Philips HTS-3264-Mk2, HTS-3264-D Service Manual

Page 1
1 - 1
HTS3264D/37
©
Copyright 2008 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval syst em or transmitted, in any form or by any means, electronic, mechanical, photo copying, or otherwise without the prior permission of Philips.
y LM0833 Service Audio Printed in The Netherlands Subject to modification
DVD Home Theater System
Version 1.0
TABLE OF CONTENTS
Location of PCB Boards ............................................ 1-2
Versions Variation ...................................................... 1-2
Measurement Setup .................................................. 1-4
Specifications............................................................ 1-3
Service Aids.............................................................. 1-5
ESD & Safety Instruction .......................................... 1-6
Lead-free solding Information.................................... 1-7
Setting procedure & Repair Instructions........................2
Disassembly Instructions & Service positions .............. 3
Block & Wiring Diagram ................................................ 4
VFD+JACK+STANDBY Board......................................5
Main Board.................................................................... 6
Power Board.................................................................. 7
Service Manual
Service
Tfswjdf
Tfswjdf
Mechanical Exploded View & Part List .......................... 8
Revision List .................................................................. 9
3139 785 34520
GB
Chapter
This service manual is for HTS3264D/37 Second Generation model, which is different from the previous generation HTS3264D/37 models.
For Second Generation model the serial number begin with MF2AXXXXXXXXXX. Refer to the rating label illustration at right.
Second Generation
Page 2
LOCATION OF PCB BOARDS
MAIN PCB
POWER PCB
JACK PCB
VFD PCB
STANDBY PCB
1 - 2
VERSION VARIATION:
Type/Versions
Features
Output Power - 600W
Voltage (120V)
Aux IN
SERVICE SCNARIO MATRIX:
Type/Versions
Board in used
HTS3264D
/37
x
x
x
HTS3264D
/37
Main Board
Power Board
VFD+JACK+STANDBY Board
*Bd = Board Level Repair
Bd
Bd
Bd
Page 3
SPECIFICATIONS
1 - 3
AMPLIFIER
Total output power:
- Home Theater mode ................... ............. ........... ....... 600 W
- FTC* output power . .. .. .. ... .. ... .. .. .. ... .. ... .. .. .. ... .. ... .. .. .. ... . 420 W
Frequency Response ...... ......... ......... 180 Hz – 18 kHz / ±3 dB
Signal-to-Noise Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . > 60 dB (A-weighted)
Input Sensitivity
- AUX 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 mV
- AUX 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 mV
- MP3 LINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 mV
* (Main Ch@1kHz Sub Ch 60 Hz within 1% THD )
RADIO
Tuning Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 87.5-108 MHz
....................................................................................(100 kHz)
............................................................................26 dB Quieting
Sensitivity ............. ................ ................ ................ .... FM 22 dBf
IF Rejection Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 60 dB
Signal-to-Noise Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 50 dB
Harmonic Distortion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM Mono 3%
............................................................................ FM Stereo 3%
Frequency Response ...... ......... ..... FM 180 Hz–10 kHz / ±6 dB
Stereo Separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 26 dB (1 kHz)
Stereo Threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 29 dB
IPOD DOCK
Dimensions . . . . . . . . . . . . . . ....................................... 32.5 x 104 (mm)
......................................................................................... (h x d)
Weght . .. . .. . .. .. .. . ............................................................. 163.5 g
FRONT AND REAR SPEAKERS
System . . . . . . . . . . . . . . ........................................... Full range satellite
Impedance . . . . . . . . . . . . . . ............................................................. 3W
Speaker drivers ...... .................................. 3” full range speaker
Frequency response . . . . . . . . . . . . . . ......................... 150 Hz – 20 kHz
Dimensions . . . . . . . . . . . . . . ................................ 103 x 203 x 71 (mm)
...................................................................................(w x h x d)
Weight .... ....... ....................................................... 0.45 kg/each
CENTRE SPEAKER
System . . . . . . . . . . . . . . ........................................... Full range satellite
Impedance . . . . . . . . . . . . . . ............................................................. 6W
Speaker drivers ...... .................................. 3” full range speaker
Frequency response . . . . . . . . . . . . . . ......................... 150 Hz – 20 kHz
Dimensions . . . . . . . . . . . . . . ................................ 244 x 105 x 74 (mm)
...................................................................................(w x h x d)
Weight .... ....... ................................................................ 0.78 kg
DISC
Laser Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Semiconductor
Disc Diametre . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12cm / 8cm
Video Decoding . .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. MPEG-1 / MPEG-2 /
.................................................................... / DivX 3/4/5/6, Ultra
Video DAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Bits
Signal System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NTSC / Multi
Video Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4:3 / 16:9
Video S/N .... ....... ....... ....... ....... ....... ................................. 56 dB
Composite Video
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 Vp-p, 75W
Frequency Response ...... ......... .......... 4 Hz–20 kHz (44.1 kHz)
................................................................ 4 Hz–22 kHz (48 kHz)
................................................................ 4 Hz–44 kHz (96 kHz)
PCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IEC 60958
Dolby Digital ...... .................... ......... ...... IEC 60958, IEC 61937
MAIN UNIT
Power Supply Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 V; 60 Hz
Power Consumption . .. .. .. ... .. ... .. .. .. ... .. ... .. .. .. ... .. ... .. .. .. ... .. . 100 W
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360 x 58 x 332 (mm)
...................................................................................(w x h x d)
Weight .... ....... ....... ....... ....... ................................. ....... ..... 2.9 kg
SUBWOOFER
Impedance . . . . . . . . . . . . . . ............................................................ 6 W
Speaker drivers ...... ................................. 165mm (6.5”) woofer
Frequency response . . . . . . . . . . . . . . ........................... 40 Hz – 150 Hz
Dimensions . . . . . . . . . . . . . . .............................. 123 x 310 x 369 (mm)
...................................................................................(w x h x d)
Weight .... ....... ................................................................ 3.85 kg
Speci cations subject to change without prior notice.
Page 4
1 - 4
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion meter
e.g. Sound Technology ST1700B
L
R
DUT
CD
Use Audio Signal Disc (replaces test disc 3)
SBC429 4822 397 30184
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Ri=50
Tuner FM
MEASUREMENT SETUP
Page 5
Service Tools:
Universal Torx driver holder .................................4822 395 91019
Torx bit T10 150mm ...........................................4822 395 50456
Torx driver set T6-T20 .........................................4822 395 50145
Torx driver T10 extended .....................................4822 395 50423
Compact Disc:
SBC426/426A Test disc 5 + 5A ...........................4822 397 30096
SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155
SBC429 Audio Signals disc .................................4822 397 30184
Dolby Pro-logic Test Disc ....................................4822 395 10216
SERVICE AIDS
HANDLING CHIP COMPONENTS
1 - 5
Page 6
1 - 6
Page 7
1 - 7
Page 8
System , Region Code , etc. Setting Produre
2 - 12 - 1
1)System Reset
a) Press “OPTIONS“ button on R/C,TV will show setup menu
b) Select the menu using the and
c) Go preference page to do system reset
2)Region Code Change
a) In open model, press”9” “9“ “9“ “9“ on R/C,then input desired
number to change region code :
1 USA
2 EU
3 AP
4 Australia ,NZ , Latam
5 Russia , INDIA
6 CHINA
3)Version Control Change
a) In open model, press “1“ “5“ “9“ on R/C
b) Press “ok” button to con rm
c) TV will show message as below:
on R/C
7) Upgrading new sofeware
a) Copy “sofeware  les” into a CD-R
b) Open the CD Door,then insert the CD-R program disc
c) Close the CD Door
d) VFD will show:
“Loading“
“Erase” -- erase the  ash memory
“Writing” about 1 minute
“done “
* the system will switch off and on again automatically.
e) OSD will show:
upgrade  le detected
Do you wish to continue with
the sofeware upgrade?
