All rights reserved. No part of this manual may be reproduced, copied, transmitted, disseminated, transcribed,
downloaded or stored in any storage medium, in any form or for any purpose without the express prior written
consent of Funai. Furthermore, any unauthorized commercial distribution of this manual or any revision hereto
is strictly prohibited.
Information in this document is subject to change without notice. Funai reserves the right to change the content
herein without the obligation to notify any person or organization of such changes.
with the design is a registered trademark of Funai Electric Co., Ltd and may not be used in any way
without the express written consent of Funai. All other trademarks used herein remain the exclusive property of
their respective owners. Nothing contained in this manual should be construed as granting, by implication or
otherwise, any license or right to use any of the trademarks displayed herein. Misuse of any trademarks or any
other content in this manual is strictly prohibited. Funai shall aggressively enforce its intellectual property rights
to the fullest extent of the law.
170525
Page 2
IMPORTANT SAFETY NOTICE
The LCD panel is manufactured to provide many years of useful life.
Occasionally a few non active pixels may appear as a tiny spec of color.
This is not to be considered a defect in the LCD screen.
Proper service and repair is important to the safe, reliable operation of all
P&F Equipment. The service procedures recommended by P&F and
described in this service manual are effective methods of performing
service operations. Some of these service special tools should be used
when and as recommended.
It is important to note that this service manual contains various CAUTIONS
and NOTICES which should be carefully read in order to minimize the risk
of personal injury to service personnel. The possibility exists that improper
service methods may damage the equipment. It also is important to
understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE.
P&F could not possibly know, evaluate and advice the service trade of all
conceivable ways in which service might be done or of the possible
hazardous consequences of each way. Consequently, P&F has not
undertaken any such broad evaluation. Accordingly, a servicer who uses a
service procedure or tool which is not recommended by P&F must first use
all precautions thoroughly so that neither his safety nor the safe operation
of the equipment will be jeopardized by the service method selected.
Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical
codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally
important to implement the following precautions when a set is being serviced.
Safety Precautions for LCD TV
Circuit
1. Before returning an instrument to the
customer, always make a safety check of the
entire instrument, including, but not limited to, the
following items:
a. Be sure that no built-in protective devices are
defective and have been defeated during
servicing. (1) Protective shields are provided
on this chassis to protect both the technician
and the customer. Correctly replace all missing
protective shields, including any removed for
servicing convenience. (2) When reinstalling
the chassis and/or other assembly in the
cabinet, be sure to put back in place all
protective devices, including but not limited to,
nonmetallic control knobs, insulating
fishpapers, adjustment and compartment
covers/shields, and isolation resistor/capacitor
networks. Do not operate this instrument or
permit it to be operated without all
protective devices correctly installed and
functioning. Servicers who defeat safety
features or fail to perform safety checks
may be liable for any resulting damage.
b. Be sure that there are no cabinet openings
through which an adult or child might be able to
insert their fingers and contact a hazardous
voltage. Such openings include, but are not
limited to, (1) spacing between the Liquid
Crystal Panel and the cabinet mask, (2)
excessively wide cabinet ventilation slots, and
(3) an improperly fitted and/or incorrectly
secured cabinet back cover.
c. Antenna Cold Check - With the instrument AC
plug removed from any AC source, connect an
electrical jumper across the two AC plug
prongs. Place the instrument AC switch in the
on position. Connect one lead of an ohmmeter
to the AC plug prongs tied together and touch
the other ohmmeter lead in turn to each tuner
antenna input exposed terminal screw and, if
applicable, to the coaxial connector. If the
measured resistance is less than 1.0 megohm
or greater than 5.2 megohm, an abnormality
exists that must be corrected before the
instrument is returned to the customer. Repeat
this test with the instrument AC switch in the off
position.
d. Leakage Current Hot Check - With the
instrument completely reassembled, plug the
AC line cord directly into a 120 V AC outlet. (Do
not use an isolation transformer during this
test.) Use a leakage current tester or a
metering system that complies with American
National Standards Institute (ANSI) C101.1
Leakage Current for Appliances and
Underwriters Laboratories (UL) 1410, (50.7).
With the instrument AC switch first in the on
position and then in the off position, measure
from a known earth ground (metal water pipe,
conduit, etc.) to all exposed metal parts of the
instrument (antennas, handle brackets, metal
cabinet, screw heads, metallic overlays, control
shafts, etc.), especially any exposed metal
parts that offer an electrical return path to the
chassis. Any current measured must not
exceed 0.5 milli-ampere. Reverse the
instrument power cord plug in the outlet and
repeat the test.
READING SHOULD
NOT BE ABOVE 0.5 mA
LEAKAGE
DEVICE
BEING
TESTED
TEST ALL EXPOSED
METAL SURFACES
ALSO TEST WITH
PLUG REVERSED
USING AC
ADAPTER PLUG
AS REQUIRED
ANY MEASUREMENTS NOT WITHIN THE
LIMITS SPECIFIED HEREIN INDICATE A
POTENTIAL SHOCK HAZARD THAT MUST
BE ELIMINATED BEFORE RETURNING THE
INSTRUMENT TO THE CUSTOMER OR
BEFORE CONNECTING THE ANTENNA OR
ACCESSORIES.
2. Read and comply with all caution and safety-
related notes on or inside the receiver cabinet, on
the receiver chassis, or on the Liquid Crystal
Panel.
CURRENT
TESTER
+
EARTH
GROUND
_
2-1LTVN_ISP
Page 6
3. Design Alteration Warning - Do not alter or add
to the mechanical or electrical design of this TV
receiver. Design alterations and additions,
including, but not limited to circuit modifications
and the addition of items such as auxiliary audio
and/or video output connections, might alter the
safety characteristics of this receiver and create a
hazard to the user. Any design alterations or
additions will void the manufacturer's warranty and
may make you, the servicer, responsible for
personal injury or property damage resulting
therefrom.
4. Hot Chassis Warning a. Some TV receiver chassis are electrically
connected directly to one conductor of the AC
power cord and maybe safety-serviced without
an isolation transformer only if the AC power
plug is inserted so that the chassis is
connected to the ground side of the AC power
source. To confirm that the AC power plug is
inserted correctly, with an AC voltmeter,
measure between the chassis and a known
earth ground. If a voltage reading in excess of
1.0 V is obtained, remove and reinsert the AC
power plug in the opposite polarity and again
measure the voltage potential between the
chassis and a known earth ground.
b. Some TV receiver chassis normally have 85V
AC(RMS) between chassis and earth ground
regardless of the AC plug polarity. This chassis
can be safety-serviced only with an isolation
transformer inserted in the power line between
the receiver and the AC power source, for both
personnel and test equipment protection.
c. Some TV receiver chassis have a secondary
ground system in addition to the main chassis
ground. This secondary ground system is not
isolated from the AC power line. The two
ground systems are electrically separated by
insulation material that must not be defeated or
altered.
5. Observe original lead dress. Take extra care to
assure correct lead dress in the following areas: a.
near sharp edges, b. near thermally hot parts-be
sure that leads and components do not touch
thermally hot parts, c. the AC supply, d. high
voltage, and, e. antenna wiring. Always inspect in
all areas for pinched, out of place, or frayed wiring.
Check AC power cord for damage.
6. Components, parts, and/or wiring that appear to
have overheated or are otherwise damaged
should be replaced with components, parts, or
wiring that meet original specifications.
Additionally, determine the cause of overheating
and/or damage and, if necessary, take corrective
action to remove any potential safety hazard.
7. Product Safety Notice - Some electrical and
mechanical parts have special safety-related
characteristics which are often not evident from
visual inspection, nor can the protection they give
necessarily be obtained by replacing them with
components rated for higher voltage, wattage, etc.
Parts that have special safety characteristics are
identified by a # on schematics and in parts lists.
Use of a substitute replacement that does not
have the same safety characteristics as the
recommended replacement part might create
shock, fire, and/or other hazards. The product's
safety is under review continuously and new
instructions are issued whenever appropriate.
Prior to shipment from the factory, our products
are strictly inspected to confirm they comply with
the recognized product safety and electrical codes
of the countries in which they are to be sold.
However, in order to maintain such compliance, it
is equally important to implement the following
precautions when a set is being serviced.
2-2LTVN_ISP
Page 7
Precautions during Servicing
A. Parts identified by the # symbol are critical for
safety.
Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise
blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation Tape
2) PVC tubing
3) Spacers
4) Insulators for transistors.
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before
soldering.
F.Observe that the wires do not contact heat
producing parts (heat sinks, oxide metal film
resistors, fusible resistors, etc.)
G. Check that replaced wires do not contact sharp
edged or pointed parts.
H. When a power cord has been replaced, check that
11~13 lb (5~6 kg) of force in any direction will not
loosen it.
I.Also check areas surrounding repaired locations.
J. Use care that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the
AC supply outlet.
L. When installing parts or assembling the cabinet
parts, be sure to use the proper screws and
tighten certainly.
2-3LTVN_ISP
Page 8
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and
wires have been returned to original positions. Afterwards, perform the following tests and confirm the specified
values in order to verify compliance with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d') between
soldered terminals, and between terminals and
surrounding metallic parts. (See Fig. 1)
Table 1: Ratings for selected area
Chassis or Secondary Conductor
Primary Circuit
AC Line VoltageRegion
110 to 130 V
Note: This table is unofficial and for reference only. Be
sure to confirm the precise values.
U.S.A. or
Canada
Clearance
Distance (d), (d’)
3.2 mm
(0.126 inches)
2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals,
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.) is
lower than or equal to the specified value in the table
below.
Measuring Method: (Power ON)
Insert load Z between B (earth ground, power cord plug
prongs) and exposed accessible parts. Use an AC
voltmeter to measure across both terminals of load Z.
See Fig. 2 and following table.
d'd
Fig. 1
Exposed Accessible Part
Z
AC Voltmeter
(High Impedance)
Earth Ground
B
Power Cord Plug Prongs
Fig. 2
Table 2: Leakage current ratings for selected areas
AC Line VoltageRegionLoad ZLeakage Current (i)Earth Ground (B) to:
110 to 130 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
U.S.A. or
Canada
0.15 F CAP. & 1.5 k
RES. Connected in parallel
2-4LTVN_ISP
i 0.5 mA rms
Exposed accessible
parts
Page 9
STANDARD NOTES FOR SERVICING
To p Vi ew
Out
In
Bottom View
Input
5
10
Pin 1
Pin 1
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is
indicated as shown.
2. For other ICs, pin 1 and every fifth pin are
indicated as shown.
3. The 1st pin of every male connector is indicated
as shown.
Pb (Lead) Free Solder
Pb free mark will be found on PCBs which use Pb
free solder. (Refer to figure.) For PCBs with Pb free
mark, be sure to use Pb free solder. For PCBs
without Pb free mark, use standard solder.
Pb free mark
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:
1. Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC
(about 5 to 6 seconds). (Fig. S-1-1)
Fig. S-1-1
2. Remove the flat pack-IC with tweezers while
applying the hot air.
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
CAUTION:
1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering
machine, whose shape matches that of the Flat
Pack-IC.
2. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage
to the chip parts may occur. Put masking tape
around the flat pack-IC to protect other parts from
damage. (Fig. S-1-2)
3-1TVN_SN
Page 10
3. The flat pack-IC on the CBA is affixed with glue, so
Hot-air
Flat Pack-IC
Desoldering
Machine
CBA
Flat Pack-IC
Tweezers
Masking
Ta pe
Fig. S-1-2
be careful not to break or damage the foil of each
pin or the solder lands under the IC when
removing it.
With Soldering Iron:
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
Flat Pack-IC
Desoldering Braid
Soldering Iron
Fig. S-1-3
2. Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering
machine. (Fig. S-1-4)
Sharp
Pin
Fine Tip
Soldering Iron
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
Fig. S-1-4
3-2TVN_SN
Page 11
With Iron Wire:
To Solid
Mounting Point
Soldering Iron
Iron Wire
or
Hot Air Blower
Fig. S-1-5
Fine Tip
Soldering Iron
CBA
Flat Pack-IC
Tweezers
Fig. S-1-6
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
2. Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
3. While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads from the CBA
contact pads as shown in Fig. S-1-5.
4. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
5. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
Note: When using a soldering iron, care must be
taken to ensure that the flat pack-IC is not
being held by glue. When the flat pack-IC is
removed from the CBA, handle it gently
because it may be damaged if force is applied.
2. Installation
1. Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA
so you can install a replacement flat pack-IC more
easily.
2. The “ I ” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the
pin 1 on the PCB when positioning for installation.
Then presolder the four corners of the flat pack-IC.
(See Fig. S-1-8.)
3. Solder all pins of the flat pack-IC. Be sure that
none of the pins have solder bridges.
Example :
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
Presolder
Flat Pack-IC
CBA
Fig. S-1-8
3-3TVN_SN
Page 12
Instructions for Handling Semi-
<Incorrect>
CBA
Grounding Band
Conductive Sheet or
Copper Plate
1MΩ
1MΩ
<Correct>
CBA
conductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by
electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1 M) that is
properly grounded to remove any static electricity that
may be charged on the body.
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate
with proper grounding (1 M) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body grounding
band, be careful to avoid contacting semi-conductors
with your clothing.
3-4TVN_SN
Page 13
CABINET DISASSEMBLY INSTRUCTIONS
Power Supply CBAFunction CBADigital Main CBA Unit
CL3601
IR Sensor CBA Unit
CL3901 CL3105
Ref.No.DescriptionPart NumberType
Digital Main CBA UnitAA7R1MMA-00155PFL5602/F7
Digital Main CBA UnitAA7RZMMA-00155PFL5922/F7
Function CBAAA7R1MSW-001
IR Sensor CBA UnitAA7R1MJC-001
STAND SCREW KIT
AA7R1UH (DOUBLE SEMS
SCREW M4X25 +BLK)
Tightening
Torque
6.1±0.9lb·inL28 GCHS3080
5.2±0.9lb·in
6.1±0.9lb·in
(approx.
8.7±0.9lb·in)
*: For reference
1. Disassembly Flowchart
This flowchart indicates the disassembly steps for the
cabinet parts and the CBA in order to gain access to
items to be serviced. When reassembling, follow the
steps in reverse order. Bend, route and dress the
cables as they were.
[7] Function CBA
[1] Stand
Assembly
[8] IR Sensor
CBA Unit
Step/
Loc.
No.
[1]
Part
Stand
Assembly
Fig.
No.
RemovalNote
D1 4(S-1)---
14(S-2), 2(S-3),
D1
[2]Rear Cover
2(S-4), 6(S-5), 9(L-1),
W1
CN601, AC Cord
---
Cover, AC Cord
[3]
Power
Supply
CBA
D2W14(S-6), CN651,
CN1001
---
6(S-7), CN3103,
Digital Main
[4]
CBA UnitD2W1
*
PCB Holder
[5]
B
PCB Holder
[6]
A
CN3105, CN3801,
CN3901, CON1
*4
,
---
Jack Holder
D3 2(S-8)---
D3 3(S-9)---
(S-10), Knob Frame,
[7]
Function
CBA
Switch Shield,
D4
Function Knob, Hook,
W1
2
Wire Label
IR Sensor
[8]
CBA UnitD4W1
Sensor Lens, Sensor
Shireld
2
[9]SpeakerD4 -------------
[3] Power
Supply CBA
[11] T-CON Holder
[2] Rear Cover
[5] PCB Holder B
[6] PCB Holder A
[9] Speaker
[10] Speaker
Holder L, R
[12] LCD Panel
Assembly
[13] Front Cabinet
[4] Digital Main
CBA Unit
Speaker
[10]
[11]
[12]
Holder L, R
T-CON
Holder
LCD Panel
Assembly
D4 2(S-11)---
4(S-12), T-CON
D5
Module, FFC Cable
D5 3(S-13)1
1
Cell Cushion UD, Cell
Cushion LR, Gasket,
D5
Grand Tape U, Grand
Tape S, Decoration
3
[13]
Front
Cabinet
Plate
(1)
(2)
(3)
(4)
(5)
*4: 55PFL5922/F7
Note:
(1) Order of steps in procedure. When reassembling,
follow the steps in reverse order. These numbers
are also used as the Identification (location) No. of
parts in figures.
(2) Parts to be removed or installed.
(3) Fig. No. showing procedure of part location
4-2PL17.06-A_DC
Page 15
(4) Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or
desoldered.
P = Spring, L = Locking Tab, S = Screw,
H = Hex Screw, CN = Connector
e.g. 2(S-2) = two Screws of (S-2),
2(L-2) = two Locking Tabs of (L-2)
(5) Refer to the following “Reference Notes in the
Table.”
Important precautions concerning the
LCD Panel Assembly:
1. When you disassemble/re-assemble the LCD
Panel Assembly.
• Do not pull the FFC Cable and Board Cable
forcefully when you re-assemble.
• Be careful not to scratch the display panel when
assembling.
• Make sure to replace the Decoration Plate to a new
one when replacing the LCD Panel Assembly.
• Make sure the T-CON Module and T-CON Holder
are securely in place when re-assembling.
2. When you disassemble/re-assemble the
Function CBA or the IR Sensor CBA Unit.
• Be careful not to scratch the display panel when
assembling.
• The Function CBA Unit, Function Knob, Switch
Shield and Knob Frame are fixed in place by the
hooks. Make sure these hooks are not damaged.
Make sure the Function CBA Unit, Function Knob
and Knob Frame.
• Make sure the tact switches operate normally after
replacing the Function CBA.
• Make sure the Sensor Shield, Sensor Lens and IR
Sensor CBA Unit are securely in place when reassembling.
3. When you disassemble/re-assemble the Front
Cabinet.
• Be careful not to break the hook. If you pull with too
much force, the hooks may be damaged.
• Make sure to replace the Cell Cushion, Gasket,
Grand Tape and Decoraion Plate to a new one when
replacing the Front Cabinet.
4-3PL17.06-A_DC
Page 16
(S-1)
(S-1)
(S-2)
(S-2)
(S-3)
(S-3)
(S-4)
(S-5)
(S-5)
(S-4)
(S-2)
(S-2)
AC Cord Cover
AC Cord
[2] Rear Cover
[1] Stand Assembly
(L-1)
Fig. D1
4-4PL17.06-A_DC
Page 17
[4] Digital Main
CBA Unit
[3] Power Supply CBA
(S-6)
Jack Holder
(S-7)
(S-7)
CON1
55PFL5922/F7
Fig. D2
4-5PL17.06-A_DC
Page 18
[5] PCB Holder B
[6] PCB Holder A
(S-8)
(S-9)
(S-9)
Fig. D3
4-6PL17.06-A_DC
Page 19
[9] Speaker
(S-10)
(S-11)
(S-11)
Sensor Shield*
2
Wire Label
Sensor Lens*
2
Function Knob*
2
Knob Frame*
2
Switch Shield*
2
[7] Function CBA
*
2
[8] IR Sensor CBA Unit
*
2
Hook*
2
Wire of Function 1 - 2 - 3 - 4 - 5 - 6
[9] Speaker
[10] Speaker Holder L
[10] Speaker Holder R
1
2
3
45
678
9
11
10
Wire of Speaker 1 - 2 - 3 - 4 - 5 - 6 - 7 - 8 - 9
Wire of IR Sensor 8 - 9 - 10 - 11
Fig. D4
*2: Make sure to read all the precautions on page 4-3 when you disassemble/re-assemble
the Function CBA or the IR Sensor CBA Unit.
4-7PL17.06-A_DC
Page 20
[13] Front Cabinet
*1: Make sure to read all the precautions on page 4-3 when you disassemble/re-assemble
the LCD Panel Assembly.
*3: Make sure to read all the precautions on page 4-3 when you disassemble/re-assemble
the Front Cabinet.
3
Cell Cushion LR
*
3
*
Cell Cushion UD
3
3
Cell Cushion LR
*
*
3
3
*
*
(S-13)
Grand Tape U
Decoration Plate
Grand Tape S
3
*
Gasket
[12] LCD Panel Assembly
3
*
Cell Cushion UD
1
*
(S-13)
3
*
Grand Tape S
*
Gasket
FFC Cable
T-CON Module
3
*
3
(S-12)
1
*
1
*
[11] T-CON Holder
4-8PL17.06-A_DC
1
*
(S-12)
Fig. D5
Page 21
3. How to Replace the Front Cabinet
In the picture is an assumed jig
When replacing the Front Cabinet the inner
adjunctive equipment such as Cell Cushion must
also be replaced all together.
Disassembly Method
CAUTION #:
• Disassembly MUST be performed in a CR
(Clean Room).
• Some parts become deformed easily by
excessive force.
Handle with care when removing them.
Make sure to perform disassembly operations by
following “2. Disassembly Method”, until Fig. D4
beforehand to remove the CBA units, speakers, etc.
Note: Turning over the unit requires two workers and
a wide flat table.
1. Hold the four corners of the LCD Panel Assembly.
4. Slowly put the LCD Panel Assembly down.
5. Place the jig which indicates the hook positions.
Also, the jig protects the cell.
2. With the X-PCB side down, slowly lift and tilt the
unit until it is in a vertical position.
Note: The bottom of the Front Cabinet is only put
together with 3 screws. Do not turn over
the set by grasping the front cabinet only,
as it may cause damage to the set.
6. Hooks are located: 9 in the top area, 5 each in
both side areas. Unhook in the order that the
arrows show.
Hook position
Order of unhooking
Lift a hook area outward. Do not apply excessive
force for unhooking.
2
1
3. From a vertical position, turn the top of the unit
toward the other side.
Notes:
• Do not lift other areas than the hook area.
• After removing the Front Cabinet, make sure to
check that all inlays are intact. If damage is
found, make sure not to leave fragments inside
the set.
4-9PL17.06-A_DC
Page 22
Things to Be Careful of When
Cell
Reassembling the Cells
In the case where the cells come off while replacing
the front cabinet, it requires some steps to reassemble
the cells.
Be careful of the following when reassembling the
cells:
• Work with two people.
• Pull the cell outward when assembling.
• Assemble the cells clockwise as shown below.
2
Cell assembling direction (right to left)
Line flowing direction
Cell assembling direction (right to left)
2
Place to hook a cell tab
(e.g.) 24 spots for Descartes 55w
Confirm that the convex parts of the sheet tabare
correctly placed in the hole in the raised part of the
rear frame .
OK
NG
13
4-10PL17.06-A_DC
Page 23
Assembly method
1. Lightly place the Front Cabinet on the set.
2. Look into the aperture to see the Front Cabinet
inlays are properly inset to the Rear Frame cut
and raised portions.
Positions of Front Cabinet Inlay and
Rear Frame cut and raised portion
5. After assembling, check from the rear of the set
that the inlays are correctly inset.
Front Cabinet
1
Inlay
Cross-section of an inlay
OK
2
Inset the inlays into
the Rear Frame by apply
appropriate force
to the aperture.
Rear Frame
NG
Front Cabinet inlay
OK
Correct View: the pl
Rear Frame cut and raised portions
NG
ate is hidden
Move the Front Cabinet around (horizontally/
vertically) to see if the inlays are correctly inset. If
an inlay is correctly inset, this part of the Front
Cabinet only moves a little. If not, it moves widely.
3. Inset the inlays in the order as shown below.
Insetting in the wrong order will bend the Front
Cabinet, which results that all inlays cannot be
inset correctly.
22
1
Rear view of the set
OK
NG
33
4. Inset the inlays to the Rear Frame by applying
appropriate force to the aperture.
4-11PL17.06-A_DC
Page 24
Work Prohibitions
Lift middle part
(same for upper and
lower side) NG
Lift 1 corner only NGCause colour spots (Diffusing
Rotate to reverse
direction at left and
right
(SET is prone to be
twisted NG)
Cause colour spots (Diffusing
sheet overlap)
At worst, cell can be broken.
sheet overlap)
At worst, cell can be broken.
Cause colour spots (Diffusing
sheet overlap)
At worst, cell can be broken.
When handling
repairing parts (no
rear cabinet), DO
NOT lift middle part
of SET
Bezel reassembly
requires jigs;
otherwise, support
Rear Frame when
screwing so that the
Rear Frame will not
open.
The middle of upper & lower side is
the weakest point for Rear Frame,
can cause it to deform easily
towards opening direction. For that
reason, the following symptoms
may occur.
• Irregularity will appear
(diffusing sheet will come out
from cell guide)
• Light leakage will happen
(CELL will come out)
If a jig is not working effectively, the
following symptoms may occur.
• Rear Frame will deform towards
opening direction
• Diffusing plate will fall off from
Rear Frame
• Irregularity will appear on sheet
(diffusing sheet will come out
from cell guide)
• Cell will be either get between
cell guide or fall off.
4-12PL17.06-A_DC
Page 25
How to Attach Adjunctive Equipment
㩷
㩷
㩷
㩷
㩷
GRAND㩷TAPE䈏㊀䈭䈦䈩䈇䉎䈖䈫㩷
྾ⷺᨒౝ䈮⾍䉍ઃ䈔㩷
ㄝ䈲ᄩㇱ䈪ಽഀ㩷
Two separate Grand Tapes must overlap in
the center of the upper side.
Grand Tapes must
overlap each other.
Apply inside the
square guides.
㩷㩷
㩷
CELLCUSHION㩷FRONTCABUNET㐿ญ
ㇱၮḰ⾍䉍ઃ䈔㩷
ㄝ䈲ᄩㇱ䈪ಽഀ㩷
㩷
㩷
㩷
㩷
Two separate Cell Cushions must overlap in
the center of the upper side.
Apply Cell Cushions
according to the
Front Cabinet
opening guides.
㩷
㩷
GASKET㩷྾ⷺᨒౝ䈮⾍䉍ઃ䈔㩷㩷GRANDTAPE䈫ធ⸅䈜䉎䈖䈫㩷
㩷
Apply Gaskets inside the
square guides.
The Gaskets should
contact the Grand Tapes.
There are no Cell Cushion, etc. attached on the new
Front Cabinet to be replaced with.
Apply adjunctive equipment such as Cell Cushion by
consulting the following, then assemble the Front
Cabinet.
1. Grand Tape
すべて資料未
2. Cell Cushion
3. Gasket
4-13PL17.06-A_DC
Page 26
TV Cable Wiring Diagram
To LCD Panel
Assembly
CN651
CN3601
CN3901
CN3105
CN3103
CN3801
CN4051
CN1001
CN601
CN4001
To AC Cord
To Speaker
Power Supply CBA
Function CBA
IR Sensor
CBA Unit
To LCD Panel
Assembly
To Bluetooth
CBA
CON1
Digital Main
CBA Unit
55PFL5922/F7
Fig. W1
4-14PL17.06-A_DC
Page 27
ELECTRICAL ADJUSTMENT INSTRUCTION
Flicker:
Tuner:
HDMI UART:
Touch Sensor:
Press "POWER" key to exit.
[current]
File code:
Total checksum:
Panel-Option code:
***-*****_***_*
Push "0" key
**-***-***-***-***-***
***-***-***-***-***
*****
****
OFF
None/
MAC address:
ESN:
White Balance
USB / WLAN
**:**:**:**:**:**
*****************************
Total Watch Time:
User Watch Time:
System Time:
*****
*****
**:**
"*" differs depending on the models.
General Note: “CBA” is abbreviation for
“Circuit Board Assembly.”
Note: Electrical adjustments are required after
replacing circuit components and certain
mechanical parts. It is important to perform
these adjustments only after all repairs and
replacements have been completed.
Also, do not attempt these adjustments unless
the proper equipment is available.
Test Equipment Required
1. Remote control unit
2. Color Analyzer,
CA-310 (KONICA MINOLTA Luminance meter) or
measuring instrument as good as CA-310.
How to set up the service mode:
Service mode:
1. Turn the power on.
2. Press [0], [6], [2], [5], [9], [8] and [INFO] buttons on
the remote control unit in this order. The following
screen appears.
1. Purity Check Mode
This mode cycles through full-screen displays of red,
green, blue, and white to check for non-active pixels.
1. Enter the service mode.
2. Each time the [7] button on the remote control unit
is pressed, the display changes as follows.
Purity Check Mode
White mode
[7] button
[7] button
Black mode
[7] button
White 50% mode
[7] button
Red, Green, Blue mode
[7] button
V-ramp mode
[7] button
White 20% mode
Note:
When entering this mode, the default setting is White mode.
3. To cancel or to exit from the Purity Check Mode,
press [CH RETURN] or [PREV CH] button.
5-1PL17.06EA
Page 28
The White Balance Adjustment should be
Color Analyzer
Perpendicularity
To avoid interference from ambient
light, this adjustment should be
performed in a dark room.
performed when replacing the LCD Panel
or Digital Main CBA.
6. Press [MENU] button. The internal Raster signal
appears in the screen. (“Internal (Single)” appears
in the upper right of the screen as shown below.)
2. White Balance Adjustment
Purpose: To mix red and blue beams correctly for
pure white.
Symptom of Misadjustment: White becomes bluish
or reddish.
ITEMSPECIFICATION
Color temperature
Input Signal
Measurement pointScreen center
M. EQ.
Aging time
MODE setting of TV
Ambient
temperature
x= 0.272 ± 0.003
y= 0.278 ± 0.003
Internal pattern
(30/50/80% raster)
CA-310 (KONICA MINOLTA
Luminance meter) or
measuring instrument as
good as CA-310.
60min.
(Retail MODE/100IRE Raster
HDMI 1080i@60)
Shipment setting/
Retail MODE
25°C ± 5°C
Internal (Single)
HDB 0
7. Press [CHANNEL UP/DOWN] buttons to adjust
the color temperature becomes 12000°K
(x
=
0.272 / y= 0.278 ± 0.003).
8. Press [1] button to select the “HDR” for High Drive
Red adjustment (“HDR” appears in the screen.)
and press [CHANNEL UP/DOWN] buttons to
adjust the color temperature.
9. If necessary, adjust the “HDB” or “HDR” again
10. Press [6] button to select the “MDB” for Middle
Drive Blue adjustment (“MDB” appears in the
screen.) and press [CHANNEL UP/DOWN]
buttons to adjust the color temperature.
Internal (Single)
1. Operate the unit for more than 30 minutes.
2. Enter the service mode.
3. Press [VOLUME DOWN] button three times on the
remote control unit to select “Drive setting” mode.
“Drive-” appears in the screen.
4. Set the color analyzer at the CHROMA mode and
zero point calibration. Bring the optical receptor
pointing at the center of the LCD-Panel.
Note: The optical receptor must be set
5. Press [3] button to select the “HDB” for High Drive
perpendicularly to the LCD Panel surface.
Blue adjustment. (“HDB” appears in the screen.)
MDB 0
11. Press [4] button to select the “MDR” for Middle
Drive Red adjustment (“MDR” appears in the
screen.) and press [CHANNEL UP/DOWN]
buttons to adjust the color temperature.
12. If necessary, adjust the “MDB” or “MDR” again.
13. Press [9] button to select the “LDB” for Low Drive
Blue adjustment (“LDB” appears in the screen.)
and press [CHANNEL UP/DOWN] buttons to
adjust the color temperature.
Internal (Single)
LDB 0
5-2PL17.06EA
Page 29
14. Press [7] button to select the “LDR” for Low Drive
Red adjustment (“LDR” appears in the screen.)
and press [CHANNEL UP/DOWN] buttons to
adjust the color temperature.
15. If necessary, adjust the “LDB” or “LDR” again.
16. Press [VOLUME DOWN] button to shift to the
“Debugging Message” mode.
If there is no message under “[WB]” section, this
adjustment completes.
If “Drive settings are NG. Retry again.” is
displayed, repeat above steps from 5. to 15. Then
check “Debugging Message” again. If “Drive
settings are NG. Retry again.” is displayed, replace
the LCD Panel or Digital Main CBA.
17. To cancel or to exit from the White Balance
Adjustment, press [CH RETURN] or [PREV CH]
button.
5-3PL17.06EA
Page 30
HOW TO INITIALIZE THE LCD TV
The purpose of initialization is to place the set in a new out of box condition. The customer will be prompted to
select a language and program channels after the set has been initialized.
To put the program back at the factory-default, initialize the LCD TV using the following procedure.
Note: Disconnect any device from the USB Port
before you conduct on this procedure.
1. Turn the power on.
2. Enter the service mode.
- To cancel the service mode, press [] button on
the remote control unit.
3. Press [BACK] button to enter the Control Panel
Key Confirmation Menu.
4. Press all buttons on the control panel.
5. Press [INFO] button to proceed with the self check
mode.
6. Make sure to confirm the “INITIALIZED: OK”
appears in the green screen.
7. Unplug the AC Cord and plug it back on again.
6-1PL17.06INT
Page 31
FIRMWARE RENEWAL MODE
"*" differs depending on the models.
Select a file
Software update
Cancel
***-*****_***_*.upg
1324
[55PFL5602/F7]
Equipment Required
a. USB storage device
b. Remote Control Unit
Firmware Update Procedure
User Upgrade (Filename example: PHL-0T0JU_***_*.upg)
Upgrade the firmware only. The setting values will not be initialized.
Update procedure
1. Plug the AC Cord and turn the power on.
2. Insert the USB storage device to the USB port as
shown below.
Rear Cabinet
(example)
USB port
USB storage
device
Note: To cancel the update mode, select “Cancel”
7. Select the file and press [OK] button.
8. The update will start and the following will appear
in the screen.
Software update
and press the [OK] button.
"*" differs depending on the models.
Current Version
New Version
Are you sure you want to update?
***-*****_***_*
***-*****_***_*
3. Press the [MENU] button on the remote control
unit.
4. Select “Setup” and press the [OK] button to display
the setup menu.
5. Select “Update software” and press the [OK]
button on the remote control unit.
6. Select “USB” and press the [OK] button on the
remote control unit to enter the update mode.
Update file selection screen appears as follows.
(Files included in the USB storage device are
displayed.)
