Copyright 2001 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic, mechanical,
photocopying, or otherwise without the prior permission of Philips.
Published by MW 0162 Service PaCEPrinted in the NetherlandsSubject to modification5 3122 785 11090
GB 2DVD612 /XX11.
www.rtv-horvat-dj.hr
Technical specifications
1.Technical specifications
Specification
English
PLAYBACK SYSTEM
DVD-Video
Video CD & SVCD
CD (CD-R and CD-RW)
DVD+RW
MP3 (DVD622 only)
Video output1 Vpp into 75 ohm
RGB (SCART) output0.7 Vpp into 75 ohm
Black Level ShiftOn/Off
Video ShiftLeft/Right
AUDIO FORMAT
DigitalMPEGCompressed Digital
Analog Sound Stereo
Dolby Pro Logic downmix from Dolby Digital multi-channel sound
3D Sound (TruSurround) for vir tual 5.1 channel sound on 2 speakers
AUDIO PERFORMANCE
DA Converter24 bits
DVDfs 96 kHz4 Hz - 44 kHz
Video CDfs 44.1 kHz4 Hz - 20 kHz
CDfs 44.1 kHz4 Hz - 20 kHz
Signal-Noise (1kHz)100 dB
Dynamic Range (1kHz)97 dB
Crosstalk (1kHz)110 dB
Distortion and Noise (1kHz)88 dB
MPEG MP3MPEG Audio L3
0.45 (VCD/CD)
780 nm (VCD/CD)
Two side4.30 h*
Single layer
Two side8 h*
Dual layer
SCARTEuroconnector
Video OutputCinch (yellow)
Audio L+R outputCinch (white/red)
Digital Output1 coaxial
CABINET
Dimensions (w x h x d)435 x 81 x 295 mm
WeightApprox. 3.5 Kg
GENERAL FUNCTIONALITY
Stop / Play / Pause
Fast Forward / Backward
Time Search
Step Forward / Backward
Slow Motion
Title / Chapter / Track Select
Skip Next / Previous
Repeat (Chapter / Title / All) or (Track / All)
A-B Repeat
Shuffle
Scan
New enhanced user graphical interface
Perfect Still with digital multi-tap filter
Zoom (xl.33, x2. x4) with picture enhancement
Smart Picture for convenient personal colour setting (DVD622 only)
PAL/NTSC Conversion (DVD622 only)
Screen Saver (Dim 75% after 15 min.)
3D Sound (TruSurround)
Virtual Jog Shuttle
Audio and video bit rate indicator
DVD FUNCTIONALITY
Multi-angle Selection
Audio Selection (1 out of max. 8 languages)
Subtitles Selection (1 out of max. 32 languages)
Aspect Ratio conversion (16:9, 4:3 Letterbox, 4:3 Pan Scan)
Parental Control and Disk Lock
Disc Menu support (Title Menu and Root Menu)
Resume (5 discs) after stop / standby
Programming Titles/chapters with Favourite Selection
VIDEO CD FUNCTIONALITY
Playback Control for VCD 2.0 discs
Disc Lock
Resume (5 discs) after stop / standby
Programming Tracks with Favourite Selection
AUDIO CD FUNCTIONALITY
Time Display (Total / Track / Remaining Track Time)
Full audio functionality with remote control
Programming with Favourite Track Selection
MP3 FUNCTIONALITY (DVD622 only)
Time Display (Track)
Album and Track Selection
Repeat (Disc / Album / Track)
* typical playing time for movie with 2 spoken languages and 3 subtitle languages.
Specifications subject to change without prior notice
IEC958 for CDDA / LPCM
IEC1937 for MPEG1/2, Dolby Digital and DTS
CL 16532007_001.eps
30-01-01
Warnings and Laser safe ty ins tr uctions
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2.Warnings and Laser safety instructions
GB
WARNING
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce
life drastically.
When repairing, make sure that you are
connected with the same potential as the
mass of the set via a wrist wrap with
resistance.
Keep components and tools also at this
potential.
F
ATTENTION
D
WARNUNG
GB 3DVD612 /XX12.
