Philips DVP-720-SA Service manual

Service Manual
Service
Service
DVD Player
Service Service
Service
DVP720SA/00/02/05/69/75
©
Copyright 2004 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by BB 0413 Service Audio Printed in The Netherlands Subject to modification
Version 1.1
Page
Location of pc boards & Version variations................1-2
Technical Specifications ............................................. 1-3
Measurement setup ....................................................1-4
Service Aids, Safety Instruction, etc. .........................1-5
Disassembly Instructions & Service positions .............. 2
Service Test Program .................................................3-1
Region code, Software version & upgrades...............3-2
Set Block diagram ......................................................4-1
ECO Board .................................................................... 5
Front Board .................................................................... 6
AV Board........................................................................ 7
Module SD6.1 PL 6CH .................................................. 8
Set Mechanical Exploded view & parts list ................... 9
PSU Board (For Information only) ............................... 10
Revision List ................................................................ 11
CLASS 1
LASER PRODUCT
GB
3139 785 30651

LOCATION OF PC BOARDS

1-2
Standby Board
DVD Loader
Front Display Board
SD6.1 Board
AV Board
PSU Board
ECO Board
- for Europe version only Card Reader (Digital Media Reader)
- for DVP762 only
VERSION VARIATIONS:
Type /Versions: DVP720SA
Features & Board in used:
Aux-In Digital In TV-In Audio Out (Stereo/6 Channel) xxxxx Audio Out (Coaxial/Optical) xxxxx CVBS Output xxxxx S-Video Output xxxxx SCART Output x x x Y/Pb/Pr (YUV) Component Video Output xxxxx Progressive Scan xxxxx ECO Standby x x x Voltage Selector Card Reader (Digital Media Reader)
/00 /02 /05 /69 /75

SPECIFICATIONS

1-3
GENERAL:
Mains voltage : 120V for /17
220-240V for /00/02/05
110-127V/220-240V for /69/75 Mains frequency : 50/60Hz Power consumption : < 14W
< 0.3W at Standby mode/00/02/05 < 1W at Standby mode /69/75
Dimension centre unit : 435 x 46 x 310mm
AUDIO PERFORMANCE:
Normal Mode Stereo L/R
Output Voltage : 2Vrms ± 1.5dB Channel Unbalance (1kHz) : < 0.85dB Crosstalk : > 100dB (1kHz)
> 95dB (20Hz-20kHz) Freq. Response (20Hz-20kHz) : ± 0.2dB max Signal to Noise Ratio : > 90dB (A-weighted) Distortion and Noise : > 85dB (1kHz)
> 80dB (20Hz-2kHz)
> 75dB (4kHz-20kHz)
AUDIO FORMAT:
MPEG/AC-3/PCM : Compressed Digital
16, 20, 24 bits fs, 44.1, 48, 96 kHz
MP3 (ISO 9660) : 96, 112, 128, 256 kbps & variable
bit rate fs, 32, 44.1, 48 kHz
VIDEO FORMAT:
Digital Compression : MPEG-2 for DVD, SVCD
MPEG-1 for VCD MPEG-4
VIDEO PERFORMANCE:
1)
CVBS
1)
YPbPr RGB (Scart) 1): 0.7V
1)
Output terminals to be terminated with 75
: 1.0V : 0.7V
p-p
p-p
p-p
6 Channel
THD + Noise : > 80dB (20Hz-2kHz)
> 75dB (4kHz-20kHz) Crosstalk (20Hz-20kHz) : > 75dB S/N (1kHz) : > 90dB Frequency Response : ± 0.5dB Output Level, 1kHz (0dB) : 2Vrms

MEASUREMENT SETUP

Tuner FM
1-4
Bandpass
LF Voltmeter
e.g. PM2534
RF Generator
e.g. PM5326
DUT
250Hz-15kHz
e.g. 7122 707 48001
Ri=50
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Tuner AM (MW,LW)
RF Generator
e.g. PM5326
Ri=50
DUT
Frame aerial
e.g. 7122 707 89001
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
S/N and distortion meter
e.g. Sound Technology ST1700B
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
CD
Use Audio Signal Disc (replaces test disc 3)
DUT
L
R
SBC429 4822 397 30184
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
Recorder
Use Universal Test Cassette CrO2 SBC419 4822 397 30069
or Universal Test Cassette
LF Generator
e.g. PM5110
Fe SBC420 4822 397 30071
DUT
L
R
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter

SERVICE AIDS

Service Tools:
Universal Torx driver holder .................................. 4822 395 91019
Torx bit T10 150mm ............................................. 4822 395 50456
Torx driver set T6 - T20 ......................................... 4822 395 50145
Torx driver T10 extended ...................................... 4822 395 50423
Compact Disc:
SBC426/426A Test disc 5 + 5A ............................ 4822 397 30096
SBC442 Audio Burn-in Test disc 1kHz ................. 4822 397 30155
SBC429 Audio Signals disc .................................. 4822 397 30184
Dolby Pro-logic Test Disc ...................................... 4822 395 10216
1-5
HANDLING CHIP COMPONENTS
1-6
GB
All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.
Tous les IC et beaucoup d’autres semi-conducteurs sont sensibles aux décharges statiques (ESD). Leur longévité pourrait être considérablement écourtée par le fait qu’aucune précaution n’est prise à leur manipulation. Lors de réparations, s’assurer de bien être relié au même potentiel que la masse de l’appareil et enfiler le bracelet serti d’une résistance de sécurité. Veiller à ce que les composants ainsi que les outils que l’on utilise soient également à ce potentiel.
F
WARNING
ATTENTION
GB
Complete Kit ESD3 (small tablemat, wristband,
connection box, extention cable and earth cable) ...........4822 310 10671
Wristband tester ....................................................................4822 344 13999
ESD
D
WARNUNG
Alle ICs und viele andere Halbleiter sind empfindlich gegenüber elektrostatischen Entladungen (ESD). Unsorgfältige Behandlung im Reparaturfall kan die Lebensdauer drastisch reduzieren. Veranlassen Sie, dass Sie im Reparaturfall über ein Pulsarmband mit Widerstand verbunden sind mit dem gleichen Potential wie die Masse des Gerätes. Bauteile und Hilfsmittel auch auf dieses gleiche Potential halten.
ESD PROTECTION EQUIPMENT:
NL
Alle IC’s en vele andere halfgeleiders zijn gevoelig voor electrostatische ontladingen (ESD). Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen verminderen. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.
Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevità potrebbe essere fortemente ridatta in caso di non osservazione della più grande cauzione alla loro manipolazione. Durante le riparazioni occorre quindi essere collegato allo stesso potenziale che quello della massa dell’apparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale.
WAARSCHUWING
I
AVVERTIMENTO
GB
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used
Safety components are marked by the symbol
!
.
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast.
De Veiligheidsonderdelen zijn aangeduid met het symbool
!
F
Les normes de sécurité exigent que l’appareil soit remis à l’état d’origine et que soient utiliséés les piéces de rechange identiques à celles spécifiées.
Less composants de sécurité sont marqués
!
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten. Der Original zustand des Geräts darf nicht verändert werden; für Reparaturen sind Original-Ersatzteile zu verwenden.
Sicherheitsbauteile sind durch das Symbol
!
markiert.
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambio identici a quelli specificati.
Componenty di sicurezza sono marcati con
!
CLASS 1
LASER PRODUCT
GB
Invisible laser radiation when open. Avoid direct exposure to beam.
Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad. Betrakta ej strålen.
SF
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina näkymättömälle laserisäteilylle. Älä katso säteeseen!
DK
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er ude af funktion. Undgå udsaettelse for stråling.
S
Warning !
Varning !
Varoitus !
Advarse !
GB
After servicing and before returning set to customer perform a leakage current measurement test from all exposed metal parts to earth ground to assure no shock hazard exist. The leakage current must not exceed
0.5mA.
F
"Pour votre sécurité, ces documents doivent être utilisés par des spécialistes agréés, seuls habilités à réparer votre appareil en panne".

DISMANTLING INSTRUCTIONS

2-1 2-1
Dismantling of the DVD Loader
1) The tray can be manually open by inserting a minus
screw driver and push the lever in the direction as shown
in Figure 1 to unlock the tray before sliding it out.
2) Slide out the tray and remove the Tray Front assembly
(pos 110 + pos 111) as shown in Figure 2.
3) Loosen 5 screws to remove the Cover Top (pos 240).
- 1 screw each on the left & right side
- 3 screws on the rear
4) Loosen 4 screws B (see Figure 4) to remove the DVD
Loader.
Dismantling of the AV Board, SD6.1 PL 6CH Board and PSU Board
1) Loosen 7 screws A (see Figure 3) and uncatch 2 catches
C1 (see Figure 4) to remove the AV Board (pos 1001).
2) Loosen 4 screws D (see Figure 4) to remove the SD6.1
PL 6CH Board.
Figure 3
3) Loosen 2 screws E and uncatch C2 (see Figure 4) to
remove the PSU Board (pos 1004).
Figure 1
Figure 2
Figure 4

SERVICE POSITIONS

AV Board Thick Insulation Sheet SD6.1 PL 6CH BoardDVD LoaderThick Insulation Sheet
2-2
2-2

SERVICE TEST PROGRAM

To start service test program
hold S button depressed
while set is in standby
and press
the STANDBY button*
Display shows the
ROM version
"SVxx-yy"
MAIN MENU
DISPLAY TEST
BII
Button pressed?
* Mains power to set must be on
H
S refers to Service Mode V refers to Version xx refers to Software version number of the back uProcessor (counting up from 01 to 99) yy refers to the front uProcessor version number (00 will be displayed if there is no front uProcessor use)
N
3-1
old S button depressed
till the Display shown "SVxx-yy"
Y
Display shows Figure 1
and switch "Multichannel"
& "Progressive Scan"
LEDs on
BII
Button pressed?
Y
Display shows Figure 2
and switch "Multichannel"
& "Progressive Scan"
LEDs off
9
Button pressed?
Y
Figure 1
N
Figure 2
N
Various
other Tests
TEST
EEPROM FORMAT TEST
LEAVE SERVICE
TEST PROGRAM
Activated with
S
S to Exit
Disconnect mains cord
ACTION
Load default data. Display shows "NEW".
Caution! All presets from the customer will be lost!!
SD6.1 Service Test Program dd wk0413
3-2

