Philips AZ-1004 Service manual

CD Stereo Radio Recorder
AZ 1004 /01

TABLE OF CONTENTS

Handling Chip Components and Safety ..........................1 - 1
Technical Specification & Service tools...........................2 - 1
Service Measurement......................................................2 - 2
Connections and controls ................................................3 - 1
Instruction for use......................................................3-2 - 3-4
Disassembly Diagram......................................................4 - 1
Block Diagram .................................................................5 - 1
Wiring Diagram................................................................5 - 2
Tuner Board
Tuner adjustment ....................................................6 - 1
Layout diagram........................................................6 - 2
Recorder Board
Layout diagram........................................................7 - 2
Tape deck adjustment .............................................7 - 2
CD / Control Board
Layout diagram........................................................8 - 2
Power Board
Layout diagram........................................................9 - 2
Rectifier Board
Layout diagram........................................................9 - 2
Exploded view - cabinet.................................................10 - 1
Mechanical partslist .......................................................10 - 2
Electrical partslist .............................................11 - 1 .. 11 - 2
©
Copyright 2001 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by YT 0317 Service Audio Printed in The Netherlands Subject to modification
Version 1.0
CLASS 1
LASER PRODUCT
© 3140 785 32630

HANDLING CHIP COMPONENTS

1 - 1
© WARNING
All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wristband with resistance. Keep components and tools at this potential.
f ATTENTION
Tous les IC et beaucoup d´autres semi-conducteurs sont sensibles aux décharges statiques (ESD). Leur longévite pourrait être considérablement écourtée par le fait qu´aucune précaution nést prise à leur manipulation. Lors de réparations, s´assurer de bien être relié au même potentiel que la masse de l´appareil et enfileer le bracelet serti d´une résistance de sécurité. Veiller à ce que les composants ainsi que les outils que l´on utilise soient également à ce potentiel.
©
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified be used. Safety components are marked by the symbol
f
Les normes de sécurité exigent que l`appareil soit remis à l`état d`origine et que soient utilisées les pièces de rechange identiques à celles spécifiées. Les composants de sécurité sont marqués
d WARNUNG
Alle ICs und viele andere Halbleiter sind empfindlich gegenüber elektrostatischen Entladungen (ESD). Unsorgfältige Behandlung im Reparaturfall kann die Lebensdauer drastisch reduzieren. Sorgen Sie dafür, daß Sie im Reparaturfall über ein Puls­armband mit Widerstand mit dem Massepotential des Gerätes verbunden sind. Halten Sie Bauteile und Hilfsmittel ebenfalls auf diesem Potential.
d
Bei jeder Reparatur sind die geltenden Sicherheitsvor­schriften zu beachten. Der Originalzustand des Gerätes darf nicht verändert werden. Für Reparaturen sind Original­ersatzteile zu verwenden. Sicherheitsbauteile sind durch das Symbol markiert.
ESD
SAFETY
ñ WAARSCHUWING
Alle IC´s en vele andere halfgeleiders zijn gevoelig voor electrostatische ontladingen (ESD). Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen vermindern. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.
i AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevità potrebbe essere fortemente ridatta in caso di non osservazione della più grande cauzione alla loro manipolazione. Durante le riparationi occorre quindi essere collegato allo stesso potenziale che quello della massa delápparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale.
ñ
Veiligheidsbepalingen vereisen, dat het apparaat in zijn oorspronkeliijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast. De Veiligheidsonderdelen zijn aangeduid met het symbool
i
Le norme di sicurezza estigono che l´apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambiago identici a quelli specificati. Componenty di sicurezza sono marcati con
©
DANGER: Invisible laser radiation when open. AVOID DIRECT EXPOSURE TO BEAM.
s Varning !
Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad. Betrakta ej strålen.
Advarsel !
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er ude af funktion. Undgå udsaettelse for stråling.
CLASS 1
LASER PRODUCT
ß Varoitus !
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina näkymättömälle laserisäteilylle. Älä katso säteeseen !
©
After servicing and before returning the set to customer perform a leakage current measurement test from all exposed metal parts to earth ground, to assure no shock hazard exists. The leakage current must not exceed 0.5mA.
f
"Pour votre sécurite, ces documents doivent être utilisés par des spécialistes agréés, seuls habilités à réparer votre appareil en panne".

