Philips DVD-740-VR Service manual

DVD-Video Player DVD740VR
DVD740VR /001 /051
Laser Beam Safety Precautions 1-1-1 Important Safety Precautions 1-2-1 Preparation for Servicing 1-3-1 Standart Notes for Servicing 1-4-1 Operating Controls and Functions 1-5-1 Signal Name Abbreviations 1-6-1 Cabinet Disassembly Instructions 1-7-1 Electrical Adjustment Instructions 1-8-1 Firmware Renewal Mode 1-9-1 Block Diagrams 1-10-1 Schematic Diagrams/CBA’s and Test Points 1-11-1 Waveforms 1-12-1 Wiring Diagram 1-13-1 System Control Timing Charts 1-14-1 IC Pin Function Descriptions 1-15-1 Lead Identifications 1-16-1 Exploded Views 1-18-1 Spare Parts List
©
Copyright 2002 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by MW 0269 Service PaCE Printed in the Netherlands Subject to modification EN 3122 785 12940

MAIN SECTION

DIGITAL VIDEO DISC PLAYER &
VIDEO CASSETTE RECORDER
Sec. 1: Main Section
I Adjustment Procedures I Schematic Diagrams and CBA’s I Exploded Views I Mechanical and Electrical Parts List

LASER BEAM SAFETY PRECAUTIONS

This DVD player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.
Caution:
hazardous radiation exposure.
Use of controls and adjustments, or doing procedures other than those specified herein, may result in
Drive Mecha Assembly
Laser Beam Radiation
Laser Pickup
Turntable
CAUTION - VISIBLE LASER RADIATION WHEN OPEN AND INTERLOCK DEFEATED. AVOID EXPOSURE TO BEAM.
Location: Inside Top of DVD mechanism.
1-1-1 DVD_LASER

IMPORTANT SAFETY PRECAUTIONS

Product Safety Notice
Some electrical and mechanical parts have special safety-related characteristics which are often not evi­dent from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are iden­tified by a ! on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replace­ment part might create shock, fire, and/or other haz­ards. The Product’s Safety is under review continuously and new instructions are issued when­ever appropriate. Prior to shipment from the factory, our products are carefully inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally impor­tant to implement the following precautions when a set is being serviced
Precautions during Servicing
Parts identified by the ! symbol are critical for
A.
safety. Replace only with part number specified.
In addition to safety, other parts and assemblies
B.
are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, RF cables, noise block­ing capacitors, and noise blocking filters, etc.
Use specified internal wiring. Note especially:
C.
1)Wires covered with PVC tubing
2)Double insulated wires
3)High voltage leads Use specified insulating materials for hazardous
D.
live parts. Note especially:
1)Insulation tape
2)PVC tubing
3)Spacers
4)Insulators for transistors When replacing AC primary side components
E.
(transformers, power cord, etc.), wrap ends of wires securely about the terminals before solder­ing.
Observe that the wires do not contact heat produc-
F.
ing parts (heatsinks, oxide metal film resistors, fus­ible resistors, etc.).
Check that replaced wires do not contact sharp
G.
edges or pointed parts.
When a power cord has been replaced, check that
H.
5 - 6 kg of force in any direction will not loosen it.
.
Also check areas surrounding repaired locations.
I.
Use care that foreign objects (screws, solder drop-
J.
lets, etc.) do not remain inside the set.
Crimp type wire connector
K.
The power transformer uses crimp type connectors which connect the power cord and the primary side of the transformer. When replacing the transformer, follow these steps carefully and precisely to prevent shock hazards. Replacement procedure
1)Remove the old connector by cutting the wires at a point close to the connector.
Important:
2)Strip about 15 mm of the insulation from the ends of the wires. If the wires are stranded, twist the strands to avoid frayed conductors.
3)Align the lengths of the wires to be connected. Insert the wires fully into the connector.
4)Use a crimping tool to crimp the metal sleeve at its center. Be sure to crimp fully to the complete clo­sure of the tool.
When connecting or disconnecting the internal
L.
connectors, first, disconnect the AC plug from the AC outlet.
Do not re-use a connector. (Discard it.)
1-2-1 SFTY_06
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original posi­tions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm specified clearance distance (d) and (d’) between sol­dered terminals, and between terminals and surround­ing metallic parts. (See Fig. 1)
Table 1 : Ratings for selected area
AC Line Voltage Clearance Distance (d) (d’)
110 to 240 V
This table is unofficial and for reference only.
Note:
Be sure to confirm the precise values.
3mm(d)
6 mm(d’)
2. Leakage Current Test
Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF termi­nals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.
Measuring Method (Power ON) :
Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table.
Chassis or Secondary Conductor
Primary Circuit Terminals
dd'
Exposed Accessible Part
Z
One side of
B
Power Cord Plug Prongs
AC Voltmeter (High Impedance)
Fig. 1
Fig. 2
Table 2: Leakage current ratings for selected areas
AC Line Voltage Load Z Leakage Current (i)
2kRES.
Connected in
110 to 240 V
This table is unofficial and for reference only. Be sure to confirm the precise values.
Note:
parallel
50k RES.
Connected in
parallel
i0.7mA AC Peak
i2mA DC
i0.7mA AC Peak
i2mA DC
1-2-2 SFTY_06
One side of power cord plug
prongs (B) to:
RF or
Antenna terminals
A/V Input, Output

STANDARD NOTES FOR SERVICING

Circuit Board Indications
a. The output pin of the 3 pin Regulator ICs is indi-
cated as shown.
Top View
Out
b. For other ICs, pin 1 and every fifth pin are indicated
as shown.
Input
In
Pin 1
c. The 1st pin of every male connector is indicated as
shown.
Pin 1
Bottom View
5
10
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:
(1) Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)
Fig. S-1-1
(2) Remove the flat pack-IC with tweezers while apply-
ing the hot air.
(3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
.
Instructions for Connectors
1. When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord.
2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
Caution:
1. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)
2. The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.
Hot-air Flat Pack-IC Desoldering
CBA
Masking Tape
Tweezers
Machine
Flat Pack-IC
Fig. S-1-2
1-3-1 NOTE_1-3
With Soldering Iron:
(1) Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
Flat Pack-IC
Desoldering Braid
(4) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
(5) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Note:
When using a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied.
Soldering Iron
Fig. S-1-3
(2) Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)
Sharp Pin
Fine Tip Soldering Iron
Fig. S-1-4
(3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
With Iron Wire:
(1) Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
(2) Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
(3) While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5
To Solid Mounting Point
CBA
Tweezers
Hot Air Blower
or
Iron Wire
Soldering Iron
Fig. S-1-5
Fine Tip Soldering Iron
Flat Pack-IC
Fig. S-1-6
1-3-2 NOTE_1-3
2. Installation
(1) Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily.
(2) The “ I ” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.)
(3) Solder all pins of the flat pack-IC. Be sure that none
of the pins have solder bridges.
Example :
Pin 1 of the Flat Pack-IC is indicated by a " " mark.
Fig. S-1-7
Instructions for Handling Semi-conductors
Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electro­static charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1M) that is prop­erly grounded to remove any static electricity that may be charged on the body.
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate with proper grounding (1M) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on cloth­ing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.
< Incorrect >
CBA
Presolder
Flat Pack-IC
Fig. S-1-8
CBA
< Correct >
Grounding Band
1M
CBA
1M
Conductive Sheet or Copper Plate
1-3-3 NOTE_1-3

PREPARATION FOR SERVICING

How to Enter the Service Mode
About Optical Sensors
Caution:
An optical sensor system is used for the Tape Start and End Sensors on this equipment. Carefully read and follow the instructions below. Otherwise the unit may operate erratically.
What to do for preparation
Insert a tape into the Deck Mechanism Assembly and press the PLAY button. The tape will be loaded into the Deck Mechanism Assembly. Make sure the power is on, TP501 (SENSOR INHIBITION) to GND. This will stop the function of Tape Start Sensor, Tape End Sen­sor and Reel Sensors. (If these TPs are connected before plugging in the unit, the function of the sensors will stay valid.) See Fig. 1.
Because the Tape End Sensors are inactive, do
Note:
not run a tape all the way to the start or the end of the tape to avoid tape damage.
About REC-Safety Switch
Caution:
The REC-Safety Switch is directly mounted on the Main CBA. When the Deck Mechanism Assembly is removed from the Main CBA for servicing, this switch does not work automatically.
What to do for preparation
In order to record, press the Rec button while pushing REC-SAFETY SW on the Main CBA. See Fig. 1.
Q503
TP501
S-INH
Q504
SW506
(REC-SAFETY SW)
Fig. 1
1-4-1 H9330PFS

OPERATING CONTROLS AND FUNCTIONS

[ DVD740VR/001 ]
1-5-1 H9330IB
1-5-2 H9330IB
1-5-3 H9330IB
1-5-4 H9330IB
1-5-5 H9330IB
[ DVD740VR/051 ]
1-5-6 H9330IB
1-5-7 H9330IB
1-5-8 H9330IB
1-5-9 H9330IB
1-5-10 H9330IB

SIGNAL NAME ABBREVIATIONS

Signal Name Function
8POUT-1
8POUT-2
A-COM Audio Head Common
A-MODE Hi-Fi Tape Detection Signal
A-MUTE-H
A-IN(L)-F Audio Signal Input (L)
A-IN(R)-F Audio Signal Input (R)
A-OUT(L)-F Audio Signal Output (L)
A-OUT(R)-F Audio Signal Output (R)
A-PB/REC
AE-H Audio Erase Head
AFC
AGC IF AGC Control Signal
AL+15V/+12V
AL+5V
AL+9V
AL+12V
AL-30V
AMPC CTL AMP Connected Terminal
AMPVcc AMPVcc
AMPVREF
AMPVss AMPVss (GND)
AVcc
CC Terminal
C-CONT Capstan Motor Control Signal
SCART 1 8Pin Output Control Signal
SCART 2 8Pin Output Control Signal
Audio Mute Control Signal (Mute = “H”)
Normal Audio Play Back/Record Signal
Automatic Frequency Control Signal
Always +15V/+12V with AC Plug Connected
Always +5V with AC Plug Connected
Always +9V with AC Plug Connected
Always +12V with AC Plug Connected
Always -30V with AC Plug Connected
IN
V-Ref for CTL AMP
A/D Converter Power Input/ Standard Voltage Input
Signal Name Function
C-ROTA
C-SYNC Composite Synchronized Pulse
CAS LED “CASSETTE” LED Signal Output
CLKSEL Clock Select (GND)
CTL (+) Playback/Record Control Signal(+)
CTL (-) Playback/Record Control Signal (-)
CTLAMPout To Monitor for CTL AMP Output
D-CONT Drum Motor Control Signal
D-FG
D-PG Drum Motor Pulse Generator
D-REC-H Delayed Record Signal
D-V- SYNC Dummy V-sync Output
DAVN-L VPS/PDC Data Receive = “L”
DRV-CLK LED Clock Driver IC Control Clock
DRV-DATA LED Clock Driver IC Control Data
DRV-STB
DVD LED “DVD” LED Signal Output
DVD-8PIN-IN
DVD-P­ON+3.3V
DVD-P­ON+5V
DVD-P­ON+12V
DVD-POWER DVD Power Control Signal
DVD-POWER­MONITOR
DVD-B-OUT
DVD-G-OUT
DVD-R-OUT
Color Phase Rotary Changeover SIgnal
Drum Motor Rotation Detection Pulse
LED Clock Driver IC Chip Select Signal
SCART 8Pin DVD Input Control Signal
+3.3V at DVD Power-On Signal
+5V at DVD Power-On Signal
+12V at DVD Power-On Signal
DVD Power Monitor Signal (P-off="H", P-on="L")
DVD Component Video Signal (blue)
DVD Component Video Signal (green)
DVD Component Video Signal (red)
C-F/R
C-FG
C-POWER­SW
Capstan Motor FWD/REV Control Signal (FWD=”L”/REV=”H”)
Capstan Motor Rotation Detection Pulse
Capstan Power Switching Pulse
END-S Tape End Position Detect Signal
FE-H GND Ground for Full Erase Head
FF/REW-L
FSC-IN [4.43MHz]
1-6-1 H9330SNA
CTL Amp Gain Switching Signal (FF/REW=”L”)
4.43MHz Clock Input
Signal Name Function
FTV-IN
Comparator Input of Video Signal for Follow TV
H-A-COMP Head Amp Comparator Signal
H-A-SW Video Head Amp Switching Pulse
Hi-Fi-A (L) Hi-Fi Audio Head (L)
Hi-Fi-A (R) Hi-Fi Audio Head (R)
Hi-Fi-COM Hi-Fi Audio Head Common
Hi-Fi-H-SW Hi-Fi Audio Head Switching Pulse
HLF LPF Connected Terminal (Slicer)
IIC-BUS- SCL IIC BUS Control Clock
IIC-BUS- SDA IIC BUS Control Data
JK1-8P-OUT-1
JK1-8P-OUT-2
SCART 1 8Pin Output Control Signal
SCART 2 8Pin Output Control Signal
KEY-1 Key Scan Input Signal 1
KEY-2 Key Scan Input Signal 2
LD-SW
Deck Mode Position Detector Signal
LM-FWD/REV Loading Motor Control Signal
MOD-A Modulator Audio Output Signal
MOD-V Modulator Video Output Signal
N-A-PB Normal Audio Playback
N-A-REC Normal Audio Recording
OSC
OSC
IN
OUT
Clock Input for letter size
Clock Output for letter size
OSD-V-IN OSD Video Signal Input
OSD-V-OUT OSD Video Signal Output
OSDVss OSDVss
OUTPUT­SELECT
P-DOWN-L
Output Select
Power Voltage Down Detector Signal
Signal Name Function
REC LED “REC” LED Signal Output
Recording Safety SW Detect (With
REC-SAF-SW
Record tab=”L”/ With out Record tab=”H”)
REMOTE Remote Control Sensor
RESET
System Reset Signal (Reset=”L”)
RF-SW Video Head Switching Pulse
RGB­THROUGH
SCART 2 RGB Through Control Signal
S-REEL Supply Reel Rotation Signal
SC2-IN Input Signal from Pin 8 of SCART2
ST-S
Tape Start Position Detector Signal
T-REEL Take Up Reel Rotation Signal
TIMER LED “TIMER” LED Signal Output
TIMER+5V +5V at Timer
TU-AUDIO Tuner Audio Input Signal
TU-VIDEO Tuner Video Input Signal
V-ENV
Video Envelope Comparator Signal
Vcc Vcc
VCR LED “VCR” LED Signal Output
V-IN Video Signal Input
V-OUT Video Signal Output
VIDEO-IN Video Signal Input
VIDEO-OUT Video Signal Output
Vss Vss(GND)
X-IN Main Clock Input
X-OUT Main Clock Input
XC-IN Sub Clock
XC-OUT Sub Clock
P-ON+44V +44V at Power-On Signal
P-ON+5V +5V at Power-On Signal
P-ON+9V +9V at Power-On Signal
P-ON-H Power On Signal at High
PG-DELAY
Video Head Switching Pulse Signal Adjusted Voltage
PG/LP PG/LP
POW-SAF
P-ON Power Detection Input Signal
1-6-2 H9330SNA

CABINET DISASSEMBLY INSTRUCTIONS

1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally.
[1] Top Cover
[17] Insulator
[13] Power
Supply CBA
[12] AFV CBA
[10] Main CBA
[11] Function
CBA
[2] Front
Assembly
[3] Top Bracket
[5] DVD Mecha
Assembly
[7] Rear Panel
[8] VCR Chasis
Unit
[4] Jack CBA
[16] Side
Bracket
[6] DVD Main
CBA Unit
[15] Deck
Pedestal-2
[9] Deck
Assembly
[14] Deck
Pedestal-1
2. Disassembly Method
ID/
LOC.
No.
[1] Top Cover D1 8(S-1) -
[2]
[3]
[4] Jack CBA D3 3(S-3) -
[5]
PART
Front Assembly
Top Bracket
DVD Mecha Assembly
Fig.
No.
D2
D2 4(S-2) -
D4
REMOVAL
REMOVE/*UNHOOK/ UNLOCK/RELEASE/ UNPLUG/DESOLDER
*CN505, *2(L-1), Tray Panel, *7(L-2)
3(S-4), *CN501, *CN701
Note
1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
-
ID/
LOC.
No.
[6]
[7]
[8]
[9]
[10] Main CBA D8 ---------- -
[11]
[12] AFV CBA D8 Desolder -
[13]
[14]
[15]
[16]
[17] Insulator D9 ---------- -
(1)
Note:
(1): Identification (location) No. of parts in the figures (2): Name of the part (3): Figure Number for reference (4): Identification of parts to be removed, unhooked,
(5): Refer to “Reference Notes.”
PART
DVD Main CBA Unit
Rear Panel
VCR Chassis Unit
Deck Assembly
Function CBA
Power Supply CBA
Deck Pedestal-1
Deck Pedestal-2
Side Bracket
(2)
unlocked, released, unplugged, unclamped, or desoldered. P=Spring, L=Locking Tab, S=Screw, CN=Connector, W=Washer *=Unhook, Unlock, Release, Unplug, or Desolder e.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2)
Fig.
No.
D5
D6 3(S-6), 3(S-7) -
D7
D8 Desolder, 2(S-10) 4,5
D8 Desolder, *CN2002 -
D9
D9 6(S-12), 3(W-1) -
D9 (S-13) -
D9 (S-14) -
(3)
REMOVAL
REMOVE/*UNHOOK/ UNLOCK/RELEASE/ UNPLUG/DESOLDER
3(S-5), *CN101, *CN401
*CN001, *CN002, 5(S-8), 5(S-9)
3(S-11), Bracket, *(L-3)
(4)
Note
2 2-1 2-2 2-3
3
-
-
(5)
1-7-1 H9330DC
Reference Notes
CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile. Be careful not to break them.
1-1. Connect the wall plug to an AC outlet and press
the OPEN/CLOSE button to open the Tray.
1-2. Remove the Tray Panel by releasing two Locking
Tabs (L-1).
1-3. Press the OPEN/CLOSE button again to close
the Tray.
1-4. Press the POWER button to turn the power off.
1-5. Unplug an AC cord.
1-6. Disconnect connector CN505.
1-7. Remove Screw (S-1A).
1-8. Release seven Locking Tabs (L-2) (to do this, first
release five Locking Tabs (A) at the side and top, and then release two Locking Tabs (B) at the bot­tom.)
CAUTION 2: Electrostatic breakdown of the laser diode in the optical system block may occur as a potential difference caused by electrostatic charge accumulated on cloth, human body etc., during unpacking or repair work.
