB

DVD SECTION

Audio Performance :

Laser Type......................................................Semiconductor

Disc Diameter.........................................................12cm/8cm

Video S/N ratio...............................................65 dB/A - WTD

Audio DAC........................................................24 Bits/96 kHz

Frequency Response...........................4 Hz-20 kHz (44.1kHz)

............................................................. 4 Hz-22 kHz (48 kHz)

............................................................. 4 Hz-44 kHz (96 kHz)

Digital Output....................................SPDIF Coaxial & Optical

Distortion.........................................................0.5% (1kHz)

MP3 :

MP3 - CD bit rate......................32, 64, 96, 128, 192, 256(kbps)

MP3 - CD sampling frequencies..............32, 44.1, 48(KHz)

Recording format.......................................................JPEG

Video Performances :

Video Decoding......................................................MPEG-2

Video DAC....................................................................10 Bits

Signal System........................................................PAL/NTSC

Video Format..........................................................4:3/16:9

Composite Video Output.....................................1.0Vp-p,75

S-Video Output.............................................Y - 1.0Vp-p,75Ω

..................................................................C - 0.286Vp-p,75Ω

MISCELLANEOUS / GENERAL SECTION

Power Supply Rating (/37,/37S)........................120V/60 Hz

Power Supply Rating (/21H,/30S,/33S,/35S)..220-240V/50Hz

Power Consumption.................................................. 120 W

Dimensions (w x h x d)............... 435 mm x 78 mm x 360mm

Weight...........................................................................7.1 kg

IR REMOTE CONTROL

Effective Range.........................................................> 8 Meter

Number of Keys................................................................45

Battery (1.5V)............................................................AA x 2

SPEAKERS
Front Speakers / Rear (Surround) speaker

System............................................................2-way shielded

Impedance/ ohm................................................................8Ω

Speaker drivers.....................................................3" full range

Dimensions (w x h x d)................... 94 mm x 155 mm x 88 mm

Weight.............................................................. 0.45 Kg/each

Center Speaker

System............................................................2-way shielded

Impedance/ ohm................................................................8Ω

Speaker drivers.........................................2 x 3" woofer, piezo

Dimensions (w x h x d)...................250mm x 95 mm x 88 mm

Weight............................................................... 0.92 Kg/each

Ω

1-4

AC MILLIVOL TME TER

SIGNAL GENERATORAC

OUTPUT

AUTO DISTORTION METER

AM-FM STEREO SIGNAL
GENERATOR

INPUT OUTPUT

AM SECTION

OSCIL LOSCOPE

............

............

LOOP

AM LOOP ANT

LOAD 4 OHM

INPUT

RL

DUT

AC MILLIVOL TME TER

SIGNAL GENERATORAC

OUTPUT

AUTO DISTORTION METER

AM-FM STEREO SIGNAL
GENERATOR

INPUT OUTPUT

OSCIL LOSCOPE

............

............

FM SECTION

LOAD 4 OHM

INPUT

RL

DUT

AC MILLIVOL TME TER

SIGNAL GENERATORAC

OUTPUT

AUTO DISTORTION METER

DOLBY TEST METER

INPUT OUTPUT

AUX SECTION

OSCIL LOSCOPE

............

............

LOAD 4 OHM

.......

............

DUT

INPUT

.......

............

............

.......

............

.......

AC MILLIVOL TME TER

AUTO DISTORTION METER

DVD TEST DISC

DISC SECTION

OSCIL LOSCOPE

............

............

DUT

LOAD 4 OHM

.......

............

R L C SRSLSWR L C SRSLSW

INPUT

.......

............

............

.......

............

.......

SERVICE AIDS

1-5

Service Tools:

Universal Torx driver holder .................................4822 395 91019

Torx bit T10 150mm ...........................................4822 395 50456

Torx driver set T6-T20 .........................................4822 395 50145

Torx driver T10 extended .....................................4822 395 50423

Compact Disc:

SBC426/426A Test disc 5 + 5A ...........................4822 397 30096

SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155

SBC429 Audio Signals disc .................................4822 397 30184

Dolby Pro-logic Test Disc ....................................4822 395 10216

HANDLING CHIP COMPONENTS

ESD Equipment:

Anti-static table mat - large 1200x650x1.25mm ...4822 466 10953

anti-static table mat - small 600x650x1.25mm .....4822 466 10958

Anti-static wristband ............................................4822 395 10223

Connectorbox (1MΩ) ..........................................4822 395 11307

Extension cable

(to connect wristband to conn.box) ..........4822 320 11305

Connecting cable

(to connect table mat to conn.box) ...........4822 320 11306

Earth cable (to Connect product to mat or box) --4822 320 11308
Complete kit ESD3

(combining all above products) ...............4822 320 10671

Wristband tester ...................................................4822 344 13999

WARNING

GB

All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.

F

ATTENTION

Tous les IC et beaucoup d’autres
semi-conducteurs sont sensibles aux
décharges statiques (ESD).
Leur longévité pourrait être considérablement
écourtée par le fait qu’aucune précaution n’est
prise à leur manipulation.
Lors de réparations, s’assurer de bien être relié
au même potentiel que la masse de l’appareil et
enfiler le bracelet serti d’une résistance de
sécurité.
Veiller à ce que les composants ainsi que les
outils que l’on utilise soient également à ce
potentiel.

1-6

ESD

D

WARNUNG

Alle ICs und viele andere Halbleiter sind
empfindlich gegenüber elektrostatischen
Entladungen (ESD).
Unsorgfältige Behandlung im Reparaturfall kan
die Lebensdauer drastisch reduzieren.
Veranlassen Sie, dass Sie im Reparaturfall über
ein Pulsarmband mit Widerstand verbunden
sind mit dem gleichen Potential wie die Masse
des Gerätes.
Bauteile und Hilfsmittel auch auf dieses gleiche
Potential halten.

WAARSCHUWING

NL

Alle IC’s en vele andere halfgeleiders zijn
gevoelig voor electrostatische ontladingen
(ESD).
Onzorgvuldig behandelen tijdens reparatie kan
de levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.

I

AVVERTIMENTO

Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevità potrebbe essere fortemente
ridatta in caso di non osservazione della più
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dell’apparecchio tramite un braccialetto
a resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo
potenziale.

GB

Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used.

NL

Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in
zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast.

F

Les normes de sécurité exigent que l’appareil soit remis à l’état
d’origine et que soient utiliséés les piéces de rechange identiques
à celles spécifiées.

D

Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Geräts darf nicht verändert werden;
für Reparaturen sind Original-Ersatzteile zu verwenden.

“Pour votre sécurité, ces documents
doivent être utilisés par des spécia­listes agréés, seuls habilités à réparer
votre appareil en panne”.

CLASS 1

LASER PRODUCT

GB

Invisible laser radiation when open.
Avoid direct exposure to beam.

Osynlig laserstrålning när apparaten är öppnad och spärren
är urkopplad. Betrakta ej strålen.

Warning !

S

Varning !

3122 110 03420

I

Le norme di sicurezza esigono che l’apparecchio venga rimesso
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.

"After servicing and before returning set to customer perform a
leakage current measurement test from all exposed metal parts to
earth ground to assure no shock hazard exist. The leakage current
must not exceed 0.5mA."

