Philips HTS-3325 Service Manual

Published by KC-TE 0612 AV Systems Printed in the Netherlands Subject to modification EN 3139 785 32070
HTS3325/51
DVD Receiver
CLASS 1
LASER PRODUCT
©
Version 1.0
1 Technical Specifications and Connection Facilities 2 2 Measurements Setup, Service Aid & Lead Free Requirements 4 Service Hints 8 3 Directions For Use 9 4 Dismantling Instructions & Service Positions 11 5 Service Test Program 14 6 Block Diagram and Wiring Diagram 17 7 Circuit Diagram and PWB Layout 18 Front: Display 18 Front: Display (Top view) 19 Front: Display (Bottom view) 20 Front: Standby 21 Front: Standby Layout (Top View) 21 Front: Standby Layout (Bottom View) 21 Mono Board: Circuit Diagram (Part 1) 22 Mono Board: Circuit Diagram (Part 2) 23 Mono Board: Circuit Diagram (Part 3) 24 Mono Board: Circuit Diagram (Part 4) 25 Mono Board: Circuit Diagram (Part 5) 26 Layout: Mono Board (Top View) 27 Layout: Mono Board (Bottom View) 28
Contents PageContents Page
8 Overview - Modulator, Input/Output and Headphone/Line Output Connectors 29 TAS5508-5142V6REF2 29 Power Output Stage (BTL) 30 Power Supplies 33 Amp Board Layout : Topview 34 Amp Board Layout : Bottomview 35 9 Exploded View & Spare Parts List 37 Exploded View of the set 37 Spare Part List 38
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1.
Technical Specifications and Connection Facilities
LOCATION OF PC BOARDS
Progressive Scan
TV-In
Aux-In
Y/Pb/Pr (YUV) Component Video Output
SCAR
T
Features &
Type /Versions:
Line-Ou
t
CVBS
HTS3325
HTS3325
/51
x
x
x
x x
x _
VERSION VARIATIONS:
EN 3
3139 785 32070
Technical Specifications and Connection Facilities
1.
1. Specifications
1.1 General:
Mains voltage : 230V Mains frequency : 50Hz Power consumption : 150W < 1W Eco standby
power
< 150W at 1/8 P
rated
(For main unit) Dimension main unit : 435 x 55 x 328mm
1.2 Tuner FM
Tuning range : 87.5-108MHz Grid : 50kHz 100kHz IF frequency : 10.7MHz ± 25kHz Aerial input : 75Ω coaxial Sensitivity at 26dB S/N : < 7µV Selectivity at 600kHz bandwidth : > 25dB IF rejection : > 60dB Image rejection : > 25dB Distortion at RF=1mV, dev. 75kHz : < 3%
-3dB Limiting point : 8µV Crosstalk at RF=1mV, dev. 67.5kHz : > 28dB Crosstalk at RF=1mV, dev. 40kHz : > 18dB
MW
Tuning range : 531-1602kHz , 530-1700kHz Grid : 9kHz 10kHz IF frequency : 450kHz ± 1kHz Aerial input : Frame aerial Sensitivity at 26dB S/N : < 4.0mV/M Selectivity at 18kHz bandwidth : > 20dB IF rejection : > 45dB Image rejection : > 28dB Distortion at RF=50mV, m=80% : < 5%
1.3 AMPLIFIER:
Output power Front : 100W RMS / channel
Rear : 75W RMS / channel Center : 100W RMS
Subwoofer : 150W RMS
Frequency response ±0.5dB : 20Hz-20kHz Hum (Volume Minimum) : 200nW Residual noise (Volume Minimum) : 40nW
Input sensitivity Aux In : 1V ± 3dB at 22kΩ Scart In : 0.5V ± 3dB at 22kΩ Output sensitivity Line Out (Left/Right) : 1V ± 2dB at 10kΩ Scart Out (Left/Right) : 1V ± 2dB at 10kΩ
1.4 COMPACT DISC/VCD/DVD:
Video Decoding : MPEG-1/MPEG-2/
DivX 3/4/5/6 Ultra, Video DAC : 12 Bits Signal System : PAL / NTSC Video Format : 4:3 / 16:9
CVBS Out
1)
CVBS level : 1.0 ± 0.1V
p-p
Luminance S/N : >= 60dB
RGB/YUV Out 1) Amplitude : 1.0 ± 0.1V
p-p
S/N : >= 60dB
1)
Output terminals to be terminated with 75Ω
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2.