To avoid damage of pickup follow next procedures.
2-1. Slide the pickup unit as shown in Fig. D5.
2-2. Short the three short lands of FPC cable with sol-
der before removing the FFC cable (CN101) from it. If you disconnect the FFC cable (CN101), the laser diode of pickup will be destroyed. (Fig. D5)
2-3. Disconnect Connector (CN401). Remove three
Screws (S-5) and lift the DVD Main CBA Unit. (Fig. D5)
CAUTION 3: When reassembling, confirm the FFC cable (CN101) is connected completely. Then remove the solder from the three short lands of FPC cable. (Fig. D5)
4. When reassembling, solder wire jumpers as shown in Fig. D8.
5. Before installing the Deck Assembly, be sure to place the pin of LD-SW on Main CBA as shown in Fig. D8. Then, install the Deck Assembly while aligning the hole of Cam Gear with the pin of LD­SW, the shaft of Cam Gear with the hole of LD-SW as shown in Fig. D8.
[1] Top Cover
(S-1)
(S-1)
Tray Panel
(L-1)
(A)
(B)
[2] Front Assembly
(S-2)
(L-2)
(A)
(S-2)
(L-2)
(S-1)
[3] Top Bracket
(S-2)
(A)
Fig. D2
[4] Jack CBA
(S-1)
Fig. D1
CN505
(S-3)
Fig. D3
1-7-2 H9330DC
CN501
(S-4)
CN701
(S-4)
[5] DVD Mecha Assembly
Fig. D4
[7] Rear Panel
(S-7)
(S-6)
(S-7)
Fig. D6
(S-5)
CN101 (S-5)
CN401
A
DVD Mecha Assembly
B
Short the three short lands by soldering
View for A
(S-5)
[6] DVD Main CBA Unit
(S-8)
(S-9)
[8] VCR Chassis Unit
CN001
(S-8)
(S-9)
(S-8)
CN002
Fig. D7
Slide
Pickup Unit
View for B
OR
Short the three short lands by soldering
C
View for C
Fig. D5
1-7-3 H9330DC
[9] Deck Assembly
FE Head
CN2002
Cylinder Assembly
AC Head Assembly
[12] AFV CBA
Pin
SW507 LD-SW
[10] Main CBA
[9] Deck Assembly
Cam Gear
Desolder
[11] Function CBA
(S-10)
[10] Main CBA
From AC Head Assembly
Lead with blue stripe
Desolder from bottom
Desolder
From Cylinder Assembly
Desolder
LD-SW
Desolder
Lead with blue stripe
Shaft
Hole
Hole
Pin
[10] Main CBA
From FE Head
From Capstan Motor Assembly
Desolder
BOTTOM VIEW
Lead connections of Deck Assembly and Main CBA
Fig. D8
1-7-4 H9330DC
(S-11)
[13] Power Supply CBA
Bracket
(S-11)
(S-12)
[15] Deck Pedestal-2
[16] Side Bracket
(S-13)
(L-3)
[17] Insulator
(S-14)
HOW TO MANUAL EJECT
1. Remove the Top Case.
2. Make a tool from a paper clip, etc., (length = approxi­mately 50 mm, maximum diameter = approximately 3 mm) as shown below.
3. Insert the tool into the manual eject hole on the DVD Mecha. Then, push it until the tray is ejected.
(W-1)
(W-1)
(W-1)
[14] Deck Pedestal-1
Fig. D9
Top Cover
Tray
1
DVD Mecha
4
Eject Hole
Paper clip (Available Locally)
2
3
Straightened portion = approximately 35mm
Deck Assembly
Length = approximately 50mm
1-7-5 H9330DC