Varoitus !

SF

Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
näkymättömälle laserisäteilylle. Älä katso säteeseen!

DK Advarse !

Usynlig laserstråling ved åbning når sikkerhedsafbrydere er
ude af funktion. Undgå udsaettelse for stråling.

2-1

2-1

System, Region code, Tuner, etc. setting procedure

1) System Reset

a) Press "SYSTEM" button on R/C. TV show "SETUP"

b) Select the menu using the " " and " " button on R/C

c) Go feature setup page to do system reset

2) Region Code Change

After replacement / repair of the MPEG board, the customer

setting and the reegion code may lost. Changing the Region

Code will put the player back in the state which it has left the

factory.

Region Code

1 USA

2EU

3AP

4 Australia, NZ, Latam

5 RUSSIA, INDIA

6 CHINA

TV System

1 NTSC

2PAL

3AUTO

Menu/ Audio Subtitle (AS) Language

1 English

2 English

3 English

4 English

Hence in total, reprograming will be done by way of the

remote control. It should run as below :-

a) Put the player in stop mode. No disc loaded.

b) Press the following key on remote control:

For MRD200/37/37S (USA) :

<PLAY> <159> <111> <001> <08> <PLAY>

For LX2000D/21H (AP) :

<PLAY> <159> <331> <001> <08> <PLAY>

For LX2000D/30S (NZ, Australia) :

<PLAY> <159> <431> <001> <08> <PLAY>

For LX2000D/33S (Korea) :

<PLAY> <159> <311> <001> <08> <PLAY>

For LX2000D/35S (China) :

<PLAY> <159> <631> <001> <08> <PLAY>

∗ After the Region Code is changed it is necessary to reset

the system so that the new Region Code will be fully

effective. All customer setting will be lost.

∗ On top of the maximum number of times allowed for

changing the region code is changed to 25.

∗ When the counter reeach 25, you will not be able to further

AFS

001 LX2000D/LX3000D/LX3500D/ MRD200

002 MX3550D/MX3600D/MX3700D/MX3800D

change the code until you reset the timer by the Region

Code timer reset procedure.

3) Region code change timer reset

Press below key to reset the timer :

a) In DISC source, stop mode and no disc in tray.

b) Press R/C "Play -159-PLAY" to reset timer to 25

4) Tuner area change

a) Press the "OPEN/CLOSE" button to openthe set's door

b) Press "1" "5" "9" button by using R/C.

c) TV Show "TUNER AREA ADJUST"

d) Select the tuner area you want by using the "

" button on R/C, then press "OK" to confirm. TV show

"

" TUNER AREA CHANGED"

If you didn't press it in five seconds, the system will remain

original status.

AREA BAND FREQUENCY (Hz) STEP(Hz)

USA FM 87.5M 108M 100K

AM 530K 1700K 10K

APAC FM 87.5M 108M 50K

AM 531K 1602K 9K

EUROPE FM 87.5M 108M 50K

AM 531K 1602K 9K

LATAM FM 87.5M 108M 50K

AM 530K 1710K 10K

AUSTRALIA FM 87.5M 108M 50K

/ NZ AM 531K 1602K 9K

Note :-

Please refer to the above different tuner area.

" and

5. Video Out Change

a) Press "SYSTEM" on R/C button

b) Select the menu using the " " and " " button on R/C

c) Go picture setup page select Video out item.

6. Password Change

a) Press "SYSTEM" on R/C button.

b) Select the menu using the "

c) Go feature setup page select "PASSWORD". TV show

"ENTER CODE". Press 4 times of "STOP" button on R/C.

d) Select "PARENTAL" "8 ADULT" on TV.

e) Enter PASSWORD to "1234".

" and " " button on R/C.

∗ "1234" is a default password supplied.

7. Checking on the Software version

a) Open the CD door.

b) Press "123" and "OK" on the remote control.

c) TV will show the version on screen.

8. Upgrading new software

a) Open the CD-door, then insert the CD-R program disc.

b) Close the CD-door.

c) TV will show:-

.

"disc loading"

.

"bank30.rom"

.

"writing" about 6 seconds.

.

"Done"

∗

The latest upgraded is in version VER0527.

oem derivative

08

.

region code = 1 digit

.

tv system = 1 digit

.

"as/menu lang" = 1 digit

.

"AFS" = "architechture Feature Set" = 3 digits

This field is used to define the architecture / features sets for

each product.

.

"oem derivative" = 2 digit

This field is use to define the OEM set. This will affect the

background display.

CAUTION !

This information is confidencial and may not
be distributed. Only a qualified service
person should reprogram the Region Code.

REPAIR INSTRUCTIONS

2-2

2-2

MAIN UNIT REPAIR CHART

Change F981

Check Back power BD

Bad

F981

Bad Cause Damage

Check CN203

Pin3=(+5V)

Between T981 to IC982

Repair

Circuit

All Function
No Working

Not

OK

No

A

B

VFD Display

No Show

And Key Function

Yes

Check Repair

Control BD IC981

circuit

C

Audio Output

No Sound

Check All System

All cable is loose

Panel stanby LED show

Working or Not

Check Main BD fuse F903

Bad Cause Damage

No

Check back power BD

Systm power control
CN203 Pin1 =(+ 5V)

Check main BD

IC903 Pin3 to

RB900 Pin1,3 = 5V

Check Mpeg BD section

All power supply

All VCC=(+5V)

All VCC33=(+3.3V)

DVD Audio

No Output

A

All function

No Working

or bad INT

No

Work

OK

Yes

Yes

D

E

Aux/TV

No Output

F

Tuner

No Output

G

Ear Head Phone

No Sound

H

Audio Line

No Output

I

Center Line

No Output

J

Subwoofer Line

No Output

K

Digital Line

No Output

B

VFD Display

No Show

And Key Function

Yes

Bad

No

No

RE-Insert and fix

the cable

Change F903

Change T901

Check T901

Bad Cause Damage

Change IC903

Repair Mpeg BD section

All power supply circuit

Bad

Ok

Check +5V

Power Supply Circuit

Check T901 CN904

And Fuse Resistor
R925. R926. R927

Power Supply Circuit

Pin7 No +5V

No

Check Test CN201

Pin7=+5V

Pin8=-26V

Pin9.11=AC1.2V

Pin10=AC0V

Check VFD Control BD Section Bad Cause Damage

Check Control BD CN205

And Standby BD RB202
Cable loose or bad INT

No

Check Control BD CN205 Pin6

And Standby BD RB202 Pin3

Yes Or No (+5V)

Yes

Check Main BD CN201

And CN904

Cable loose or bad INT

No

Check Test CN201 Data From

Mpeg BD CPU To RB102 Cable

Yes Yes

Yes

No

Yes

Pin4/CE

Pin5/CLOCK

Pin6/DATA

RE-Insert and fix

the cable

Check Back Power Bd

Power Supply Circuit

RE-Insert and fix

the cable

No Data

Check RB102

Cable loose or bad INT

No

Check Mpeg BD IC6(CPU)

And IC2 Bad Cause Damage

Yes

RE-Insert and fix

the cable

Yes

Check Mpeg BD

IC6(CPU) Pin24(Reset) and

Pin49(OSC frequency 27MHz)

Yes

Repair Mpeg BD

Between IC6(CPU) to

IC1,IC7,IC9 circuit

Note: BD=Board

Main BD = LVM0189C011
MPEG BD = LFF0205C001
Surround BD = LVA0192C001
Tuner BD = LVT0187C001

Check IC405,IC406

At DVD AC3 Dolbly Digital Mode

IC405 Pin13=D/L

Pin1=D/R

Audio Signal input

Pin3=D/C

Pin2=L/CH

Check surround BD CN601

Pin3=R/CH

Audio signal output
Pin13 to C412 = L/Ch
Pin3 to C416 = R/CH

Audio Signal input

Between Ic405.406 Pin9.10.11

Yes

No

Pin3=+Vcc(+17.5V to +20V)

IC501 Pin7 from C473(L-CH)
IC501 Pin11 from C478(R-CH)
IC502 Pin11 from C491(C-CH)
IC503 Pin7 from C483(SL-CH)
IC503 Pin11 from C487(SR-CH)

Audio signal output

Pin31 to C471(L-CH)
Pin32 to C476(R-CH)
Pin33 to C489(C-CH)
Pin34 to C481(SL-CH)
Pin35 to C485(SR-CH)

Pin4=(-12V)
Pin8=(+12V)

Pin15 from C437(L-CH)
Pin13 from C438(R-CH)
Pin11 from C439(C-CH)
Pin9 from C440(SL-CH)
Pin8 from C441(SR-CH)

Repair

From C495 to subwoofer output

Pin36 to C493(Subwoofer)

Pin6 from C442(Subwoofer)

Pin30=(-7V)
Pin5=(+7V)

(Surround mode)

Ic405 Ic406 Pin9.10.11 = (0V)

1: At aux/TV, tuner mode

(5.1 CH mode)

1: At DVD dolby mode

IC406 Pin13=D/SR

Pin1=D/SL

Pin3=D/subwoofer

IC405 Pin12=P/L

Pin2=P/R

Pin5=P/C

IC406 Pin2=P/SR

Pin12=P/SL

Pin5=P/subwoofer

Yes

Yes

RB601 Audio Signal output

Pin4=R

Pin5=L

Pin6=C

Pin7=SR

Pin10=SL

Control voltage Pin9=(0v)

Audio Signal input

Pin16(VDD)=+7V
Pin7(VEE)=-7V

Switch control voltage

Pin10=(A)

Pin9=(B)

(Pin10=+5V, Pin9=0V) for aux mode

(Pin10=0V, Pin9=0V) for TV mode

(Pin10=0V, Pin9=+5V) for DVD line out

REPAIR INSTRUCTIONS

2-3

2-3

C

Aux/TV/Tuner

No output

See (E) and (F)

Repair chart

Change

R4105 or R4106

Change Amplifier IC

IC501 or IC502 or IC503

Check IC409 IC410 IC411

No

Check IC409 IC410 IC411

Bad Cause Damage

Power supply

Pin4=(-12V)
Pin8=(+12V)

Yes

Yes

Yes

Audio output

No Sound

All channel no oosund

Check all cable is loose

or bad INT

No

Check fuse F901/F902

Bad Cause Damage

OK

Check Amplifier

IC501/IC502/IC503

Power supply

Pin1=-Vss(-17.5V to -20V)

Pin3=+Vcc(+17.5V to +20V)

Yes

Check system power supply

IC901 Pin3=(-12V)
IC902 Pin3=(+12V)

Yes

Check IC501/IC502/IC503

Audio signal input

IC501 Pin7 from C473(L-CH)
IC501 Pin11 from C478(R-CH)
IC502 Pin11 from C491(C-CH)
IC503 Pin7 from C483(SL-CH)
IC503 Pin11 from C487(SR-CH)
From C495 to subwoofer output

No

Check IC408

Audio signal output

Pin31 to C471(L-CH)
Pin32 to C476(R-CH)
Pin33 to C489(C-CH)
Pin34 to C481(SL-CH)
Pin35 to C485(SR-CH)

Pin36 to C493(Subwoofer)

No

Yes

Bad

No

No

DVD audio

No output

See (D)

Repair chart

RE-Insert and fix

the cable

Change fuse
F901 orF902

Change D901

Check IC901,IC902 or R901,R902

Bad Cause Damage

Check IC408 data

Pin39 from RB102 Pin26(CE)
Pin40 from RB102 Pin14(data)

Pin41 from RB102 Pin24(clk)

No

Check Mpeg BD section

Between IC6(CPU) to IC2,IC3

to CN102 circuit

Repair power Supply circuit

Repair

Between CN601 to

IC405,IC406 circuit

Repair

Surround BD circuit

Repair

Between IC402 to CN601
Pin2 and Pin3 circuit
And power supply circuit

Ok Ok

Change IC408

At aux/TV, tuner mode

(Surround mode)

Check Ic405 Ic406

Audio Signal input

IC405 Pin12=P/L
IC406 Pin2=P/SR

Check Surround BD

No

Pin13=(+12V) Pin14=(-12V)

Check Surround BD6CH mode

Yes

Control voltage Pin9=(0v)

RB601 Audio Signal output
Pin4=R
Pin7=SR

Pin2=P/R

Pin12=P/SL

Pin5=P/subwoofer

No

Power Suply:

Yes

Pin5=L
Pin10=SL

No

Check surround BD CN601

Yes

Audio Signal input

Pin2=L/CH

Pin3=R/CH

No

Yes

At aux/TV, tuner mode

Check Ic401

Audio signal output
Pin13 to C412 = L/Ch
Pin3 to C416 = R/CH

Pin5=P/C

CN601

Pin6=C

Yes

Check IC408

Power supply

Pin30=(-7V)
Pin5=(+7V)

No

Change

R466 or R467

Yes

Check volume control IC408

Audio signal input

Pin15 from C437(L-CH)
Pin13 from C438(R-CH)
Pin11 from C439(C-CH)
Pin9 from C440(SL-CH)
Pin8 from C441(SR-CH)
Pin6 from C442(Subwoofer)

No

Check IC405. IC406

Power Supply

Pin16(VCC)=+7V

PIN7(VEE)=-7v

Yes

Check IC405 IC406

Switch control voltage

1: At aux/TV, tuner mode

(Surround mode)

Ic405 Ic406 Pin9.10.11 = (0V)

1: At DVD dolby mode

(5.1 CH mode)

Ic405 Ic406 Pin9.10.11 = (+5V)

Change IC405 , IC406

No

Check IC401 power supply

Pin16(VDD)=+7V
Pin7(VEE)=-7V

Yes

Check IC401Pin9 and Pin10

Switch control voltage

Pin10=(A)
(Pin10=0V, Pin9=0V) for TV mode
(Pin10=+5V, Pin9=0V) for aux mode

(Pin10=+5V, Pin9=+5V) for tuner mode

(Pin10=0V, Pin9=+5V) for DVD line out

Pin9=(B)

Yes

Change Ic401

No

No

Repair IC405,IC406

Power supply Circuit

Between Ic405.406 Pin9.10.11

To Ic408 Pin2 Circuit or

At DVD AC3 Dolbly Digital Mode

Yes

Check IC405,IC406

Audio Signal input
IC405 Pin13=D/L
IC406 Pin13=D/SR

Pin3=D/subwoofer

No

Power Supply circuit

No

Repair

IC408 Circuit

Pin1=D/R

Pin3=D/C

Pin1=D/SL

No

See (D)

Repair chart

Repair

Repair

Between IC401 Pin9,10 to

IC408 Pin3,4 Circuit or

IC408 Circuit

No Output

REPAIR INSTRUCTIONS

2-4 2-4

Check RB104 To Mpeg BD

Check RB104 6 Channels

Pin2=L Pin3=R
Pin6=SRPin8=C

D

DVD Audio

No Output

CN104

Cable loose or bad INT

No

Audio Signal

Pin5=SL

Pin9=Woofer

Yes

RE-Insert and fix

the cable

No Check Mpeg Bd

D/A section

E

Aux/TV

No Output

Check Main BD

Between JK401 to IC401

Circuit

Ok

See(C)

Repair chart (at surround mode)

Of IC401 section circuit

Repair

Bad

Between JK401 to IC401

Circuit

Yes

Check

Between RB104 to IC405,IC406

circuit

Ok

See(C)

Repair chart (at DVD mode)

Of IC405,IC406 section circuit

Bad

Repair

Between RB104 to IC405,IC406

circuit

Power supply

From C161

IC101 Pin16 to RB101 Pin13 (R-CH)

Yes

REpair FM IF section:

Q910 or Q911 or Q912

From RB101

Pin14/FM input

Check Main BD RB102
Cable loose or bad INT

Check Q103/Q104

Between Main BD CN101

to RB102 Circuit

Check Mpeg BD CPU IC6

And IC2/IC3 Bad Cause Damage

Pin6=12V

Check IC152 or

Yes

Check FM IF output

Check T105

OK

IC101 Pin17 to RB101 Pin15 (L-CH)

REpair FM IF section:

Between EF001 to Q101/Q102

CN101 Pin13 to IC401 Pin4 (R-CH)

CN101 Pin15 to IC401 Pin11 (L-CH)

(From Main BD)

Cable loose or bad INT

the cable

Ear head phone BD RB301

No

Repair Power Supply

To main BD CN301

Pin6=(+12V)

Ear head phone BD RB301

To main BD CN301

No

Repair Power Supply

(Q308) Circuit

Ear head phone BD

No

Pin7 from RB301 Pin5=(R/CH)

Audio signal input

Between R472, R478

(From main BD)

No

Pin3 to FB301=(L/CH)

Audio signal output

Pin1 to FB302=(R/CH)

Change phone jack

REPAIR INSTRUCTIONS

2-5 2-5

Check RB101

Pin12=5V

Pin11=12V

Check Q910/Q911/Q912

From Main BD

Change

Q910 or Q911 or Q912

No

Yes

No

Yes

F

Tuner No Output

Check to tuner

Power supply

Yes

Check IC152 Data

From RB101

Pin3/CE
Pin4/DI
Pin5/CL

Pin6/DO

No

Check Main BD RB102
Cable loose or bad INT

Yes

Yes

Check tuner VT

From C161

Low frequency=1.5-2.0V

Yes

No AM function

Higt frequency=8.0-9.0V

VT No Change

Check IC152 osc input

Pin13/AM input
Pin14/FM input

No FM function

Check tuner pack EF001

Check FM IF output

Check AM IF T102/CF103

Power supply

Pin6=12V

No Yes

Yes

No

Q101/Q102

Yes

Check T105

Check Q103/Q104

Cnange Q103/Q104

REpair FM IF section:

Between EF001 to Q101/Q102

to IC101 Pin1 circuit

G

EAR Head Phone

No Sound

Check

Ear head phone BD RB301

Yes

To main BD CN301

Cable loose or bad INT

No

Check

Ear head phone BD RB301

No

To main BD CN301

Pin6=(+12V)

Yes

Check

Ear head phone BD

No

IC304

Pin2=(+6V)

RE-Insert and fix

Repair Power Supply

Repair Power Supply

the cable

Circuit

(From main BD)

(Q308) Circuit

YES

Check

IC152 Pin15=5V

IC101 Pin8=12V

No

Change

L153 or L154/L104

No

Check

RE-Insert and fix

the cable

Between Main BD CN101

to RB102 Circuit

No

Check Mpeg BD CPU IC6

And IC2/IC3 Bad Cause Damage

A: Repair Am osc section (T003) or

(Between IC101 Pin30 to IC152 Pin13 circuit)

B: Repair Fm osc section

(Between EF001 Pin8 to IC152 Pin14 circuit)

No

Yes

Check IC152 or

VT section

Circuit

OK

Check IC101 audio output

IC101 Pin16 to RB101 Pin13 (R-CH)

IC101 Pin17 to RB101 Pin15 (L-CH)

Repair tuner signal input circuit

CN101 Pin13 to IC401 Pin4 (R-CH)

CN101 Pin15 to IC401 Pin11 (L-CH)

OK

Yes

(From Main BD)

REpair FM IF section:

No

Between EF001 to Q101/Q102

to IC101 Pin1 circuit

Yes

Check IC304

Audio signal input
Pin6 from RB301 Pin4=(L/CH)
Pin7 from RB301 Pin5=(R/CH)

Yes

Check IC304

Audio signal output

Pin3 to FB301=(L/CH)
Pin1 to FB302=(R/CH)

Yes

Change phone jack

Repair main BD

No

Between R472, R478

to CN301 circuit

No

Change IC304

JK301

Check main BD

Pin4=(-12V)

Repair IC407

Power supply circuit

No

IC407 power supply

Check IC407

Pin7 to C449=(L/CH)

Audio Signal output

Pin1 to C454=(R/CH)

Yes

Repair

Yes

Check IC407

No

Of IC401 to IC402 section circuit

See(C)

Yes

Chage IC407

Repair chart

Audio Line

No Output

Check IC413

Pin3 from C4008

Audio Signal input

No

Yes

(Center line out)

Repair

Between C4004 to JK402 Circuit

Center Line

No Output

Check main BD

Subwoofer Signal output
C495 to R409 to JK402

No

Yes

Between IC411 to IC405,IC406

See (C) Repair chart

circuit

Subwoofer Line

No Output

At DVD mode

JK106 Pin2 power supply

No

Check main BD

Yes

Digital Line

No Output

Pin8=(+12V)

No

circuit

Audio Signal input

At DVD mode

No DVD line out

All function

IC407 power supply

At (surround) mode

No Aux/TV/tuner line out

Repair

between (RB104 Pin1,Pin2)
to (IC401 Pin2,Pin15) circuit

No

No

See (E) and (F)

Repair chart

Check main BD

Pin4=(-12V)

Repair IC413

Power supply circuit

No

IC413 power supply

Pin8=(+12V)

Between C4008 to R490 Circuit

Repair

Check IC413

Pin1 to C4004

Audio Signal output

No

Yes

Change IC413

Yes

Yes

(Woofer out)

Repair
Circuit

Between C495 to JK402

(At DVD mode) and (Surround)

Check at surround mode

Subwoofer signal output

IC404 Pin7 to C435

Check at DVD mode

Subwoofer signal input

IC406 Pin3

No

See (D)