I
WAARSCHUWING
AVVERTIMENTO
NL
Alle IC’s en vele andere halfgeleiders zijn
gevoelig voor elektrostatische ontladingen
(ESD).
Onzorgvuldig behandelen tijdens reparatie
kan de levensduur drastisch doen
verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.
Tous les IC et beaucoup d’autres semiconducteurs sont sensibles aux décharges
statiques (ESD).
Leur longévité pourrait être considérablement
écourtée par le fait qu’aucune précaution
n’est prise a leur manipulation.
Lors de réparations, s’assurer de bien être
relié au même potentiel que la masse de
l’appareil et enfiler le bracelet serti d’une
résistance de sécurité.
Veiller a ce que les composants ainsi que les
outils que l’on utilise soient également a ce
potentiel.
Alle IC und viele andere Halbleiter sind
empfindlich gegen elektrostatische
Entladungen (ESD).
Unsorgfältige Behandlung bei der Reparatur
kann die Lebensdauer drastisch vermindern.
Sorgen sie dafür, das Sie im Reparaturfall
über ein Pulsarmband mit Widerstand mit
dem Massepotential des Gerätes verbunden
sind.
Halten Sie Bauteile und Hilfsmittel ebenfalls
auf diesem Potential.
GB
Safety regulations require that the set be restored to its original condition
and that parts which are identical with those specified be used.
NL
Veiligheidsbepalingen vereisen, dat het apparaat in zijn oorspronkelijke
toestand wordt terug gebracht en dat onderdelen, identiek aan de
gespecifieerde worden toegepast.
F
Les normes de sécurité exigent que l’appareil soit remis a l’état d’origine et
que soient utilisées les pièces de rechange identiques à celles spécifiées.
Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevita potrebbe essere fortemente
ridatta in caso di non osservazione della piu
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello
della massa dell’apparecchio tramite un
braccialetto a resistenza.
Assicurarsi che i componenti e anche gli
utensili con quali si lavora siano anche a
questo potenziale.
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten.
Der Originalzustand des Gerats darf nicht verandert werden.
Fur Reparaturen sind Original-Ersatzteile zu verwenden.
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso nelle
condizioni originali e che siano utilizzati pezzi di ricambiago idetici a quelli
specificati.
SHOCK, FIRE HAZARD SERVICE TEST:
CAUTION: After servicing this appliance and prior to returning to customer, measure the resistance between
either primary AC cord connector pins (with unit NOT connected to AC mains and its Power switch ON), and the
face or Front Panel of product and controls and chassis bottom,
Any resistance measurement less than 1 Megohms should cause unit to be repaired or corrected before AC
power is applied, and verified before return to user/customer.
Ref.UL Standard NO.1492.
NOTE ON SAFETY:
Symbol
: Fire or electrical shock hazard. Only original parts should be used to replace any part with symbol
Any other component substitution(other than original type), may increase risk or fire or electrical shock hazard.
“Pour votre sécurité, ces documents
doivent être utilisés par des
spécialistes agrées, seuls habilités à
réparer votre appareil en panne.”
CL 96532065_002.eps
120799
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Warnings and Laser safety instructions
LASER SAFETY
This unit employs a laser. Only a qualified service person should remove the cover or attempt to service this
device, due to possible eye injury.
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURE OT HER THAN THOSE
SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
AVOID DIRECT EXPOSURE TO BEAM
WARNING
The use of optical instruments with this product will increase eye hazard.
Repair handling should take place as much as possible with a disc loaded inside the player
WARNING LOCATION: INSIDE ON LASER COVERSHIELD
CAUTION VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID EXPOSURE TO BEAM
ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING UNDGÅ UDSÆTTELSE FOR STRÅLING
ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES UNNGÅ EKSPONERING FOR STRÅLEN
VARNING SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLEN
VARO! AVATT AESSA OLET ALTTIINA NÄKYVÄLLE JA NÄKYMÄTTÖMÄLLE LASER SÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN
VORSICHT SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETSEN
DANGER VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAM
ATTENTION RAYO NNEMENT LASER VISIBLE ET INVISIBLE EN CAS D'OUVERTURE EXPOSITION DANGEREUSE AU FAISCEAU
!