OK Cancel
Current model HTS3264D/37
Ver00.14.00_80512_00 region : 1
Servo: 5B.62.00.00
8032: 05.00.04.06 RISC: FF.00.04.05
IF current model does not match you set use down arrow
key on the remote to change
OK
4)Password Change
a) Press “OPTIONS “ button on R/C,TV will show setup menu
b) Select the menu using the and on R/C
c) Go preference page select “password“ to change
* 000000 is default password supplied.
5)Check on the Sofeware Version
a) Open the CD Door
b) Press “INFO“ button on R/C
c) TV will show the version on screen
6)Trade model
a) Press “Open/Close “ button on R/C
b) Press “2” “5” “9” on R/C,VFD will display “TRA ON “ or “TRA
OFF“
f) Select “OK”, OSD will show:
upgrade in process...
V326X
please do not unplug or
switch off the device.
CAUTION!
This information is confi dential and may not be distributed.Only a qualifi ed se rvice person should reprogram the Region Code.
Page 9
REPAIR INSTRUCTIONS (part one)
2 - 22 - 2
Page 10
REPAIR INSTRUCTIONS (part two)
Tuner
NO Sound
F
Check c
n103
not
Check Q104
Check zd101
conjoint part
not
Check IC302 pin4=
-12v pin8=12v and other conjoint part
yes
not
According AUX1
YES
Check IC101 pin198
199 pin200 and
other conjoint part
not
Alternate tuner
Aux2 REPAIR
and their
pin9=9v
c=11. v
Check RB102
Pin 3,4 Voltage=38V
See Contents B
Check IC501,IC502 Voltage Correct is ok
Check IC501,IC502 Pin23 Voltage is 3.3V
Check Repair RB102
and its conjoint part
Check
Repir Q408 e=3.2v
and its conjoint part
not
not
not
ok
ok
All Functing
NO Sound
C
ok
Ipid
NO Sound
G
Check jk101
not
Check jk101 pin2=
2.5-3.3v
other conjoint part
yes
not
A
ccording AUX1
YES
Check IC101 pin103
pin104 and
other conjoint part
not
Alternate Ipid Dock
Aux2 REPAIR
pin1=5v
See Contents B
DVD Audio
NO Sound
Check open/close
and disc change
working or not
check cn801 cn802 and
cn803 to dvd loader
Cable loose or bad int
check IC101 Ic801 and their conjoint pard
check cn801 to dvd
loader cadle laose or
bad int
re-insert and fix
the cable
hae pictur output
Ye s or No
check Ic101 Ic401 and
their conjont part
check IC501 IC502 and its conjoint part
not
not
ok
ok
ok
ok
not
not
D
Aux1/Aux2 in NO Sound
E
Check IC304 IC304
and its conjoint part
offirm working
Check Between IC101
pin157 158 159 and their cojoint part
not
ok
Check ic305
and its conjoint part
offirm working
not
Check
repair Between
Q301 e=3v and their
conjoint part
Check IC304 IC304
pin7=-5.v
not
Check
IC101 pin209, pin210,211and pin214 its conjoint part
not
pin1 =5.v
2 - 32 - 3
Page 11
3 - 1 3 - 1
DISASSEMBLY INSTRUCTIONS
3) Loosen 6 screws and remove the Top Cover by lifting the rear portion upwards before sliding it out towards the rear.
- 1 screw “A” each on the left & right side as shown in  gure 4.
- 4 screws “B” at the back panel as shown in  g ure 5.
4) Loosen 6 screws “C“ at the bottom panel as in  gure 6 to remove the front panel.
A
Figure 4
B
Figure 5
PUSH
24mm
mm2
Figure 1
Figure 3
Figure 2
Dismantling of the Front Panel Assemble
1) Open the DVD Tray by using the Open/Close Button while the Set is ON and disconnect the mains supply after removing the Tray Cover.
Note: If this is not possible, the DVD Tray has to be open manually.
Take a mini screw driver about 2mm diameter and make a marking 24mm from the tip as shown in  gure 2 . Place the set on its
side, insert the mini screw driver till the marking and slide it towards the left as shown in  gure 1 until the Tray moves out of the Front Panel.
2) Return the set to its upright position and remove the Tray Cover as shown in Figure 3 and close the tray manually by pushing it back in.
Figure 6
C
Page 12
3 - 2 3 - 2
Dismantling of the VFD+JACK+STANDBY Board
1) Loosen 10 screws “H” on the top of VFD+JACK+STANDBY board as shown in  gure 12.
Figure 11
Dismantling of the Main Board
1) Loosen 4 screws “E” on the top of main board as shown in  gure 9.
2) Loosen 6 screws “F” at the back panel as shown in  gure 10.
Figure 7
Figure 8
Figure 10
Dismantling of the Power Board
1) Loosen 4 screws “ D “ on the top of power board as shown in  gure 7.
2) With a pincers to nip this space as shown in  gurer 8 and to take up the power board.
Dismantling of the DVD Module
1) Loosen 4 screws “G” at the DVD module as shown in  g ure 11.
D
Figure 9
E
F
Figure 12
G
H
Dismantling of the Ipod Board
1) Loosen 1 screw “I” at the back panel as shown in  gure 13.
I
Figure 13
Page 13
SERVICE POSITIONS
Service position A
Note:In some service positions the components or copper patterns of one board may risk touching its neighbouring pc boards or
metallic parts. To prevent such short-circuit use a piece of hard paper or other insulating material between them.
3 - 3 3 - 3
Page 14
4 - 1 4 - 1
BLOCK DIAGRAM
MT1389HD TQFP256
VIDEO FILTER
CVBS-VIDEO
VFD
IC V63111
VFD DRIVER
KEY
SDARM
4Mx16
IC AT 24C16
SERIAL EEPROM
MX29LV320BTC
Flash
IC V5888
Loader motor driver
ASA DVD Loader
IC TC4051X
2
AUX2-IN
A/D IC WM8782
C SPK
+ -
Arima pi
ck up
STA518A
POWER AM P
SR SPK
+ -
FR SPK
+ -
SUB SPK
+ -
FL SPK
+ -
SL SPK
+ -
AUX1-IN
Y. U.V OUT
SCART OUT
Kuangsung
Tuner module
Karaoke IN
STA309A
I 2 S
IC 4558
( Option )
Scart audi
o IN from TV
Scart audio IN
Front panel
Rear panel
Rear panel
8 Ohm 50W at 30%
8 Ohm 50W at 30%
4 Ohm 25W at 30%
4 Ohm 25W at 30%
4 Ohm 25W at 30%
4Ohm 25W at 30%
DSP
IC 4558 IC 4558
IC IRC4558 IC IRC4558
Scart audio out to TV
STA518A
POWER AM P
1389HD CVBS
AD-MCLK
AD-LRCK
AD-
BCLK
AD-DOUT
CVBS
R
G
B
V- DAT A
V- CS
V- CLK
IR
MUTE
AD-MCLK
AD-LRCK
AD-BCLK
TSD0
TSD1
TSD2
I2C DATA
I2C BCLK
OUT2_A
OUT4_A
OUT5_A
OUT5_B
OUT1_A
OUT3_A
OUT6_A
OUT6_B
TU-R
TU-L
AUX1-R AUX1-L
AUX2-L
AUX2-R
MIC-R
MIC-L
R
L
-26V
BK5V
+12V
+12V
-12V-12V
-12V
-12V-12V
-12V
+12V
+12V
+12V
+12V
-12V
IC TS5V330
VIDEO SWITCH
+5V
Transistor
2SB772
Transistor
2SB772
+1.8V
+3.3V
+28V
+12V
-12V
B+5V
From power supply
+5V
AC1 AC2
+3.3V
+28V
+3.3V
+28V
+1.8V
+3.3V
+3.3V
+3.3
V
+5V
+5V
+3.3V
+3.3V
+3.3V
(L C )
SWITCH
Page 15
4 - 2 4 - 2
WIRING DIAGRAM
V1
V3
Page 16
5 - 1 5 - 1
CONTROL BOARD
TABLE OF CONTENTS
FTD Display Pin Assignment . . . . . . . . . . . . . . ............................................... 5-1
Circuit Diagram . . . . . . . . . . . . . .................................................................... 5-2
PCB Layout Top & Bottom View . . . . . . . . . . . . . . .......................................... 5-3
FTD DISPLAY PIN ASSIGNMENT
PIN CONNECTION
Page 17
5 - 2 5 - 2
1 2 3 4
1 2 3 4
B
A
C
D
B
A
C
D
CIRCUIT DIAGRAM
C201 C2 C202 C2 C203 C2 C204 C1
C205 C1 C206 C1 C207 C1 C208 C1
C209 C1 C210 C1 C211 C1 C212 C1
C213 A1 C214 A2 C215 A2 C228 D4
C229 D4 C230 C1 C231 C1 C232 C2
C233 D1 C234 D1 C235 D1 C236 D1
C237 D1 C238 B4 C239 B4 D201 D1
D202 D1 D204 D2 D205 D2 D206 D2
DP201 A3 FB201 C4 FB202 C4 FB203 C4
FB204 C4 FB205 C4 FB206 B4 IC201 C2
JK203 C4 LD201 D4 Q201 C1 R202 C1
R203 C1 R204 C1 R205 C1 R206 D2
R207 D2 R208 D2 R209 D1 R210 C1
R211 C1 R212 C1 R213 C1 R214 B1
R215 C1 R216 C1 R217 B2 R218 B2
R219 B2 R222 B1 R223 B2 R224 A2
R225 A2 R226 A2 R227 D4 R231 D4
R232 B4 R233 C4 RB201 B1 RB202 A1
RB203 A1 RB205 C4
RB206A B4
SN201 C1
TA201 D4 TA203 D1 TA204 D1 TA205 D1
TA206 D1 TA207 D1 TA208 D1 TA209 D1
TA210 D1
USB201 C4
XL201 C2 ZD201 C1
ZD202 C1 ZD203 C1 ZD204 A2 ZD205 A2
ZD206 D4 ZD207 D4
Page 18
5 - 3 5 - 3
1 2 3 4 5
1 2 3 4 5
A A
PCB LAYOUT - TOP VIEW
PCB LAYOUT - BOTTOM VIEW
1 2 3 4 5
1 2 3 4 5
A A
C203 A2 C206 A2
C207 A2 DP201 A2
ESD1 A2 ESD2 A4
ESD6 A1 ESD7 A5
JK203 A5 LD201 A1
RB201 A2 RB202 A2
RB203 A1 RB205 A5
RB206A A5 SN201 A3
TA201 A1 TA203 A1
TA204 A3 TA205 A4
TA206 A4 TA207 A4
TA208 A3 TA209 A4
TA210 A5 USB201 A5
XL201 A3
C201 A3 C202 A3 C204 A3 C205 A4
C208 A3 C209 A3 C210 A4 C211 A4
C212 A4 C213 A4 C214 A4 C215 A2
C228 A5 C229 A5 C230 A3 C231 A3
C232 A3 C233 A3 C234 A4 C235 A3
C236 A3 C237 A3 C238 A1 C239 A1
D201 A4 D202 A4 D204 A3 D205 A4
D206 A3 FB201 A1 FB202 A1 FB203 A1
FB204 A1 FB205 A1 FB206 A1 IC201 A3
Q201 A5 R202 A4 R203 A4 R204 A3
R205 A3 R206 A4 R207 A3 R208 A4
R209 A3 R210 A4 R211 A4 R212 A4
R213 A4 R214 A4 R215 A4 R216 A4
R217 A3 R218 A3 R219 A3 R222 A5
R223 A5 R224 A4 R225 A4 R226 A4
R227 A5 R231 A5 R232 A1 R233 A1
ZD201 A4 ZD202 A4 ZD203 A4 ZD204 A4
ZD205 A4 ZD206 A5 ZD207 A5
Page 19
6 - 1 6 - 1
MAIN BOARD
TABLE OF CONTENTS
Internal IC Diagram ........................................................................... 6-1
Circuit Diagram (part one) .......... .. .. ...................................................6-2
Circuit Diagram (part two) . . . . . . . . . . . . . . ................................................... 6-3
PCB Layout Top View ...................................................................... 6-4
PCB Layout Bottom View .................................................................. 6-5
De-
Interlacer
GPIO
IR/VFD
System
CPU
32-bit
RISC
Memory
Controller
DRAM
RASH
ROM
Motor
Drive
DVD
PUH
Module
RF Amplifier
Servo IO
Spindle
Control
Debug
Port
Servo
Processor
Audio
DSP
System Parser
CPPM/CPRM
DRM
108MHz
TV Encoder
Video DAC
CVBS,Y/C Component Video
Video
Processor
MPEG-1/2 MPEG4 ASP
JPEG Video Decoder
Audio
output
Audio
DAC
SDPIF
Analog Audio Output
CVBS,Y/C Component Vide
o
digital video
PCM
5.1ch Audio
LRCKI
BICKI
SDI12
SDI34
SDI56
SKI78
I C
2
SA SCL SDA MVO
SYSTEM CONTROL
CHANNEL MAPPING
SERIAL DATA IN
XTI
PLL
PLLB
CKOUT
SYSTEM TIMING
VARIABLE OVER­SAMPLING
TREBLE BASS EQ (BIQUADS)
VOLUME LIMITING
OVERSAMPING
POWER DOWN
PWDN EAPD
VARIABLE DOWN­SAMPLING
DDX
OUT1A/B
OUT2A/B
OUT3A/B
OUT4A/B
OUT5A/B
OUT6A/B
OUT7A/B
OUT8A/B
LRCKO
BICKO
SDO12
SDO56
SDO34
SDO78
SERIAL DATA OUT
INTERNAL IC DIAGRAM - STA309A
INTERNAL IC DIAGRAM - MT1389HD
Page 20
CIRCUIT DIAGRAM - part one
1
2 3 4 5
1 2 3 4 5
A
B
C
D
A
B
C
D
C1001 D1 C1002 D1 C1003 D2 C1004 D2 C1005 D2 C1006 D2 C1007 D2 C1008 D2 C1009 D2 C101 C2 C1010 D2 C1012 D2 C1013 D2 C1015 D2 C1016 D2 C1017 D2 C1018 D2 C1019 D2 C102 C2 C1020 D2 C1021 D2 C1022 D2 C1023 D2 C1024 D2 C1025 D2 C1026 D2 C1027 D2 C1028 D5 C103 C2 C104 C1 C105 C1 C106 D1 C107 D1 C110 D2 C111 D2 C112 D2 C113 D2 C118 D1 C119 D1 C120 D1 C121 D1 C122 D1 C123 D1 C124 D4 C125 D5 C126 D5 C127 C5 C128 B4 C129 B4 C130 B4 C131 A4 C132 B4 C133 B4 C134 B4 C135 B3 C136 B3 C137 B3 C139 A3 C140 A3 C142 A3 C143 A3 C144 B3 C157 A1 C158 A1 C159 A1 C160 A1 C162 A1 C189 C1 C191 C1 C192 C1 C601 B5 C602 B5 C603 B5 C604 B5 C605 B5 C606 B5 C607 B5
C608 B5 C609 B5 C611 B5 C612 B5 C613 A5 C614 A5 C615 A5 C616 A5 C620 A5 C802 B3 C803 B3 C804 A3 C805 B3 C806 B3 C807 B3 C808 B3 C809 B3 C810 B3 C811 B3 C812 B3 C813 B3 C814 B3 C815 B3 C816 B2 C817 B2 C818 B2 C819 B2 C820 B2 C823 B2 C824 B2 C825 B2 C826 B2 C827 B2 C828 B2 C829 C2 C830 C2 C831 C2 C833 B1 C835 B2 C836 B2 C838 C2 C839 C2 C840 C2 C841 C2 C842 C2 C843 C2 C844 C2 C845 C2 C846 C2 C847 C2 C848 C2 C849 C2 C850 C1 C851 C1 C852 C1 C853 C1 C854 C1 C855 C1 C856 C1 C857 C1 CN101 D1 CN102 C1 CN103 A1 CN105 D1 CN801 B1 CN802 C1 CN803 C1 D101 D2 D102 D2 D103 D2 D104 D2 D801 B2 D802 B2 FB101 C2 FB102 C1 FB103 C1 FB104 D1
FB105 D2 FB106 D1 FB107 D1 FB108 D1 FB109 D1 FB110 D4 FB111 C5 FB112 B4 FB113 B4 FB114 B4 FB115 B3 FB116 A1 FB125 B1 FB126 B1 FB127 B1 FB601 B5 FB602 B5 FB603 A5 FB604 A5 FB801 A3 FB802 A3 FB803 B2 FB804 B2 FB805 C1 IC101 B4 IC102 C5 IC103 D5 IC104 D4 IC105 D4 IC801 C1 JK101 B1 JK601 A5 JK602 A5 L601 B5 L602 B5 L603 B5 L604 B5 Q101 D1 Q102 D2 Q104 A1 Q801 B2 Q802 B2 Q803 B1 Q804 B2 Q805 B1 R101 C1 R102 C1 R103 C1 R104 D1 R105 D1 R106 C1 R107 D2 R108 D2 R109 C2 R112 D1 R113 D1 R114 D1 R115 D3 R117 D4 R118 D4 R119 D4 R120 D4 R121 D4 R122 D5 R123 D5 R124 D5 R125 D5 R126 C5 R127 B5 R128 B4 R129 B4 R133 A3 R134 B3 R146 A1 R147 A1 R151 A1 R152 A1
R153 A1 R155 A1 R156 A1 R159 C4 R160 C5 R174 C1 R175 C1 R182 D3 R184 C1 R185 C1 R186 C5 R601 B5 R602 B5 R603 B5 R604 B5 R605 B5 R607 B5 R610 B5 R620 A5 R621 A5 R801 A3 R802 B3 R803 B3 R806 B2 R807 B2 R808 A4 R813 B1 R814 B1 R817 C2 R818 C2 R819 C2 R820 C2 R821 C2 R822 C2 R823 C2 R824 C2 R825 C2 R826 C2 R828 C2 R830 C2 R831 C2 R832 C1 R833 C1 R836 B1 R837 B1 R838 B1 R839 B1 R840 B2 R841 B2 R844 C2 R845 B1 R846 B1 R847 B2 R848 B2 RA101 D5 XL101 A3 ZD101 A1 ZD106 D1 ZD107 D1 ZD108 C1 ZD109 C1 ZD110 B5 ZD601 A5 ZD602 A5 ZD603 A5 ZD604 A5 ZD605 A5 ZD606 A5 ZD607 A5 ZD608 A5
6 - 2 6 - 2
Page 21
CIRCUIT DIAGRAM - part two
1 2 3 4 5
1 2 3 4 5
A
B
C
D
A
B
C
D
C179 D2 C180 D2 C181 D2 C182 D2 C183 D2 C184 D2 C185 D2 C186 D2 C188 D2 C190 D2 C195 D2 C196 D2 C197 D2 C301 A1 C302 A1 C303 A1 C304 A1 C305 A1 C306 A1 C311 A1 C312 B1 C313 A1 C314 B1 C315 B1 C316 B1 C317 B1 C318 B1 C319 B1 C320 B1 C321 B1 C322 B1 C323 B1 C324 B1 C325 A2 C326 A2 C327 A2 C328 B2 C329 A2 C330 B2 C332 B2 C334 B2 C335 A2 C336 B2 C337 A2 C338 A2 C339 A2 C340 A3 C341 A3 C342 A3 C343 A3 C344 A3 C345 A3 C346 A3 C362 B2 C372 A1 C373 A1 C401 C3 C402 C3 C403 C3 C404 C3 C405 C3 C406 C3 C407 C3 C408 D3 C409 D3 C410 D3 C411 D3 C412 D3 C413 D3 C414 D3 C415 D3 C416 D3 C417 D3 C418 D4 C419 D4 C420 C4 C421 C4 C422 C3 C423 C3 C424 C3
C425 C3 C426 C3 C427 B3 C450 B4 C451 B4 C5000 C5 C5001 C5 C5002 D5 C5003 D5 C5004 C1 C501 B4 C502 B4 C503 C4 C504 C4 C505 C4 C506 C4 C507 C4 C508 D4 C509 D4 C510 D4 C516 D3 C517 D3 C518 D3 C519 D3 C520 D4 C521 D4 C522 D4 C523 D4 C524 B3 C525 B3 C526 B3 C527 B3 C528 B5 C529 B5 C530 B5 C531 B5 C532 B5 C533 B5 C534 B5 C535 B5 C536 B5 C537 B5 C538 B5 C539 B5 C540 C3 C541 C4 C542 C4 C543 C4 C544 C4 C545 C4 C546 C4 C547 C4 C548 C4 C549 C4 C550 C4 C551 C4 C552 D4 C553 C5 C554 C5 C555 C5 C556 C5 C557 C5 C558 D5 C559 C5 C560 C5 C561 C5 C562 C5 C563 C5 C564 C5 C565 D5 C566 D5 C567 D5 C568 D5 C569 D5 C570 D5 C571 D5 C572 D5 C573 D5 C574 C5 C575 D5
C582 C2 C583 C2 C584 C2 C585 C2 C586 C2 C587 D2 C588 C1 C589 C2 C592 C2 C593 C2 C594 C1 C595 C2 C596 C1 C597 C1 C598 C1
CN301A B 1
CN501 C1 D401 C3 D402 B3 D403 B3 D404 B3 D405 B3 D406 B4 D409 B4 D410 B4 D501 C2 D502 C2 D503 C2 D504 C2 D505 C2 D506 C2 D507 C1 D508 C1 D509 C1 D510 D2 FB121 D2 FB122 D2 FB123 D2 FB124 D2 FB401 D3 FB402 D4 IC302 B1 IC303 A2 IC304 A2 IC305 A3 IC401 C3 IC501 B4 IC502 C4 IC504 C2 IC505 C1 JK301 A1 JK501 C5
JK501A C 5
L301 A3 L302 A2 L501 B5 L502 C5 L503 C5 L504 C5 L505 C5 L506 D5 L507 D5 L508 D5 L509 C5 L510 D4 Q301 A3 Q401 C4 Q402 B3 Q407 B4 Q408 A4 Q503 C1 Q504 C1 Q505 C1 Q506 C1 Q507 C2 Q508 C1 R162 D2 R163 D2 R165 A3 R301 A1
R3012 B3 R302 A1 R3027 B1 R303 A1 R304 A1 R305 A1 R306 A1 R307 A1 R308 A1 R309 A1 R310 A1 R311 A1 R312 A1 R313 A1 R314 B1 R315 B1 R316 B1 R317 B1 R318 B1 R319 B1 R320 B1 R321 B1 R322 B1 R323 B1 R324 B1 R325 A2 R326 B1 R327 B1 R328 B1 R329 B1 R330 B1 R331 B2 R332 B2 R333 B2 R334 B2 R335 A2 R336 A2 R337 A2 R338 B2 R340 B2 R342 B2 R343 A2 R344 A2 R345 A2 R346 A2 R347 A2 R348 A2 R349 A3 R350 A3 R351 A3 R352 A3 R353 A3 R354 A3 R382 A1 R383 A1 R384 B1 R385 B1 R401 C3 R402 C3 R403 C2 R404 C2 R405 C2 R406 C2 R407 C2 R408 C3 R409 D3 R410 D3 R411 D3 R412 C3 R413 B4 R414 B4 R415 B3 R416 B3 R442 D2 R447 B4 R448 B4 R501 C4 R502 C4 R503 D4 R504 D4
R505 B5 R506 B5 R507 B5 R508 B5 R509 B5 R510 B5 R511 B5 R512 B5 R513 C5 R514 C5 R515 C5 R516 C5 R517 C5 R518 D5 R519 C5 R520 D5 R521 D5 R522 D5 R523 D5 R524 D5 R525 C2 R526 C2 R527 C2 R528 C2 R529 C2 R530 D2 R531 D2 R532 D2 R533 D2 R534 D2 R535 D2 R537 C1 R538 C1 R540 C2 R541 C1 R542 C1 R543 C1 R544 C1 R545 C1 R546 C1 R548 C1 R549 C1 R550 C2 R551 C2 R552 C2 R553 C2 R554 C2 R555 C2 R556 C2 R557 C2 R558 C2 R560 C1 R561 C1 R562 C1 R563 C1 R564 C1 R565 C1 R566 C1 R567 B1 R568 C1 R569 C1 R570 C1 R589 D5 R590 D5 R591 D5 R592 D5 R595 C1 RB101 D2 RB102 C1 RB502 C1 ZD102 D2 ZD104 D2 ZD105 D2 ZD303 B2 ZD304 B2 ZD305 A3 ZD401 B4
6 - 3 6 - 3
Page 22
1
2
3 4
1 2 3 4
A
B
C
D
A
B
C
D
PCB LAYOUT - TOP VIEW
C1024 D2 C1028 B1 C104 D2 C106 D2 C107 D2 C110 D2 C113 C2 C123 C2 C124 C2 C126 B2 C129 B1 C130 B1 C132 C1 C137 C1 C139 C1 C140 C1 C143 D1 C144 C1
C158 B1 C159 B1 C179 D2 C181 D2 C184 D2 C188 D2 C189 D2 C190 D3 C191 C2 C192 C2 C196 D3 C197 B1 C311 A1 C312 A1 C313 A1 C314 A2 C315 A1 C316 B1
C317 A1 C318 B1 C321 A1 C322 A1 C323 A1 C324 A1 C325 B2 C326 B2 C327 B1 C328 B2 C332 B1 C335 A2 C336 B1 C338 B2 C340 B2 C341 B2 C342 B2 C343 C2
C344 B2 C345 C2 C362 B2 C372 A1 C373 A2 C406 D2 C408 C2 C409 C2 C410 D2 C411 D2 C412 D2 C413 D3 C417 D2 C418 D2 C427 C2 C450 D3 C451 D3 C5004 B3
C501 D4 C502 D4 C503 D4 C504 D4 C505 D4 C506 D4 C507 D4 C508 D3 C509 D3 C510 D3 C517 D3 C519 D3 C520 D3 C521 D3 C524 C3 C526 C4 C527 C4 C528 C4
C529 C4 C534 B3 C535 B3 C536 B4 C537 B3 C538 B4 C539 B4 C540 C4 C541 C4 C542 C4 C543 C4 C548 B3 C549 C4 C551 C3 C552 C4 C553 C4 C554 C4 C559 B3
C560 B3 C561 B3 C562 A3 C563 B3 C564 B3 C565 C3 C566 C3 C567 C3 C568 C3 C573 B3 C574 D4 C575 D4 C588 A3 C589 C2 C592 B2 C593 C2 C594 C2 C595 C2
C596 C2 C597 C2 C598 C2 C601 B1 C602 B1 C603 B1 C604 B1 C606 B1 C608 A1 C611 B1 C620 A1 C802 C1 C804 C1 C805 C1 C806 C1 C812 D1 C813 C1 C814 D1
C816 D1 C818 D1 C819 D1 C820 D1 C823 D1 C824 D1 C825 D1 C826 D1 C827 D1 C828 D1 C830 D1 C833 D1 C836 D1 C838 D1 C839 D1 C840 D1 C841 D1 C842 D1
C843 D1 C846 D1 CN101 D2 CN102 D2 CN103 B1 CN105 C2
CN301A B 2
CN501 B3 CN801 D1 CN802 D2 CN803 D2 D101 D2 D102 D2 D103 D2 D104 D2 D402 D2 D403 D2 D404 C2
D405 C2 D406 C2 D409 D3 D410 D3 D507 B3 D508 A2 D509 C2 D801 D1 D802 D1 FB102 D2 FB104 C2 FB105 C2 FB106 D2 FB107 D2 FB108 D2 FB109 D2 FB110 C2 FB111 C2
FB112 C1 FB114 C1 FB115 C1 FB121 D2 FB122 D2 FB123 D2 FB124 D1 FB125 B1 FB126 B1 FB127 B1 FB401 D2 FB402 C2 FB601 B1 FB602 A1 FB603 A1 FB604 A1 FB801 D1 FB802 D1
FB803 D1 FB804 D1 FB805 D2 IC101 C1 IC102 D1 IC103 B1 IC104 C2 IC105 C2 IC302 B1 IC303 B1 IC304 B2 IC305 B2 IC401 C3 IC501 D4 IC502 D3 IC504 C2 IC505 C2 IC801 D1
JK101 A2 JK301 A2 JK501 A3
JK501A A 4
JK601 A1 JK602 A1 L301 B2 L302 B2 L501 B3 L502 C4 L503 B5 L504 C4 L505 B5 L506 C3 L507 B3 L508 C3 L509 A3 L510 B3
L601 B1 L602 B1 L603 B1 L604 B1 Q101 D2 Q102 D2 Q104 B1 Q301 A2 Q401 C2 Q402 C2 Q407 D3 Q408 D3 Q503 B3 Q504 A3 Q505 A3 Q506 A3 Q507 C2 Q508 C2
Q801 D1 Q802 D1 Q803 D1 Q804 D1 Q805 D1 R101 D2 R102 D1 R103 D1 R104 D2 R105 D2 R107 D2 R108 D2 R109 D2 R115 D1 R120 C2 R121 C2 R122 B1 R123 B1
R126 C1 R128 B1 R129 C1 R133 C1 R134 C1 R152 B1 R155 B1 R156 B1 R162 D2 R163 D3 R165 C2 R174 C2 R175 C2 R185 B2 R186 B2 R301 B1 R302 A2 R3027 B2
R303 B1 R304 A2 R305 A1 R306 A2 R307 A1 R308 A2 R309 A1 R310 A2 R311 B2 R312 B2 R313 A1 R314 A1 R315 A1 R316 B1 R317 A1 R318 B1 R319 A1 R320 B1
R322 A1 R323 B1 R324 A2 R325 B1 R326 A2 R327 B2 R328 A2 R329 A2 R330 B1 R331 B1 R332 B1 R333 B1 R334 B2 R335 B1 R336 B2 R337 B1 R338 B2 R340 A1
R342 A1 R343 B2 R344 B2 R345 B2 R346 B2 R347 B2 R348 B2 R349 B2 R350 B2 R351 B2 R352 B2 R353 A2 R354 A2 R382 B1 R383 A2 R384 A2 R385 B1 R401 C2
R402 C2 R403 C2 R404 C2 R405 C2 R406 C2 R407 C2 R408 C2 R409 C2 R410 D3 R411 D3 R412 D2 R413 C2 R414 C2 R415 C2 R416 C2 R442 B2 R447 D3 R448 D3
R501 D4 R502 D4 R503 D3 R504 D3 R505 C4 R506 C4 R509 B3 R510 B3 R511 B3 R512 B3 R513 C4 R514 C4 R517 C4 R518 C3 R537 A3 R538 A3 R540 C2 R541 A3
R542 A3 R543 A3 R544 A3 R545 B3 R546 A3 R548 B3 R549 B3 R550 C2 R551 C2 R552 C2 R553 C2 R554 C2 R555 C2 R556 B2 R557 C2 R558 C2 R560 C2 R561 C2
R562 C2 R563 C2 R564 C2 R565 C2 R566 C2 R567 C2 R568 D2 R569 D2 R570 D2 R589 C3 R590 C3 R595 B3 R601 B1 R602 B1 R603 B1 R604 B1 R605 B1 R607 B1
R610 A1 R621 A1 R801 D1 R802 D1 R806 D1 R807 D1 R813 D1 R814 D1 R817 D1 R818 D1 R819 D1 R820 D1 R821 D1 R823 D1 R826 D1 R828 D2 R830 D2 R831 D2
R836 D1 R837 D1 R838 D1 R839 D1 R840 D1 R841 D1 R845 D1 R846 D1 R847 D1 R848 D1 RA101 C1 RB101 D2 RB102 C3 RB502 C2 XL101 D1 ZD102 D3 ZD104 D2 ZD105 D2
ZD110 B2 ZD303 B1 ZD304 A1 ZD305 A2 ZD401 D3 ZD605 A1 ZD606 A1 ZD607 A1 ZD608 A1
6 - 4 6 - 4
Page 23
PCB LAYOUT - BOTTOM VIEW
1
2
3 4
1
2
3 4
A
B
C
D
A
B
C
D
C1001 C4 C1002 D4 C1003 D4 C1004 C4 C1005 B4 C1006 C4 C1007 C3 C1008 C4 C1009 C4 C101 C4 C1010 C3
C1012 B4 C1013 B4 C1015 C4 C1016 C4 C1017 C4 C1018 D3 C1019 D4 C102 C4 C1020 D2 C1021 C2 C1022 B4
C1023 B3 C1025 C2 C1026 B4 C1027 D2 C103 C4 C105 D3 C111 D3 C112 D3 C118 D3 C119 D3 C120 D3
C121 D3 C122 C3 C125 C3 C127 C4 C128 C4 C131 C4 C133 C4 C134 C4 C135 C4 C136 C4 C142 D4
C157 B4 C160 B4 C162 B4 C180 D3 C182 D3 C183 D3 C185 C4 C186 D4 C195 D2 C301 A3 C302 A3
C303 A3 C304 A3 C305 B3 C306 B3 C319 B4 C320 B4 C329 A4 C330 A4 C334 A4 C337 B3 C339 B3
C346 A3 C401 C3 C402 C3 C403 C3 C404 C3 C405 C3 C407 C3 C414 C2 C415 C2 C416 C2 C419 C3
C420 C2 C421 C2 C422 C2 C423 C2 C424 C3 C425 C3 C426 C2 C5000 A2 C5001 A2 C5002 A2 C5003 A2
C516 D2 C518 D2 C522 D2 C523 D2 C525 C1 C530 B1 C531 B1 C532 C1 C533 C1 C544 B1 C545 B1
C546 C1 C547 C1 C550 C2 C555 B2 C556 B2 C557 C2 C558 C2 C569 B2 C570 B2 C571 C2 C572 C2
