Copyright 2003 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
2
C, Supply Voltage, and
Matrix Surround Panel(Diagram M) 5959
Top Control Panel(Diagram T) 6061
Front Interface Panel(Diagram Q1) 6262
DAF Panel +
Inner Pin Cushion Correction(Diagram W) 6363
8. Alignments65
9. Circuit Description 71
Abbreviation List80
IC Data Sheets81
10 Spare Parts List (not applicable yet)82
11 Revision List83
Published by RB 0363 Service PaCEPrinted in the NetherlandsSubject to modificationEN 3122 785 13230
EN 2L01.1L AC1.
Technical Specifications, Connections, and Chassis Overview
1.Technical Specifications, Connections, and Chassis Overview
1 - Video CVBS 1 Vpp/75 Ohm
2 - Audio L 0.5 Vrms/10 kOhm
3 - Audio R 0.5 Vrms/10 kOhm
Technical Specifications, Connections, and Chassis Overview
1.3Chassis Overview
CRT
B1
B2
C
C1
C2
M
W
SCAVEM
"SLIM"
"WIDE"
MATRIX
SURROUND
PANEL
DAF PANEL
CRT PANEL
SIDE AV PANEL +
HEADPHONE
MAIN
CHASSIS
PANEL
TOP CONTROL PANEL
FRONT INTERFACE PANEL
POWER SUPPLY
LINE DEFLECTION
FRAME DEFLECTION
TUNER IF
VIDEO + SOUND IF
SYNCHRONISATION
CONTROL (µC)
AUDIO AMPLIFIER
NICAM + 2CS +
BTSC DECODER
A/V SOURCE SWITCHING
BTSC - NDBX DECODER
FRONT I/O + FRONT CONTROL
+ HEADPHONE
REAR I/O CINCH
TILT INTERFACE
EN 3L01.1L AC1.
E
T
Q1
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A16
Figure 1-3 PWB Location
CL 36532118_004.eps
140303
EN 4L01.1L AC2.
Safety & Maintenance Instructions, Warnings, and Notes
2.Safety & Maintenance Instructions, Warnings, and Notes
Index of this chapter:
1. Safety Instructions for Repairs
2. Maintenance Instructions
3. Warnings
4. Notes
2.1Safety Instructions for Repairs
Safety regulations require that during a repair:
•Due to the 'hot' parts of this chassis, the set must be
connected to the AC power via an isolation transformer.
•Safety components, indicated by the symbol , should be
replaced by components identical to the original ones.
•When replacing the CRT, safety goggles must be worn.
Safety regulations require that after a repair, the set must be
returned in its original condition. Pay particular attention to the
following points:
•General repair instruction: as a strict precaution, we advise
you to resolder the solder connections through which the
horizontal deflection current is flowing, in particular:
– all pins of the line output transformer (LOT)
– fly-back capacitor(s)
– S-correction capacitor(s)
– line output transistor
– pins of the connector with wires to the deflection coil
– other components through which the deflection current
flows.
Note: This resoldering is advised to prevent bad connections
due to metal fatigue in solder connections and is therefore only
necessary for television sets more than two years old.
•Route the wire trees and EHT cable correctly and secure
them with the mounted cable clamps.
•Check the insulation of the AC power cord for external
damage.
•Check the strain relief of the AC power cord for proper
function, to prevent the cord from touching the CRT, hot
components, or heat sinks.
•Check the electrical DC resistance between the AC plug
and the secondary side (only for sets that have an isolated
power supply). Do this as follows:
1. Unplug the AC power cord and connect a wire between
the two pins of the AC plug.
2. Turn on the main power switch (keep the AC power
cord unplugged!).
3. Measure the resistance value between the pins of the
AC plug and the metal shielding of the tuner or the
aerial connection of the set. The reading should be
between 4.5 MOhm and 12 MOhm.
4. Switch the TV 'off' and remove the wire between the
two pins of the AC plug.
•Check the cabinet for defects, to prevent the possibility of
the customer touching any internal parts.
2.2Maintenance Instructions
It is recommended to have a maintenance inspection carried
out by qualified service personnel. The interval depends on the
usage conditions:
•When the set is used under normal circumstances, for
example in a living room, the recommended interval is
three to five years.
•When the set is used in an environment with higher dust,
grease or moisture levels, for example in a kitchen, the
recommended interval is one year.
•The maintenance inspection includes the following actions:
1. Perform the 'general repair instruction' noted above.
2. Clean the power supply and deflection circuitry on the
chassis.
3. Clean the picture tube panel and the neck of the picture
tube.
2.3Warnings
•In order to prevent damage to ICs and transistors, avoid all
high voltage flashovers. In order to prevent damage to the
picture tube, use the method shown in Fig. 2-1, to
discharge the picture tube. Use a high voltage probe and a
multi-meter (position Vdc). Discharge until the meter
reading is 0 V (after approx. 30 s).
V
CL96532156_040.eps
Figure 2-1 Discharge picture tube
•All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD ). Careless handling
during repair can reduce life drastically. When repairing,
make sure that you are connected with the same potential
as the mass of the set by a wristband with resistance. Keep
components and tools also at this potential.
connection box, extension cable, and ground cable)
4822 310 10671.
– Wristband tester 4822 344 13999.
•Together with the deflection unit and any multi-pole unit,
flat square picture tubes form an integrated unit. The
deflection and the multi-pole units are set optimally at the
factory. Adjustment of this unit during repair is therefore not
recommended.
•Be careful during measurements in the high voltage
section and on the picture tube.
•Never replace modules or other components while the unit
is switched 'on'.
•When you align the set, use plastic rather than metal tools.
This will prevent any short circuits and the danger of a
circuit becoming unstable.
2.4Notes
2.4.1General
•Measure the voltages and waveforms with regard to the
chassis (= tuner) ground (), or hot ground (), depending
on the area of circuitry being tested.
•The voltages and waveforms shown in the diagrams are
indicative. Measure them in the Service Default Mode (see
“Service Modes, Error Codes, and Faultfinding” section)
with a color bar signal and stereo sound (L: 3 kHz, R: 1 kHz
unless stated otherwise) and picture carrier at 61.25 MHz
(NTSC, channel 3).
•Where necessary, measure the waveforms and voltages
with () and without () aerial signal. Measure the
voltages in the power supply section both in normal
operation () and in standby (). These values are
indicated by means of the appropriate symbols.
140501
Safety & Maintenance Instructions, Warnings, and Notes
•The picture tube panel has printed spark gaps. Each spark
gap is connected between an electrode of the picture tube
and the Aquadag coating.
•The semiconductors indicated in the circuit diagram and in
the parts lists are completely interchangeable per position
with the semiconductors in the unit, irrespective of the type
indication on these semiconductors.
2.4.2 Schematic Notes
•All Resistor values are in ohms and the value multiplier is
often used to indicate the decimal point location (e.g. 2K2
indicates 2.2 kOhm).
•Resistor values with no multiplier may be indicated with
either an 'E' or an 'R' (e.g. 220E or 220R indicates 220
Ohm).
•All Capacitor values are expressed in Micro-Farads (µ =
-6
x10
), Nano-Farads (n = x10-9), or Pico-Farads
-12
(p = x10
•Capacitor values may also use the value multiplier as the
decimal point indication (e.g. 2p2 indicates 2.2 pF).
•An 'asterisk' (*) indicates component usage varies. Refer to
the diversity tables for the correct values.
•The correct component values are listed in the Electrical
Replacement Parts List. Therefore, always check this list
when there is any doubt.
).
EN 5L01.1L AC2.
2.4.3 Practical Service Precautions
•It makes sense to avoid exposure to electrical shock.
While some sources are expected to have a possible
dangerous impact, others of quite high potential are of
limited current and are sometimes held in less regard.
•Always respect voltages. While some may not be
dangerous in themselves, they can cause unexpected
reactions - reactions that are best avoided. Before reaching
into a powered TV set, it is best to test the high voltage
insulation. It is easy to do, and is a good service precaution.
•Before powering up the TV set with the back cover off
(or on a test fixture), attach a clip lead to the CRT DAG
ground and to a screwdriver blade that has a well insulated
handle. After the TV is powered on and high voltage has
developed, probe the anode lead with the blade, starting at
the case of the High Voltage Transformer (flyback - IFT).
Move the blade to within two inches of the connector of the
CRT. If there is an arc, you found it the easy way, without getting a shock! If there is an arc to the
screwdriver blade, replace the part which is causing the
problem; the High Voltage Transformer or the lead (if it is
removable).
EN 6L01.1L AC3.
3.Directions for Use
3.116:9 Sets
Directions for Use
Directions for Use
EN 7L01.1L AC3.
EN 8L01.1L AC3.
Directions for Use
Directions for Use
EN 9L01.1L AC3.
EN 10L01.1L AC3.
Directions for Use
Directions for Use
EN 11L01.1L AC3.
EN 12L01.1L AC3.
Directions for Use
Directions for Use
EN 13L01.1L AC3.
EN 14L01.1L AC3.
Directions for Use
Directions for Use
EN 15L01.1L AC3.
EN 16L01.1L AC3.
Directions for Use
PersonalNotes:
3.24:3 Sets
Directions for Use
EN 17L01.1L AC3.
PersonalNotes:
EN 18L01.1L AC4.
Mechanical Instructions
4.Mechanical Instructions
Index of this chapter:
1. Set Disassembly
2. Service Positions
3. Assy/Board Removal
4. Set Re-assembly
Note: Figures below can deviate slightly from the actual
situation, due to different set executions.
4.1Set Disassembly
1. Remove all fixation screws of the rear cover (do not forget
the screws that hold the rear connection panel).
2. Now pull the rear cover backwards to remove it.
4.2Service Positions
There are 2 configurations possible. With and without panel
bracket. Both have a different service position:
Main panel without bracket (with integrated 'control' part).
1. Disconnect the strain relief of the AC power cord.
2. Remove the main panel, by pushing the two center clips
outwards [1]. At the same time pull the panel away from the
CRT [2].
3. Disconnect the degaussing coil by removing the cable from
(red) connector 0212.
4. Turn the panel 90 degrees counter clockwise [3].
5. Flip the panel 90 degrees [4], with the components towards
the CRT.
6. Turn the panel with its rear connections towards the CRT
[5].
7. Slide the metal heatsink (near the mains transformer 5520)
underneath the right chassis bracket. This secures the
panel [6].
Main panel with bracket (with separate 'control' part).
1. Disconnect the strain relief of the AC power cord.
2. Disconnect the degaussing coil by removing the cable from
(red) connector 0212 [1].
3. Remove the panel bracket from the bottom tray, by pulling
it backward [2].
4. Turn the chassis tray 90 degrees counter clockwise [2].
5. Move the panel somewhat to the left and flip it 90 degrees
[3], with the components towards the CRT.
6. Turn the panel with the rear I/O towards the CRT.
7. Place the hook of the tray in the fixation hole of the cabinet
bottom [4] and secure it.
1
2
A
A
1
1
1
2
3
4.3Assy/Board Removal
Figure 4-2 Service position (2)
3
4
CL 16532016_009.eps
B
220501
4.3.1Comb Filter Assy/ Board (if present)
4
5
You can remove the Comb Filter panel from the Main Carrier
board, by disconnecting it from connector 1810 (located nearby
the mains transformer 5520).
B
6
CL 16532016_007.ai
040401
Figure 4-1 Service position (1)
Mechanical Instructions
EN 19L01.1L AC4.
4.3.2 Top Control Assy/Board (if present)
M
Figure 4-3 Top control removal
1. Remove the two fixation screws (if present).
2. Pull the module down and backwards (w.o.w. release it
from the front hinge [M]). You must use some force.
3. Lift the board from its bracket while releasing the two
fixation clamps. The board hinges on the other side.
4.3.3 Front Interface Assy/ Board (if present)
Top control board
CL 06532012_003.eps
030200
1. You can remove the complete module from the Main
Carrier bracket, by pressing its fixation clamp downwards
[1] while sliding the module in the direction of the CRT [2].
2. Release the 2 fixation clamps [3] to lift the board out of the
bracket [4].
4.3.5Side I/O Assy/ Board (if present)
CL 06532012_004.eps
030200
1
1
2
3
3
Figure 4-4 Front interface removal
1. You can remove the complete module from the bottom
plate, by pulling the two fixation clamps upwards [1] while
sliding the module away from the CRT [2].
2. Release the 2 fixation clamps [3] at the side of the bracket,
and lift the board out of the bracket (it hinges at one side).
4.3.4 DAF Assy/ Board (if present)
1
4
CL 06532130_018.eps
021000
Figure 4-6 Side jack panel removal
1. You can remove the complete Side I/O assembly after
removing the 2 fixation screws.
2. Release the 2 fixation clamps to lift the board out of the
bracket.
4.4Set Re-assembly
Before you mount the rear cover, perform the following checks:
1. Check whether the AC power cord is mounted correctly in
its guiding brackets.
2. Re-place the strain relief of the AC power cord into the
cabinet.
3. Check whether all cables are replaced in their original
position.
2
Figure 4-5 DAF panel removal
3
3
CL 26532119_060.eps
181202
EN 20L01.1L AC5.
Service Modes, Error Codes, and Fault Finding
5.Service Modes, Error Codes, and Fault Finding
Index:
1. Test points.
2. Service Modes.
3. Problems and Solving Tips (related to CSM).
4. ComPair
5. Error Codes.
6. The Blinking LED Procedure.
7. Protections.
8. Repair Tips.
5.1Test Points
The chassis is equipped with test points printed on the circuit
board assemblies. These test points refer to the functional
blocks:
The numbering is in a logical sequence for diagnostics. Always
start diagnosing within a functional block in the sequence of the
relevant test points for that block.
Perform measurements under the following conditions:
•Service Default Alignment Mode.
•Video: color bar signal.
•Audio: 3 kHz left, 1 kHz right.
5.2Service Modes
Service Default Alignment Mode (SDAM) offers several
features for the service technician, while the Customer Service
Mode (CSM) is used for communication between dealer and
customer.
There is also the option of using ComPair, a hardware interface
between a computer (see requirements) and the TV chassis. It
offers the ability of structured trouble shooting, error code
reading and software version readout for all chassis.
Requirements: To run ComPair on a computer (laptop or
desktop) requires, as a minimum, a 486 processor, Windows
3.1 and a CD-ROM drive. A Pentium Processor and Windows
95/98 are however preferred (see also paragraph 5.4).
Table 5-2 SW Cluster
SW Cluster Software
name
L3LLS1L01LS4 x.y TDA9599
L3LLS2L01LS5 x.y TDA9570
L3LLS3L01LS3 x.y TDA9583
L3LLN2L01LN2 x.y TDA9570
Abbreviations in Software name: L = Latam, M = Mono,
N = Stereo non-dBx and S = Stereo dBx.
5.2.1Service Default Alignment Mode (SDAM)
Purpose
•To change option settings.
•To create a predefined setting to get the same
measurement results as given in this manual.
•To display / clear the error code buffer.
•To override SW protections.
•To perform alignments.
•To start the blinking LED procedure.
Specifications
•Tuning frequency: 61.25 MHz (channel 3) for NTSC-sets
(LATAM).
•Color system: PAL-M for LATAM BI/TRI/FOUR-NORMA.
•All picture settings at 50 % (brightness, color contrast,
hue).
•Bass, treble and balance at 50 %; volume at 25 %.
•All service-unfriendly modes (if present) are disabled, like:
– (Sleep) timer,
– Child/parental lock,
– Blue mute,
– Hotel/hospitality mode
– Auto switch-off (when no “IDENT” video signal is
received for 15 minutes),
– Skip / blank of non-favorite presets / channels,
– Auto store of personal presets,
– Auto user menu time-out.
•Operation hours counter.
•Software version.
•Option settings.
•Error buffer reading and erasing.
•Software alignments.
UOC type UOC Di-
(LS)
(LS)
(LS)
(LS)
versity
96K
ROM
Size
55K
ROM
Size
64K
ROM
Size
55K
ROM
Size
Special
Features
CC,
Stereo
dBx,
wide
screen ,
Dolby
EW
CC,
Stereo
dBx
CC,
Stereo
dBx,EW
CC,
Stereo
nondBx
How to enter SDAM
Use one of the following methods:
•Use a standard customer RC-transmitter and key in the
code 062596 directly followed by the “M” (menu) button or
•Short jumper wires 9631 and 9641 on the mono carrier
(see Fig. 8-1) and apply AC power. Then press the power
button (remove the short after start-up).
•Caution: Entering SDAM by shorten wires 9631 and 9641
will override the +8V-protection. Do this only for a short
Service Modes, Error Codes, and Fault Finding
EN 21L01.1L AC5.
period. When doing this, the service-technician must know
exactly what he is doing, as it could lead to damaging the
set.
•Or via ComPair.
After entering SDAM, the following screen is visible, with S at
the upper right side for recognition.
LLLLAAABCD X.YS
ERR XX XX XX XX XX
XXX XXX XXX XXX XXX XXX XXX
CLEARCLEAR ?
OPOPTIONS>
AKB
TUNER>
WH I TE TONE>
GEOMETRY>
AUD I O>
>
CL 26532046_078.eps
260402
Figure 5-1 SDAM menu
•LLLL. This is the operation hours counter. It counts the
normal operation hours, not the standby hours.
•AAABCD-X.Y. This is the software identification of the
main micro controller:
– A = the project name (L01).
– B = the region: E= Europe, A= Asia Pacific, U= NAFTA,
L= LATAM.
– C = the feature of software diversity: N = stereo non-
DBX, S = stereo dBx, M = mono, D = DVD
– D = the language cluster number:
– X = the main software version number.
– Y = the sub software version number.
•S. Indication of the actual mode. S= SDAM= Service
Default Alignment mode.
•Error buffers. Five errors possible.
•Option bytes. Seven codes possible.
•Clear. Erase the contents of the error buffer. Select the
CLEAR menu item and press the CURSOR RIGHT key.
The content of the error buffer is cleared.
•Options. To set the Option Bytes. See chapter 8.3.1 for a
detailed description.
•AKB. Disable (0) or enable (1) the “black current loop”
(AKB = Auto Kine Bias).
•Tuner. To align the Tuner. See chapter 8.3.2 for a detailed
description.
•White Tone. To align the White Tone. See chapter 8.3.3
for a detailed description.
•Geometry. To align the set geometry. See chapter 8.3.4
for a detailed description.
•Audio. No audio alignment is used for NTSC.
How to navigate
•In SDAM, select menu items with the CURSOR UP/DOWN
key on the remote control transmitter. The selected item
will be highlighted. When not all menu items fit on the
screen, move the CURSOR UP/DOWN key to display the
next / previous menu items.
•With the CURSOR LEFT/RIGHT keys, it is possible to:
– Activate the selected menu item.
– Change the value of the selected menu item.
– Activate the selected submenu.
•When you press the MENU button twice, the set will switch
to the normal user menus (with the SDAM mode still active
in the background). To return to the SDAM menu press the
OSD / STATUS button.
•When you press the MENU key in a submenu, you will
return to the previous menu.
How to store settings
To store settings, leave the SDAM mode with the Standby
button on the remote.
How to exit
Switch the set to STANDBY by pressing the power button on
the remote control (if you switch the set 'off' by removing the AC
power, the set will return in SDAM when AC power is reapplied). The error buffer is not cleared.
5.2.2Customer Service Mode (CSM)
Purpose
When a customer is having problems with his TV-set, he can
call his dealer. The service technician can than ask the
customer to activate the CSM, in order to identify the status of
the set. Now, the service technician can judge the severness of
the complaint. In many cases, he can advise the customer how
to solve the problem, or he can decide if it is necessary to visit
the customer.
The CSM is a read only mode; therefore, modifications in this
mode are not possible.
How to enter
To enter the CSM, key in the code123654 on the user Remote
Control.
After switching ON the Customer Service Mode, the following
screen will appear:
3. Software identification of the main micro controller (see
former paragraph for an explanation)
4. Reserved item (for future use).
5. Indicates TV system and or not receiving an “IDENT” signal
on the selected source. It will display “NOT TUNED”
6. Error code buffer (see paragraph "Error Codes" for more
details). Displays the last five errors of the error code
buffer.
How to exit
Use one of the following methods:
•Press one of the buttons "Menu", "OSD", or "Standby" of
the remote control keys.
•Switch-off the TV set with the AC power switch.
5.3Problems and Solving Tips (Related to CSM)
5.3.1Picture Problems
Note: Below described problems are all related to the TV
settings. The procedures to change the value (or status) of the
different settings are described.
No colors / noise in picture
Check CSM line 5. Wrong color system installed. To change
the setting:
1. Press the MENU button on the remote control.
2. Select the INSTALLATION sub menu.
3. Select and change the SYSTEM setting until picture and
sound are correct.
EN 22L01.1L AC5.
Service Modes, Error Codes, and Fault Finding
4. Select the STORE menu item.
Colors not correct / unstable picture
Check CSM line 5. Wrong color system installed. To change
the setting:
1. Press the MENU button on the remote control.
2. Select the INSTALLATION sub menu.
3. Select and change the SYSTEM setting until picture and
sound are correct.
4. Select the STORE menu item.
Picture too dark or too bright
Increase / decrease the BRIGHTNESS and / or the
CONTRAST value when:
•The picture improves after you have pressed the “Smart
Picture” button on the remote control.
•The picture improves after you have switched on the
Customer Service Mode
The new “Personal” preference value is automatically stored.
White line around picture elements and text
Decrease the SHARPNESS value when:
•The picture improves after you have pressed the “Smart
Picture” button on the remote control.
The new “Personal” preference value is automatically stored.
Snowy picture
Check CSM line 5. If this line indicates “Not Tuned”, check the
following:
•No or bad antenna signal. Connect a proper antenna
signal.
•Antenna not connected. Connect the antenna.
•No channel / pre-set is stored at this program number. Go
to the INSTALL menu and store a proper channel at this
program number.
•The tuner is faulty (in this case the CODES line will contain
error number 10). Check the tuner and replace / repair if
necessary.
Snowy picture and/or unstable picture
•A scrambled or decoded signal is received.
Black and white picture
Increase the COLOR value when:
•The picture improves after you have pressed the “Smart
Picture” button on the remote control.
The new “Personal” preference value is automatically stored.
Menu text not sharp enough
Decrease the CONTRAST value when:
The picture improves after you have pressed the “Smart
Picture” button on the remote control.
The new “Personal” preference value is automatically stored.
5.3.2 Sound Problems
No sound or sound too loud (after channel change /
switching on)
Increase / decrease the VOLUME level when the volume is OK
after you switched on the CSM. The new “Personal” preference
value is automatically stored.
5.4ComPair
•ComPair helps you to quickly get an understanding on how
to repair the chassis in a short time by guiding you
systematically through the repair procedures.
•ComPair allows very detailed diagnostics (on I2C level)
and is therefore capable of accurately indicating problem
areas. You do not have to know anything about I2C
commands yourself because ComPair takes care of this.
•ComPair speeds up the repair time since it can
automatically communicate with the chassis (when the
microprocessor is working) and all repair information is
directly available. When ComPair is installed together with
the SearchMan electronic manual of the defective chassis,
schematics and PWBs are only a mouse click away.
5.4.2Specifications
ComPair consists of a Windows based faultfinding program
and an interface box between PC and the (defective) product.
The ComPair interface box is connected to the PC via a serial
or RS232 cable.
