Philips DVP-3142-K Service Manual

DVD Player

DVP3140，DVP3142(K)

DVP3140/37 DVP3142/12/51/55 DVP3142K/55

Service

Service Manual

All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

Published by TCL-HY 0701 Service Audio Printed in The Netherlands Subject to modification

Version 1.0

TABLE OF CONTENTS

Page

. Technical Specifications……………………………………..............1-2

. Safety Instruction, Warning & Notes….……………………....…......1-3

. Mechanical and Dismantling Instructions…………........................2-1

. Region Code, Software Version& Upgrades……………................

. Trouble Shooting Chart……………………………………………… . Wiring Diagram………………………………………..………..….….,5-1

. Electrical Diagrams and Print-layouts..….…………………....….….6-1

. Set Mechanical Exploded view..................…………………..….…...7-1

. Revision List…..........………………………………………..…..….....8-1

3-1

..4-1

LASER PRODUCT

CLASS 1

3139 785 32450

PHILIPS

Technical Specifications

TV standard (PAL/50Hz) (NTSC/60Hz)

Number of lines 625 525 Playback Multi standard (PAL/NTSC)

Video performance

Video DAC 12 bit, 108MHz YPbPr: 0.7Vpp ---- 75 ohm Video output 1Vpp ----- 75 ohm

RGB(SCART) 0.7Vpp ---- 75 ohm

Video format

Digital Compression MPEG 2 for DVD,SVCD MPEG 1 for VCD

DVD 50Hz 60Hz

Horiz resolution 720 pixels 720 pixels Vertical resolution 576lines 480 lines

VCD 50Hz 60Hz

Horiz. resolution 352 pixels 352 pixels Vertical resolution 288lines 240 lines

Audio format

Digital MPEG/AC-3/ Compressed PCM Digital

Analogue Sound Stereo Dolby surround compatible downmix from Dolby Digital multi-channel sound

DivＸ®

16, 20, 24bits

fs, 44.1, 48, 96KHz

MP3(ISO 9660) 96,112,128,256kbps

& variable bit rate fs,32,

44.1,48 kHz

1-2

Audio performance

DA converter 24bits, 192KHz DVD fs 96kHz 4Hz----44kHz fs 48kHz 4Hz----22kHz SVCD fs 48kHz 4Hz----22kHz fs 44.1kHz 4Hz----20kHz CD/ VCD fs 44.1kHz 4Hz----20kHz Signal-Noise (1kHz) >90dB Dynamic Range (1kHz) >80dB Cross talk (1kHz) >70dB Distortion/Noise (1kHz) >65dB MPEG MP3 MPEG Audio L3

Connections

Scart Oupput Euroconnector YpbPr output Cinch 3x Video output Audio output (L+R ) Cinch (white/red) Digital output 1 coaxial IEC60958 for CDDA/ LPCM IEC61937 for MPEG1/2,

Cinch( yellow)

Dolby Digital

Cabinet

Dimensions (w X h X d) 360 x 38 x 209 mm

360 x 37 x 209 mm (Only for DVP3142K/XX) Weight Approximately 1.35 kg

Power consumption

Power supply Rating 110V-240V;

50/60HZ Power consumption <10W Power consumption in standby mode <1W

Specifications subject to change without prior notice.

Safety instruction, Warning & Notes

1-3

Safety instruction

1. General safety

Safety regulations require that during a repair: . Connect the unit to the mains via an isolation transformer.

. Replace safety components indicated by the symbol ,

only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard.

Safety regulations require that after a repair, you must return the unit in its original condition. Pay, in particular, attention to the following points: . Route the wires/cables correctly, and fix them with the

mounted cable clamps.

. Check the insulation of the mains lead for external

damage.

. Check the electrical DC resistance between the mains

plug and the secondary side:

1) Unplug the mains cord, and connect a wire between the two pins of the mains plug.

2) Set the mains switch the “on” position (keep the mains cord unplug).