1324
NoYes
Note: If the above screen isn’t displayed, repeat
from step 1.
9. Select “Yes” and press the [OK] button to update.
Note: Do not remove the USB storage device or
turn the TV off while update is in progress.
10. When the firmware update is completed, the
following will appear in the screen.
"*" differs depending on the models.
Software update
Software update is successful.
Please remove the USB storage device and restart the TV set.
1324
Remove the USB storage device from the USB
port.
Turn the power off and turn the power on again.
7-1PL17.06-A_FW
Page 32
11. Updating software is started, the following will
appear in the screen.
Software update
Please do NOT unplug your TV during this process.
Doing so may corrupt the system making your TV inoperable.
Update in progress 100%
12. After finished the updating software, TV set will
automatically reboot.
7-2PL17.06-A_FW
Page 33
FIRMWARE RENEWAL MODE
"*" differs depending on the models.
Select a file
Software update
Cancel
***-*****_***_*.upg
1324
[55PFL5922/F7]
Equipment Required
a. USB storage device
b. Remote Control Unit
Firmware Update Procedure
1. Turn the power off and unplug the AC Cord.
2. Insert the USB storage device to the USB port as
shown below.
Rear Cabinet
(example)
USB port
USB storage
device
8. The update will start and the following will appear
in the screen.
"*" differs depending on the models.
Software update
Current Version
New Version
Are you sure you want to update?
1324
NoYes
Note: If the above screen isn’t displayed, repeat
from step 1.
9. Select “Yes” and press the [OK] button to update.
Update required
Hang on while we fetch the update 100%
***-*****_***_*
***-*****_***_*
3. Plug the AC Cord and turn the power on.
4. Press the [MENU] button on the remote control
unit.
5. Select “Update software” and press the [OK]
button on the remote control unit.
6. Select “USB” and press the [OK] button on the
remote control unit to enter the update mode.
Update file selection screen appears as follows.
(Files included in the USB storage device are
displayed.)
Note: To cancel the update mode, select “Cancel”
7. Select the file and press [OK] button.
Note: Do not remove the USB storage device or
turn the TV off while update is in progress.
10. When the firmware update is completed, the
following will appear in the screen.
Be right back
‘**********’ needs to reboot to apply an update.
Remove the USB storage device from the USB
port.
TV reboots automatically.
and press the [OK] button.
7-3PL17.06-A_FW
Page 34
11. Updating software is started, the following will
Chromecast built-in TV 100%
Please do NOT unplug your TV during this process.
Doing so may corrupt the system making your TV inoperable.
appear in the screen.
The update will take about 10 minutes.
12. After finished the updating software, TV set will
automatically reboot.
7-4PL17.06-A_FW
Page 35
[Power Supply Section]
FLOW CHART NO.1
The power cannot be turned on.
TROUBLESHOOTING
Is the fuse (F602) normal?
Ye s
Is normal state restored when once unplugged
power cord is plugged again after several seconds?
Ye s
Is the P-ON+20V line voltage normal?
Ye s
Check each rectifying circuit of the secondary
circuit and repair it if defective.
FLOW CHART NO.2
The fuse blows out.
Check if there is any leak or short-circuit on the
primary circuit component and repair it if defective.
Make sure to repair the primary circuit component before replacing the fuse(F602).
No
No
No
See FLOW CHART No.2 <The fuse blows out.>
Check if there is any leak or short-circuit on the
primary circuit component and repair it if defective.
(C665, D601, D602, D603, D604, D605, D606, D607,
D613, D621A, D623, D664A, IC601, Q601, Q603,
T601, R630, R631)
Check if there is any leak or short-circuit on the
each rectifying circuit component of secondary side
and repair it if defective.
FLOW CHART NO.3
When the output voltage fluctuates.
Does the photocoupler circuit on the
secondary side operate normally?
Ye s
Check D609, D613, D621A, Q601, IC601 and their
periphery circuit. Repair it if defective.
FLOW CHART NO.4
When buzz sound can be heard in the periphery of power circuit.
Check if there is any short-circuit on the rectifying diode and the circuit in each rectifying circuit of the secondary side.
Repair it if defective. (D651, D655A)
No
Check D657, IC602, IC651, Q652 and their
periphery circuit. Repair it if defective.
8-1PL17.06TR
Page 36
Check if there is any leak or short-circuit on the load
circuit. Repair it if defective.
P-ON+20V is not output.
Is approximately +20V voltage supplied to the
cathode of D651?
No
Ye s
Check C654, C655, C656, C657, D651, R651, R667
and their periphery circuit. Repair it if defective.
FLOW CHART NO.5
8-2PL17.06TR
Page 37
[Video Signal Section]
No
Is the "L" pulse supplied to Pin(3) of CN4051 when the
infrared remote control activated?
Ye s
Is approximately +3.3V voltage supplied to Pin(1) of
CN4051?
No
FLOW CHART NO.2
Check AL+3.3V line and repair it if defective.
Ye s
Replace the Digital Main CBA Unit.
When pressing each buttons, does the Pin(2) voltage
of CN4001 decrease?
The key operation is not functioning.
FLOW CHART NO.1
Ye s
Replace the Digital Main CBA Unit.
Replace the Function CBA.
Replace the IR Sensor CBA Unit or replace the
remote control unit.
No
No operation is possible from the remote control unit. (Operation is possible from the unit.)
Picture does not appear normally.
FLOW CHART NO.3
Digital Main CBA Unit or LCD Panel Assembly may
be defective.
Check and replace these parts.
Ye s
Is approximately +20V voltage supplied to
Pin(18, 19, 20, 21, 22, 23, 24, 25, 26, 27) of CN651?
See FLOW CHART NO.5 <P-ON+20V is not output.
[Power Supply Section]>
No
8-3PL17.06TR
Page 38
[Audio Signal Section]
FLOW CHART NO.1
Audio is not output normally.
Is approximately +20V voltage supplied to
Pin(18, 19, 20, 21, 22, 23, 24, 25) of CN651?
Ye s
Are the audio signals output to Pin(1, 2, 3, 4) of CN3801?
Ye s
SP3801, SP3802 or CL3801 may be defective.
Check and replace these parts.
No
No
See FLOW CHART NO.5 <P-ON+20V is not output.
[Power Supply Section]>
Replace the Digital Main CBA Unit.
8-4PL17.06TR
Page 39
BLOCK DIAGRAMS
IC3001
IC9001
(MAIN MICRO CONTROLLER)
DIGITAL MAIN CBA UNIT
XOUT
XIN
X3101
24MHz
OSC
TO VIDEO/AUDIO
BLOCK DIAGRAM
HP-DET
C1
B1
B4
A4
B2
A2
AM4
R5
HP-DET
SP-MUTE
SP-MUTE
HP-MUTE
HP-MUTE
D14
COMP-DET
COMP-DET
AH5
F10
AB5
AK4
CN3702
CN3701
USB2(-)
USB+5V
TD(-)
USB2(+)
USB2(-)
USB2(+)
TD(+)
RD(-)
RD(+)
TD(-)
TD(+)
RD(-)
RD(+)
ETHERNET
JACK
USB JACK
AK10
AM10
CN3101
USB1(-)
USB1(+)
VOUT
USB1(-)
USB1(+)
WIRELESS
LAN MODULE
TO
POWER SUPPLY
BLOCK DIAGRAM
RESET
P-ON-H2
CN3601
POWER SUPPLY CBA
CN651
P-ON-H2
STB-RESET
P4
D5
F8
E5
F12
R4
TU-SCL
TU-SDA
SCL
SDA
2
3
(DIGITAL/ANALOG TV TUNER)
IC3101
F14
USB-CTL
VIN
/FLAG
3
5
1
AG28
USB0-OCD
EN
4
(HIGH SIDE SWITCH)
P-ON-H2
44
RESET
22
RESET
IC3105, Q3106
F5
RS4051
2
33
2
CN3105CN4001
CN3103CN4051
KEY SWITCH
KEY-IN1
REMOTE
KEY-IN1
REMOTE
REMOTE
SENSOR
FUNCTION CBA
IR SENSOR CBA UNIT
F4
CN651
CN3601
BACKLIGHT-SW
BACKLIGHT-ADJ
PROTECT3
33
BACKLIGHT-SW
55
BACKLIGHT-ADJ
11
PROTECT3
BACKLIGHT-SW
BACKLIGHT-ADJ
PROTECT3
TO
LED BACKLIGHT DRIVE
BLOCK DIAGRAM
POWER
SW4007
Q3107,Q3108
POWER ON
CONTROL
AL+3.3V
P-ON+5V
1. System Control Block Diagram
9-1
PL17.06BLS
Page 40
DIGITAL
AUDIO OUT
(OPTICAL)
DIGITAL MAIN CBA UNIT
TO SYSTEM CONTROL
BLOCK DIAGRAM
TO DIGITAL
SIGNAL PROCESS
BLOCK DIAGRAM
VIDEO SIGNAL
AUDIO SIGNAL
AUDIO(L)-IN
AUDIO(R)-IN
JK3705
Q3803
MUTE
AUDIO(L)-IN
AUDIO(R)-IN
HP(R)
HP(L)
SPDIF
HP-DET
HP-MUTE
JK3708
HEADPHONE
JACK
Q3805
Q3804
MUTE
MUTE
DRIVE
IC3801 (AUDIO AMP)
SP-MUTE
SP3802
SPEAKER
R-CH
CN3801
SP3801
SPEAKER
L-CH
MCLK
SD ATA
BCLK
LRCLK
4SP(R)+
3SP(R)-
2SP(L)-
1SP(L)+
7
123
8
13
MUTE
DRIVE
DRIVE
PWM
MODULATOR
23
19
DRIVE
DRIVE
4
X4 OVER
SAMPLING
DIGITAL
FILTER
I2S
INTERFACE
DIF-OUT1
DIF-OUT2
IF-AGC
IC9001
102211
IF-AGC
4
OUTPUT
I/F
DSP
/FILTER
PGAADC
RF AGC
JK9301
ANT-IN
(DIGITAL/ANALOG TV TUNER)
COMP-DET
COMPONENT
-Y/VIDEO-IN
COMPONENT
-Pb-IN
COMPONENT
-Pr-IN
JK3706
JK3704
COM-VIDEO-Y/VIDEO-IN
COM-VIDEO-Pr-IN
COM-VIDEO-Pb-IN
2. Video/Audio Block Diagram
9-2
PL17.06BLVA
Page 41
DIGITAL MAIN CBA UNIT
IC3001 (DIGITAL SIGNAL PROCESS)
DIGITAL
SIGNAL
PROCESS
HDMI-IN3
HDMI-IN1
JK3701
DATA0(+)
ARC
ARC-OUT
DATA0(-)
DATA1(+)
DATA1(-)
DATA2(+)
DATA2(-)
HDMI-DATA
HDMI-CLOCK
71494613
101216
15
79461
3
101216
15
JK3702
CLOCK(+)
CLOCK(-)
AUDIO
DECODER
HDMI
I/F
HDMI SW
TO VIDEO/AUDIO
BLOCK DIAGRAM
VIDEO
DECODER
VIDEO SIGNAL
AUDIO SIGNAL
DATA(0-7)
IC3102
(NAND FLASH MEMORY)
NAND-AD(0-7)
A/D
CONVERTER
SW
COM-VIDEO-Y/VIDEO-IN
DEMODULATOR
/MPEG DECODER
AUDIO I/F
DIF-OUT2
DIF-OUT1
IF-AGC
IF-AGC
LVDS
TX
D-MDQL(0-7), D-MDQU(0-7)
C-MDQL(0-7), C-MDQU(0-7)
CD-MA(0-15)
DATA
ADDESS
IC3402
(DDR3 SDRAM)
DATA
ADDESS
IC3401
(DDR3 SDRAM)
B-MDQL(0-7), B-MDQU(0-7)
A-MDQL(0-7), A-MDQU(0-7)
AB-MA(0-15)
DATA
ADDESS
IC3302
(DDR3 SDRAM)
DATA
ADDESS
IC3301
(DDR3 SDRAM)
CURRENT
LIMITING
POWER
DESTRIBUTION
SWITCH
IC3502, Q3504
BCLK
MCLK
SD ATA
LRCLK
SPDIF
AUDIO(L)-IN
AUDIO(R)-IN
HP(L)
HP(R)
DATA0(+)
DATA0(-)
DATA1(+)
DATA1(-)
DATA2(+)
DATA2(-)
HDMI-DATA
HDMI-CLOCK
CLOCK(+)
CLOCK(-)
AC2
AB3
G6
E8
E6
F6
AF6
AE6
AF4
AF5
A5
P3
POH1-EN
V4
POH1-DET
V5
POH2-EN
Y5
POH2-DET
E9
T3
T2
V2
U1
W2
V3
R2
R1T5R6
M2
L1
N2
M3
P1P2K3
K2
L5
L4
AM2
AL2
AK3
HDMI-IN2
79461
3
101216
15
JK3703
DATA0(+)
DATA0(-)
DATA1(+)
DATA1(-)
DATA2(+)
DATA2(-)
HDMI-DATA
HDMI-CLOCK
CLOCK(+)
CLOCK(-)
G3
G2
H3
H2
J1
J2
G1
F3
K5
J4
AF32
AG31
AG32
AJ32
AJ31
AH30
AH31
AF31
AK31
AK32
AL32
AL30
AK30
AL25
AK24
AL29
AK29
AL31
CN3901
LCD PANEL
ASSEMBLY
242321201817151412
11
98653
2
26
27
RX0(+)
RX0(-)
RX1(+)
RX1(-)
RX2(-)
RX2(+)
RX3(-)
RX3(+)
RX4(-)
RX4(+)
RX5(-)
RX5(+)
RX6(-)
RX6(+)
RX7(-)
LOCKN
RX7(+)
HTPDN
COM-VIDEO-Pb-IN
COM-VIDEO-Pr-IN
AB2
AA3
POH+5V
CURRENT
LIMITING
POWER
DESTRIBUTION
SWITCH
IC3501, Q3505
3. Digital Signal Process Block Diagram
9-3
PL17.06BLD
Page 42
4. LED Backlight Drive Block Diagram
LCD PANEL
ASSEMBLY
ILED24
VLED11
ILED12
VLED23
CN1001
4
567
12
OSC
FEEDBACKPROTECT
DRIVE
IC1001
(LED BACKLIGHT DRIVER)
18
17
14
N1
N2
VLED2
VLED1
LOGIC
BACKLIGHT-SW
PROTECT3
STB
2
PWM
POWER SUPPLY CBA
10
BACKLIGHT-ADJ
P-ON+20V
TO
POWER SUPPLY
BLOCK DIAGRAM
9-4
TO
SYSTEM CONTROL
BLOCK DIAGRAM
PL17.06BLBD
Page 43
5. Power Supply Block Diagram
For continued protection against risk of fire,
replace only with same type 2.5A, 250V fuse.
CAUTION ! :
ATTENTION : Utiliser un fusible de rechange de même type de 2.5A, 250V.
2.5A 250V
AL+3.3V
P-ON+20V
CN3601
18-27
P-ON+20V
18-27
CN651
NOTE:
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
10
11
2
1
DIGITAL MAIN CBA UNIT
AL+3.3V66
9
3
5
8
6
P-ON+20V
SW+20V
Q1004,Q1005,
Q1006
Q651
Q653
IC602
RESET
RESET
ERROR
VOLTAGE DET
14
Q658
TO LED
BACKLIGHT
DRIVE
BLOCK
Q657
Q652
VLED1
DIAGRAM
VLED2
NI
N2
TO SYSTEM
CONTROL
BLOCK
DIAGRAM
RESET
P-ON-H2
POWER SUPPLY CBA
Q692
IC651
SHUNT
REGULATOR
32
Q691
HOT CIRCUIT. BE CAREFUL.
BRIDGE
D601-D604
LINE
L601T601
LINE
L602
F602
2.5A/250V
B
CN601
RECTIFIER
FILTER
FILTER
W
SWITCHING
Q601
2.5A 250V
T1602
IC601
SWITCHING
8
1
Q1602
IC1601
(SWITCHING CONTROL)
3
CS
CONTROL
5
T1601
4
SWITCHING
14
SWITCHING
7
5
OUT
CONTROL
8
1
6
1
VCC
ACMONI
5
4
SWITCHING
Q1601
11
8
2
FB
VCC
T1702
7
8
9
10
T1701
4
5
2
1
1
6
10
2
5
4
IC1602
(ISOLATOR)
14
32
HOTCOLD
SWITCHING
Q1701
11612
Q1703
SWITCHING
Q1702
Q1704
Q1607
Q1604
AC601
AC CORD
CAUTION !
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F602) is blown , check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
9-5
PL17.06BLP
Page 44
SCHEMATIC DIAGRAMS / CBA AND TEST POINTS
Standard Notes
WARNING
Many electrical and mechanical parts in this chassis
have special characteristics. These characteristics
often pass unnoticed and the protection afforded by
them cannot necessarily be obtained by using
replacement components rated for higher voltage,
wattage, etc. Replacement parts that have these
special safety characteristics are identified in this
manual and its supplements; electrical components
having such features are identified by the mark “#” in
the schematic diagram and the parts list. Before
replacing any of these components, read the parts list
in this manual carefully. The use of substitute
replacement parts that do not have the same safety
characteristics as specified in the parts list may create
shock, fire, or other hazards.
Notes:
1. Do not use the part number shown on these
drawings for ordering. The correct part number is
shown in the parts list, and may be slightly
different or amended since these drawings were
prepared.
2. All resistance values are indicated in ohms
(K = 10
3. Resistor wattages are 1/4W or 1/6W unless
otherwise specified.
4. All capacitance values are indicated in F
(P = 10
5. All voltages are DC voltages unless otherwise
specified.
6.
This schematic diagrams are masterized version
that should cover the entire PL17.06 chassis
models.
Thus some parts in detail illustrated on this
schematic diagrams may vary depend on the
model within the PL17.06 chassis.
Please refer to the parts lists for each models.
7. The Circuit Board layout illustrated on this service
manual is the latest version for this chassis at the
moment of making this service manual.
Depend on the mass production date of each
model, the actual layout of each Board may differ
slightly from this version.
3
, M = 106).
-6
F).
10-1PL17.06SC
Page 45
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON
2
3
1
5.05.0
Voltage
Indicates that the voltage
is not consistent here.
Power on mode
(Unit: Volt)
1-D3
Distinction Area
Line Number
(1 to 3 digits)
Examples:
1. "1-D3" means that line number "1" goes to the line number
"1" of the area "D3".
2. "1-B1" means that line number "1" goes to the line number
"1" of the area "B1".
3
2
1
ABCD
1-B1
1-D3
AREA D3
AREA B1
: Indicates a test point with a jumper wire across a hole in the PCB.
: Used to indicate a test point with a component lead on foil side.
: Used to indicate a test point with no test pin.
: Used to indicate a test point with a test pin.
THE FOLLOWING PAGES:
1. CAUTION:
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME
TYPE_A,_V FUSE.
ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE MÊME TYPE DE_A,_V.
2. CAUTION:
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F602) is blown, first check to see that all components in the power supply circuit are not
defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components
in the power supply circuit to fail.
3. Note:
1. Do not use the part number shown on the drawings for ordering. The correct part number is shown in the
parts list, and may be slightly different or amended since the drawings were prepared.
2. To maintain original function and reliability of repaired units, use only original replacement parts which are
listed with their part numbers in the parts list section of the service manual.
4. Voltage indications on the schematics are as shown below:
Plug the TV power cord into a standard AC outlet.:
5. How to read converged lines
6. Test Point Information
The reference number of parts on Schematic Diagrams/CBA can be retrieved
by application search function.
10-2PL17.06SC
Page 46
Power Supply Schematic Diagram
L602
LINE FILTER
2.5A/250V
F602
3.3K
R662
3.9K
R658
5.1K
R661
18K
R660
180
R655
180
R656
KTC3875S
-Y-RTK/P
Q652
B
CN601
W
0.1
/310V
C604
OPEN
R601
VARISTOR
SA601
1
/310V
C614
L601
LINE FILTER
1N5406BH
D601
1N5406BH
D603
1N5406BH
D602
1N5406BH
D604
22
R608
100P
/2KV
C606
220K
R626
IC651
AS431BNTR
-E1
2.7K
R659
0.1
C659
1500P
/630V
C665
270K
R631
270K
R630
BEAD
BC602
1000P
C607
5
6
7
81
4
3
2
IC601
BM1P062FJ
ACMONI
GND OUT
VCC
NU
VH
CS
FB
150P
C608
OPEN
C610
KDZTR36B
D613
4.7K
R617
RB520SM-30
D609
270
R605
4
32
1
IC602
TLP785F
OPEN
D614
0.1
C611
22K
R628
10K
R671
KTC3875S
-Y-RTK/P
Q653
MM5Z9V1B
D656
10K
R653
D655A
RS1GJTD
22K
R654
KTC3875S
-Y-RTK/P
Q658
KTC3875S
-Y-RTK/P
Q657
22K
R678
1
C663
10K
R679
AC601
AC CORD
2.5A250V
1N5406BH
D607
220K
R625
220K
R624
15K
R627
2.7K
R623
OPEN
D621
OPEN
C625
KTC3875S
-Y-RTK/P
Q603
47K
R620
MM5Z5V6B
D623
47K
R629
0.1
C624
IC624
AS431BNTR
-E1
4700P
C621
5.6K
R657
47K
R663
KTC3875S
-Y-RTK/P
Q651
12 GND
2 RESET
GND7
5 BACKLIGHT-ADJ
3 BACKLIGHT-SW
17 GND
22 P-ON+20V
P-ON-H24
23 P-ON+20V
14 GND
20 P-ON+20V
13 GND
21 P-ON+20V
9 GND
8 GND
11 GND
6 AL+3.3V
16 GND
CN651
1 PROTECT3
15 GND
10 GND
1SS400ST
D657
22P
C1610
0.1
C1611
1200P
C1607
1000P
C1608
750K
R1618
750K
R1613
750K
R1614
47K
R1616
SF38G
D1605
750K
R1605
1000P
C1606
750K
R1612
47
R1625
12K
R1627
750K
R1615
12K
R1623
750K
R1604
750K
R1617
120K
R1606
1200P
C1605
7.5K
R1608
1.8K
R1621
22P
C1609
750K
R1620
750K
R1602
47
R1626
SF38G
D1603
12K
R1610
750K
R1601
13
1
15
14
16
3
6
5
11
4
7
12
10
89
2
IC1601
UCC28063DR
0.22
C1603
5.6K
R1609
750K
R1619
18K
R1622
0.01
C1601
68K
R1645
39K
R1607
2.2
C1604
OPEN
D1610
68
R1653
100
R1611
0.47
/310V
C1612
OPEN
R1629
18
45
T1601
TE2520A7001
18
45
T1602
TE2520A7001
OPEN
R1655
OPEN
R1654
OPEN
R1630
TK5A65D
Q601
G
D
S
Q1602
TK7P60W
G
D
S
Q1601
TK7P60W
G
D
S
4
32
1
IC1602
TLP785F
Q1604
KTC8050S
-D-RTK/P
47
R1634
TFZVTR18B
D1608
180
R1637
2SA1576UBTLQ
Q1607
10K
R1639
4.7
R1656
0.01
C691
330
R692
Q691
KTC3875S
-Y-RTK/P
22K
R693
10K
R691
22K
R669
0.22
/2W
R1624
220P
/630V
C1613A
220P
/630V
C1614A
18K
R1638
RS1KJTD
D664A
100/35V
C615
RS1GJTD
D621A
1000P/250V
C620
33K
R667
4.7
/50V
C1602
10K
R677
0.22
/2W
R618
BEAD
BC1601
BEAD
BC1602
C658
1/50V
3.3K
R1657
270
R616
Q692
KTC3875S
-Y-RTK/P
47K
R695
5.6K
R694
2.2
C693
OPEN
D664
0.1
/310V
C602
1K
R604
10K
R612
0.022
C613
10/50V
C1618
OPEN
C626
OPEN
D610
OPEN
R632
Q609
OPEN
OPEN
R633
100
/400V
C1621
D655
OPEN
OPEN
C660
47K
R680
18K
R1047
5.6K
R1053
2SA1576UBTLQ
Q1004
2.2K
R1046
GP002
OPEN
GP001
OPEN
GP004
OPEN
GP003
OPEN
OPEN
C605
1N4005FB
D606
1N4005FB
D605
10K
R611
10K
R610
10K
R614
3.3K
R1633
680
R1052
TFZVTR16B
D1011
5.6K
R10501
R1051
18
P-ON+20V
19 P-ON+20V
26 P-ON+20V
27 P-ON+20V
24 P-ON+20V
25 P-ON+20V
1
R652
D651
FCH20A20
D652
OPEN
8.2
R651
2200P
/630V
C653
OPEN
D653
C664
OPEN
C657
470
/25V
C656
470
/25V
C655
470
/25V
C654
470
/25V
100
/400V
C1622
T601
POWER TRANS
1
2
3
6
9
8
5
11
10
1000P/250V
C618
100P/250V
C616
1000P/250V
C619
Q1006
KTC8050S
-D-RTK/P
180
R1057
KTC3875S
-Y-RTK/P
Q1005
0.1
C1021
47K
R1049
10K
R1048
MM5Z16B
D1705
1SS400ST
D1013
1SS400ST
D1014
680
R1707
MM5Z20B
D1018
OPEN
C1018
0.01
C1005
OPEN
C1007
10K
R1039
10
R1706
5.1K
R1023
10
R1056
SB3150BH
D1007
47K
R1010
0.01
C1010
100K
R1030
10
R1701
OPEN
C1011
1
C1017
330K
R1013
0.022
/400V
C1703
1SS400ST
D1003
OPEN
D1002
1SS400ST
D1010
OPEN
C1004
2SA1576UBTLQ
Q1704
180K
R1022
180K
R1021
SB3150BH
D1008
1SS400ST
D1009
10
R1705
1/100V
C1022
12K
R1025
2SA1576UBTLQ
Q1703
OPEN
D1015
10K
R1708
1000P
C1006
TK7P60W
Q1701
G
D
S
0
R1012
100K
R1006
10K
R1037
68K
R1017
2
ILED1
100K
R1011
100K
R1016
OPEN
C1013
1K
R1015
MM5Z27B
D1024
27K
R1028
CN1001
1
VLED1
MM5Z27B
D1022
1/100V
C1023
1SS400ST
D1702
OPEN
D1704
C1002
OPEN
SB3150BH
D1006
0.1
C1008
3 VLED2
1/310V
C1015
MM5Z20B
D1017
1/250V
C1014
1SS400ST
D1004
1K
R1005
1K
R1024
10
R1055
680
R1703
4 ILED2
T1702
POWER TRANS
5
4
2
1
7
8
9
10
0.1
C1003
OPEN
R1029
1SS400ST
D1701
5.1K
R1020
180K
R1019
OPEN
R1031
T1701
POWER TRANS
10
6
1
2
5
4
OPEN
R1014
220P
C1009
180K
R1018
8
3
2
10
1
712
6
11
13
4
ADIM
514
15
16
STB
VCC
DRIVE
9
18
17
OSC
GND
PWM
FEEDBACK
LOGIC
PWM
PROTECT
PWM2DC
IC1001
BD9412F-GE2
1/310V
C1019
OPEN
C1702
0.022
C1012
TK7P60W
Q1702
G
D
S
220P
/2KV
C1704
MM5Z27B
D1023
10K
R1038
10K
R1036
MM5Z27B
D1021
OPEN
C652
OPEN
C1701
10K
R1704
10
R1702
OPEN
D1703
1/310V
C1016
OPEN
R1032
1/310V
C1020
SB3150BH
D1005
0.1
R1040
0.091
R1041
0.091
R1042
0.091
R1043
0.1
R1044
10/16V
C999
ERROR
VOLTAGE DET
HOT CIRCUIT. BE CAREFUL.
2.5
0
(SWITCHING)
HOTCOLD
0
16.0
353.0
(SWITCHING)
4.6
POWER SUPPLY CBA
13.0
0.9
3.2160.0
0
18.30
0
0.7
(RESET)
1.0
18.8
19.8
0
(SWITCHING)
(SWITCHING)
0
0
0.6
0
0
0
0 (RESET)
3.3
3.3
3.3
3.3
0
0
0
0
3.2
3.2
0
0
0
(SWITCHING)
ZCDA
0
HVSEN
GDB
PHB
5.9
ZCDB
COMP
GND
VREF
2.6
4.3
VCC
GND
0
0
5.9
16.9
TSET
0
15.8
5.9
VSENSE
5.5
4.0
PWMCNTL
(SWITCHING)
9.9
0
16.5
VINACCS
1.4
GDA
(SWITCHING)
(SWITCHING CONTROL)
4.6
0
9.9
274.0
275.0
(ISOLATOR)
(SWITCHING)
(SWITCHING)
(SWITCHING)
16.918.9
17.5
18.818.7
18.1
0
1.0
0
0
2.5
1.8
0
0
3.3
0
0.7
0
SWITCHING
CONTROL
2.5
18.8
0
0
0
1.2
0
0
(SWITCHING)
0
0.7
19.8
(SWITCHING)
19.8
19.1
TO DIGITAL MAIN
CBA UNIT CN3601
(SW+20V)
SHUNT
REGULATOR
0
0
0
0
19.8
19.1
19.8
2
4
1
3
EFDABC
SHUNT
REGULATOR
0
0
0.6
(SWITCHING)
0.5
257.0
18.5
0
1.6
2.5
3.0
0
21.3
20.3
0
(SWITCHING)
3.3
243.0
19.8
71.8
0.8
LED BACKLIGHT
DRIVER
0
18.0
3.3
5.2
2.2
257.0
20.0
0
(SWITCHING)
0.5
(SWITCHING)
245.0
257.0
245.0
245.0
(SWITCHING)
0
0
TO LCD PANEL
ASSEMBLY
3.5
19.8
19.8
19.8
19.8
19.8
19.8
19.8
19.8
19.8
19.8
71.8
0.5
CAUTION !
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F602) is blown , check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
2.5A 250V
CAUTION ! :
For continued protection against risk of fire,
replace only with same type 2.5A, 250V fuse.
ATTENTION : Utiliser un fusible de rechange de même type de 2.5A, 250V.
10-3
NOTE:
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
The order of pins shown in this diagram is different from that of actual IC3001.
IC3001 is divided into nine and shown as IC3001 (1/9) ~ IC3001 (9/9) in this Digital Main Schematic Diagram Section.
The order of pins shown in this diagram is different from that of actual IC3001.
IC3001 is divided into nine and shown as IC3001 (1/9) ~ IC3001 (9/9) in this Digital Main Schematic Diagram Section.
10-6
PL17.06SCD2
Page 50
OPEN
C3009
0.1
C3012
OPEN
C3003
0.1
C3002
OPEN
C3005
L3001
OPEN
4.7K
R3007
33P
C3010
10K
R3002
D3002
MM5Z5V6B
D3003
MM5Z5V6B
D3004
MM5Z5V6B
10
C3008
100
R3006
0.1
C3004
47
R3005
0
R3001
4.7K
R3008
47
R3004
0
R3003
0.022
C3001
OPEN
C3006
0.1
C3007
33P
C3011
D3001
MM5Z5V6B
P-ON+3.3V
100
R9001
3 SDA
CN3002
1 IF-AGC
4 GND
2 SCL
123456
7
8
9
10
11
12
1314151618 17
19
20
21
22
23
24
DSP
/FILTER
PGAADC
RF
AGC
OUTPUT
I/F
IC9001
SI2151
NU
SDA
SCL
IF-AGCNUGND
VDDL
GND
VCC
NU
XTAL-I
XTAL-O
VCC
GND
VCC
NU
RF-REF
RF-IP
GND
GND
NU
OPEN
C9019
1000P
C90081C9009
1P
C9023
1000P
C9010
100
R9005
100
R9004
1P
C9021
1P
C9022
X9001
24MHz
134
2
82P
C9018
C9014
VARISTOR
150P
C9004
L9001
270nH
120P
C9002
L9002
220nH
180P
C90032PC9015
L9007
5.6nH
1P
C9017
L9004
270nH
L9003
270nH
1000P
C9006
150P
C9005
L9006
270nH
L9005
270nH
1K
R9003
0.1
C9007
1000P
C9011
1000P
C9012
0.1
C90131C9016
OPEN
C9020
100
R9002
JK9301
330P
C9001
OPEN
C9024
L3003
2.2uH
AM2
IC3001(3/9)
*1
MSD95M0D-3-005D
R5 TU-SDA
R4 TU-SCL
AK3 IF-AGC
0
L3002
AL2
AK1 NU
AK2 NU
AL7 NU
AM7 NU
AM8 NU
AK7 NU
AL5 NU
AM5 NU
33P
C3014
33P
C3013
OPEN
C9025
DIGITAL SIGNAL PROCESS
/MAIN MICRO CONTROLLER
DEMODULATOR
/MPEG
DECODER
TO DIGITAL
MAIN 6
IC3001(6/9)
TO DIGITAL
MAIN 6
IC3001(6/9)
2
4
3
1
MQONPR
DIGITAL MAIN CBA UNIT
CONTINUE
DIGITAL 9
(NO CONNECTION)
DIGITAL/ANALOG
TV TUNER
ANT-IN
Digital Main 3 Schematic Diagram
1 NOTE:
The order of pins shown in this diagram is different from that of actual IC3001.
IC3001 is divided into nine and shown as IC3001 (1/9) ~ IC3001 (9/9) in this Digital Main Schematic Diagram Section.
The order of pins shown in this diagram is different from that of actual IC3001.
IC3001 is divided into nine and shown as IC3001 (1/9) ~ IC3001 (9/9) in this Digital Main Schematic Diagram Section.
1 NOTE:
Digital Main 4 Schematic Diagram
10-8
PL17.06SCD4
Page 52
AG28USB0-OCD
F14 USB0-CTL
A4 USB2(-)
B4 USB2(+)
C3104
1
4GND
CN3702
1USB+5V
3USB2(+)
2USB2(-)
C3105
220/6.3V
R3111
10K
100
R31100.1
C3103
P-ON+5V
4GND
CN3101
1AL+3.3V
3USB1(+)
2USB1(-)
6WOWBT
5WOWLAN
AK10USB1(+)
F5
IC3001(5/9)
*1
MSD95M0D-3-005D
REMOTE
R5 RCT
R3 TD(-)
C3703
0.01
R1 TD(+)
CN3701
R8 GND
C3704
0.01
R2 TCT
R6 RD(-)
R7 NU
R4 RD(+)B2RD(+)
B1TD(-)
C1TD(+)
AM10USB1(-)
C3702
1
C3701
1
0R3701
0R3702
7WLAN-RESET
8GND
1
C3106
0R3118
0R3117
100
100
R3165
R3166
AJ5 WOWLAN
AE5 WLAN-RESET
R3116
2.2
R3113
OPEN
R3114
10K
R3115
OPEN
AL+3.3V
D4NU
T6NU
F11NU
AJ2NU
AJ6NU
AJ27NU
AH6NU
AG7NU
AG6NU
AH4NU
AJ4NU
AJ28MSE
AJ29MPLUS-MODE1
AG29MPLUS-MODE0
OPENR3051
100R3052
100R3053
AE2AMP-RESET
MSE
MPLUS-MODE1
MPLUS-MODE0
AMP-RESET
AL10NU
AM11NU
AL13NU
B3NU
AK6NU
AK12NU
AM14NU
AK9NU
AL11NU
C4NU
AL6NU
AK13NU
AL14NU
AM13NU
GND 2
100
R3134
1AL+3.3V
10K
R3140
OPEN
C3116
OPEN
C3117
MM5Z5V6B
D3101
CN3103
3REMOTE
E4 NU
Y4 NU
100
R3135
U5 NU
F4 KEY-IN1
0.1
C3115
0
R3109
A2RD(-)
R3112
10K
1
2
34
5
IC3101
AP2151WG-7
VOUT
GND
/FLAG EN
VIN
2KEY-IN1
CN3105
1GND
BT-WAKE
Wi-Fi-PWR
OPEN
R3215
R3206
OPENOPEN
C3201
OPEN
Q3201
Q3202
OPEN
G
SD
0
R3210
OPEN
R3207
R3157
OPEN
R3129
0
R3131
OPEN
ZAC
1
4
2
ABYAA
3
AD
DIGITAL SIGNAL PROCESS
/MAIN MICRO CONTROLLER
CONTINUE
DIGITAL 9
DIGITAL MAIN CBA UNIT
(USB JACK)
(HIGH SIDE SWITCH)
WIRELESS
LAN MODULE
(ETHERNET JACK)
CONTINUE
DIGITAL 6
CONTINUE
DIGITAL 10
TO FUNCTION
CBA CN4001
TO IR SENSOR
CBA UNIT CN4051
CONTINUE
DIGITAL 4
Digital Main 5 Schematic Diagram
1 NOTE:
The order of pins shown in this diagram is different from that of actual IC3001.
IC3001 is divided into nine and shown as IC3001 (1/9) ~ IC3001 (9/9) in this Digital Main Schematic Diagram Section.
10-9
PL17.06SCD5
Page 53
F6
OPEN
R3815
OPEN
Q3802
LCD-P-ON
OPEN
R3814
OPEN
R3807
Q3801
OPEN
OPEN
R3812
E6
P-ON+3.3V
OPEN
R3813
1K
R3816
SP-MUTE
3.3
R3831
OPEN
C3833
220/6.3V
C3829
220
R3823
100
R3822
OPEN
R3820
10K
R3821
2SD2114K
Q3803
10K
R3829
OPEN
R3826
22K
R3827
2SC4081UBTLQ
Q3804
220
R3824
HEADPHONE
JACK
JK3708
3.3
R3830
2SD2114K
Q3805
R3825
10K
220/6.3V
C3830
OPENC3033
AE6
330P
C3707
0.047C3038
AC6 NU
Y1 NU
AD2 NU
Y3 NU
AC3 NU
AF3 NU
2.2C3030
AB2
330P
C3710
AF6
2.2C3029
12K
R3706
A5
SPDIF
AH3 NU
AA3
AH2 NU
AA6 NU
W6 NU
JK3704
AD3 NU
AD1 NU
33P
C3712
AA5 NU
AA4 NU
AG1 NU
P-ON+5V
AF4
AF5
F9 NU
HP-MUTE
HP-DET
P-ON+20V
D3808
1SS400ST
OPEN
D3805
OPEN
C3832
OPEN
D3806
OPEN
C3831
OPEN
R3819
10K
R3828
OPEN
D3807
1
C3828
R3044
OPEN
R3022 33
OPEN
C3108
CN3102
1P-ON+5V
3UART0-RX
2UART0-TX
OPEN
C3107
4GND
OPEN
C3109
100R3121
100R3122
R3120
OPEN
R3119
OPEN
VIN
VCC
GND
JK3705
3
2
1
1
C3705
22P
C3706
10K
R3703
100
R3704
10K
R3708
10K
R3707
330P
C3708
12K
R3705
330P
C3709
AC5 NU
AB6 NU
AC4 NU
120P
C3026
75
R3029
AF2NU
AF1NU
AG5NU
AG4NU
C5NU
D8NU
D6NU
B5NU
AG2NU
AG3NU
10C3028
0.1C3027
VGA-SDA
VGA-SCL
L3004
BEAD
AA1
NU
R3021 68
AC1
0.047C3037
AA2
IC3001(6/9)
*1
NU
AC2
AB3
AD6
R3834
OPEN
1000PC3851
1000PC3852
G6
E8
R3806 68
R3801 68
R3805 68
R3802 68
E7 NU
F7 NU
0.22
C3816
0.22
C3838
100K
R3890
680P
C3844
4.7
C3823
OPEN
C3811
OPEN
C3801
4.7
C3809
100K
R3808
0.22
C3820
5.6
R3804
1 SP(L)+
0
R3809
680P
C3846
4.7
C3812
3 SP(R)-
10
C3805
4.7
C3827
5.6
R3803
0.22
C3837
1
C3803
680P
C3847
4.7
C3822
L3801
10uH
I2S
I/F
DRIVEDRIVE
DRIVEDRIVE
X4 OVER
SAMPLING
DIGITAL FILTER
PWM
MODULATOR
IC3801
BD28620MUV-E2
1
2
3
4
5 PLIMIT
6 RSTX
7
MUTEX
8910
VCCP111GND
12
13
14VCCA
15GND
16REGD
17REGG
18
1920
VCCP2
21
GND
222324
ERROR
4.7
C3824
0.22
C3815
0.22
C3819
27K
R3810
0.1
C3807
0.22
C3836
5.6
R3818
0.22
C3817
1
C3808
0.22
C3813
0.22
C3835
L3803
10uH
1
C3804
0.22
C3818
5.6
R3832
2 SP(L)-
4.7
C3825
OPEN
C3802
4.7
C3821
0.22
C3814
1K
R3811
CN3801
4 SP(R)+
680P
C3845
4.7
C3810
L3802
10uH
OPEN
C3834
4.7
C3826
L3804
10uH
SP3801
SPEAKER
L-CH
SP3802
SPEAKER
R-CH
OPEN
D3801
OPEN
D3802
OPEN
D3803
OPEN
D3804
AMP-RESET
OPEN
R3833
OPEN
R3817
AL+3.3V
OPEN
C3806
R3723
47K
R3724
47K
COMP-DET
R3024 330.047C3032
R3020 330.047C3036
0.047C3035R3045 68
D3701
OPEN
D3705
OPEN
D3702
OPEN
JK3706
75
R3038
33P
C3717
D3703
OPEN
33P
C3716
75
R3039
D3704
OPEN
75
R3040
OPEN
R3042
100P
C3715
33
R3709
DIGITAL SIGNAL PROCESS
/MAIN MICRO CONTROLLER
SW
AUDIO
I/F
TO DIGITAL
MAIN 3
IC3001(3/9)
A/D
CONVERTER
DIGITAL
SIGNAL
PROCESS
TO DIGITAL
MAIN 7
IC3001(7/9)
TO DIGITAL
MAIN 2
IC3001(2/9)
TO DIGITAL
MAIN 1
IC3001(1/9)
TO DIGITAL
MAIN 10
IC3001(9/9)
DIGITAL MAIN CBA UNIT
TO DIGITAL
MAIN 7
IC3001(7/9)
3
2
1
4
AEAFAGAHAIAJ
CONTINUE
DIGITAL 7
AUDIO(L)-IN
AUDIO(R)-IN
CONTINUE
DIGITAL 9
(NO CONNECTION)
TRANS,MODULE
FIBER OPTIC
DIGITAL
AUDIO-OUT
(OPTICAL)
TO DIGITAL
MAIN 3
IC3001(3/9)
TO DIGITAL
MAIN 4
IC3001(4/9)
(MUTE)
(MUTE)
(MUTE DRIVE)
(AUDIO AMP)
CONTINUE
DIGITAL 5
CONTINUE
DIGITAL 4
COMPONENT
-Pr-IN
COMPONENT-Y
/VIDEO-IN
COMPONENT
-Pb-IN
MSD95M0D-3-005D
Digital Main 6 Schematic Diagram
1 NOTE:
The order of pins shown in this diagram is different from that of actual IC3001.
IC3001 is divided into nine and shown as IC3001 (1/9) ~ IC3001 (9/9) in this Digital Main Schematic Diagram Section.
The order of pins shown in this diagram is different from that of actual IC3001.
IC3001 is divided into nine and shown as IC3001 (1/9) ~ IC3001 (9/9) in this Digital Main Schematic Diagram Section.
The order of pins shown in this diagram is different from that of actual IC3001.
IC3001 is divided into nine and shown as IC3001 (1/9) ~ IC3001 (9/9) in this Digital Main Schematic Diagram Section.
The order of pins shown in this diagram is different from that of actual IC3001.
IC3001 is divided into nine and shown as IC3001 (1/9) ~ IC3001 (9/9) in this Digital Main Schematic Diagram Section.
10-14
PL17.06SCD10
Page 58
IR Sensor Schematic Diagram
1000P
C4052
OPEN
C4055
10
C4056
OPEN
C4051
R4051
56
R4052
6.8K
0.1
C4054
3REMOTE
2GND
CN4051
1AL+3.3V
R4054
1K
1234
RS4051
TSOP77436TR
VCC
VOUT
GND
GND
2
1
ABC
IR SENSOR CBA UNIT
TO DIGITAL MAIN
CBA UNIT CN3103
(REMOTE SENSOR)
10-15
PL17.06SCIR
Page 59
Power Supply CBA Top View
Because a hot chassis ground is present in the power supply
circuit, an isolation transformer must be used when repairing.
Also, in order to have the ability to increase the input slowly,
when troubleshooting this type of power supply circuit,
a variable isolation transformer is required.
CAUTION !
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F602) is blown , check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
2.5A 250V
CAUTION ! :
For continued protection against risk of fire,
replace only with same type 2.5A, 250V fuse.
ATTENTION : Utiliser un fusible de rechange de même type de 2.5A, 250V.