Warning for powersupply on position 1005
The primary side of the powersupply including the heatsink carries live mains voltage when the
player is connected to the mains even when the player is swiched off !
This primary area is not shielded so it is possible to touch copper tracks and/or components when
servicing the player. Service personnel have to take precautions to prevent touching this area or
components in this area .
The primary side of the powersupply has been indicated with a lightning stroke and a stripe-marked
printed on the printed wiring board
CL06532096_022.eps
060700
Warnings and Laser safe ty ins tr uctions
www.rtv-horvat-dj.hr
2.1Notes
2.1.1DVD-Module
For repair of the DVD-module ASD1, the service manual
3122 785 10840 has to be used.
2.1.2Compair
For assistance with the repair process of the monoboard an
electronic Fault finding guidance has been developed , this
program is called COMPAIR.
This COMPAIR program is available on CDROM.
The Version of the CDROM for repair of the monoboard is
V1.3 and can be ordered with codenumber : 4822 727 21637.
This is an update CDROM , so when the COMPAIR CDROM
is used for the first time , one has to install the COMPAIR
ENGINE CDROM V1.2 first.
The V1.2 CDROM can be ordered with codenumber 4822
727 634 and has to registered after installation , the
procedure for registration is explained in the help file of the
program and in the booklet from the CDROM.
The cable to connect the monoboard with a PC can be
ordered with codenumber 3122 785 90017.
All the hardware and software requirements of the systems
necessary for working with COMPAIR is described on the
CDROM.
GB 5DVD612 /XX12.
DISMANTLING INSTRUCTIONS DVD612-622
www.rtv-horvat-dj.hr
See exploded view for item numbers
Cover 232
-> Remove 7 screws 233
-> Lift cover at rearside to
remove
Mounting
Demounting
4.1Dismantling instrutions
4.Mechanical instructions
GB 16DVD612 /XX14.
Front assy 200
-> Unlock front from frame by
releasing successively 4
snaps ( 2 each on the side
bottom )
-> Remove flex connections to
turntable motor and sledge
motor
-> Remove 4 screws 10 to 13
(mono-board to VAL6011)
-> Remove carefully flex
connection to OPU and wire
to the tray motor
-> Demount the board
A/V board 1002
-> Remove connections
-> Remove 4 screws 227
(skt cinch and scart to
back-plate)
-> Release snaps of 2 spacers
221
-> Demount board
Remove4screwstoremoveloader.
Power supply unit 1005
-> Remove connections
-> Remove 2 screws 222
(board to frame)
-> Release snaps of 2 spacer
221 (board to frame)
-> Demount board
Mechanical inst ructions
CL 16532007_056.eps
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Mechanical instructions
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GB 17DVD612 /XX14.
CL06532147_001.eps
151100
www.rtv-horvat-dj.hr
4.2Exploded views
GB 18DVD612 /XX14.
Mechanical inst ructions
CL 16532007_028.eps
020201
www.rtv-horvat-dj.hr
Mechanical instructions
CL 16532007_030.eps
070201
GB 19DVD612 /XX14.
GB 20DVD612 /XX14.
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4.3Service position
See figure 4-1 for the service position
1.Remove the cables from the cable tie housing.
2.Remove 4 screws that mount the DVD module to the
bottom frame.
3.Move the DVD module backward slightly and flip the
module over, so that the component side of the
board faces upwards, and the module is in the
service position.
Mechanical inst ructions
Figure 4-1
Diagnostic software des c ri pti ons and troubleshooting
www.rtv-horvat-dj.hr
5.Diagnostic software descriptions and troubleshooting
GB 21DVD612 /XX15.
5.1Dealerscript
5.1.1Purpose of Dealer Script
The dealer script can give a diagnosis on a standalone DVD
player; no other equipment is needed to perform a number of
hardware tests to check if the DVD player is faulty. The
diagnosis is simply a "error" or "pass" message; no indication
is given of faulty hardware modules. Only tests within the
scope of the diagnostic software will be executed hence only
faults within this scope can be detected.
NucleusDescription
VideoColSetupComm
Checks the I2C interface with the RGB video processor on the Audio/Video
7
board (only for DVD players with RGB video processor).
PapChksFl
PapI2cDisp
PapS2bEcho
PapI2cNvram
PapNvramWrR
CompSdramWrR
Calculate and verify checksum of FLASH memory.
6
Checks the I2C interface with the slave processor on the display PCB.
5
Checks the I2C interface to the basic engine.
4
Checks the I2C interface with the NVRAM.
3
Pattern test of all locations in the NVRAM
2
Pattern test of all locations in the SDRAM(s).
1
5.1.2Contents of Dealer Script
The dealer script executes all diagnostic nuclei that do not
need any user interaction and are meaningful on a
standalone DVD player.
The nuclei called in the dealer script are the following (the
number after each nucleus name corresponds with the
number being on the local display when the nucleus is
executed during the dealer script):
CL06532096_001.eps
050700
Press 2 keys simultaneously
<OPEN/CLOSE> + <PAUSE>
Connect to mains.
During the test, the following display
is shown: the counter counts down
from the number of nuclei to be run
before the test finishes. Example:
SET O.K.?
YES
NO
Figure 5-1
To exit DEALER SCRIPT ,disconnect from mains.
Figure 5-2
CL 96532065_004.eps
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Diagnostic software descriptions and troubleshooting
5.2PLAYER SCRIPT
5.2.1Purpose of Player Script
The Player script will give the opportunity to perform a test
that will determine which of the DVD player's modules are
faulty, to read the error log and error bits and to perform an
endurance loop test. To successfully perform the tests, the
DVD player must be connected to a tv set to check the output
of a number of nuclei. For DVDv2b a multi-channel amplifier,
a set of 6 boxes and an external video source are necessary
to test. To be able to check results of certain nuclei, the
player script expects some interaction of the user (i.e. to
approve a test picture or a test sound). Some nuclei (e.g.
nuclei that test functionality of the Basic Engine module)
require that the DVD player itself is opened, to enable the
user to observe moving parts and approve their movement
visually. Only tests within the scope of the diagnostic
software will be executed hence only faults within this scope
can be detected.
5.2.2Contents of Player Script
The player script contains all nuclei that are useful on a DVD
player that is connected to a tv-set and help to determine
which module of the DVD player is faulty, as well as to read
out the contents of the error logs.
5.2.3Structure of Player Script
The player script consists of a set of nuclei testing the three
hardware modules in the DVD player: the Display PWB, the
Digital PWB and the Basic Engine.
Nuclei run by the player test need some user interaction; in
the next paragraph this interaction is described. The player
test is done in two phases:
1. Interactive tests: this part of the player test depends
strongly on user interaction and input to determine
nucleus results and to progress through the full test.
Reading the error log and error bits information can be
useful to determine any errors that occurred recently
during normal operation of the DVD player.
2. The loop test will loop through the list of nuclei
indefinitely, till the NEXT key is pressed. The list of nuclei
is as follows:
•VideoColSetupComm
•VideoScartSwComm
•PapChksFlash
•PapI2cNvram
•CompSdramWrR
•PapS2bEcho
•PapI2cDisp
For DSW version 1.6 and above. the DSW version number
will be displayed on the local display. Press NEXT to
continue to the display test.