ELECTRICAL ADJUSTMENT INSTRUCTIONS

General Note: "CBA" is an abbreviation for "Circuit Board Assembly."
NOTE:
1.Electrical adjustments are required after replacing circuit components and certain mechanical parts. It is important to do these adjustments only after all repairs and replacements have been com­pleted. Also, do not attempt these adjustments unless the proper equipment is available.
2.To perform these alignment / confirmation proce­dures, make sure that the tracking control is set in the center position: Press either "L5??" or "K" button on the remote control unit first, then the "PLAY" button (Front Panel only).
CH1
CH2
Figure 1
EXT. Syncronize Trigger Point
1.0H
6.5H
Switching Pulse
V-Sync
0.5H
Test Equipment Required
1.Oscilloscope: Dual-trace with 10:1 probe, V-Range: 0.001~50V/Div., F-Range: DC~AC-20MHz
2.Alignment Tape (FL6A)
Head Switching Position Adjust­ment
Purpose:
To determine the Head Switching point during playback.
Symptom of Misadjustment:
May cause Head Switching noise or vertical jitter in the picture.
Test point Adj.Point Mode Input
TP751(V-OUT)
TP302(RF-SW)
GND
Tape
VR501
(Switching Point)
(MAIN CBA)
Measurement
Equipment
PLAY
(SP)
Spec.
-----
Reference Notes:
Playback the Alignment tape and adjust VR501 so that the V-sync front edge of the CH1 video output wave­form is at the 6.5H(412.7µs) delayed position from the rising edge of the CH2 head switching pulse wave­form.
FL6A Oscilloscope
Connections of Measurement Equipment
TP751
Main CBA
GND
TP302
6.5H±1H
(412.7µs±60µs)
Oscilloscope
CH1 CH2 Trig. (+)
1-8-1 H9330EA