NOTE:
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
1
GP003
J1438
J1437
J1442
ZCDB
PRI-GND
ZCDB
BC1602
D604
LIVE
F602
T 2.5A L/250V
CN601
CAUTION -
RISK OF FIRE -
NEUTRAL
SA601
BC
L601
REPLACE FUSE AS MARKED
C604
R601
L602
C614
J1439
J1436
ZCDA
T1602
D603
A
D602
C616
C620
GP004
D601
D605
J1447
BAA7U1F0102 1
VSENSE
J1441
PFC-GND
J1444Vcc
J1440
GDB
HVSEN
VSENSE
J1435
J1434
T1601
D1603
D607
C1612
D606
C999
D605-Cathode
D1605
R1624
BOND
C1701
GDB
J1443
BC1601
J1487
BOND
J1446
PFC-VOUT
J1489
PFC-VOUT
J1433PFC-VOUT
J1432
PFC-VOUT
C1622C1621
2
J1445
C1703
C1702
T1701-2
T1701-4
C1602
C602
C1618
C1704
Vcc
J1454
J1453
FB
Base
Q1607
J1400
J1459
Drive
J1457
T1701
IC1602
J1458
VH
T1702
C605
PFC-GND
C618
R618
3
J1470
J1452
J1455
J1460
D610-Cathode
ALL+3.3V
IS
J1486PFC-GND
OUT
J1456
J1483
J1450
PFC-GND
C615
Q601
GND
D1005
GND
C606
C619
D1006
HOT
BC602
D664
D1008
J1476
D1007
J1475
D621
C1014
N2
C1016
N1
T601
IC602
4
Vcc
J1484
COLD
D655
C1020
J1463
C1015
IS
J1481
C658
BL-ADJ
D651
C1019
J1480BL-ADJ
C1002
D652
D655-Cathode
VLED2
J1472
J1462
C664
J1466
J1467
J1468
J1469P-ON+20V
J1464
CN1001
J1477
P-ON+20V
P-ON+20V
J1479
P-ON+20V
P-ON+20V
J1473
C654
5
OVP
J1471
J1461
Protect3
BL-SW
C655
P-ON+20V
P-ON+20V
GP002
J1490
C657
GND
J1451
C656
J1482
P-ON-H2
GND
CN651
P-ON-H2
ALL+3.3V
J1488
J1465
TOOL No.
1 2 3 4 5 6
GP001
10-16
BAA7U1F01021
Page 60
Power Supply CBA Bottom View
Because a hot chassis ground is present in the power supply
circuit, an isolation transformer must be used when repairing.
Also, in order to have the ability to increase the input slowly,
when troubleshooting this type of power supply circuit,
a variable isolation transformer is required.
CAUTION !
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F602) is blown , check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
2.5A 250V
CAUTION ! :
For continued protection against risk of fire,
replace only with same type 2.5A, 250V fuse.
ATTENTION : Utiliser un fusible de rechange de même type de 2.5A, 250V.
NOTE:
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
P-ON-H2
CN651
P-ON-H2
J1482
J1488
C663
GND
J1465
ALL+3.3V
R677
R678
Q657
J1490
GND
GP001
J1451
R679
GP002
J1462
C1021
C657
J1471
R654
R680
C656
J1477
R1049
Q1005
P-ON+20V
Q658
C655
R663
R1040
OVP
Protect3
BL-SW
R1048
Q1004
Q651
5
Q653
R653
D656
D1004
J1479
R1047
J1473
R1050
P-ON+20V
C652
P-ON+20V
R1021
R1023
R1046
J1461
R1022
D1705
D1011
CN1001
R1019
R1036
D1003
R1020
R1051
R1053
C654
D1010
D1009
R1018
R1041
R1052
J1466
P-ON+20V
J1467
P-ON+20V
J1468
P-ON+20V
J1469
P-ON+20V
J1464
R671
J1472
VLED2
D1023
D1021
R1038
R1042
D1013
BL-ADJ
D1014
R1057
Q1006
C664
D653
D655-Cathode
Q652
R669
D1022
C1002
D652
R1043
R667
D1024
R1030
R651
R1037
R1039
J1480
R1044
D657
R1024
R1028
R1017
C1019
R1025
R1029
C653
R662
C1018
D1002
C1013
D651
R660
C1012
R1013
R1014
C1017
C660
J1481
BL-ADJ
C658
C1011
R661
R1012
C1007
R1015
C1008
R1016
C1010
J1463
R657
IC651
C1015
C1006
R659
IS
C1009
C659
C1005
R658
R655
R1011
R1010
C1020
IC1001
D655
R656
C1004
D1017
R652
4
R1006
C1003
D655A
C1016
D1018
BAA7U1F0102 1
R1031
D1007
D1008
R1005
D1015
J1484
Vcc
J1475
J1476
T601
IC602
C1022
R1055
C1023
J1
N2
C665
D664
D621
D621A
R1032
R630
C1014
R631
BC602
R1056
D664A
R608
C625
R605
D1006
D610
C626
C619
C606
GND
D1005
GND
C615
J1483
J1450
Q601
PFC-GND
D613
R617
D609
C693
J1456
OUT
J1455
J1470
R694
R604
C608
R695
D614
R616
R691
Q692
J1486
PFC-GND
3
ALL+3.3V
R693
R618
C613
J1452
IS
C611
D610-Cathode
Q691
C691
J1460
R612
C607
R692
C618
IC601
Q603
R623
C610
IC1602
T1702
C605
R620
R633
VH
R627
R629
J1458
C624
IC624
R632
T1701
Q609
R1638
J1457
D623
C621
J1445
J1446
J1454
J1400
Q1607 Base
Vcc
R628
J1453
J1459
R1639
Drive
R626
FB
C1704
R1704
Q1701
Q1607
C1703
Q1703
R1702
T1701-2
T1701-4
J1487PFC-VOUT
J1489PFC-VOUT
J1433
J1432
R1633
C1602
R1637
Q1604
R1656
C1618
R1657
R1708
Q1702
C1702
PFC-VOUT
PFC-VOUT
C602
D1608
R1706
D1703
R1634
R1707
R1703
R614
D1704
R1701
D1701
R625
C1622
Q1704
R1705
D1702
R624
C1614A
R611
R1629
Q1601
2
R610
GDB
BC1601
J1443
C1701
R1625
T1601
D1605
C1621
R1601
R1602
J1444
J1440
GDB
VSENSE
R1619
J1441
PFC-GND
J1435
R1617
D607
R1604
Vcc
R1605
HVSEN
J1447
R1618
J1434
C999
R1616
R1620
C1601
D1603
R1624
C1608
R1621
R1607
R1608
C1611
R1653
R1611
D605-Cathode
C1606
C1604C1605
R1622
T1602
R1609
C1612
D1610
J1438
C1613A
PRI-GND
R1630
BC1602
D606
J1442
VSENSE
R1626
IC1601
J1439
ZCDBJ1437
Q1602
D605
R1623
D604
R1645
R1612
ZCDA
R1613
C1607
D603
ZCDB
R1606
D601
1
J1436
R1614
R1615
D602
R1627
C1610
C1609
C620
GP003
R1655
R1654
R1610
C1603
L601
F602
SA601
C616
CN601
R601
C604
C614
GP004
L602
C
B
A
10-17
BAA7U1F01021
Page 61
Function CBA Top ViewFunction CBA Bottom View
CH-UP
VOL-DOWN
SOURCE
MENU
POWER
Switch-PCB
CH-DOWN
VOL-UP
BAA7UZF0104 1
SW4001
SW4002
SW4003
SW4004
SW4005
SW4006
SW4007
CN4001
BAA7UZF0104 1
Switch-PCB
CH-UP
D4002
SW4002
R4003
R4001
VOL-UP
SW4003
R4002
SW4001
CH-DOWN
VOL-DOWN
R4006
C4002
R4004
SW4007
POWER
5004WS4004WS
MENU
R4005
SW4006
SOURCE
D4001
CN4001
10-18
BAA7UZF01041
Page 62
WIRING DIAGRAM
1
51
CN3901
BW
CN601
1
2
CN3105
14
CN3801
CL3801
REAR
SIDE
1
2
CN4001
AC CORD
CL3901
14
CN1001
CL3105
1
27
CN3601
1
27
CN651
CL3601
DIGITAL MAIN CBA UNIT
SP3801
SPEAKER
L-CH
SP3802
SPEAKER
R-CH
POWER SUPPLY CBA
LCD PANEL ASSEMBLY
ANT-IN
FUNCTION CBA
1
3
CN3103
1
3
CN4051
CL3103
IR SENSOR CBA UNIT
COMPONENT
-Y/VIDEO-IN
COMPONENT
-Pr-IN
COMPONENT
-Pb-IN
AUDIO(L)-IN
AUDIO(R)-IN
DIGITAL
AUDIO-OUT
(OPTICAL)
HDMICONNECTOR-1
HDMICONNECTOR-3
HDMICONNECTOR-2
USB JACK
HEADPHONE
JACK
WIRELESS
LAN MODULE
ETHERNET
JACK
11-1
PL17.06WI
Page 63
See Electrical Parts List
for parts with this mark.
Power Supply CBA
LCD1
IR Sensor CBA Unit
Function CBA
Digital Main CBA Unit
B19B
B19A
L35
SP3801
CL3601
SP3802
CL3801
CL3901
SA1
L28
L45
L73
L28
L28
L28
L73
L73
SSK1
L23
L23
L23
L23
A13
B12
CL3103
A9
B10
A19
SSK1
SA1
A15
AC601
L128
A23
L73
L45
B10
L28
L128
L28
L23
L23
L83
A7
B48
CL3105
B23
A8
L23
B7
L23
B44
L23
L23
B14-1
L23
L23
B14-2
L23
B5
S7
B5
L23
L23
A5
A17
A3
A16
MB14
MB32
L95
L95
MB52
MB12
MB38
MB14
MB12
A1
Digital Main CBA Unit
55PFL5922/F7
EXPLODED VIEWS
12-1PL17.06-A_CEX
Page 64
Packing
Packing Tape
Packing Tape
Fixlon Tape
Fixlon Tape
Fixlon Tape
Fixlon Tape
Some Ref. Numbers are
not in sequence.
S6
S3
S10
SSK1X3X4
X1
X28
X2
S7
Tape
S1
X6
SA1
S7
S4
SA1
Remocon
Carton outside
Carton inside
Owners
Manual
X29
55PFL5922/F7
12-2PL17.06-A_PEX
Page 65
REVISION HISTORY
Chassis PL17.03
• 2017/05/2543PFL4902/F7 (Serial No.: ME1) First draft added
• 2017/05/2543PFL4902/F7 (Serial No.: ME2) First draft added
• 2017/05/2543PFL5602/F7 (Serial No.: ME1) First draft added
• 2017/05/2543PFL5922/F7 (Serial No.: ME1) First draft added
• 2017/05/2543PFL4902/F8 (Serial No.: FM1) First draft added
• 2017/05/2543PFL5602/F8 (Serial No.: FM1) First draft added
14-1PL17.03REV
Page 66
COMPARISON LIST OF MODEL NAMES
Chassis PL17.03
43PFL4902/F7(ME1)AA1V1UT-43FL
(ME2)AA1VBUT-43FB
43PFL5602/F7(ME1)AA7V1UT-43UL
43PFL5922/F7(ME1)AA7VZUT-43UL
43PFL4902/F8(FM1)AA1V2MG-43FL
43PFL5602/F8(FM1)AA7V2MG-43UL
PL17.03COM
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