C582 A1 C583 A2 C584 A2 C585 A2 C586 A2 C587 A2 C605 B4 C607 B4 C609 B4 C612 B4 C613 A4
C614 A4 C615 A4 C616 A4 C803 C4 C807 C4 C808 C4 C809 C4 C810 C4 C811 C4 C815 C4 C817 D4
C829 D4 C831 D4 C835 D4 C844 D4 C845 D3 C847 C4 C848 C4 C849 C4 C850 D3 C851 D3 C852 D3
C853 D3 C854 D3 C855 D3 C856 D3 C857 D3 D401 C3 D501 A1 D502 A2 D503 A2 D504 A2 D505 A2
D506 A2 D510 A1 FB101 C4 FB103 D3 FB113 A4 FB116 B4 R106 D3 R112 D3 R113 D3 R114 D3 R117 C4
R118 C4 R119 C4 R124 C3 R125 C3 R127 C4 R146 A4 R147 A4 R151 B4 R153 B4 R159 C4 R160 D3
R182 C3 R184 D3 R3012 C3 R321 A4 R507 B1 R508 C1 R515 B1 R516 C1 R519 B2 R520 C2 R521 B2
R522 B2 R523 B2 R524 B2 R525 A1 R526 A2 R527 A2 R528 A2 R529 A2 R530 A2 R531 A1 R532 A1
R533 A2 R534 A2 R535 A2 R591 B2 R592 C2 R620 B4 R803 C4 R808 C4 R822 D4 R824 C4 R825 C3
R832 D4 R833 D4 R844 D4 ZD101 B4 ZD106 D3 ZD107 D3 ZD108 A3 ZD109 A3 ZD601 A4 ZD602 A4 ZD603 A4
ZD604 A4
6 - 5 6 - 5
Page 24
7 - 1 7 - 1
POWER BOARD
TABLE OF CONTENTS
Internal IC Diagram ........................................................................... 7-1
Circuit Diagram . . . . . . . . . . . . . . .................................................................... 7-2
PCB Layout - Top View ..................................................................... 7-3
PCB Layout - Bottom View . . . . . . . . . . . . . . .................................................. 7-4
VCC
GND
REF
OUTPUT
FB
COMP
CS
RT/CT
7
5
8
6
4
2
1
3
R
S
Q
Q
ERROR AMP
UVLO
34V
2.50V
OSC
VREF GOOD LOGIC
OVER TEMP PROTECT
INTERNAL BIAS
S/R
5V REP
+
-
2R
R
1V
CURRENT SENSE COMPARATOR
PWM LATCH
RT
CT
DEAD TIME CONTROL
EA(+)
EA(-)
EA(-)
EA(+)
6
5
4
3
2
1
7
9
10
11
12
13
14
15
16
8
C1
E1
C2
E2
VCC
VREF
GND
0.7MA
COMP INPUT
PWM COMP
D
Q
CK
Q
OUTPUT CONTROL
5V
BAND GAP PEFERENCE
+
-
2
1
+
-
1.2V
OSCILLATOR
INTERNAL IC DIAGRAM - AP3843GMTR
INTERNAL IC DIAGRAM - KA7500C
Page 25
A
B
C
D
A
B
C
D
1 2 3 4
1 2 3 4
C992
C993
CC100P
CC100P
G901
G902
CIRCUIT DIAGRAM
BD901 A1 C901 D1 C902 D1 C903 D1 C904 A1 C905 A1 C906 D1 C909 D1 C910 C1 C913 C1 C914 C2
C915 C1 C916 C1 C917 B1 C918 B1 C919 B1 C920 A1 C921 A1 C922 D2 C923 D2 C924 D3 C925 D3
C926 D3 C927 C3 C928 C3 C929 C3 C930 B4 C931 C3 C932 C3 C933 C2 C934 C2 C935 C3 C936 B2
C937 C3 C938 B3 C939 C2 C940 D3 C941 C2 C942 C2 C943 B2 C944 A2 C945 C1 C946 A2 C947 C3
C948 C3 C949 A3 C950 A2 C951 A3 C952 A2 C954 D3 C955 C3 C956 C3 C957 A3 C958 A4 C959 C3
C960 C3 C961 C3 C962 C3 C963 C3 C964 C4 C965 C3 C966 B3 C967 B3 C968 A3 C969 A3 C971 A3
C972 A3 C973 D4 C974 B4 C975 C4 C977 D1 C978 B1 C980 C4 C981 C4 C982 D1 C983 D1 C984 D1
C985 D1 C992 B3 C993 B3 C994 D1 CN901 D1 CN903 D4 CN904 C4 CN905 A4 CN907 B4 D902 D2 D903 B2
D904 B2 D905 B2 D906 A2 D907 B3 D908 B3 D909 B3 D910 A3 D911 A3 D912 A4 D914 A4 D915 C3
D916 B2 D917 C3 D918 C2 D919 C3 D922 C3 D923 C3 D924 A3 D927 C4 D928 B4 D929 D1 F901 C1
GT902 B2 IC901 C1 IC903 D2 IC904 D3 IC905 C4 L901 C1 L902 B1 L903 D4 L904 C3 L905 C3 L906 B3
L907 A3 L908 A3 NTC901 C1 Q902 C1 Q903 D1 Q905 D3 Q907 D2 Q908 D2 Q909 D2 Q910 B3 Q911 B3
Q912 B2 Q913 A2 Q914 C3 Q915 D4 Q916 D2 R901 C1 R902 C1 R903 C1 R904 C1 R905 C1 R906 C2
R907 C2 R908 C1 R909 A3 R911 C4 R912 B1 R914 B1 R915 A1 R916 A1 R917 A1 R918 A1 R920 C2
R922 D3 R925 D3 R926 B3 R927 D2 R928 D2 R929 D2 R930 C2 R931 C2 R932 C2 R933 C2 R934 C2
R935 C2 R936 C2 R937 C2 R938 C3 R939 C3 R940 C2 R941 B2 R942 B2 R943 B2 R944 A2 R945 A3
R946 C2 R947 D4 R948 C4 R949 A2 R950 A2 R951 A2 R954 D3 R955 D3 R956 C3 R957 C3 R958 C3
R959 C3 R960 A4 R961 C4 R962 C3 R963 B3 R964 B3 R965 B3 R966 B3 R967 B3 R968 B3 R969 B4
R970 A4 R971 A3 R972 A3 R973 A3 R974 A3 R975 A3 R976 A3 R977 D4 R978 D4 R979 C4 R980 C4
R982 A4 R983 D1 R984 D2 R985 C3 R986 B4 R987 D1 T901 C2 T902 B2 T903 A2 TVR901 C1 ZD901 D2
ZD902 C2 ZD903 B2 ZD904 A2 ZD905 A3 ZD906 C4 ZD907 B4 ZD908 A4 ZD909 A4 ZD910 A4 ZD911 D2 ZD913 A3
7 - 2 7 - 2
Page 26
7 - 3 7 - 3
1 2 3 4
1 2 3 4
A
B
C
D
A
B
C
D
PCB LAYOUT - TOP VIEW
BD901 B1 C901 C3 C902 D2 C903 A2 C904 A1 C905 B2 C906 A3 C909 A2 C915 D1 C916 A2 C917 B1 C918 C1 C919 C1 C920 A1 C921 A2 C922 A3 C923 A3 C939 B2 C940 A3 C941 A2 C945 D2 C952 C2 C959 A4 C960 B4 C961 B4 C962 B4 C963 B4 C965 B4 C966 B4 C968 C3 C969 C3 C971 D4 C973 A4 C974 B4 C975 B2 C978 B2 C994 A3 CN901 D1 CN903 A4 CN904 A4 CN905 D4 CN907 C4 D904 B3 D907 B3 D908 B3 D915 A3 D917 A3 D918 B2 D919 B3 D922 B3 D923 B3 D924 D4 D927 B4 F901 D2 GT902 C2
IC903 A3 IC904 A3 IC905 B3 J901 A1 J902 A1 J903 B1 J904 B2 J905 B2 J906 C2 J907 A2 J908 A2 J909 A2 J910 A2 J911 C4 J912 C2 J913 C2 J914 C2 J915 A3 J916 A4 J917 A4 J918 A4 J920 B4 J921 B4 J922 C4 J923 C4 J924 C4 J925 C4 J926 C4 J927 C3 J929 A4 J930 A4 J931 A2 J932 A2 J933 D2 J934 D2 L901 D1 L902 B1 L903 A4 L904 B4 L905 A4 L906 A4 L907 C3 L908 C4 NTC901 D1 Q902 A2 Q903 A2 Q907 B2 Q908 B2 Q909 B2 Q910 B3 Q911 B3 Q912 C2 Q913 C2 Q914 A4 R912 C1
R914 A1 R930 A2 R931 B2 R932 B2 R934 B2 R940 A2 R941 C2 R943 C2 R944 C2 R945 D3 R948 A4 R949 C2 R951 D2 R964 C4 R966 B3 R967 B3 R968 C4 R975 C4 R980 B4 R982 D4 R984 A2 T901 A2 T902 B3 T903 D3 TVR901 D1 ZD901 A2 ZD904 C2 ZD906 A4 ZD911 A2 ZD913 C4
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7 - 4 7 - 4
PCB LAYOUT - BOTTOM VIEW
1 2 3 4
1 2 3 4
A
B
C
D
A
B
C
D
C910 A3 C913 A3 C914 A3 C924 A2 C925 A2 C926 A2 C927 B1 C928 B1 C929 B1 C930 B1 C931 A2 C932 B2 C933 B2 C934 B2 C935 B2 C936 C2 C937 A2 C938 B2 C942 A3 C943 C3 C944 C3 C946 D2 C947 B2 C948 B1 C949 D1 C950 C2 C951 D3 C954 A1 C955 B1 C956 B1 C957 C1 C958 D1 C964 B1 C967 B2 C972 C1 C977 A3 C980 B1 C981 B1 C982 A2 C983 A2 C984 A2 C985 A3 C992 B2 C993 B2 D902 B3 D903 A3 D905 C3 D906 C3 D909 C2 D910 C2 D911 C2 D912 C2 D914 C1 D916 B3 D928 C1 D929 A3 IC901 A3 Q905 A1 Q915 A1 Q916 A2 R901 A3 R902 D4
R903 D4 R904 D4 R905 D4 R906 A2 R907 A2 R908 A3 R909 C1 R911 C1 R915 A4 R916 B4 R917 A4 R918 A4 R920 B3 R922 A2 R925 A1 R926 C2 R927 A2 R928 A2 R929 A2 R933 A3 R935 A3 R936 A3 R937 B3 R938 B2 R939 B2 R942 B3 R946 B3 R947 A1 R950 C3 R954 A2 R955 A2 R956 A2 R957 A1 R958 A1 R959 A1 R960 C1 R961 C1 R962 B1 R963 B2 R965 B2 R969 B2 R970 B2 R971 C2 R972 C2 R973 C2 R974 C1 R976 C1 R977 A1 R978 A1 R979 B1 R983 A3 R985 A1 R986 C1 R987 A2 ZD902 B3 ZD903 C3 ZD905 C2 ZD907 B1 ZD908 C2 ZD909 C2 ZD910 C1
Page 28
8 - 1 8 - 1
MECHANICAL EXPLODED VIEW
2
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
S1
S2
S3
S4
S6
S5
S7
18
38
S8
Note: A1=13+12+40
40
39
41
42
Page 29
8 - 2 8 - 2
Loc. Part No. Description
MAIN
1 996510013764 TOP COVER SECC 2 996510001252 PWR CORD 3 996510013765 REAR COVER SECC 4 996510012461 FAN DC 7 996510015624 POWER PCB ASSY 8 996510011276 POWER PCB PLATE PVC 9 996510011288 RUBBER FOOT 15 996510011285 FUCTION BUTTON BASE ABS 16 996510011284 SOURCE BUTTON ABS 19 996510011282 FUNCTION BUTTON ABS 20 996510011287 CONNECTORS COVER 21 996510011286 VFD LENS PMMA 22 996510013762 DVD DOOR ABS 23 996510013763 FRONT PANEL 24 996510011280 POWER BUTTON ABS 25 996510010840 STANDBY LENS 27 996510011281 EJECT BUTTON ABS 28 996510011283 VOLUME BUTTON ABS 31 996510013766 BOTTOM COVER SECC 33 996510017573 DVD LOADER 34 996510017572 TUNERPACK 36 996510019107 MAIN+SCART PCB ASSY 41 996510012456 PVC SHEET_SAFETY 42 996510011277 PVC SHEET-SMALL A1 996510015626 VFD+JACK+STANDBY DOCK 996510010855 SIMPLE IPOD DOCK FM 996510008251 FM ANT RC 996510010856 REMOTE CONTROL V1 996510007429 FFCCBLE 10P VIDEO 996500013058 RCA CABLE 2P 1.2M
SPEAKER
RFC 996510001599 RUBBER FOOT -CENTER SPK RFFR 996510001601 RUBBER FOOT - REAR SPK RFS 996510010854 RUBBER FOOT -SUB SPKC 996510019108 SPEAKER BOX -CENTER SPKFL 996510019109 SPEAKER BOX - FRONT LEFT SPKFR 996510019110 SPEAKER BOX - FRONT RIGHT SPKRL 996510019111 SPEAKER BOX - REAR LEFT SPKRR 996510019112 SPEAKER BOX - REAR RIGHT SUBW 996510019113 SUBWOOFER
MECHANICAL PART LIST
Page 30
9 - 1 9 - 1
REVISION LIST
Version 1.0 *Initial release
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