Reprogramming of DVD version Matrix

After repair, the customer setting and region code may be lost. Reprogramming will put the set back in the state in which it has left the factory, ie. with the default setting and the allowed region code.
To reprogram do as follows:
1) Power up the set.
2) Open tray by press "OPEN/CLOSE" button on the set or press and hold "STOP" button on the RC.
3) Press the following buttons on the Remote Control:
<9> <9> <9> <9> <AUDIO> <1> ........ for DVP720SA/00
<9> <9> <9> <9> <AUDIO> <2> ........ for DVP720SA/17
<9> <9> <9> <9> <AUDIO> <3> ........ for DVP720SA/02
<9> <9> <9> <9> <AUDIO> <4> ........ for DVP720SA/05
<9> <9> <9> <9> <AUDIO> <5> ........ for DVP720SA/69
<9> <9> <9> <9> <AUDIO> <6> ........ for DVP720SA/75
<9> <9> <9> <9> <AUDIO> <7> ........ for DVP720SA/78
4) The display shows 'YYYY-ZZ' and the tray will close.
YYYY = model number (eg. 0720, 3900, etc.) ZZ = stroke version (eg. 00, 02, 05, etc.)
Procedure for check Software version
1) Power up the set.
2) Open tray by press "OPEN/CLOSE" button on the set or press and hold "STOP" button on the RC.
3) Press "DISPLAY" button on the Remote control.
4) The TV screen will shows:
SD6.1 Vxx YYYY-ZZ P QQ
SERVO: GGGGGGGG REG:D
xx = version number YYYY = model number (eg. 0720, 3900, etc.) ZZ = stroke version (eg. 00, 02, 05, etc.) P / D = region code QQ = version number of front uProcessor GGGGGGGG = version for servo code
Procedure to upgrade software
1) Power up the set.
2) Open tray by press "OPEN/CLOSE" button on the set or press and hold "STOP" button on the RC.
3) Place upgrade CD-ROM onto tray and close.
4) The set will response and display the following:
- LOAD [After the disc is read, the tray will open for you to remove the disc]
- ERASE
- WRITE
- ERROR [if upgrade is unsuccessful]
- UPG END -> PHILIPS [if upgrade is successful]
- DISC->CLOSE->LOAD [Tray will close indicating that the upgrade process is completed]
5) The whole process should not take more than 5 minutes.
Caution: Do not unplug the set until upgrade is completed.
Trade Mode
Trade mode is a feature that will block all set keys when enabled. It is for dealers to prevent customers from removing disc, changing source etc using the set keys. Rotary and Remote Control (RC) keys are still allowed in Trade mode.
To activate Trade Mode:
1) Power up the set.
2) Open tray by press "OPEN/CLOSE" button on the set or press and hold "STOP" button on the RC.
3) Then press buttons <2> <5> <9> on the RC.
4) The display shows 'TRA ON' and the tray will close. Trade Mode is now enabled.
To deactivate Trade Mode:
1) Power up the set.
2) Open tray by press and hold "STOP"button on the RC.
3) Then press buttons <2> <5> <9> on the RC.
4) The display shows 'TRA OFF' and the tray will close. Trade Mode is now disabled.

SET BLOCK DIAGRAM

LOADER DVD Loader ASA
AV BOARD ASSY (1001)
1 GND 2 PC M_Data_L R 3 GND 4 PC M_Data_S LR 5 GND 6 PC M_Data_SC 7 GND 8 NC 9 GND 10 DAC_SC L 11 DAC_SDA 12 6CH_RST
1103
3139 241 00511 FFC FOIL 12P/080/12P AD 1MMP
1203
4-1
4-1
Mic_det
1
GND
2
PCM_Mic_In
3
GND
4
SPDIF_out
5
GND
6
NC
7
NC
8
GND
1 GND 2 GND 3 GND 4 +1V8_sense 5 +1V8 6 +1V8 7 +1V8 8 +5VL 9 GND 10 +8V 11 GND 12 Stby_ctrl 13 DAC_st b 14 VSCK 15 VSDA 16 GND
1
16
1301
1
1
1101
9
G_Y
10 11
G_REF GND
12
R_V
13
R_REF
14
B_U
15
B_REF
16
G_Y
17
G_REG
18 19
CVBS CVBS_REF
20
C
21
C_REF
22
Y
23
Y_REF
24
AV _MUTE
25
SCART0 / line 3
26 27
SCAR T 1 / line 3 NC / line 2
28
P50
29
GND
30
1102
3139 111 02421 FFC FOIL 16P/220/16P AD 1MMP
1303
1112
1
1
1101
3139 241 00541 FFC FOIL 30P/120/30P AD 1MMP
1 +5V 2 +12V 3 GND 4 +5Vstby
-24V
5
1305
1301
Module SD6.1 PL 6CH
24
MTK Solution
1303
12
1100
3139 111 01711 CBLE MIS 12P/340/12P MIS 260S
1
5
1112
3139 110 37581 CBLE HR 05P/340/05P OE 260S BK
POWER BOARD (1004)
MODULE PSU DVD HE 2004 MIT
CN202
1 +3V3 2 +3V3 3 GND 4 +12V 5 +12Vstby 6 GND 7 +5Vstby 8 GND
-12V
9 10 GND
-24V
11 12 Stby_ctrl
1
1104 (for Non-Europe version only)
3139 241 00531 FFC FOIL 04P/400/04P AD 1MMP
FRONT BOARD ASSY (1002)
- Standby
1 Power_on 2 GND 3 Stby _Key 4 +5Vstby
1202
GND
IOKey0
1200
1
1111 (for Europe version only)
3139 110 37191 CBLE HR
02P/340/02P
OE 260S BK
1 GND 2 IOKey0
1104
1102
1103
16
1
1104
3139 241 00521 FFC FOIL 09P/140/09P AD 1MMP
1105
1 VSDA 2 VCLK 3 VSTB 4 GND 5 46 KHz 6 ir 7 ioStby 8 NC 9 NC
1105
1102
1106
119116
1103
FRONT BOARD ASSY (1002)
- Front Display
1106 (for Europe version only)
3139 241 00551 FFC FOIL 16P/100/16P AD 1MMP
15
1101
ECO BOARD ASSY (1003)
1
1 ioLED0 2 ioLED1 3 ioSW0 4 +5Vstby 5 ioSW1 6 ioRC6 7 ioStby 8 ioKey0 9 ioKey1 10 GND 11 46kHz 12 PK_Stop 13 PK_Next 14 PK_Play 15 PK_Open
PK_Prev
16
1300
16
1203
3139 110 30391 CBLE STO-8 1P/090/1P OE BK
1110
3103 601 00142 CBLE SRA 1P/135/1P SIN UL Block Diagram_3139 249 23861_dd wk0413
5-1 5-1

ECO BOARD

TECHNICAL REMARKS

TABLE OF CONTENTS

Circuit Diagram ................................................................ 5-2
Component & Chip Layout .............................................. 5-3
Electrical parts list............................................................ 5-3

ECO BOARD - CIRCUIT DIAGRAM

5-2
5-2
A
B
C
D
E
123456789
ioSW1
FMN
1300
1
ioLed_0
2
ioLed_1
3
ioSW0
4
+5VSTDBY
5
ioSW1
6
ioRC6
7
ioStby
8
ioKey0
9
ioKey1
10
11
46KHZ
12
PseudoKey_Stop
13
PseudoKey_Next
14
PseudoKey_Play
15
PseudoKey_Open
16
PseudoKey_Prev
ioLed_1
ioLed_0
ioSW0
+5VSTDBY
1K2
2715
2K7
3714
1u
3700
2K7
+5VSTDBY
3701
2701
15p
2703
15p
PseudoKey_Stop PseudoKey_Play
PseudoKey_Open
+5VSTDBY
ioRC6
CST
RESET
ioKey0
ioKey1
1701
+5VSTDBY
7700
TMP87P809M
1
2
3 27
4 5 6 7 8 9 10 11
12 13
1
XTAL
2
TEST RST
0 1 2 3
AIN
4 5 6 7 VAREF
P6<0:7>
INT3 PDO PWM
P5<0:1>
TC<3:4>
CLZ<0:1>
Φ
MC
2814
0
INT
1
RD
DVO
P1<0:7>
SCK SCL
SI
SO
SDA
STOP
INT5
P4<0:3>
1n
4u7
2714
2702
P
ioLed_0
19 20
ioLed_1
21 22
ioSW0
23 24
ioSW1 25 26
15 16
17 18
PseudoKey_Prev
PseudoKey_Next
ioStby
A
B
C
D
E
1300 C2 1701 B5 2701 B5 2702 B7 2703 B5 2704 F7 2708 F8 2709 G7 2713 G8 2714 B7 2715 E4 3700 B4 3701 C5 3709 F7 3711 F8 3713 G8 3714 E4 6600 F8 7700 B6 7701 G7
F
G
P : Provision.
Note : Some values may varies, see respective parts list for correct value.
123456789
RESET
2704
2709
10n
10n
7701
BC847B
3709
1K
3711
680K
2713
+5VSTDBY
6600
2708
10n
3713
F
BAS316
100n
100K
G
8239_210_89213...for 3139 243 3103 pt3_dd wk0409
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