TECHNICAL SPECIFICATIONS

2 - 1
GENERAL
Mains voltage -/01 : 120 / 230 V Mains frequency Battery : 9 V (R14/UM-2/C-size x 6) Power consumption : 12 W Dimension (W x H x D) : 360 x 225 x 152mm Weight : 2.3 Kg
-/01 : 50 / 60 Hz
AMPLIFIER
Output power mains : 2 x 1 W
battery : 2 x 1 W Speaker impedance : 2 x 8 ohm Frequency response : 100 Hz - 10 kHz (±3dB)
TUNER - FM SECTION
Tuning range : 87.5 - 108 MHz IF frequency : 10.7 MHz ± 0.2 MHz Sensitivity : 28 dBf at 26dB S/N Selectivity : 24 dB at 300kHz IF rejection : 65 dB Image rejection : 26 dB
TUNER - AM SECTION
Tuning range : 512 - 1635 kHz IF frequency : 468 kHz ± 3 kHz Sensitivity : 4000 µV/m at 26dB S/N Selectivity : 20 dB IF rejection : 70 dB Image rejection : 32 dB
AUDIO CASSETTE RECORDER
Number of tracks : 1 stereo Tape speed : 4.76 cm/sec ± 3% Wow & flutter : < 0.48 JIS UWTD Fast wind/rewind C60 : 130 sec. Frequency response P/B : 125 - 8000 Hz S/N ratio :≥ 36 dB
COMPACT DISC
Frequency response : 100 Hz - 10 kHz S/N ratio : 60 dB Channel difference 1 kHz : 2 dB Channel crosstalk 1 kHz : 40 dB Laser wavelength : 780 ± 20 nm Laser light power : < 0.5 mW

SERVICE TOOLS

Audio signal disc SBC 429.......................................................................4822 397 30184
Playability test disc SBC 444 Test disc 5 (disc without errors ) + Test disc 5A (disc with dropout errors, black spots and fingerprints)
SBC 426/426A.....................................................................4822 397 30096
Burn in test disc (65 min. 1kHz signal at -30 dB level without “pause”)
...................................................................4822 397 30245
.....4822 397 30155

AVAILABLE ESD PROTECTION EQUIPMENT

anti-static table mat
anti-static wristband connection box (3 press stud connections, 1M) 4822 320 11307 extendible cable (2m, 2M, to connect wristband to connection box) 4822 320 11305 connecting cable (3m, 2M, to connect table mat to connection box) 4822 320 11306 earth cable (1M, to connect any product to mat or to connection box) 4822 320 11308 KIT ESD3 (combining all 6 prior products - small table mat) 4822 310 10671 wristband tester 4822 344 13999
large 1200x650x1.25mm 4822 466 10953
small 600x650x1.25m 4822 466 10958
4822 395 10223

SERVICE MEASUREMENT

2 - 2
Tuner SW
RF Generator
e.g. PM5326
Aerial replacement
DUT
Capacitor
Ri=50
R=50
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
S/N and distortion meter
e.g. Sound Technology ST1700B
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday«s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
Tuner AM (MW,LW)
RF Generator
e.g. PM5326
Ri=50
DUT
Frame aerial
e.g. 7122 707 89001
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
S/N and distortion meter
e.g. Sound Technology ST1700B
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday«s cage.
CD
Use Audio Signal Disc SBC429 4822 397 30184 (replaces test disc 3) L.P.F. = 13
th
order filter 4822 395 30204
DUT
L
R
Low pass filter 22kHz
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion meter
e.g. Sound Technology ST1700B

CONNECTIONS AND CONTROLS

3 - 1
A AB
7
2
3
4
$
6
%
C
PROG
^
X
5
PROG
#
1
5
4
6@
321
0 9! 8 7

INSTRUCTION FOR USE

3 - 2
INSTRUCTION FOR USE
3 - 3
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