3) Measure the resistance value between the mains plug and the front panel, controls, and chassis bottom.

4) Repair or correct unit when the resistance measurement is less than 1M

5) Verify this, before you return the unit to the customer/user (ref. UL-standard no. 1492).

6) Switch the unit “off”, and remove the wire between the two pins of the mains plug.

2.Laser safety

This unit employs a laser. Only qualified service personnel may remove the cover, or attempt to service this device (due to possible eye injury). Laser device unit Type : Semiconductor laser GaAlAs Wavelength : 650nm (DVD) : 780nm (VCD/CD) Output power : 7mW (DVD) : 10mW (DVD /CD) Beam divergence: 60 degree Note: Use of controls or adjustments or performance of procedure other than those specified herein, may result in hazardous radiation exposure. Avoid direct exposure to beam.

Warning

1.General

. All ICs and many other semiconductors are susceptible to

electrostatic discharges (ESD). Careless handing during repair can reduce life drastically. Make sure that, during repair, you are at the same potential as the mass of the set by a wristband with resistance. Keep components and tools at this same potential. Available ESD protection equipment:

1) Complete kit ESD3 (small tablemat, wristband, connection box, extension cable and earth cable) 4822 310 10671.

2) Wristband tester 4822 344 13999.

. Be careful during measurements in the live voltage

section. The primary side of the power supply , including the heat sink, carries live mains voltage when you connect the player to the mains (even when the player is “off”!). It is possible to touch copper tracks and/or components in this unshielded primary area, when you service the player. Service personnel must take precautions to prevent touching this area or components in this area. A “lighting stroke” and a stripe-marked printing on the printed wiring board, indicate the primary side of the power supply.

. Never replace modules, or components, while the unit is

“on”.

1-4

2. Laser

. The use of optical instruments with this product, will

increase eye hazard.

. Only qualified service personnel may remove the cover

or attempt to service this device, due to possible eye injury.

. Repair handing should take place as much as possible

with a disc loaded inside the player.

. Text below is placed inside the unit, on the laser cover

shield:

CAUTION: VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN, AVOID EXPOSURE TO BEAM.

1-5

Notes

Lead-Free requirement for service INDENTIFICATION:

Regardless of special logo (not always indicated)

One must treat all sets from 1.1.2005 onwards, according next rules.

Important note be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this.

Due to lead-free technology some rules have to be respected by the workshop during a repair:

• Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-paste is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not easy to store and to handle.

• Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able

o To reach at least a solder-temperature of 400°C, o To stabilize the adjusted temperature at the

o To exchange solder-tips for different applications.

• Adjust your solder tool so that a temperature around 360°C joint. Heating-time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.

• Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305).

: In fact also products a little older can also

solder-tip

– 380°C is reached and stabilized at the solder

• Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at external companies.

• Special information for BGA-ICs:

- always use the 12nc-recognizable soldering temperature profile of the specific BGA (for de-soldering always use highest lead-free temperature profile, in case of doubt)

- lead free BGA-ICs will be delivered in so-called ‘dry-packaging’ (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry. This will be communicated via AYS-website. Do not re-use BGAs at all.

• For sets produced before 1.1.2005, containing leaded soldering-tin and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes.

• On our website:

www.atyourservice.ce.Philips.com You find more information to:

BGA-de-/soldering (+ baking instructions) Heating-profiles of BGAs and other ICs used in Philips-sets

You will find this and more technical information

within the “magazine”, chapter “workshop news”. For additional questions please contact your local repair-helpdesk.

2-1

Mechanical and Dismantling Instructions

Dismantling Instruction

The following guidelines show how to dismantle the player.

Step1: Remove 5 screws around the Top Cover, then remove the Top Cover (Figure 1).

Step2: If it is necessary to dismantle Loader or Front Panel, It should be remove the Front door assembly first. (Figure 2)

Note: Make sure to operate gently otherwise the guider would be damaged.

Please kindly note that dismantle the front door assembly carefully to avoid damage tray and the front door assembly.

Figure 1

Figure 2

2-2

Mechanical and Dismantling Instructions

Dismantling Instruction

Step3: If the tray can’t open in normal way, you can make it through the instruction as below (Figure 3).

Note: Make sure to operate gently otherwise the guider would be damaged.

Push the guider until the tray out. Make sure to operate gently to avoid dama

ehappening.

Figure 3

Step4: Dismantling Loader, disconnect the 3 connectors aiming in the below figure, and remove 1 screw at the bottom of Loader. (Figure 4)

Figure 4

CON 1

CON 2

CON 3

2-3

Mechanical and Dismantling Instructions

Dismantling Instruction

Step5: Dismantling Front Panel, disconnect the 1 connector, then release the snaps on the both sides of Front Panel and bottom

cabinet , then gently pull the Panel out from the set. (Figure 5 & 6 & 7)

CON 4

Figure 5

CON 5

Snap 1

Snap 2

Figure 6

Figure 7

2-4

Mechanical and Dismantling Instructions

Dismantling Instruction

Step6: Dismantling Main Board, first disconnect the connector, and then remove 4 screws. (Figure 8)

Step7: Remove the 2 screws on Power Board to dismantle the Power Board. (Figure 9)

CON 6

Figure 8

Figure 9

Software upgrade

Preparation to upgrade software

1) Start the CD Burning software and create a new CD project (Data Disc) with the following setting:

Label: DVP3XXX (No need the label name)

Note: It is required capital letter for the File System

name, and it no need have the File name during start the CD burning software for Zoran project.

2) Burn the data onto a blank CDR

A. Procedure for software upgrade:

1) Power up the set and insert the prepared Upgrade CDR.

2) The set will start reading disc & response with the following display TV screen:

Firmware Upgrade Erase and program.

Start Cancel

Select Start to start upgrade.

3) Press <OK> button to confirm, then screen will display :

Firmware Upgrade Programming, Please Wait... Do not Switch the Player Off !

4) The upgraded disc will automatically out when files coping complete, then take out the disc.

5) About 1 minute later, the trace will automatically close when upgrading complete.

3-1

B. Read out the software versions to confirm upgrading

1) Power up the set and open the tray door.

2) Press <9><6><6> button to check the software information. The software version and other information are display on the TV screen as follows: BE Version: DVP3XXXXX_XX.XX FE Version: DCX.XXXXXX.XX.XX DSP Version: DSP.XX Region Code: X

Caution: The set must not be power off during upgrading, Otherwise the Main board will be damaged entirely.

4-1

Spindle motor does not move

Remark: Trouble shooting chart for

Motor no move

Trouble shooting chart

DVP3140/XX

Check the FFC connection between 24P and the loader.

Correct connection

Yes

Check whether “RFA5V” (+5V) voltage is normal.

Check the RFA5V power supply

Yes

Check whether laser voltage

(2.3V for DVD & 1.9V for CD) on Collector of Q2 and Q3

Check/Replace Q2、Q3.

Yes

1.Whether voltage on pin 129 of U1 varies between 0 and 3.3V (3.3V for CD and 0V for DVD),

2.Whether peripheral components

are eroded or badly soldered.

Check/ Replace U1.

Yes

Have no focus

1. Check U1 182pin FOCUS_PWM signals

2.If there are F+, F-, T+ and T-

signals output from U7.

Check/Replace the loader

Yes

FOCUS_PWN waveform

The power can not be on or off

The power can’t be

on or off

Check the power supply on the power board is normal.

Yes

Check if the CON301 on

the front board to CN5 on

the decoder board is in

good contact.

Yes

Whether the connection to K301 is broken.

Yes

Whether there is 0V and

3.3V voltage difference on Pin 94 PCON

of U1.

Yes

4-2

Repair the power board

Check/Correct connection

Correct the connection

Replace U1.

Trouble shooting chart

Remark: Trouble shooting chart fo

DVP3140/XX

4-3

All output voltages on the power board is 0V or deviated.

All output voltages on the power board is 0V or deviated

Yes

Check whether F1 is blown

Yes

Replace F1

Check whether there is

300V on C1 and C2.

Yes

Replace C1&C2 if D1, D2, D3, D4 are normal.

Check whether 100KHz oscillating signal on Pin6 of U1

Check/ replace U1.

U1(PIN 3 - RC waveform)

Yes

Check if +5V, , +12V and -12V

are short.

Check whether U1 are eroded.

Check whether the components in the short-circuit voltage are defected or eroded.

Yes

Trouble shooting chart

Remark: Trouble shooting chart fo

DVP3140/XX

U1(PIN 8 - Drain waveform)

Disc cannot be read.

Yes

Check the FFC connection

between 24P and the loader.

Yes

Check whether there is laser voltage (2.3V for DVD and 1.9V for CD) on Collector of Q2 &Q3

Yes

Check U1, U7, and peripheral components are eroded or badly soldered.

Yes

Check if there is RFO signal on pin10 of CN2. (The normal RFO signal is a clear reticulated wave)

Yes

Check the connection between U1

Yes

Replace U1 or loader.

4-4

Remark: Trouble shooting chart fo

Check the loaded circuit

1.Check voltage on pin 100 of U1 varies between 0 and 3.3V: Æ3.3V for CD

Æ0V for DVD

2.Check whether peripheral components are eroded or defect

Re-solder or replace the defective parts

Check U1 and peripheral components

Correct connection

Trouble shooting chart

DVP3140/XX

4-5

Only DVD disc or only disc except DVD can be played

Only DVD disc, or only disc

except DVD can be Played.

Check the FFC connection between 24pin and the loader.

Check the loaded circuit

Yes

Trouble shooting chart

Remark: Trouble shooting chart fo

DVP3140/XX

Check laser voltage (2.3V) output

on Collector of Q2, if pin181 of

U1is at low level.

Yes

Check whether there is voltage variance on

in 182 of U1.

Yes

Check whether pins of U1 and peripheral components are badly soldered, defected

Yes

Check Q2 whether in good condition

Yes

Change U1 or the loader.

Check the solder status on U1 and peripheral components

check if bad solder exist on U1 and peripheral components

Correct connection

Replace the bad spare parts

4-6

No display on LED, and buttons do not work

Yes

Check whether there is correct contact between CON301 and CN5

Yes

Check VCC(+5v) voltage on the power and front board

Yes

Check there are CS, DATA and CLK signals on CON301 on the front board.

CN5 (PIN 2 CLK) CN5 (PIN4 DOUT)

Yes

1.Check whether bad solder exists on U301 and pins of LED,

2.Check whether the circuit connected to K302, K303, K304 and K301 is broken,

3.Check whether R300, R301 and R302 are open-circuit.

Yes

Replace U301 or LED

Trouble shooting chart

Remark: Trouble shooting chart fo

DVP3140/XX

Correct connection

Fix power supply board top a power supply for should electric circuit

Check the U1’s pin 131,132,133 arrive the CN5 connect condition

Correct connection

Distorted audio and loud noise

Distorted audio and

loud noise

Yes

4-7

Trouble shooting chart

Remark: Trouble shooting chart fo

DVP3140/XX

Check the power supply voltages +12V and -12V to the decode board are normal.

Yes

Check whether the

muting transistor R65

andR67 are normal

Yes

Check whether the muting

transistor Q17,Q18, are

normal

Yes

Checking the U15 leads

the feet has no to break

to open

Correct connection

Replace R65 and R67

Replace Q17~Q18

Correct connection

Yes

Replace U1

if the clock signal AOUT0,

BCK and ALRCK output

by U1 are normal

SACLK waveform

SBCLK waveform SSLRCK waveform

Yes

Check whether the U1 or

U15 powersupply normal

Check U15

Yes

Replace U1 or U15

+ 37 hidden pages

Philips DVP-3142-K Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual