Philips BTM-630 Service Manual

Bluetooth Wireless Micro System

BTM630/05/12/37

TABLE OF CONTENTS

Page

Location of PCBs ..................................................................1-2

Speciﬁ cations .......................................................................1-3

Measurement Setup .............................................................1-4

Service Aids, Safety Instruction, etc .....................................1-5

CD Playability Check ..................................................1-6 to 1-8

Software Version Checking .....................................................2

Bluetooth Function Check ..........................................3-1 to 3-3

Set Block Diagram ................................................................4-1

Set Wiring Diagram ..............................................................4-2

Main Board ..............................................................................5

MCU Board ..............................................................................6

Key & Display Board ...............................................................7

Bluetooth RX Board .................................................................8

SD Jack & BT LED & IPOD Jack Board .................................. 9

Set Mechanical Exploded View & Parts List ..........................10

Electrical Parts List ................................................................ 11

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

Published by SL 0743 Service Audio Printed in The Netherlands Subject to modification

Version 1.0

CLASS 1

LASER PRODUCT

PCBS LOCATION

1-2

PCBA-IPOD JACK

PCBA-BT LED

PCBA-SD JACK

PCBA-KEY

PCBA-DISPLAY

PCBA-BT RX

PCBA-MCU

PCBA-MAIN

SPECIFICATIONS

1-3

AMPLIFIER

Output power ....................................... 2 x 15 W RMS

Signal-to-noise ratio ....................................... t 70 dBA

Frequency response ...... 20 Hz – 20 KHz, ± 3 dB

Input sensitivity AUX ....................... 0.5 V (max. 2 V)

Impedance loudspeakers ......................................... 4 :

Impedance headphones ........................................ 32 :

Output power headphones ....................... <50 mW

CD PLAYER

Frequency range ................................ 20 Hz – 20 kHz

Signal-to-noise ratio ............................................ 70 dBA

TUNER

FM wave range ................................... 87.5 – 108 MHz

AM wave range ................................. 530 – 1700 KHz

Antenna

FM ....................................................................... 75 : wire

AM .............................................................. Loop antenna

USB PLAYER/SD/MMC CARD

USB ................................................................... 12Mb/s, V1.1

......................................... support MP3 and WMA files

Number of albums/folders ................. maximum 99

Number of tracks/titles ...................... maximum 400

Bluetooth

Communication system.......... Bluetooth Standard

version 2.0

Output ............ Bluetooth Standard Power Class 2

Maximum communication range ...... Line of sight

approx. 10m

Frequency band .... 2.4 GHz band (2.4000 GHz -

2.4835 GHz)

Modulation method ................................................. FHSS

Compatible Bluetooth profiles

.............................................................

...... A2DP (Advanced Audio Distribution Profile)

.. AVRCP (Audio Video Remote Control Profile)

Supported codecs

Receive .................... SBC (Sub Band Codec), MP3

Transmit .............................. SBC (Sub Band Codec)

1) The actual range will vary depending on factors such as obstacles between devices, magnetic fields around a microwave oven, static electricity, reception sensitivity, antenna’s performance, operating system, software application, etc.

2) Bluetooth standard profiles indicate the purpose of Bluetooth communication between devices. *Wireless range: 10m/30ft line of sight, range may vary depending on actual conditions. Bluetooth

(Advanced Audio Distribution Profile) enabled.

device with A2DP

GENERAL INFORMATION

AC Power ............................. 100 – 240 V / 50-60 Hz

Dimensions (w x h x d) . 206 x 141 x 390 (mm)

Weight ..................................................................... 2.374 kg

Standby power consumption ............................ <7 W

Eco power standby ................................................. <1 W

Specifications and external appearance are subject to change without notice.

MEASUREMENT SETUP

Tuner FM

1-4

Bandpass

LF Voltmeter

e.g. PM2534

RF Generator

e.g. PM5326

DUT

250Hz-15kHz

e.g. 7122 707 48001

Ri=50Ω

S/N and distortion meter

e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW)

RF Generator

e.g. PM5326

Ri=50Ω

DUT

Frame aerial

e.g. 7122 707 89001

Bandpass

250Hz-15kHz

e.g. 7122 707 48001

LF Voltmeter

e.g. PM2534

S/N and distortion meter

e.g. Sound Technology ST1700B

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

Use Audio Signal Disc (replaces test disc 3)

DUT

SBC429 4822 397 30184

S/N and distortion meter

e.g. Sound Technology ST1700B

LEVEL METER

e.g. Sennheiser UPM550

with FF-filter

SERVICE AIDS

1-5

Service Tools:

Universal Torx driver holder .................................4822 395 91019

Torx bit T10 150mm ...........................................4822 395 50456

Torx driver set T6-T20 .........................................4822 395 50145

Torx driver T10 extended .....................................4822 395 50423

All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.