Measurements Setup, Service Aid & Lead Free Requirements
LF Generator
e.g. PM5110
Recorder
Use Universal Test Cassette CrO2 SBC419 4822 397 30069
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion meter
e.g. Sound Technology ST1700B
L
R
DUT
or Universal Test Cassette
Fe SBC420 4822 397 30071
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion meter
e.g. Sound Technology ST1700B
L
R
DUT
CD
Use Audio Signal Disc (replaces test disc 3)
SBC429 4822 397 30184
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
S/N and distortion meter
e.g. Sound Technology ST1700B
Frame aerial
e.g. 7122 707 89001
Tuner AM (MW,LW)
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
RF Generator
e.g. PM5326
Ri=50
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Ri=50
Tuner FM
MEASUREMENT SETUP
2. Measurements Setup, Service Aid & Lead Free Requirements
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Measurements Setup, Service Aid & Lead Free Requirements
2.
HANDLING CHIP COMPONENTS
SERVICE AIDS
Service Tools:
Universal Torx driver holder .................................. 4822 395 91019
Torx bit T10 150mm ............................................. 4822 395 50456
Torx driver set T6 - T20 ......................................... 4822 395 50145
Torx driver T10 extended ...................................... 4822 395 50423
Compact Disc:
SBC426/426A Test disc 5 + 5A ............................ 4822 397 30096
SBC442 Audio Burn-in Test disc 1kHz ................. 4822 397 30155
SBC429 Audio Signals disc .................................. 4822 397 30184
Dolby Pro-logic Test Disc ...................................... 4822 395 10216
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2.
Measurements Setup, Service Aid & Lead Free Requirements
GB
WARNING
All ICs and many other semi-conduc tors are susceptible to electrostatic disc harges (ESD)
. Careless handling during repair ca n reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with r esistance. Keep components and tools also at thi
s
potential
.
F
ATTENTION
Tous les IC et beaucoup d’autres semi-conducteurs sont sensibles au
x décharges statiques (ESD). Leur longévité pourrait être consi dérablement écourtée par le fait qu’aucune pré caution n’es
t
prise à leur manipulation
. Lors de réparations, s’assurer de bien être relié au même potentiel que la masse de l’appareil et enfiler le bracelet serti d’une ré sistance de sécurité
. Veiller à ce que les composants ai nsi que les outils que l’on utilise soient éga lement à ce potentiel
.
ESD
D
WARNUNG
Alle ICs und viele andere Halbleit er sind empfindlich gegenüber elektrostati schen Entladungen (ESD). Unsorgfältige Behandlung im Repara turfall ka
n
die Lebensdauer drastisch reduzier en
. Veranlassen Sie, dass Sie im Repar aturfall über ein Pulsarmband mit Widerstand ver bunde
n
sind mit dem gleichen Potential wi e die Mass
e
des Gerätes
.
Bauteile und Hilfsmittel auch auf dieses gleich
e
Potential halten.
NL
WAARSCHUWING
Alle IC’s en vele andere halfgelei ders zijn gevoelig voor electrostatische ont ladingen (ESD)
.
Onzorgvuldig behandelen tijdens re paratie ka
n de levensduur drastisch doen vermi nderen. Zorg ervoor dat u tijdens reparati e via een polsband met weerstand verbonden b ent me
t hetzelfde potentiaal als de massa van het apparaat
. Houd componenten en hulpmiddelen o ok op ditzelfde potentiaal.
I
AVVERTIMENTO
Tutti IC e parecchi semi-conduttor i sono sensibili alle scariche statiche ( ESD)
. La loro longevità potrebbe essere fortemente ridatta in caso di non osservazion e della pi
ù grande cauzione alla loro manipola zione. Durante le riparazioni occorre qui ndi essere collegato allo stesso potenziale c he quello dell
a massa dell’apparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anc he gli utensil
i
con quali si lavora siano anche a questo
potenziale.
GB
ESD PROTECTION EQUIPMENT:
Complete Kit ESD3 (small tablemat, wristband,
connection box, extention cable and earth cable) ........... 4822 310 10671
Wristband tester .................................................................... 4822 344 13999
CLASS 1
LASER PRODUCT
GB
Warning !
Invisible laser radiation when open. Avoid direct exposure to beam
.
S
Varning !
Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad. Betrakta ej strålen
.
SF
Varoitus !
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina näkymättömälle laserisäteilylle. Älä katso säteeseen
!
DK
Advarse !
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er ude af funktion. Undgå udsaettelse for stråling
.
F
"Pour votre sécurité, ces documents doivent être utilisés par des spécialistes agréés, seuls habilités à réparer votr
e
appareil en panne"
.
GB
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used
Safety components are marked by the symbol
!
.
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen
,
identiek aan de gespecificeerde, worden toegepast
.
De Veiligheidsonderdelen zijn aangeduid met het symbool
!
F
Les normes de sécurité exigent que l’appareil soit remis à l’état d’origine et que soient utiliséés les piéces de rechange identiques à celles spécifiées.
Less composants de sécurité sont marqués
!
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten. Der Original zustand des Geräts darf nicht verändert werden; für Reparaturen sind Original-Ersatzteile zu verwenden
.
Sicherheitsbauteile sind durch das Symbol
!
markiert.
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambi
o
identici a quelli specificati
.
Componenty di sicurezza sono marcati con
!
GB
After servicing and before returning set to customer perform a leakage current measurement test from all exposed metal parts to earth ground to assure no shock hazard exist. The leakage current must not exceed
0.5mA
.
EN 7
3139 785 32070
Measurements Setup, Service Aid & Lead Free Requirements
2.
2.1 Lead Free Requirements
Pb(Lead) Free Solder
When soldering , be sure to use the pb free solder.
INDENTIFICATION:
Regardless of special logo (not always indicated)
one must treat all sets from 1 Jan 2005 onwards, according next rules:
Important note: In fact also products of year 2004 must be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this.
Due to lead-free technology some rules have to be respected by the workshop during a repair:
Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-paste is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not easy to store and to handle.
Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able
o To reach at least a solder-temperature of 400°C, o To stabilize the adjusted temperature at the solder-tip o To exchange solder-tips for different applications.
Adjust your solder tool so that a temperature around 360°C – 380°C is reached and stabilized at the solder joint. Heating­time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.
Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid or does not know whether product is lead­free, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305).
Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at external companies.
Special information for BGA-ICs:
- always use the 12nc-recognizable soldering temperature profile of the specific BGA (for de-soldering always use the lead-free temperature profile, in case of doubt)
- lead free BGA-ICs will be delivered in so-called ‘dry­packaging’ (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL­level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry. (MSL=Moisture Sensitivity Level). This will be communicated via AYS-website.
Do not re-use BGAs at all.
For sets produced before 1.1.2005 (except products of 2004), containing leaded solder-alloy and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes.
On our website www.atyourservice.ce.Philips.com you find more information to:
BGA-de-/soldering (+ baking instructions) Heating-profiles of BGAs and other ICs used in Philips-sets
You will find this and more technical information within the
“magazine”, chapter “workshop news”.
For additional questions please contact your local repair-helpdesk.
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2.
Measurements Setup, Service Aid & Lead Free Requirements
2.2 Service Hints
CAUTION
CHARGED CAPACITORS ON THE SERVO BOARD MAY DAMAGE THE DRIVE ELECTRONICS WHEN CONNECTING A NEW DRIVE.THAT’S WHY, BESIDES THE SAFETY MEASURES LIKE
• SWITCH OFF POWER SUPPLY
• ESD PROTECTION ADDITIONAL ACTIONS MUST BE TAKEN BY THE REPAIR TECHNICIAN.
The following steps have to be done when replacing the defective loader :
1. Dismantling of the loader to access the ESD protection point if necessary.
2. Solder the ESD protection point*.
3. Disconnect flexfoil cable from the defective loader.
4. Put a paper clip on the flexfoil to short-circuit the contacts (fig.1)
5. Replace the defective loader with a new loader.
6. Remove paperclip from the flexfoil and connect it to the new loader.
7. Remove solder joint on the ESD protection point.
ATTENTION: The laser diode of this loader is protected against ESD by a solder joint which shortcircuits the laserdiode to ground.
For proper functionality of the loader this solder joint must be remove after connection loader to the set.
Type 1 Type 2
(ESD protection point is accessible from top of loader) (ESD protection point is accessible from bottom of the loader)
*Only applicable for defective loader needed to be sent back to supplier for failure analysis and to support backcharging evidence. This is also applicable for all partnership workshops.
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Directions for Use
3.
DVD HOME THEATRE SYSTEM HTS3325
Quick Start Guide
Connect
Set up
Enjoy
1
2
3
What’s in the box?
DVD system
Remote Control
and 2 batteries
User Manual
1 centre, 2 front, 2 rear speakers
and subwoofer
FM wire antenna
AM/MW loop
antenna
Composite video
cable
1
Connect
A
Placement
Proper speakers system placement is important to
ensure optimum sound performance.
A
B
C
C
D
D
A Place the centre speaker above or close to the TV.
B Place the subwoofer on the floor, at least one metre
away from the TV.
C Place the front speakers at equal disctances from the
TV.
D Place the rear speakers at normal listening ear level.
2
Set up
B
Connect the radio antennas
Keep the antennas away from the electronic devices to
prevent unwanted interference.
A
B
C
A Connect the FM antenna to the FM socket. Extend
the wire and fix its end to the wall.
B Unfold the AM/MW loop antenna and fix the claw
into the slot.
C Push the tabs and insert the wires into the AM/MW
sockets.
C
Connect the speakers and
subwoofer
Connect the various coloured plugs from the speakers
and subwoofer to the same coloured sockets at the rear
of the DVD system.
A
Finding the viewing channel
A Press STANDBY ON on the DVD system.
B Press SOURCE on the DVD system until “DISC”
appears on the display panel.
C Turn on the TV. Use the TV’s remote control to
select the correct viewing channel for the DVD
system.
You should see the blue DVD background on the
TV.
Note To search for the correct viewing channel,
press the Channel Down button on the TV’s remote
control repeatedly (or AV, SELECT,
°
button) until
you see the blue DVD background.
B
Select the display language on the
screen
A Press SETUP.
The { General Setup Page } appears.
General Setup Page
Disc Lock
Display Dim
Program
OSD Language
Screen Saver
DivX(R) VOD Code
English
Dansk
Deutsch
Espanõl
B Press to select { OSD Language } and press .
C Use  keys to select a language option in the
menu and press OK to confirm.
D Press SETUP to exit.
Note The language set here is only for the menus
that are shown on the TV while operating this DVD
system, not for the DVD disc menu.
There are various setup options (Audio Setup, Video
Setup, Preference Setup) available on this DVD system.
Refer to the user manual for more information.
D
Connect the DVD system to TV
VIDEO IN
(CVBS)
VIDEO IN
(CVBS)
Pb
Pr
Y
A Use the supplied composite video cable to connect
the CVBS socket on this DVD system to the VIDEO
IN socket on your TV.
B Plug in the power cable from the DVD system to an
AC power outlet.
Note It is important to connect the DVD system
directly to your TV. If your TV only has scart
connector, use the supplied scart adaptor.
E
Connect the audio from TV to DVD
system (optional)
To hear the TV audio through this home theatre system,
use the red and white audio cables (not supplied) to
connect the TV IN (R/L) sockets on this DVD system to
the AUDIO output sockets on your TV.
AUDIO
OUT
AUDIO IN
AUDIO
OUT
AUDIO OUT
b
Note Press TV on the remote control to get the
sound output from the speakers system when watching
the TV programme.
DVD System (rear)
DVD System (rear)
DVD System (rear)
REAR
LEFT
REAR
RIGHT
FRONT
LEFT
FRONT
RIGHT
CENTER
SUB-
WOOFER
DVD System (rear)
Television ( rear)
To off-air
antenna or
set-top box
Television ( rear)
3. Directions For Use
The following except of the Quick Use Guide serves as an introduction to the set. The Complete Direction for the Use can be downloaded in different languages from the internet site of Philips Customer care Center:
www.p4c.philips.com
EN 10
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3.
Directions for Use
2
Set up
A
Finding the viewing channel
A Press STANDBY ON on the DVD system.
B Press SOURCE on the DVD system until “DISC”
appears on the display panel.
C Turn on the TV. Use the TV’s remote control to
select the correct viewing channel for the DVD
system.
You should see the blue DVD background on the
TV.
Note To search for the correct viewing channel,
press the Channel Down button on the TV’s remote
control repeatedly (or AV, SELECT,
°
button) until
you see the blue DVD background.
B
Select the display language on the
screen
A Press SETUP.
The { General Setup Page } appears.
General Setup Page
Disc Lock
Display Dim
Program
OSD Language
Screen Saver
DivX(R) VOD Code
English
Dansk
Deutsch
Espanõl
B Press to select { OSD Language } and press .
C Use  keys to select a language option in the
menu and press
OK to confirm.
D Press SETUP to exit.
Note The language set here is only for the menus
that are shown on the TV while operating this DVD
system, not for the DVD disc menu.
There are various setup options (Audio Setup, Video
Setup, Preference Setup) available on this DVD system.
Refer to the user manual for more information.
D
Connect the DVD system to TV
VIDEO IN
(CVBS)
VIDEO IN
(CVBS)
Pb
Pr
Y
A Use the supplied composite video cable to connect
the CVBS socket on this DVD system to the VIDEO
IN socket on your TV.
B Plug in the power cable from the DVD system to an
AC power outlet.
Note It is important to connect the DVD system
directly to your TV. If your TV only has scart
connector, use the supplied scart adaptor.
E
Connect the audio from TV to DVD
system (optional)
To hear the TV audio through this home theatre system,
use the red and white audio cables (not supplied) to
connect the TV IN (R/L) sockets on this DVD system to
the AUDIO output sockets on your TV.
AUDIO
OUT
AUDIO IN
AUDIO
OUT
AUDIO OUT
b
Note Press TV on the remote control to get the
sound output from the speakers system when watching
the TV programme.
DVD System (rear)
DVD System (rear)
Television ( rear)
To off-air
antenna or
set-top box
Television ( rear)
3
Enjoy
DVD HOME THEATRE SYSTEM HTS3325
Quick Start Guide
Connect
Set up
Enjoy
1
2
3
What’s in the box?
DVD system
Remote Control
and 2 batteries
User Manual
Start disc playback
A Press OPEN CLOSE to open the disc tray.
Load a disc and close the disc tray.
B Playback will start automatically.
C If the disc menu appears, use  keys
to select an option in the menu and
press PLAY
to start playback.
D Press STOP x to stop playback.
Note When you press PLAY button again, the
playback will resume from its last stopped point.
To start playback from the beginning, you have
to press STOP button two times to cancel the
resume mode, then press PLAY button.
Listen to radio
A Press TUNER.
The display panel will show “AUTO INSTALL
PRESS PLAY”.
B Press PLAY until “START ...” appears on the
display panel.
All the available radio stations with strong reception
signal will be stored automatically.
Note This feature is only available for the  rst time
setup. If you wish to reinstall all the radio stations, hold
down the PROGRAM button on the remote control.
C Once complete, use . > keys to select a
preset radio station.
D To delete a preset radio station, hold down STOP
x until “FM/MW X DELETED” appears.
Experience surround sound
A Press SURR to switch between stereo and multi-
channel.
B Press SOUND to select either CONCERT,
DRAMA, ACTION or SCI-FI preset digital sound
effects.
Troubleshooting
For more troubleshooting tips, see the user manual.
No picture.
• Press DISC button on the remote control.
• Check the connection to the TV and ensure the plugs are  rmly in place.
No sound.
• Adjust the volume.
• Check the speaker connections and settings.
• Check the audio connections and press SOURCE button to select the correct input source.
• The centre and rear speakers operate only in multi-channel surround mode. Press SURR button to select
multi-channel surround output.
The DVD system does not work.
• Disconnect the power cord from the power outlet for a few minutes. Reconnect the power cord and try again.
1 centre, 2 front, 2 rear speakers
and subwoofer
FM wire antenna
AM/MW loop
antenna
Need help?
User Manual
See the user manual that cames with your Philips DVD System
Online
Go to www.philips.com/support
2005 C Koninklijke Philips N.V.
All rights reserved.
12 NC 3139 245 22101
www.philips.com
Composite video
cable
EN 11
3139 785 32070
4.
Dismantling Instructions & Service Positions
4.2 Dismantling of the Front Board, PSU Module & DVD Loader.
1) Release 4 snap hooks to remove the Front Board.
- 1 snap hook each on the left & right side
- 2 snap hooks on the bottom side
2) Loosen 4 screws A (See Figure 4-3) to remove the PSU Module.
Figure 4 3
3) Loosen 4 screws B (See Figure 4-4) to remove the DVD Loader.
Figure 4-4
4. Dismantling Instructions
4.1 Dismantling of the DVD Loader Tray Cover
1) Insert a minus screwdriver and push the lever in the direction as shown in Figure 4-1 to unlock the tray before sliding it out.
Figure 4-1
2) Remove the Tray Cover as shown in Figure 4-2
Figure 4-2
A
B
B
EN 12
3139 785 32070
4.
Dismantling Instructions & Service Positions
4.3 Dismantling of the Tuner Module & Mono Board.
1) Loosen 1 screw to remove the Tuner Module.
2) Loosen 2 screws D to remove the Mono Board.
Figure 4-5 (AP)
Figure 4-6
D
F
4.4 Dismantling of the Amp-module Board
1) Loosen 4 screws F and 2 screws G (See Figure 4-7 & Figure 4-8) to remove Amp-Module Board.
Figure 4-7
Figure 4-8
G
H
H
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