Repair chart

No

Check main BD

Pin4=(-12V)

Repair

Power supply circuit

No

IC403 and IC404

Pin8=(+12V)

Power supply

IC403 and IC404

No

Check IC403

Subwoofer signal input

Pin2 from C420,C421

Repair

circuit

Between IC403 to IC404

Yes

See(C)

IC401 to IC406 circuit

Repair chart

No

Repair JK106

Power supply circuit

Check

JK106 Pin1 digital signal

Change JK106

Yes

Check

RB102 Pin15 digital signal

No

Check

Between JK106 Pin1 to RB102 Pin15

circuit

Yes

Check MPEG BD

Betweeen CN102 Pin15 to IC6 Pin41

circuit

No

REPAIR INSTRUCTIONS

2-6 2-6

H

Audio Line

No Output

All function

IC407 power supply

Check main BD

IC407 power supply

Pin8=(+12V)

Pin4=(-12V)

Yes

Check IC407

Audio Signal output
Pin7 to C449=(L/CH)
Pin1 to C454=(R/CH)

No

Check IC407

Audio Signal input

Pin5 from C447 to R422=(L/CH)
Pin3 from C452 to R428=(R/CH)

Yes

Chage IC407

At (surround) mode

No Aux/TV/tuner line out

No

See (E) and (F)

Repair chart

No

Yes

No

Repair chart

Of IC401 to IC402 section circuit

Repair IC407

Power supply circuit

Repair

Between C449 ,C454 to JK401(audio out)

circuit

See(C)

At DVD mode

No DVD line out

No

Repair

between (RB104 Pin1,Pin2)
to (IC401 Pin2,Pin15) circuit

Pin4=(-12V)

Between C4004 to JK402 Circuit

I

Center Line

No Output

Check main BD

IC413 power supply

Pin8=(+12V)

Yes

Check IC413

Audio Signal input

Pin3 from C4008

Check IC413

Audio Signal output

Pin1 to C4004

(Center line out)

Yes

Yes

Repair

No

No

No

Repair IC413

Power supply circuit

Repair

Between C4008 to R490 Circuit

Change IC413

Check at surround mode

Subwoofer signal output

IC404 Pin7 to C435

Pin4=(-12V)

Subwoofer signal input

Pin2 from C420,C421

IC401 to IC406 circuit

J

Subwoofer Line

No Output

Check main BD

(At DVD mode) and (Surround)

Subwoofer Signal output
C495 to R409 to JK402

(Woofer out)

No

See (C) Repair chart

Between IC411 to IC405,IC406

circuit

No

Check main BD

IC403 and IC404

Power supply

Pin8=(+12V)

Yes

Check IC403

No

See(C)

Repair chart

Yes

No

Yes

Repair

Between C495 to JK402

Circuit

No

Check at DVD mode

Subwoofer signal input

IC406 Pin3

No

See (D)

Repair chart

Repair

IC403 and IC404

Power supply circuit

Repair

Between IC403 to IC404

circuit

JK106 Pin2 power supply

JK106 Pin1 digital signal

RB102 Pin15 digital signal

Betweeen CN102 Pin15 to IC6 Pin41

K

Digital Line

No Output

At DVD mode

Check main BD

Yes

Check

Check MPEG BD

No

Check

No

circuit

No

Yes

Yes

Repair JK106

Power supply circuit

Change JK106

Check

Between JK106 Pin1 to RB102 Pin15

circuit

REPAIR INSTRUCTIONS

DVD SECTION REPAIR CHART

2-7 2-7

L

Tray cannot

open

Tray cannot open

Check loader server BD
CN600 to moter CN001

Cable loose or bad INT

Check loader server BD
CN900 to moter RB900

Cable loose or bad INT

Check main BD RB900

Pin1,3=(+5V)

Pin5=(+9V)

Check Repair

Loader server BD

IC602 circuit

Cannot read

Disc or

Intermittent

L

No

No

Yes

M

Yes

Yes

No

RE-Insert and fix

the cable

RE-Insert and fix

the cable

Repair main BD

Power supply circuit

Video output

No signal

Cannot read the disc

or intermittent

Check loader server BD

CN610 And CN100

Cable loose or bad INT

Check loader server BD

CN200 to MPEG BD CN1

Cable loose or bad INT

Check Repair

A: Loader LD head BD

B: Loader server BD

ON

No sound

Analog no output

M

No

No

Circuit

Circuit

Yes

Yes

RE-Insert and fix

the cable

RE-Insert and fix

the cable

RE-Insert and fix

the cable

Check Repair

IC6 MPEG decoder

Section circuit

CVBS-Video

no output

Yes

No

Check MPEG BD

CN107 to Video jack BD

Cable loose or bad INT

Check MPEG BD

IC6 Pin114 to CN107 Pin2
CVBS-video signal output

Check Repair

Check Video jack BD

Circuit

No

Yes

N

Video output

No signal

S-Video(UL)

SCART Video(CE)

no output

Check MPEG BD

CN108 to Video jack BD

Cable loose or bad INT

No

Check MPEG BD CN108

Video signal output

1. (UL) S-Video C/Y Pin5,6

2. (CE) R,G,B/Pin4,3,2

Yes

Check Repair

Check Video jack BD

Circuit

No

Yes

RE-Insert and fix

the cable

Check MPEG BD IC6

Video signal output

1. Pin106=UDAC

2. Pin108=CDAC

3. Pin113=YDAC

Yes

Check Repair IC6

Between Pin 106,108,113 to

CN108 Pin4,3,2 circuit

No

Check Repair

IC6 MPEG decoder

Section circuit

Video jack BD

(LVB0184C001) for

Model(LX3000D/MRD200D)

Video jack BD

(LVA0204C001) for

Model(LX3500D)

Note: BD=Board

MPEG BD = LFF0205C001
Video jack board(LX3000D/MRD200D)=LVB0184C001

Video jack board(LX3500D)=LVA0204C001

REPAIR INSTRUCTIONS

2-8 2-8

O

No Sound

Analog No Output

Repair IC18 power supply

Circuit

No

(b)

L, R, C /CH

No signal output

Check IC18 power supply

Pin16(VCC)=+7V

Pin7(VEE)=-7V

Yes

See (a)

Repair chart

Check MPEG BD CN104

Analog Signal output
Pin4=L/CH
Pin6=LS/CH
Pin9=C/CH Pin10=SUB/CH

Pin5=R/CH

Pin7=RS/CH

(a)

All Channal

No signal output

Check power supply

The follwing

IC11, IC12, IC13,

IC14, IC15, IC16, IC17

Pin8=(+12V) Pin4=(-12V)

Yes

Check analog Signal

C78=L/CH
C80=LS/CH
Pin82=C/CH C83=SUB/CH

C79=R/CH

C81=RS/CH

No

Yes

Repair power supply

Circuit

Check repair

Between C78, C79, C80, C81,

C82, C83, to CN108 Circuit

No

Check IC10

Power supply

Pin1,8,14,22=(+5V)

Yes

Check IC10 data

1. CCLK/Pin11 from IC2 Pin9

2. CDIN/Pin12 from IC2 Pin6

3. CS/Pin13 from IC2 Pin5

4. MCLK/Pin7 from IC6 Pin39

5. SCLK/Pin5 from IC6 Pin40

Yes

Check IC10 data

(Digital signal input)

1. LRCK/Pin6 from IC6 Pin32

2. SDIN1/Pin2 fronm IC6 Pin33

3. SDIN2/Pin3 from IC6 Pin36

5. SDIN3/Pin4 from IC6 Pin37

Yes

No

No

No

Repair power supply

Circuit

Check repair

Between IC2 to IC6 circuit

And IC6 Circuit

Check repair

IC6 Circuit

Change IC10

DISASSEMBLY INSTRUCTIONS

3-1

3-1

Dismantling of the Key Board Assembly

1) Open the DVD Tray by using the Open/Close Button
while the Set is ON and disconnect the mains supply after
removing the Tray Cover.