The display should look like the following:
5.2.4Survey
Press 2 keys simultaneously
<OPEN/CLOSE> + <STOP>
Connect to mains
INTERACTIVE TESTS
DISPLAY PCB
DISPLAY TEST
LED TEST
KEYBOARD TEST
REMOTE CONTROL
P50 LOOP BACK TEST
MONO PCB
DIGITAL PART
PICTURE TEST
SOUND 1 TEST
SCART DVD TEST
SCART LOOP TEST
SOUND 2 TEST
MONO PCB(SERVO)
& BASIC ENGINE
VERSION NUMBER
TRAY TEST
SLEDGE TEST
DISC MOTOR TEST
FOCUS TEST
RADIAL TEST
JUMP TEST
TRAY TEST
DispDisplay(30)
DispLed(29)
DispKeyb(27)
DispRc(28)
DispP50(60)
VideoColDencOn(23a)
AudioPinkNoiseOn(20a)
VideoScartSwDvd(54a)
VideoScartSwPass(54b)
AudioSineOn(21a)
BeVer(37)
BeTrayOut/In(43ab)
BeSledgeOut/In(41ab)
BeDiscMotorOn(39a)
BeFocusOn(38a)
BeRadialOn(40a)
BeGroovesIn/Mid/Out(42abc)
BeTrayOut/In(43ab)
Figure 5-3
ERROR LOG & BITS
CL 16532007_002.eps
010201
LOOP TEST
To exit player test,
disconnect from mains
= Dealer script exclusive of test2
Figure 5-4
LogReadErr(31)
LogReadbits(32)
CL 16532007_003.eps
300101
Diagnostic software des c ri pti ons and troubleshooting
www.rtv-horvat-dj.hr
5.3DISPLAY PCB
5.3.1DISPLAY TEST
The display test is performed by nucleus DispDisplay. By
putting a series of test patterns on the local display, the local
display is tested. To step through all different patterns, the
user must either press PLAY (pattern is ok) or PAUSE
(pattern was incorrect) to proceed to the next pattern. The
display of patterns is continued in a cyclic manner until the
user presses NEXT. If the user presses NEXT before all
display patterns are tested, the DispDisplay nucleus will
return TRUE (display test successful).
5.3.2LED TEST
key id.key
0PLAY
1NEXT
2PREVIOUS
3PAUSE
4STOP
5 OPEN/CLOSE
6 3D-SURROUND
7KEY- (Mic Control)
8 Once More (Mic Control)
9 KEY+(Mic Control)
A STAND BY
CL16532007_007.eps
300101
GB 23DVD612 /XX15.
The LED(s) on the DVD player is (are) tested by nucleus
DispLed. The user must check if the LED(s) is (are) lighted;
if it is, press PLAY, if it is not, press PAUSE. By pressing
NEXT the script will proceed to the next test. If the user
presses NEXT before PLAY or PAUSE, the DispLed nucleus
will return TRUE (LED test successful).
If OK, press PLAYIf NOK, press PAUSE
If OK, press PLAYIf NOK, press PAUSE
If OK, press PLAYIf NOK, press PAUSE
press NEXT to continue
CL 96532065_006.eps
120799
Figure 5-5
Figure 5-7
If any keys are detected more than once (due to hardware
error), the key-code is displayed twice (or more), with the
second digit increased by 1.
If the user does not press all keys minimally once (in any
order), the DispKeys nucleus will return FALSE and cause an
error in the overall result of the player script.
The test will also pass if all buttons, except the microphone
key buttons, are pressed.
The user can leave the keyboard test by pressing the NEXT
key on the local display of the DVD player for at least one full
second.
The result of the keyboard test is shown on local display as
follows:
CL 96532065_009.eps
120799
Figure 5-8
Or
5.3.3KEYBOARD TEST
The keyboard of the DVD player is tested by nucleus
DispKeyb. The user is expected to press all keys on the local
keyboard once. The code of the key pressed is shown on the
local display (1 hexadecimal digit) immediately followed by a
(hexadecimal) number indicating how many times that key
has been pressed. Example of the local display during this
test:
Figure 5-6
The key-codes displayed on the local display will scroll from
right to left when the display gets full, t he text "tb-" will remain
on display.
CL 96532065_007.eps
120799
Figure 5-9
Pressing NEXT on the local keyboard again will proceed to
the next text.
5.3.4REMOTE CONTROL TEST
The remote control of the DVD player is tested by nucleus
DispRc. The user must press any key on the remote control
just once. The codes of the key pressed will be shown on the
local display in hexadecimal format. Example:
Figure 5-10
In this example 23 is the hexidecimal code of the pressed RC
key. The user can leave the remote-control test by pressing
NEXT on the local keyboard of the DVD player. The remote
CL 96532065_010.eps
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CL 96532065_011.eps
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control test is successful if a code was received before the
user pressed the NEXT key; pressing the NEXT key before
pressing a key on the remote control gives an error in the
remote control test (note that the remote control test will also
fail if a key on the remote control was pressed but no code
was received). The remote control test does not check upon
the contents of the received code, that is it will not be
checked if the received code matches the key pressed. If
desired, the user can manually check this code by using a
code-table for the remote control key-codes.