Philips HTR-5204 Service Manual

HTR5204/12

7

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Digital A/V Surround Receiver

8

Control & Vol & Phone Board

313 9785 32660

LOCATION OF PCB BOARDS

VOL PCB

PHONE PCB

POWER PCB

MAIN PCB

Type/Version

Feature & Board in used

HTR5200

/12

Main PCB ( Power Output 600W)

Power Voltage ( 230V )

X

X

X

RDS

1-2

VERSION VARIATION:

Sp

ecifications

AMPLIFIER

Total MAX Output Power
Home Theater Mode: 600W
Front: 75W x 2 / Channel
Centre: 150W / Channel
Surround: 75W x 2 / Channel
Subwoofer: 150W / Channel
Frequency Response: 150 Hz –18 kHz / ±3 dB
Signal–to–Noise Ratio:> 60 dB (A–weighted)
Input Sensitivity:

– TV In: 500 mV
– AUX In: 500 mV

RADIO

Tuning Range: FM 87.5 –108 MHz (50 kHz)

AM/MW 531 –1602 kHz

(9 kHz)
26 dB Quieting
Sensitivity: FM 22 dBf

AM/MW 5000 µV/m

Signal–to–Noise Ratio

:FM 55 dB

AM/MW 40 dB

Harmonic Distortion: FM Mono 3%

FM Stereo 3%

AM/MW 5%
Frequency Response: FM 180 Hz – 10 kHz / ±6 dB
Stereo Threshold: FM 23.5dB

MAIN UNIT

Power Supply Rating: 220 – 240 V; 50 Hz
Power Consumption: 100 W
Standby Power Consumption: < 1 W
Dimensions: 435 x 56 x 325 mm

(w x h x d)

Weight: 3.2kg

CENTRE SPEAKER

System Full range satellite
Impedance: 8 Ω
Speaker drivers: 2 x 2.5” woofer,

1 x 2” tweeter
Frequency response: 150Hz – 20 kHz
Dimensions: 435 x 93.5 x 67 mm

(w x h x d)
Weight: 1.28 kg

PASSIVE SUBWOOFER

Frequency response: 40 Hz – 150 Hz
Impedance: 8 Ω
Subwoofer driver: 8” sub–woofer,
Dimensions: 159.5 x 355.5 x 370 mm

(w x h x d)
Weight: 4.712kg

Specifications subject to change without prior
notice.

FRONT AND REAR SPEAKERS

System Full range satellite
Impedance: 4 Ω
Speaker drivers: 3” full–range speaker
Frequency response: 150 Hz – 20 kHz
Dimensions: 95.6 x 198.3 x 75 mm

(w x h x d)

1-3

Measurement Setup

Tuner AM (MW,LW)

Tuner FM

Bandpass

Bandpass

1-4

Service Tools:

Universal Torx driver holder .................................4822 395 91019

Torx bit T10 150mm ...........................................4822 395 50456

Torx driver set T6-T20 .........................................4822 395 50145

Torx driver T10 extended .....................................4822 395 50423

Compact Disc:

SBC426/426A Test disc 5 + 5A ...........................4822 397 30096

SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155

SBC429 Audio Signals disc .................................4822 397 30184

Dolby Pro-logic Test Disc ....................................4822 395 10216

SERVICE AIDS

HANDLING CHIP COMPONENTS

1-5

NL

WAARSCHUWING

Alle IC’s en vele andere halfgeleiders zijn
gevoelig voor electrostatische ontladingen
(ESD).
Onzorgvuldig behandelen tijdens reparatie kan
de levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.

I

AVVERTIMENTO

Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevità potrebbe essere fortemente
ridatta in caso di non osservazione della più
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dell’apparecchio tramite un braccialetto
a resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo
potenziale.

GB

Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used.

Safety components are marked by the symbol

!

.

NL

Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in
zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast.

De Veiligheidsonderdelen zijn aangeduid met het symbol

!

.

F

Les normes de sécurité exigent que l’appareil soit remis à l’état
d’origine et que soient utiliséés les piéces de rechange identiques
à celles spécifiées.

Less composants de sécurité sont marqués

!

.

D

Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Geräts darf nicht verändert werden;
für Reparaturen sind Original-Ersatzteile zu verwenden.

Sicherheitsbauteile sind durch das Symbol

!

markiert.

I

Le norme di sicurezza esigono che l’apparecchio venga rimesso
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.

Componenty di sicurezza sono marcati con

!

.

GB

After servicing and before returning set to customer perform a leakage
current measurement test from all exposed metal parts to earth ground
to assure no shock hazard exist, The leakage current must not
exceed 0.5mA.

CLASS 1

LASER PRODUCT

3122 110 03420

GB

Warning !

Invisible laser radiation when open.
Avoid direct exposure to beam.

S

Varning !

Osynlig laserstrålning när apparaten är öppnad och spärren
är urkopplad. Betrakta ej strålen.

SF

Varoitus !

Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
näkymättömälle laserisäteilylle. Älä katso säteeseen!

GB

WARNING

All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.

F

ATTENTION

Tous les IC et beaucoup d’autres
semi-conducteurs sont sensibles aux
décharges statiques (ESD).
Leur longévité pourrait être considérablement
écourtée par le fait qu’aucune précaution n’est
prise à leur manipulation.
Lors de réparations, s’assurer de bien être relié
au même potentiel que la masse de l’appareil et
enfiler le bracelet serti d’une résistance de
sécurité.
Veiller à ce que les composants ainsi que les
outils que l’on utilise soient également à ce
potentiel.

ESD

D

WARNUNG

Alle ICs und viele andere Halbleiter sind
empfindlich gegenüber elektrostatischen
Entladungen (ESD).
Unsorgfältige Behandlung im Reparaturfall kan
die Lebensdauer drastisch reduzieren.
Veranlassen Sie, dass Sie im Reparaturfall über
ein Pulsarmband mit Widerstand verbunden
sind mit dem gleichen Potential wie die Masse
des Gerätes.
Bauteile und Hilfsmittel auch auf dieses gleiche
Potential halten.

DK

Advarse !

Usynlig laserstråling ved åbning når sikkerhedsafbrydere er
ude af funktion. Undgå udsaettelse for stråling.

F

"Pour votre sécurité, ces documents doivent être utilisés par
des spécialistes agréés, seuls habilités à réparer votre
appareil en panne".

GB

ESD PROTECTION EQUIPMENT

Complete Kit ESD3 (small tablemat, wristband,

connection box, estention cable and earth cable ....... 4822 310 10671

Wristband tester ................................................................. 4822 344 13999

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Pb(Lead) Free Solder

When soldering , be sure to use the pb free solder.

INDENTIFICATION:

Regardless of special logo (not always indicated)

one must treat all sets from 1 Jan 2005 onwards, according
next rules:

Important note: In fact also products of year 2004 must
be treated in this way as long as you avoid mixing solder­alloys (leaded/ lead-free). So best to always use SAC305
and the higher temperatures belong to this.

Due to lead-free technology some rules have to be
respected by the workshop during a repair:

• Use only lead-free solder alloy Philips SAC305 with

order code 0622 149 00106. If lead-free solder-paste
is required, please contact the manufacturer of your
solder-equipment. In general use of solder-paste
within workshops should be avoided because paste is
not easy to store and to handle.

• Use only adequate solder tools applicable for lead-

free solder alloy. The solder tool must be able
– To reach at least a solder-temperature of 400?C,
– To stabilize the adjusted temperature at the solder-

tip

– To exchange solder-tips for different applications.

• Adjust your solder tool so that a temperature around

360?C – 380?C is reached and stabilized at the solder
joint. Heating-time of the solder-joint should not exceed
~ 4 sec. Avoid temperatures above 400?C otherwise
wear-out of tips will rise drastically and flux-fluid will
be destroyed. To avoid wear-out of tips switch off un­used equipment, or reduce heat.

• Mix of lead-free solder alloy / parts with leaded solder

alloy / parts is possible but PHILIPS recommends
strongly to avoid mixed solder alloy types (leaded and
lead-free).
If one cannot avoid or does not know whether product
is lead-free, clean carefully the solder-joint from old
solder alloy and re-solder with new solder alloy
(SAC305).

• Use only original spare-parts listed in the Service-

Manuals. Not listed standard-material (commodities)
has to be purchased at external companies.

• Special information for BGA-ICs:
– Always use the 12nc-recognizable soldering

temperature profile of the specific BGA (for de­soldering always use the lead-free temperature profile,
in case of doubt)

– Lead free BGA-ICs will be delivered in so-called ‘dry-

packaging’ (sealed pack including a silica gel pack) to
protect the IC against moisture. After opening,

dependent of MSL-level seen on indicator-label in the
bag, the BGA-IC possibly still has to be baked dry.
(MSL=Moisture Sensitivity Level). This will be
communicated via AYS-website.
Do not re-use BGAs at all.

• For sets produced before 1.1.2005 (except products

of 2004), containing leaded solder-alloy and
components, all needed spare-parts will be available
till the end of the service-period. For repair of such
sets nothing changes.

• On our website www.atyourservice.ce.Philips.com

you find more information to:

• BGA-de-/soldering (+ baking instructions)

• Heating-profiles of BGAs and other ICs used in
Philips-sets

You will find this and more technical information
within the “magazine”, chapter “workshop news”.

For additional questions please contact your local
repair-helpdesk.

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System , Region Code , etc. Setting Produre

1)System Reset

a) switch source to DISC 6CH

b) press and hold

c) VFD will display reset, then sysytem power down and return to

original default setting

2)Version & Region Code Change

a) switch source to DISC 6CH

b) press”9” “1“ “0“ on R/C

c) press volume + / - key on R/C to choose desired one

5 regions:

EU 12 / UK 05 / APAC 98 / US 37 / US 98

 buttom on front panel

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3)Check on the Sofeware Version

a) switch source to DISC 6CH

b) press “1“ “5“ “9“ buttom on R/C

c) VFD will display the version

6)Upgrading new sofeware

a) copy  le HTR5200.ROM to root directory of USB disc

b) switch source to 6CH

c) insert USB disc to HTR520X USB socket

d) VFD will display UPGRADE

NOTE: during software upgrade ,you must not press any key and

power down.

After software upgrading completed ,move USB will display

on VFD ,now ,you must power down.

C A UT IO N !

This information is con nc ial and ma y no t
be

distributed. Only a quad service

person should reprogram the Region

Code.

REPAIR INSTRUCTION

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REPAIR INSTRUCTION

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