FIRMWARE RENEWAL MODE

1. Turn the power on and remove the disc on the tray.
2. To put the DVD player into version up mode, press [9], [8], [7], [6], and [SEARCH MODE] buttons on the remote control unit in that order. The tray will open automatically. Fig. a appears on the screen and Fig. b appears on the VFD.
BE F/W VERSION UP MODE
PLEASE INSERT A DISC
FOR BE F/W VERSION UP.
POWER
EXIT:
Fig. d VFD in Programming Mode (Example)
The appearance shown in (*2) of Fig. c is described as follows:
AppearanceNo. State
Reading... Sending files into the memory
1
Erasing... Erasing previous version data
2
Programming...
3 Writing new version data
5. After programming is finished, the tray opens auto­matically. Fig. e appears on the screen and the checksum in (*3) of Fig. e appears on the VFD. (Fig. f)
Fig. a Version Up Mode Screen
Fig. b VFD in Version Up Mode
The DVD player can also enter the version up mode with the tray open. In this case, Fig. a will be shown on the screen while the tray is open.
3. Load the disc for version up. (For closing the tray, only the "OPEN/CLOSE" button is available.)
4. The DVD player enters the F/W version up mode automatically. Fig. c appears on the screen and Fig. d appears on the VFD.
BE F/W VERSION UP MODE
VERSION: ********
Reading...(*2)
BE F/W VERSION UP MODE
VERSION: ********
COMPLETED SUM:7abc(*3)
Fig. e Completed Program Mode Screen
Fig. f VFD upon Finishing the Programing Mode (Example)
At this time, no buttons are available.
6. For tray opening, plug the AC cord into the AC out­let.
7. Turn the power on by pressing the power button and the tray will close.
Fig. c Programming Mode Screen
1-9-1 H9330ROM
Servo/System Control Block Diagram
BLOCK DIAGRAMS <VCR Section>
TEST POINT INFORMATION
NOTE FOR WIRE CONNECTORS:
1. PREFIX SYMBOL "CN" MEANS CONNECTOR. (CAN DISCONNECT AND RECONNECT.)
2. PREFIX SYMBOL "CL" MEANS WIRE-SOLDER HOLES OF THE PCB. (WIRE IS SOLDERED DIRECTLY.)
:INDICATES A TEST POINT WITH A JUMPER WIRE ACROSS A HOLE IN THE PCB. :USED TO INDICATE A TEST POINT WITH A COMPONENT LEAD ON FOIL SIDE. :USED TO INDICATE A TEST POINT WITH NO TEST PIN. :USED TO INDICATE A TEST POINT WITH A TEST PIN.
" " = SMD
(DECK ASSEMBLY)
AC HEAD ASSEMBLY
CL287
CONTROL HEAD
Q504
ST-S
SENSOR CBA
Q503
END-S
SENSOR CBA
5 5CTL(+) 6 6CTL(-)
CL504
SW507 LD-SW
TP502
END-S
AL+5V
Q506
T-REEL
PS502
D555 S-LED
S-REEL
AL+5V
MAIN CBA
TIMER+5V
TO DVD SYSTEM CONTROL BLOCK <DVD SECTION>
AL+5V
VR501 SW-POINT
Q515
RESET
REMOTE1
Q510
TP503
CTL
IC501
(SERVO/SYSTEM CONTROL)
KEY- 2
POWER LED
CAS LED
TIMER LED
RESET
34
KEY- 1
REMOCON-IN
14
LD-SW
9
95
CTL(+) CTL(-)
94 10
ST-S
4
END-S T-REEL
80
S-REEL79
REC LED
DVD LED
CTL97
FF/REW-L84
PG-DELAY
2
VCR LED
A-MUTE-H
8 23 24 25
7
26
29
30
83
Q507
Q502
KEY SWITCH
TP501
SENS-INH
Q511 D508
Q508
Q509
Q501
D506
D507
CN505
2 2KEY-2 6 6 4 4CAS-LED 5 5TIMER-LED
AL+5V
REC
DVD
VCR
POWER-LED
CN651
5 6
IIC-BUS SDA
IIC-BUS SCL
A-MUTE-H
FRONT JACK CBA
KEY SWITCH
D651
D653
D652
D654
IC502 (MEMORY)
SDA SCL
TO AUDIO BLOCK
AL+5V
POWER
CAS
TIMER
STAND-BY
CYLINDER ASSEMBLY CAPSTAN MOTOR
PG
DRUM MOTOR
SENSOR
M
LOADING MOTOR
M
CAPSTAN MOTOR
M
1-10-1 1-10-2 H9330BLS
CL502
12 C-F/R 11
AL+15V/+12V
10 AL+12V(1)
P-ON+5V
9
GND
8
C-FG
7
C-CONT
6
GND
5
D-FG
4
LM-FWD/REV
3
D-CONT
2
D-PG
1
TO POWER SUPPLY BLOCK
AL+5V
SW506
REC-SAFETY
AL+15V/+12V AL+12V(1) P-ON+5V
C-POW-SW P-ON-H P-DOWN-L
REC-SAF-SW
31
C-F/R
78
C-FG
87
C-CONT
76
D-FG
89
LM-FWD/REV
81
D-CONT77 D-PG
90
OUTPUT SELECT
C-POW-SW
66
P-ON-H
67 86 P-DOWN-L
Hi-Fi-H-SW
A-MODE
IIC-BUS SDA
IIC-BUS SCL
DAVN-L
D-REC-H
RF-SW
C-ROTA
D-V SYNC
H-A-SW
H-A-COMP
V-ENV
19 61
72 71 20 65 18 15 13 16
17
74
IIC-BUS SDA
IIC-BUS SCL
Hi-Fi-H-SW
A-MODE
OUTPUT SELECT
IIC-BUS SDA
IIC-BUS SCL
DAVN-L
D-REC-H
RF-SW
C-ROTA
D-V SYNC
H-A-SW
H-A-COMP
6
OUTPUT SELECT
V-ENV
TO Hi-Fi AUDIO BLOCK
TO VIDEO BLOCK
Video Block Diagram
" " = SMD
IC631 (VPS)
IIC-BUS SDA
TU701
TU-VIDEO
FRONT JACK CBA
CN651 CN505
JK653 V-IN-F
VIDEO BLOCK
JK101
V-OUT1
V-IN1
V-OUT2
V-IN2
19 20
JK102
19 20
DAVN-L
IIC-BUS SCL
VPS-V
VIDEO
V-IN-F 77
DVD-VIDEOFROM DVD
Q104
BUFFER
Q103
BUFFER
NOTE FOR WIRE CONNECTORS:
1. PREFIX SYMBOL "CN" MEANS CONNECTOR. (CAN DISCONNECT AND RECONNECT.)
2. PREFIX SYMBOL "CL" MEANS WIRE-SOLDER HOLES OF THE PCB. (WIRE IS SOLDERED DIRECTLY.)
14
6 7
16
Q301
BUFFER
6
24
IC301
(Y/C SIGNAL PROCESS)
48 50 52 54 56
WF1
TP751
V-OUT
61 63
IC751 (SW)
DVD
3
4
VCR
5
TEST POINT INFORMATION
:INDICATES A TEST POINT WITH A JUMPER WIRE ACROSS A HOLE IN THE PCB. :USED TO INDICATE A TEST POINT WITH A COMPONENT LEAD ON FOIL SIDE. :USED TO INDICATE A TEST POINT WITH NO TEST PIN. :USED TO INDICATE A TEST POINT WITH A TEST PIN.
IC501 (OSD)
OSD CHARACTER
52
MIX
TUNER
IN1
IN2
FRT
IN2
FRT
PB/EE
MUTE
TUNER
IN1
PB/EE
MUTE
50
BYPASS
58 59
DAVN-L IIC-BUS SDA IIC-BUS SCL
65
6968
46 43
SERIAL
DECORDER
AGC
LUMINANCE SIGNAL PROCESS
CHARA. INS.
CCD 1H DELAY
1/2
CHROMINANCE
FBC
PR
SIGNAL PROCESS
Y/C MIX
AGC VXO
TO SERVO/SYSTEM CONTROL BLOCK
Y. DELAY
R P R P
2928
REC-VIDEO SIGNAL
MODE: SP/RECPB-VIDEO SIGNAL DVD VIDEO SIGNAL
MAIN CBA
DVD-R
FROM DVD VIDEO BLOCK <DVD SECTION>
DVD-G DVD-B
7978
JK101
15 11
R G B
7
(DECK ASSEMBLY)
CL251
R
P
SP
SP HEAD AMP
EP
96 95 94 93
V-COM
V(L)-1
V(L)-2
V-COM
V(R)-2
V(R)-1
EP
Y
REC FM
+
C
AGC
HEAD AMP
D-REC-H
RF-SW/C-ROTA
D-V-SYNC
H-A-SW
H-A-COMP
V-ENV
89 88 87
80
70 62 71 83 84
90
WF2
TP504 RF-SW
D-REC-H
RF-SW
C-ROTA
D-V-SYNC
H-A-SW
H-A-COMP
V-ENV
1 2 3 4 5 6
TO SERVO/SYSTEM CONTROL BLOCK
21
CYLINDER ASSEMBLY
VIDEO (R)-1 HEAD
VIDEO (L)-1 HEAD
VIDEO (L)-2 HEAD
VIDEO (R)-2 HEAD
SW CTL
11109
TP301
C-PB
WF3
Q752
OUTPUT SELECT
X301
4.43MHz
TO SERVO/SYSTEM CONTROL BLOCK
1-10-3 1-10-4 H9330BLV
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