In case of the L01 chassis, the ComPair interface box and the
TV communicate via a bi-directional service cable via the
service connector (located on the Main panel, see also figure
8-1 suffix D).
The ComPair faultfinding program is able to determine the
problem of the defective television. ComPair can gather
diagnostic information in two ways:
•Automatic (by communication with the television):
ComPair can automatically read out the contents of the
entire error buffer. Diagnosis is done on I2C level. ComPair
can access the I2C bus of the television. ComPair can
send and receive I2C commands to the micro controller of
the television. In this way, it is possible for ComPair to
communicate (read and write) to devices on the I2C
busses of the TV-set.
•Manually (by asking questions to you): Automatic
diagnosis is only possible if the micro controller of the
television is working correctly and only to a certain extends.
When this is not the case, ComPair will guide you through
the faultfinding tree by asking you questions (e.g. Does the
screen give a picture? Click on the correct answer: YES /
NO) and showing you examples (e.g. Measure test-point I7
and click on the correct oscillogram you see on the
oscilloscope). You can answer by clicking on a link (e.g.
text or a waveform picture) that will bring you to the next
step in the faultfinding process.
By a combination of automatic diagnostics and an interactive
question / answer procedure, ComPair will enable you to find
most problems in a fast and effective way.
Beside fault finding, ComPair provides some additional features like:
•Up- or downloading of pre-sets.
•Managing of pre-set lists.
•Emulation of the Dealer Service Tool (DST).
•If both ComPair and SearchMan (Electronic Service
Manual) are installed, all the schematics and the PWBs of
the set are available by clicking on the appropriate
hyperlink. Example: Measure the DC-voltage on capacitor C2568 (Schematic/Panel) at the Mono-carrier.
– Click on the 'Panel' hyperlink to automatically show the
PWB with a highlighted capacitor C2568.
– Click on the 'Schematic' hyperlink to automatically
show the position of the highlighted capacitor.
5.4.1 Introduction
ComPair (Computer Aided Repair) is a service tool for Philips
Consumer Electronics products. ComPair is a further
development on the European DST (service remote control),
which allows faster and more accurate diagnostics. ComPair
has three big advantages:
5.4.3How To Connect ComPair
1. First install the ComPair Browser software (see the Quick
Reference Card for installation instructions).
2. Connect the RS232 interface cable between a free serial
(COM) port of your PC and the PC connector (marked with
“PC”) of the ComPair interface.
Service Modes, Error Codes, and Fault Finding
EN 23L01.1L AC5.
3. Connect the AC power adapter to the supply connector
(marked with “POWER 9V DC”) on the ComPair interface.
4. Switch the ComPair interface OFF.
5. Switch the television set OFF (remove the AC power).
6. Connect the ComPair interface cable between the
connector on the rear side of the ComPair interface
(marked with “I2C”) and the ComPair connector on the
mono carrier (see figure 8-1 suffix D).
7. Plug the AC power adapter in the AC power outlet and
switch on the interface. The green and red LEDs light up
together. The red LED extinguishes after approx. 1 second
while the green LED remains lit.
8. Start the ComPair program and read the “introduction”
chapter.
The error code buffer contains all detected errors since the last
time the buffer was erased. The buffer is written from left to
right. When an error occurs that is not yet in the error code
buffer, it is written at the left side and all other errors shift one
position to the right.
5.4.6 How To Read The Error Buffer
You can read the error buffer in 3 ways:
•On screen via the SDAM (only if you have a picture).
Examples:
– ERROR: 0 0 0 0 0: No errors detected
– ERROR: 6 0 0 0 0: Error code 6 is the last and only
detected error
– ERROR: 9 6 0 0 0: Error code 6 was first detected and
error code 9 is the last detected (newest) error
•Via the blinking LED procedure (when you have no
picture). See next paragraph.
•Via ComPair.
5.4.7 How To Clear The Error Buffer
The error code buffer is cleared in the following cases:
•By activation of the CLEAR command in the SDAM menu:
•If the content of the error buffer has not changed for 50
hours, it resets automatically.
9V DC
86532027_003.EPS
050898
Note:
When leaving SDAM by disconnecting the set from AC power,
the error buffer is not reset.
5.4.8Error Codes
In case of non-intermittent faults, clear the error buffer before
you begin the repair. These to ensure that old error codes are
no longer present.
If possible, check the entire contents of the error buffer. In
some situations an error code is only the result of another error
code and not the actual cause (e.g., a fault in the protection
detection circuitry can also lead to a protection).
Table 5-3 Error Code Table
Error DeviceError de-
Check item Diagram
scription
0Not appli-
No Error
cable
1Not appli-
cable
2Not appli-
cable
X-Ray Protection (USA)
Horizontal
Protection
2465, 7460A2
7460, 7461,
7462, 7463,
6467
3TDA8359/
TDA9302
4MSP34X5/
TDA9853
5TDA95XX POR 3.3V / 8V
2
6I
C busGeneral I2C
7Not appli-
Vertical Protection
2
MAP I
7861, VloAux
+13v
C iden-
7831, 7861A9 or A11
tification error
7200, 7560,
Protection
7480
7200, 3624,
bus error
3625
---
cable
8Not appli-
cable
E/W Protection (Large
7400, 3405,
3406, 3400
Screen)
9M24C08NVM I
10TunerTuner I
2
C iden-
tification error
2
C
7602, 3611,
3603, 3604
1000, 7482A2, A4
identification
error
11TDA6107/8Black current
loop protec-
7330, RGB
amps, CRT
tion
12M65669MAP I
2
C iden-
7803P
tification error
(USA)
14DVD Load-erDVD I
2
C iden-
tification error
DVD Inter-
face module
5.5The Blinking LED Procedure
Via this procedure you can make the contents of the error
buffer visible via the front LED. This is especially useful when
there is no picture.
When the SDAM is entered, the LED will blink the contents of
the error-buffer.
•n short blinks (n = 1 - 14),
•When all the error-codes are displayed, the sequence
finishes with a LED blink of 3 s,
•The sequence starts again.
Example of error buffer: 12 9 6 0 0
After entering SDAM:
•12 short blinks followed by a pause of 3 s,
•9 short blinks followed by a pause of 3 s,
A2
A2, A3
A1, A2.
A5, A6,
A7
A7
A2
A7
B1, B2
DVD
Loader
EN 24L01.1L AC5.
•6 short blinks followed by a pause of 3 s,
•1 long blink of 3 s to finish the sequence,
•the sequence starts again.
5.6Protections
If a fault situation is detected an error code will be generated
and if necessary the set will be put in the protection mode.
Blinking of the red LED at a frequency of 3 Hz indicates the
protection mode. In some error cases the microprocessor does
not put the set in the protection mode. The error codes of the
error buffer can be read via the service menu (SDAM), the
blinking LED procedure or via ComPair.
To get a quick diagnosis the chassis has two service modes
implemented:
•The Customer Service Mode (CSM).
•The Service Default Alignment Mode (SDAM). Start-up of
the set in a predefined way and adjustment of the set via a
menu and with the help of test patterns.
5.7Repair Tips
Below some failure symptoms are given, followed by a repair
tip.
•Set is dead and makes hiccupping sound. “MainSupply”
is available. Hiccupping stops when de-soldering L5561,
meaning that problem is in the “MainSupply” line. No output
voltages at LOT, no horizontal deflection. Reason: line
transistor 7460 is defective.
•Set is dead, and makes no sound. Check power supply
IC 7520. Result: voltage at pins 1, 3, 4, 5 and 6 are about
180 V and pin 8 is 0 V. The reason why the voltage on
these pins is so high is because the output driver (pin 6)
has an open load. That is why MOSFET 7521 is not able to
switch. Reason: feedback resistor 3523 is defective.
Caution: be careful measuring on the gate of 7521;
circuitry is very high ohmic and can easily be damaged!
•Set is in hiccup mode and shuts down after 8 s. Blinking
LED (set in SDM mode) indicates error 5. As it is unlikely
that the “POR” and “+8V protection” happen at the same
time, measure the “+8V”. If this voltage is missing, check
transistor 7480.
•Set is non-stop in hiccup mode. Set is in over current
mode; check the secondary sensing (opto coupler 7515)
and the “MainSupply” voltage. Signal “Stdby_con” must be
logic low under normal operation conditions and goes to
high (3.3 V) under standby and fault conditions.
•Set turns on, but without picture and sound. The screen
shows snow, but OSD and other menus are okay. Blinking
LED procedure indicates error 11, so problem is expected
in the tuner (pos. 1000). Check presence of supply
voltages. As “Vlotaux+5V” at pin 5 and 7 are okay,
“VT_supply” at pin 9 is missing. Conclusion: resistor 3460
is defective.
•Set turns on, but with a half screen at the bottom. Sound is okay. Blinking LED (set in SDM mode) indicates
error 3. Check “Vlotaux+11V” and “+50V”. If they are okay,
problem is expected in the vertical amplifier IC 7471.
Measure with a scope the waveform on pin 17 of the UOC.
Measure also at pin 1 of IC 7471. If here the signal is
missing, a defective resistor R3244 causes the problem
Service Modes, Error Codes, and Fault Finding
Block Diagram, Supply Voltage, and Testpoint Overview
6.Block Diagram, Supply Voltage, and Testpoint Overview
Block Diagram
25L01.1L AC6.
SIDE AV
C
0251
6
V
3
L
1
R
MATRIX
M
SURROUND
OPTIONAL
1901
TO 1851
2
1903
SURROUND
CONNECTOR
1
2
3
4
5
A9
AUDIO
DEM.
TO 0246
A8
AUDIO
AMPL.
A4
TUNER IF
A2
V
+5V
LOTAUX
0265
FM
A7
A7
A7
MONO STEREO
VV
LL
POWER SUPPLY
A1
110V
FRONT
Q1
INTERFACE
(PARTLY)
110V
1
TV
3001
SDA
3000
SCL
COMB-BYPASS
ORC1SIDE AV (SLIM) OR (WIDE)
C2
R
1811
CVBS1-IN
1
L1-IN
3
4
R1-IN
0211
OR
0211
1
2
1905
1904
VT_SUPPLY
5001
1000
2
ERR
10
I1
I2
Degaussing
0212
1
2
A12
0219
1
4
2
3
1
4
N.C.
2
3
6, 7 9
TV TUNER
+
FM-RADIO
TUNER
(OPTIONAL)
5
4
7001, 7002
FILTER
SELECT
LFRONT-IN
RFRONT-IN
Coil
1500
T4E
3
FRONT I/O
6
3
1
VT
FM
AGC
1
0212
5500 :
5502
7520
TEA1507
CTRL
CONTROL
MONO
V
A
L
B
C
R
L
6001
BZX79-C33
11
IF
10
RES
DRAIN
DRIVER
SENSE
DEMAG
IC
I4
I3
7802
HEF4053BT
5
3
2
1
3504
t
8
VCC
STEREO
V
L
R
6
5
4
1
3532
3523
3525
3522
3528
A
B
C
1002
1003
1004
4
15
COMB-SEL-CVBS0-AV2
6500
2
AC
3
DC
7521
STP7NB60FP
G
P2
2521
CVBS-
FRONT-IN
A10
L-FRONT-IN
A10
A5
R-FRONT-IN
A10
1810B
1
2
4
6
VIDEO IF, SOUND IF
A5
FM
VIF_1
VIF_2
SIF_1
SIF_2
RF_AGC
A13
A12
VIDEO-IN
SLFRONT-IN
SRFRONT-IN
0251
6
3
1
A7
P1
5520
1
2
2503
3
4
D
5
S
8
3526
6520
9
3
P3
4
HOT GROUND COLD GROUND
REF0
A5
7209, 7210
DE-EMPHASIS
7200-A
TDA95XX
18
19
22
23
24
SC1_LIN
LFRONT-IN
43
1
2
AUDIO/VIDEO
A10
SOURCE SWITCHING
LFRONT-IN
A12
L2-IN
A13
RFRONT-IN
A12
R2-IN
A13
CVBSFRONT-IN
A12
Y-CVBS-IN
A13
CVBS0
A5
SY-CVBS-IN
Y-COMB
SY-CVBS-IN
C-COMB
C-IN
A13
FM RADIO
VIDEO
IF
AGC
QSS
SOUND
IF + AGC
SOUND
FM-DEMOD.
DE-EMPH.
1515
17
16
14
13
12
11
10
1
7515
TCET1103
2
QSS MIXER
AM DEMOD.
REAR I/O CINCH
A13
V
L
AV1
R
0229
4
6
7
7580
ENERGIZING
CIRCUIT
5562
556055645561
N.C.
3594
N.C.
7802
HEF4053BT
12
13
5
3
2
1
SELL-MAIN-FRNT-PP
7803
HEF4053BT
12
13
2
1
5
3
FMR
VIDEO
PLL
DEMOD.
AUDIO
SWITCH
AMPLIFIER
28 2927
CVBS1-IN
SC1-LIN
SC1-RIN
+13V
V
LOTAUX
6562
A
3564
6561
2564
7561, 7562
7564
PROTECTION
6560
A
7540, 6540
REFERENCE
CIRCUIT
7541, 7542
STANDBY
CIRCUIT
SC2-LINA
SC2-LIN
SC1-RINA
14
SC2-RIN
4
SY-CVBS-IN
15
COMP-BYPASS
CVBS-IN
14
COMB-SEL-CVBS0-AV2
11
SSY-CVBS-IN
15
SS-C-IN
4
10-9
COMP-BYPASS
VIDEO
SOUND
AMPL.
+ AVL
A5
A5
A9
A9
AV2
3558
7560
P5
2561
3543
3544
A11
A9
A11
A9
A7
A10
A7
A5
A5
A7
V10
38
33
48
REF0
A10
SVHS
V
L
R
P4
31
2567
MAIN AUX
E/W PROTECTION
ERR
7
POWER DOWN
P6
MAIN SUPPLY
VCONTROL
STDBY_CON
A11
QSS-AM-DEM-OUT
A10
A10
A7
A7
A9
OR
QSS-AM-DEM-OUT
FMR
A11
A5
A13
A13
A10
A10
A7
A7
QSS_AM_DEM_OUT
+8V
7206
3230
MONO/AM_
MONO_SOUND
A9A8
32
154
L2-IN
R2-IN
+3.9V
+3.3V
12V
A2
A2
(2X)
A7
140V
A2
A7
BTSC-NDBX
STEREO DECODER
SC1-L IN A
SC1-R IN A
SDA
SCL
NICAM + 2CS + BTSC (STEREO/SAP) DECODER
OR
MONO/AM-MONO-SOUND
3834 2847
SC1-L IN
SC1-R IN
SC2-L IN
SC2-R IN
SDA
SCL
+8V
7201
3208
3211
9
11
10
6
Y-CVBS-IN
5
4
7102, 7103
A10
STATUS 1
A12
A14
3865
A13
3866
7834
7835
3833
A6
3832
AUDIO CARRIER
FILTERS
5201
1200
4.5MHz
1201
RES.
7202
1202
RES.
STATUS2
A10
C-IN
A10
STATUS 1
7861
TDA9853H
4
DEMODULATOR
BTSC-NDBX
8
26
SWITCHING
38
40
7831
MSP34X5G
47
DEMODULATOR
NICAM + 2CS
BTSC, AM, FM
44
41
42
SWITCHING
39
40
8
A7
7
A7
A7
AUDIO
INPUT
AUDIO
INPUT
7203
ERR
ERR
4
4
3213
3210
YUV
INPUT
A10
SYNCHRONISATION
A6
A2
A2
A2
A2
A16
A7
EHT info
H flybk
EHT info
EHT o
TILT INTERFACE
TILT
3259
3242
3247
2254
S1
7200-D
TDA95XX
11
31
34
7000
TDA8941P
41
16
18
11
23
43
25
24
31
30
4
26
51
52
V9
A10
A10
A13
COMB-BYPASS
Y
U
V
MONITOR
OUTPUT
VIDEO IDENT
H/V SYNC
SEPARATOR
H-OSC
+PLL
1
5
TILT OUTPUT
5861
A16
A15
A10
A9
A8
1831
18M432
2203
SS-C-IN
SSY-CVBS-IN
CVBS1-IN
Y
U
V
H
V
VLOT AUX +13V
7
2
+8V
MAIN-OUT-L
MAIN-OUT-R
7892
7891
1861
514K5
MAIN-OUT-L
MAIN-OUT-R
L OUT
R OUT
SEL-MAIN-FRNT-RR
40
45
44
42
A7
5241
9
H-DRIVE
2nd LOOP
H-SHIFT
EW
+
GEOMETRY
V-DRIVE
+
GEOMETRY
A13
A13
7851
7200-C
TDA95XX
G-Y-IN
B-U-IN
R-V-IN
+8V
L-OUT
R-OUT
I/O
SWITCHING
VIDEO
FILTERS
VIDEO
IDENT
V-OUT
B-U-IN
R-V-IN
S2
30
S5
15
S3
17
S4
16
0268
1
2
OR
OR
A10
A13
A13
1851
2
A9 A11
A9 A11
3251
3250
3244
3249
A8
MONO/AM_MONO_SOUND
A5
OR
OR
A7
0257
COMPAIR
CONNECTION
(FOR SERVICE)
TO 1901
M
SURROUND
OPTIONAL
V4
Y-DELAY
PAL/NTSC
SECAM
DECODER
R-V-IN
G-Y-IN
B-U-IN
A5
H DRIVE
EW DRIVE/
EWD-DYN
V DRIVE+
V DRIVE-
TILT
DEFL.
COIL
AUDIO AMPLIFIER
4905
VOLUME MUTE
MAINAUX_FB
A5
5205
SDA
SCL
OR
L+
L-
R-
R+
7205
3221
47
R-Y
BASE
BAND
B-Y
DELAY
A2
only for sets with E/W correction
STP3NC60FP
3404
only for sets with panorama
A7
BASS_PANORAMA
3489
A3
V DRIVE+
V DRIVE-
7901 AN7522N (STEREO)
7902 AN7523N (MONO)
62 L+
ERR
7
8
9
3908
1
MAINAUX
A12
SURROUND
3222
Y
U
V
V
LOTAUX
7462
7400
G
F1
F2
OR
TO 1903
L+
L-
R-
R+
M
RGB
MATRIX
RGB
INSERT
BLACK
STRETCH
WHITE
STRETCH
5251 5354
+13V MAIN AUX
7461
7463
LINE-OUTPUT
DRIVER
STAGE
L4
D
S
3405
1400
7444
7471
TDA8359J
1
V1+
2
V1-
L+
L-
R-
R+
0246
1
2
3
4
5
LINE DEFLECTION
L1
FRAME DEFLECTION
A1
0280
4
A2
A3
A4
OR
1
2
3
4
5
R
G
B
7204
64696467
E/W
CIRCUIT
ERR
8
4
1
VCONTROL
V
LOTAUX
FRAME
5
3
2
1
OR
C1C
C2
HEADPHONE
A10
A13'
OSD
RGB
CONTROL
OSD TEXT
INSERT
BLUE
STRETCH
WHITE-P.
ADJ
EHT INFO
PROC.
5461
E/W PROTECTION
3
2
+13V
3
6
VP
VOA
VM
VOB
L+
L-
R-
R+
BU4508DX
2454
5472
7
9
4
4L-
10R-
12R+
HEADPHONE
0254
CVBS0
V-OUT
+8V
3493
A1
OUTPUT
0255
4
3
2
1
SETS WITH
VIDEO OUT
R
56
G
57
B
58
55
MAIN SUPPLY
L3
7460
L2
A7A1
6470
V
GUARD
CIRCUIT
Q1
6692
TSOP1836
L
+3V3
ON/OFF
R
A12
6692
TSOP1836
+3V3
LOCAL
KEYBOARD
L
R
ONLY
V5
3201
V6
3202
V7
3203
V9
3204
BKLBKL
3235
BKL-IN
A2
EHT info
140V
LINE
OUTPUT
CIRCUIT
ERR
1
+50V
V
LOTAUX
F3
5471
3479
3471
F4
FRONT INTFACE
(PARTLY)
1
6691
FRONT CONTROL
C5
1
6691
KEYBOARD
_PROTN
A9
ORETOP
T
LOCAL
KEYBOARD
1
2
3
5
6
A2
3487
5451
0221
1
2
3431
(OPTIONAL)
TV
PICTURE
WIDTH
CONTROL
ERR
3
V
GUARD
0222
1
2
IR
LED
IR
LED
KEYBOARD
_PROTN
CONTROL
B1
02450243
1
2
3
44
5
6
+200VA
3
1
HOR.
DEFL.
COIL
A2
VERT.
DEFL.
COIL
CRT
7200-B
TDA95XX
ROM
RAM
1/10
PAGES
MEMORY
TELE
TEXT
OSD
CVBS
5
3460
3464
+3.3V
66 61 59
I/O
IIC
BUS
TRANSCEIVER
I/O
PORTS
+
SYNC
ERR
5
PROCESSING
+200VA
3336
R
8
3334
G
9
3332
B
7
ERR
11
3341
3342
Filament
V
LOTAUX
L5
L7
L6
VT_SUPPLY
L9
7482
3450
L8
POWER-DOWN
ERR
2
5604
56035602
687
72
71
3
6
70
78
77
VST
73
PWM-
DAC
63
CPU
64
+13V
+200VA
SCAVEM
V14
V15
V16
ERR
+50V
A5 A6
EHT info
H flybk
VIDEO SUPPLY
200V
V
+50V
LOTAUX
FILAMENT
V
+5V A
LOTAUX
L10
+8V B
+13V
V
+13V
LOTAUX
V
A3
GUARD
BLK-IN
A5
EHT o
A6
7602
M24C08
EEPROM
+3.9V
36063607
SDA
C4
SCL
C5
COMB-SEL-CVBS0 or AV2
TREBLE-BUZZER-HOSP-APP
6601
C1
1660
12MHz
C2
0165
AQUADAG
8
R
6
G
11
B
10 95 7 1
0298
2
A
A6
B
A4
D
C
A1
CL 36532018_005.eps
CONTROL
A7
A1
POWER DOWN
STATUS1
A13
5445
3340
2340
6447
A13
OR
OR
KEYBOARD-
EWPROTECTION
A2
0244
0220
10
6
5
11
7
12
8
9
3451
2444
OR
69
1
2
STAT U S 2
IR
67
5
LED
80
_PROTN
7606
ECO SCAVEM
B2
R
G
+
B
7330
TDA6107Q
2
V12
V11
1
V13
3
EHT-INFO
+13V
123 45
123 45
ABCD
EHT
FOCUS VG2
IF DAF PANEL IS MOUNTED
34693490
3494
6485
3488
6487
5480
3455
6488
7480
3447
6486
7441
3446
PROT
CIRCUIT
7443, 7450
3452
PROT
CIRCUIT
8
(NVM)
6
ERR
5
9
3625
3624
COMB-BYPASS
STANDBY-CON
BASS PANORAMA
VOLUME/MUTE
SDM
9641
9631
POWER-DOWN
3172
ON
A8
0278
1
2
VG2
FOCUS
EHT
DAF AND
W
PIN CUSHION
0251
0253
5493
0221
1
2
+3.3V
ERR
6
A4 A5
SCAVEM
COIL
CIRCUIT
140303
3611
36033604
SDA
SCL
A10 C1
TILT
CRT
EHT
DAF
0258
1
2
A1
A2
A8
A1
A16
25kV
A11
A10
HOR.
DEFL.
COIL
A4
A8
A9
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