Note: If this is not possible, the DVD T ray has to be open

manually.

Take a mini screw driver about 2mm diameter and make
a marking 24mm from the tip as shown in figure 2. Place
the set on its side, insert the mini screw driver till the
marking and slide it towards the right as shown in figure

1 until the Tray moves out of the Front Panel.

2) Return the set to its upright position and remove the Tray
Cover as shown in Figure 3 and close the tray manually
by pushing it back in.

3) Loosen 11 screws and remove the T op Cover by lifting the
rear portion upwards before sliding it out towards the rear.

-7 screws on the back

-2 screws each on the left & right side

4) Loosen 7 screws & lift up the top edge of Front Panel
assembly to free some catches (see figure 3) before
sliding it out towards the front.

-5 screws on the bottom

-1 screw each on the left & right side

Dismantling of the MPEG Board

1) Loosen 4 screws A to remove the metal cover together
with MPEG board and remove the connector as shown in
figure 4.

A

Note: Do not lost the limited
between the MPEG
board and the servo
board

2mm

Figure 1

24mm

Marking just outside the

Marking just outside the

slot on the rear cabinet

slot on the rear cabinet

Figure 4

Dismantling of the DVD Module

1) Loosen 4 screws B to remove the DVD module as shown
in figure 5 .

B

Figure 2

Figure 3

Figure5

3-2

3-2

Dismantling of the Main Board (include Tuner & Surround Board)

1) Loosen 6 screws F on the top of main board as shown in figure 7.

2) Loosen 10 screws C at the back panel as shown in figure 8.

3) Loosen 3 screws D on the bottom cover as shown in figure 9.

4) Remove all connectors on tuner, surround, RGB & main board.

C

E

Figure 8

SERVICE POSITIONS

Service position A

Note: In some service positions the components or copper patterns of one board may risk touching its neighbouring pc
boards or metallic parts. T o prevent such short-circuit use a piece of hard paper or other insulating material between them.

Service position B

D

Figure 9

Dismantling of the Speaker Jack Board & Fan

1) Loosen 6 screws E at the back panel as shown in figure 8.

2) Remove all connectors at speaker jack and Fan.

Service position C

F

Figure 7

BLOCK DIAGRAM

MPEG PCB

4-1

4-1

TUNER PCB

Component
Video Out

DVD LOADER

MAIN PCB

Pr/Cr

Pb/Cb Y

Component Video Out

VOLUME PCB

EARPHONE PCB

RGB PCB

SURROUND PCB

KEY PCB

POWER PCB

WIRING DIAGRAM

4-2

4-2

5-1

SR

5-1

FTD DISPLAY PIN ASSIGNMENT

3G 2G 1G

KEY / VOLUME / LED /

EARPHONE BOARD

TABLE OF CONTENTS

FTD Display Pin Assignment...........................................5-1

Pin Connection ................................................................5-1

Circuit Diagram ................................................................5-2

PCB Layout Top View ......................................................5-3

PCB Layout Bottom View ................................................5-3

Electrical Parts List ..........................................................5-4

L

SL

P1
P2
P3
P4
P5
P6
P7
P8

P9
P10
P11
P12
P13
P14
P15
P16

C

Sub

R

SR

4G 5G 6G 7G

8G 9G

f

g

rpn

e

(4G-11G)

1G 2G 3G 4G 5G 6G 7G 8G

Program

Sleep

DIGITAL

ProLogic

Ster eo

R

Sub

SR

C

L

SL

m

a
b

h

j

k
f

g

a
b

h

j

k

f

g

m
e
r

p
n

c
d

e
r

p
n

c

d

a

b
h

j

k

f

g

m

e

r

p
n

c

d

a
b

h

j

k
f

g

m

e

r

p
n

c
d

a

hjk

m

d

m

Col

10G 11G

b

c

9G

a

b
h

j

k

f

g

m
e
r

p
n

c

d

Dp

a
b

h

j

k

f

g

e

r

p
n

c

d

10G 11G

a

b
h

j

k

f

g

m

e
r

p
n

c

d

a
b

h

j

k

f

g

m

e

r

p
n

c

d
MHz
KHz

PIN CONNECTION

1

2

3

4

PIN NO.

F

CONNECTION

## Note ##

1. Fn: Filament pin

2. nG : Grid pin

3. Pn : Anode pin

4. NP : No Pin

5. NC : No Connection pin

F

1

2

5

N

1

2

P

G

G

6

7

8

9

1

1

1

1

1

1

1

1

1

1

2

2

2

2

2

2

2

2

2

2

3

3

3

3

3

3

0

1

2

3

4

5

6

7

8

9

0

1

2

3

4

5

6

7

8

9

0

1

2

3

4

5

3

4

5

6

7

8

9

10

11

N

N

P

P

P

P

P

P

P

P

P

P

P

P

P

P

P

P

N

F

F

G

G

G

G

G

G

G

G

G

C

C

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

P

2

2

CIRCUIT DIAGRAM - KEY BOARD

5-2

5-2

A

B

C

D

E

F

1

0v

4.9v

4.9v

2 3 4 5 6

5.1v

4.9v

0v

4.9v

0v

3.5v

3.5v

4.9v

0v

4.9v

5.1v
0v

5.1v

VOLUME SCHEMATIC

3.5v

4.9v

+5v

4.9v

4.9v

4.9v

0v

5.1v

4.2v
AC 1.3v

0v
AC 1.3v

4.9v

4.9v

4.9v

5.1v
0v
0v

LVU0219C021

LVU0219C031

LED SCHEMATIC

LVU0219C041

PHONE SCHEMATIC

C201 A1
C202 A1
C203 A1
C204 D3
C205 D3

A

C207 B1
C208 B1
C209 B1
C212 F2
C213 F2
C214 F4
C215 F4
C328 B6

B

C331 B6
C334 B6
C340 C6
C341 C6
C342 B5
C345 B5
C346 D6
C347 C6
C348 C6

C

C350 A6
C351 A6
C991 F3
C992 F2
C993 F2
C994 F2
D201 C3
D202 C3

D

D203 C3
D301 D6
D302 B6
D985 E3
DP201 A3
IC251 B2
IC304 B6
IC981 F3

E

JK301 A5
LD201 E4
Q201 D1
Q202 D2
Q203 D3
Q204 D4
Q306 C6
Q307 D5

F

Q308 B5
Q983 E2
R201 A1
R202 B1

R203 B1
R204 B1
R205 B1
R206 B1
R213 A1
R214 A2
R215 C5
R216 D3
R223 C4
R224 C4
R225 D3
R227 E3
R228 C1
R229 C1
R230 C1
R231 C1
R232 D2
R233 D2
R234 D2
R235 D2
R236 D3
R237 D3
R238 A1
R239 B1
R241 D4
R242 D4
R349 B6
R350 B6
R353 C6
R354 C6
R355 D6
R356 D6
R357 D6
R358 D6
R359 D6
R360 C6
R361 C6
R362 C5
R363 C6
R364 C6
R365 B6
R366 B6
R367 D6
R987 F2
R988 E2
R991 F3
R992 F3
R993 F3
R995 E3
R996 F2

R998 E2
R9002 D3
R9003 C4
R9004 E4
RB201 D5
RB202 F5
RB204 E4
RB205 F4
RB301 E6
SN201 C3
TA202 D1
TA204 C2
TA205 C2
TA206 C2
TA207 C2
TA208 D2
TA209 D2
TA210 F4
VR201 E5
XL981 F2
FB302 B6
FB303 B6
ZD201 C4
ZD202 D3
ZD203 D3
ZD301 B5

1 2 3 4 5 6

5-3 5-3

PCB LAYOUT TOP VIEW - KEY BOARD

A

B

C201 B1
C203 B2
C204 A4
C212 A2
C214 A5
C215 B5
C221 B3
C328 A6

C331 B6
C332 B6
C333 B6
C334 B5
C340 A6
C341 A6
C342 B6
C345 A6

C346 A5
C349 A6
C991 A4
CN204 A5
CN205 A1
D201 B3
D202 B4
D203 A2

D301 A6
D302 A6
D985 A3
DP201 A2
ED301 A6
FB302 B6
FB303 B6
IC304 B6

IC981 A3
JK301 B6
JW201 A1
JW202 A1
JW203 A2
JW204 B2
JW205 A2
JW206 A2

JW207 A3
JW208 A3
JW209 A3
JW210 A3
JW211 A3
JW212 B3
JW213 B3
JW214 B3

JW215 B3
JW216 A4
JW217 A3
JW218 A4
JW219 B4
JW220 B4
JW221 B4
JW222 A4

JW223 B4
JW224 A5
JW225 A3
JW226 B3
JW227 B1
JW228 B2
JW301 A6
JW302 A6

JW303 B6
JW304 B6
LD201 B1
Q306 A6
Q307 A5
Q308 A6
R204 B3
R205 B3

R206 B3
R214 B2
R216 A3
R223 A5
R224 A5
R225 A4
R227 A1
R228 B3

R231 B3
R234 A4
R236 A1
R238 A2
R239 A2
R240 A2
R242 B4
R349 A6

R350 A6
R353 A6
R354 A5
R355 A6
R356 A6
R357 A6
R358 A6
R359 A6

R360 B6
R361 A6
R362 A6
R363 A6
R364 A6
R365 B6
R366 B6
RB205 A1

RB301 A6
R991 A4
RB201 B5
RB202 B1
RB204 A5
SN201 A3
TA202 B5
TA204 A5

TA205 B4
TA206 B4
TA207 A4
TA208 A4
TA209 B1
TA210 A1
VR201 B5
XL981 A2

ZD201 B5
ZD202 A3
ZD203 A4
ZD301 A6

12 3 456

A

B

12 3 456

PCB LAYOUT BOTTOM VIEW - KEY BOARD

C202 A1
C203 B3
C205 B3
C207 B2
C208 B2
C209 B3

A

B

C213 B3
C216 A5
C217 B2
C218 B1
C219 A2
C220 A2

C222 A2
C347 B6
C348 B6
C350 A6
C351 A6
C992 B2

C993 B2
C994 B2
IC251 B2
Q201 A4
Q202 A4
Q203 B1

12 3 456

Q204 B4
Q983 B3
R201 B2
R202 B2
R203 B2
R213 B2

R215 B5
R229 A3
R230 A3
R233 A4
R232 A4
R235 A4

R237 B1
R241 A4
R367 B6
R987 B3
R988 B3
R993 B3

R994 B3
R992 B3
R995 B3
R996 B3
R998 B3
R9002 B4

R9003 B5
R9004 B4

A

B

12 3 456

5-4

5-4

ELECTRICAL PARTS LIST - KEY, VOLUME, LED & EARPHONE BOARD

MISCELLANEOUS

DP201 9965 000 12538 VFD DISPLAY

JK301 9965 000 12505 CINCH SOCKET 6P WHITE/RED

SN201 9965 000 13071 IRT SENSOR IRM-2038F4 W/GND

TA202 4822 276 13648 TACT SWITCH

TA204 4822 276 13648 TACT SWITCH

TA205 4822 276 13648 TACT SWITCH

TA206 4822 276 13648 TACT SWITCH

TA207 4822 276 13648 TACT SWITCH

TA208 4822 276 13648 TACT SWITCH

TA209 4822 276 13648 TACT SWITCH

TA210 4822 276 13648 TACT SWITCH

VR201 9965 000 12539 ROTARY ENCODER EC16B24-204

XL981 9965 000 12540 CRYSTAL 4,00MHZ

CAPACITORS

C201 9965 000 12541 100UF 16V 20%

C202 9965 000 14136 0,1UF 50V 20%

C203 9965 000 12543 100UF 35V 20%

C204 9965 000 12541 100UF 16V 20%

C205 9965 000 14136 0,1UF 50V 20%

C207 4822 126 13486 15PF 2% 63V

C208 4822 126 13486 15PF 2% 63V

C209 4822 126 13486 15PF 2% 63V

C212 9965 000 12559 100UF 16V 20%

C213 9965 000 14136 0,1UF 50V 20%

C214 9965 000 12546 27PF 50V 5%

C215 9965 000 12546 27PF 50V 5%

C216 9965 000 14136 0,1UF 50V 20%

C217 9965 000 14136 0,1UF 50V 20%

C218 9965 000 14136 0,1UF 50V 20%

C219 9965 000 14136 0,1UF 50V 20%

C220 9965 000 14659 0,068UF 50V 20%

C221 9965 000 13094 0,068UF 50V 10%

C222 9965 000 14136 0,1UF 50V 20%

C224 9965 000 14676 0,0068UF 50V 10%

C328 9965 000 14660 10UF 25V 20%

C331 9965 000 12541 100UF 16V 20%

C332 9965 000 12541 100UF 16V 20%

C333 9965 000 12541 100UF 16V 20%

C334 9965 000 12541 100UF 16V 20%

C340 9965 000 12583 1UF 50V 20%

C341 9965 000 12583 1UF 50V 20%

C342 9965 000 12541 100UF 16V 20%

C345 9965 000 14661 220UF 16V 20%

C346 9965 000 14662 4,7UF 50V 20%

C347 9965 000 12478 4700PF 50V 20%

C348 9965 000 12478 4700PF 50V 20%

C349 9965 000 14663 0,1UF 50V +80/-20%

C350 9965 000 14136 0,1UF 50V 20%

C351 9965 000 14220 0,1UF 50V 10%

C991 9965 000 12547 10UF 50V 20%

C992 5322 122 32658 22PF 5% 50V

C993 5322 122 32658 22PF 5% 50V

C994 4822 126 13692 47PF 1% 63V

RESISTORS

R201 9965 000 12484 10K 1/10W 5%

R202 9965 000 12484 10K 1/10W 5%

R203 9965 000 12484 10K 1/10W 5%

R204 4822 050 21001 100R 1% 0,6W

R205 4822 050 21001 100R 1% 0,6W

R206 4822 050 21001 100R 1% 0,6W

R213 4822 051 20472 4K7 5% 0,1W

R214 9965 000 12560 56K 1/6W 5%

R215 4822 051 20223 22K 5% 0,1W

R216 4822 050 21001 100R 1% 0,6W

R223 4822 050 21003 10K 1% 0,6W

R224 4822 050 21003 10K 1% 0,6W

R225 9965 000 12549 220R 1/6W 5%

R227 4822 050 25601 560R 1% 0,6W

R228 4822 050 21003 10K 1% 0,6W

R229 9965 000 12484 10K 1/10W 5%

R230 9965 000 12484 10K 1/10W 5%

R231 4822 050 21003 10K 1% 0,6W

R232 4822 051 20223 22K 5% 0,1W

R233 4822 117 10837 100K 1% 0,1W

R234 4822 050 22203 22K 1% 0,6W

R235 4822 117 10837 100K 1% 0,1W

R236 4822 050 22203 22K 1% 0,6W

R237 4822 117 10837 100K 1% 0,1W

R238 9965 000 12515 2,2K 1/6W 5%

R239 9965 000 12515 2,2K 1/6W 5%

R240 9965 000 12515 2,2K 1/6W 5%

R241 4822 117 11449 2K2 5% 0,1W

R242 9965 000 12515 2,2K 1/6W 5%

R349 4822 050 21003 10K 1% 0,6W

R350 9965 000 12560 56K 1/6W 5%

R353 4822 050 24703 47K 1% 0,6W

R354 4822 050 24703 47K 1% 0,6W

R355 9965 000 12631 180K 1/6W 5%

R356 9965 000 12519 1K 1/6W 5%

R357 9965 000 12631 180K 1/6W 5%

R358 9965 000 12519 1K 1/6W 5%

R359 4822 050 22203 22K 1% 0,6W

R360 9965 000 14664 180R 1/6W 5%

R361 9965 000 14664 180R 1/6W 5%

R362 4822 050 21502 1K5 1% 0,6W

R363 9965 000 14665 3K 1/6W 5%

R364 9965 000 14665 3K 1/6W 5%

R365 9965 000 12519 1K 1/6W 5%

R366 9965 000 12519 1K 1/6W 5%

R367 9965 000 12482 47K 1/10W 5%

R987 4822 117 11373 100R 1% 1/10W

R988 4822 051 20472 4K7 5% 0,1W

ELECTRICAL PARTS LIST - KEY, VOLUME, LED & EARPHONE BOARD

R991 4822 050 21003 10K 1% 0,6W

R992 9965 000 12484 10K 1/10W 5%

R993 9965 000 12484 10K 1/10W 5%

R994 9965 000 12484 10K 1/10W 5%

R995 9965 000 12484 10K 1/10W 5%

R996 4822 117 10837 100K 1% 0,1W

R998 9965 000 12484 10K 1/10W 5%

R9002 9965 000 12482 47K 1/10W 5%

R9003 9965 000 12484 10K 1/10W 5%

R9004 4822 051 20102 1K 5% 0,1W

COILS & FILTERS

FB302 9965 000 12470 BEAD FERITE 100R AT 100MHZ

FB303 9965 000 12470 BEAD FERITE 100R AT 100MHZ

DIODES

D201 4822 130 30621 1N4148

D202 4822 130 30621 1N4148

D203 4822 130 30621 1N4148

D301 4822 130 30621 1N4148

D302 4822 130 30621 1N4148

D985 4822 130 30621 1N4148

LD201 9965 000 12537 LED 3 DIA RED ROUND

ZD201 9965 000 12554 ZENER 3,8-4,0V 0,5W

ZD202 4822 130 34233 BZX79-B5V1

ZD203 4822 130 34233 BZX79-B5V1

ZD301 4822 130 80272 MTZJ7,5C

TRANSISTORS & INTEGRATED CIRCUITS

IC251 9965 000 12550 PT6311(PTC)

IC304 9965 000 12563 TDA2822

IC981 9965 000 12551 CF745

Q201 9965 000 14175 2SA733Q,P

Q202 9965 000 14175 2SA733Q,P

Q203 9965 000 14175 2SA733Q,P

Q204 9965 000 09584 2SC945

Q306 4822 130 43818 2SC2878-A

Q307 4822 130 43818 2SC2878-A

Q308 4822 130 41651 2SC2001L

Q983 9965 000 14175 2SA733Q,P

Note: Only the parts mentioned in this list are normal service spare

parts.

6-1

6-1

TUNER ADJUSTMENT TABLE

Waverange Input frequency Input Tuned to Adjust Output Scope/Voltmeter

VARICAP ALIGNMENT

TUNER BOARD

TABLE OF CONTENTS

FM

87.5 - 108MHz
(50kHz grid)

AM

531 - 1602kHz
(9kHz grid)

( 22S / 30S / 21R /
21H / 33S / 35S )

AM

530-1700kHz
(10kHz grid)

( 21L / 21L / 37S )

FM - IF

FM

FM - RF

FM

AM IF

10.7MHz, 50mV

continuous wave

108MHz

87.5MHz

A

mod=1kHz

∆f= ±22.5kHz

108MHz

87.5MHz
1602KHz

531KHz

1700KHz

530KHz

IC 101

short circuit
to block AFC

108MHz

87.5MHz

5130
check

TC002

T003

1

TC002

T003

23

200P

T105

2F

6.5V ±1.2V

1.5V ±0.5V

7.8V ±0.2V

±

1.1V ±0.2V

8.0V 0.2V

1.1V 0.2V

±

fo

Symmetric

Max

MAX

Tuner Adjustment Table ..................................................................6-1

Block Diagram ................................................................................6-2

Circuit Diagram...............................................................................6-3

PCB Layout Top View..................................................................... 6-4

PCB Layout Bottom View ............................................................... 6-5

Electrical Parts List.........................................................................6-6

AM

AM AFC

MW

AM RF

MW

MW

IC 101

24

R220

100nF

T102

4

f

symmetric

max.

o

450kHz

Connect pin 29 of

IC 101 (AM Osc.)

C

∆f = ±15kHz

V

= 3mV

RF

with short wire to
ground (pin 28)

3)

1557kHz TC001

1557kHz

B

1650kHz

580kHz

∆f = ±30kHz

as low as

V

RF

possible

576kHz576kHz

1650kHz

580kHz

T002

TC001

T002

max.

4

f

o

symmetric

Use Service Testprogram. By selecting the TUNER TEST test frequencies will be stored as preset frequencies automatically.

1)

If sensitivity of frequency counter is too low adjust to max. channel separation

(input signal: stereo left 90% + 9%, adjust output on right channel to minimum)

3)

For AM RF adjustments the original frame antenna has to be used!

2)

RC network serves for damping the IF-filter while
adjusting the other one.