WARNING

Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used

Safety components are marked by the symbol

Compact Disc:

SBC426/426A Test disc 5 + 5A ...........................4822 397 30096

SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155

SBC429 Audio Signals disc .................................4822 397 30184

Dolby Pro-logic Test Disc ....................................4822 395 10216

ESD

CLASS 1

LASER PRODUCT

Lead free

INSTRUCTIONS ON CD PLAYABILITY

Customer complaint

"CD related problem"

Set remains closed!

check playability

1-6

playability

ok ?

Play a CD

for at least 10 minutes

check playability

playability

ok ?

"fast" lens cleaning

check playability

playability

ok ?

For flap loaders (= access to CD drive possible) cleaning method

4 is recommended

Standard repair procedure

clean the lens

check playability

playability

ok ?

check "EYE-Pattern"

return set

add Info for customer

"SET OK"

return set

1 - 7

For description - see following pages

replace Signal Processor

return set

EYE-Pattern

ok ?

check Laser current

Laser current

ok ?

check CD Drive offsets

CD Drive offsets

ok ?

replace CD Drive

return set

replace CD Drive

return set

replace CD Drive

return set

INSTRUCTIONS ON CD PLAYABILITY

1-7

PLAYABILITY CHECK

For sets which are compatible with CD-RW discs

use CD-RW Printed Audio Disc....................7104 099 96611

TR 3 (Fingerprint) TR 8 (600µ Black dot) maximum at 01:00

• playback of these two tracks without audible disturbance playing time for: Fingerprint ≥10seconds

Black dot from 00:50 to 01:10

• jump forward/backward (search) within a reasonable time

For all other sets

use CD-DA SBC 444A..................................4822 397 30245

TR 14 (600µ Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000µ wedge)

• playback of all these tracks without audible disturbance playing time for: 1000µ wedge ≥10seconds

Fingerprint ≥10seconds Black dot from 01:05 to 01:25

• jump forward/backward (search) within a reasonable time

LIQUID LENS CLEANING

Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens.

Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use “Cleaning Solvent B4-No2”, available with codenumber 4822 389 10026.

The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (don’t press too hard) with a soft and clean cotton bud moistened with the special lens cleaner.

The direction of cleaning must be in the way as indicated in the picture below.

CUSTOMER INFORMATION

It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method 3) should be mentioned in the addendum sheet.

The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations.

FAST LENS CLEANING (dry brush)

Use lens cleaning CD

SBC AC300...........................................9082 100 00043

Insert the lens cleaning CD, press PLAY and follow the voice guide´s instructions on the CD.

Sanyo DA12T3

CD Drive

VCC

VREF

1800

+5V_HF

VrefCD10

B C

GND

Laser power control

100n

2878

470n

2876

3821

3823

2880

33p

+5V

BC807-40

7879

3817

47R

3820

4R7

47R

3819

2879

2877

47u

7811-A

LM358D

10K

3822

47R

3818

2841

100n

47n

2869

+5V_HF

LASER DIODE

U >250mV

->Laser damaged !

4,6V

3,3V

3,9V

0,17V

Sanyo DA12T3

HF-Amplifier

680R

3905

3903 3K3

BC847B

7877

47n

2818

1K5

3902

470R

3893

+3.3V

2K2

3908

10K

3923

BC847B

7878

BC847B

7876

4n7

2813

3896 100R

220u

2885

2881 560p

47n

2887

560R

3901

2883 470n

2817

4u7

3n3

2814

3898 220R

3895 27K

470n

2884

+3.3V

3909

820R

3907

100R

3920

33K

3897

2882

82p

3K3

3904

2K7

3899

3906

470R

+5V_HF

HFIN

VrefCD10

100p

28152816

22n

LDON

to 3826,3827

VREF GE

VDDA1

VRIN

VSSA1

ISLICE

HFIN

HFREF

IREF

CD_DA: 0V / CD_RW: 3V

Σ (A-D)

800mVpp

TB = 0.5µs/div

EYE-PATTERN

1,8V

1,2V

2,4V

2,6V

0,65V

INSTRUCTIONS ON CD PLAYABILITY

1-8

EYE-PATTERN SIGNAL – JITTER MEASUREMENT

Measure the signal on the input of the Signal processor using an analog oscilloscope. Please find the exact measuring point in your Service Manual.

See below examples of the signal. Amplitude should read at least 700mVpp using SBC444A.

CD DRIVE – LASER CURRENT MEASUREMENT

The laser current can be measured as a voltage drop on a resistor. The resistor is marked in every Service Manual. The value depends on the type of CD drive.

typical value most probably defect

VAMxxxx : 150-230mV ≥350mV MCDxx : 170-230mV ≥300mV DA1x : 210-250mV ≥350mV DA2x : 175-200mV ≥250mV Use SBC444A (CD-DA) for measurement.

If the oscilloscope shows a signal like the ‘bad’ one, and/or the amplitude decreases within 1 minute - the CD drive has to be replaced.

good

bad

CD DRIVE – OFFSET MEASUREMENT

The photodiodes of the CD-drive may have an offset. These offsets have to be compensated by the signal processor. High offsets can lead to poor playability of some CDs (skipping tracks).

To measure the offset values, start the Service Test Program - section “Focus Test” without a CD.

The offsets can be measured with a DC Millivoltmeter directly on the connector (see drawing below). Pin numbering varies from drive to drive.

The values from diode A-D should read 0±10mV. Diodes E and F are less critical.

If one of the offsets is higher than ±10mV the CD drive has to be replaced. Otherwise replace the Signal Processor.

SOFTWARE VERSION CHECKING

2-1

Set on Standby.

T o hold ALBUM+ & EJECT depressed

Display shows

"MLC3890 - XX/XX \ YYY CODE - ZZ/ZZ"

STANDBY-ON pressed?

Button pressed?

Display shows

"NEW”

STANDBY-ON pressed?

MLC3890 refers to MCU Type Number XX/XX refers to Production Date, eg. 08/31 YYY refers to MCU SW. Version, eg. 145

ZZ/ZZ refers to Bluetooth SW. Version, eg. 01/61

：load default data. Caution: all presets from the customer will be lost!!

“NEW”

BLUETOOTH FUNCTION CHECK

3-1

Connect the Bluetooth Wireless Dock

Fail behavior (if any) /

precondition action expected result

No dock is

connected to the main set mode

In any mode Power on the main set. Main set will

In dock mode

Power on the main set. Main set is power on.

Connect bluetooth wireless dock with 10V DC source.

Press and hold the standby/power key on the dock for about 6 seconds.

Press and hold the ANSERING/PARING button on the main set or RC for 5 seconds.

Move between the dock and main set within 8 meters without interruption.

The red power LED will be illuminated.

Blue LED shows solid blue. Dock is powered and ready to pair.

"PAIRING" flashes on the display. Within 30 seconds paring and connection should be completed. Double beep tone is heard. Main display briefly shows "STEREO CONNECTED". Blue LED on dock slowly flashes blue.

automatically reconnect to the dock every time it powers on. The music should be heard clearly.

If the connection can't be completed in one minute there will show "FAILED" on the display. Check connections and try again.

Remark

Notice:Before start make sure the Bluetooth Wireless Dock is connected to DC power and powered on.

Make sure the dock is paired and connected to the main set.

i). test case for general function check

No precondition action expected result

Test case for Bluetooth Wireless Docking function check

ECO/ Standby mode

Bluetooth wireless dock mode

Bluetooth wireless dock mode with iPod playback

Bluetooth wireless dock mode with iPod pause

Bluetooth wireless dock mode with iPod power off

Press Source/Dock button on RC to power on set No button is pressed at normal Standby mode No button is pressed at ECO standby mode

connect iPod device with at playback / pause mode.

connect iPod device with at power off mode

No device is connected and no button is pressed Press Play/Pause button on main set, RC and iPod device Press >| button on main set, RC and iPod device Press |< button on main set, RC and iPod device Press >>| button on main set, RC and iPod device

Press |<< button on main set, RC and iPod device

Press VOL_UP/DOWN button on main set, RC and iPod device

Press Play/Pause button on main set, RC and iPod device. no button is pressed. main set will switch to standby

Press Play/Pause button on main set, RC and iPod device no button is pressed iPod device is charged and big

Set is power on and iPod device will playback automatically. iPod display big charging logo.

1.connect iPod device with at playback or pause mode, iPod device will be power off.

2.connect iPod device with at power off mode, iPod device keep power off mode.

1.iPod device start to playback automaticall

2.little charge logo is on.

1.iPod device is power on and playback atomatically.

2.little charge icon is on main set and the dock will switch

to standby mode after 15 minutes. IPod playback is paused

Skip to next track with no pop noise Skip to former track wit no pop noise Delivery track fast forward function, sound level is decreased to lower level. Delivery track fast backward function, sound level is decreased to lower level. When the VOL_UP/DOWN key is pressed, the volume will turn to higher/lower level. iPod device starts to playback.

mode after 15 minutes, and iPod device is power off and is charged. iPod device starts to playback.

charge logo is displayed.

+ 23 hidden pages

Philips BTM-630 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual