Philips 26MF231D-37, 32MF231D-37, 37MF231D-37, 37MF331D-37 Service Manual

TFT WXGA LCD TV

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Service

Chassis: TPE1.0U LA

26MF231D/37 32MF231D/37 37MF231D/37 37MF331D/37

Contents Page

1. Technical Specifications and Connections 2~3

2. Safety Instructions, Warnings and Notes 4

3. Directions for User 6

4. Mechanical Instructions 7~8

5. Service Modes, Error Codes and Fault Finding 9~15

6. Wiring Diagram 16 Block Diagram 17~20

7. Circuits Diagrams & PWB Layouts Chassis Overview & Exploded View 21~22

Diagram PWB

Block Diagram

MPIF MAIN: VIDEO SOURCE SELECTION

MPIF MAIN: SUPPLY

MPIF MAIN: IF+SAW FILTER

MPIF MAIN: AUDIO SOURCE SELECTION

MPIF MAIN: AUDIO AMPLIFIER

CHANNEL DECODER

MAIN TUNER

HDMI+SUPPLY

I/O+CONTROL

VIPER: CONTROL

VIPER: MAIN MEMORY

VIPER: A/V+TUNNELBUS

VIPER: SUPPLY

VIPER: EEPROM

MISCELLANEOUS

PNX2015: Audio/Video

PNX2015: DV I/O Interface

PNX2015: Tunnelbus

(Diagram S-A01)23 53~54

(Diagram S-A02)24 53~54

(Diagram S-A03)25 53~54

(Diagram S-A04)26 53~54

(Diagram S-A05)27 53~54

(Diagram S-A06)28 53~54

(Diagram S-A07)29 53~54

(Diagram S-A08)30 53~54

(Diagram S-A09) 31 53~54

(Diagram S-A10)32 53~54

(Diagram S-B11)33 53~54

(Diagram S-B12)34 53~54

(Diagram S-B13)35 53~54

(Diagram S-B14)36 53~54

(Diagram S-B15)37 53~54

(Diagram S-B16)38 53~54

(Diagram S-B17)39 53~54

(Diagram S-B18)40 53~54

(Diagram S-B19)41 53~54

Contents Page

PNX2015: DDR Interface

PNX2015: Standby&Control

PNX2015: Supply

VIPER/PNX2015: Display Interface

VIDEO-DAC

DC/DC (Diagram S-D25)47 53~54

SUPPLY+RS232

AUDIO: AMPLIFIER

AUDIO: CONNECTORS

ANALOG I/O

UART (Diagram S-F30)52 53~54

Power Board (Diagram P)55 56~57

SIDE AV Board (Diagram A)58 59~60

USB Board (Diagram U)61 62~63

IR Board (Diagram I)64 65~66

KEY Board (Diagram K)67 68~69

8. Alignments Electrical Instructions&Serial NO.Definition 70~73 S

oftware Updrade With Portable Memory 74~75

Trouble Shooting 76

9. Circuit Description 77~78 IC Data Sheets 79~89 Repair Flow Chart 90~91

10.Spare Parts List 92~97

11.Different Parts List 98~101

12.Revision List 102

(Diagram S-B20)42 53~54

(Diagram S-B21)43 53~54

(Diagram S-B22)44 53~54

(Diagram S-B23)45 53~54

(Diagram S-C24)46 53~54

(Diagram S-D26)48 53~54

(Diagram S-E27)49 53~54

(Diagram S-E28)50 53~54

(Diagram S-F29)51 53~54

Subject to modification Feb. 09 , 2006 EN: 3138 106 50021

PHILIPS

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TPE1.0U LA

1. Technical Specifications and Connections

Index of this chapter:

1.1 Technical Specifications

1.2 Connections

Notes:

Some models in this chassis range have a different mechanical construction. The information given here is therefore model specific. At the moment of writing, not all information was available (only the 26-inch TPEB.1U LA model was available). As soon as the other models are introduced, an update manual will be released.

Figures below can deviate slightly from the actual situation, due to the different set executions.

Specifications are indicative (subject to change).

1.1 Technical Specifications

1.1.1Technical Specifications

1. Vision

Panel Model QD26HL02-01

Display type : LCD

Screen size : 26(66cm), 16:9

Resolution (HxV pixels) : 1366 X 768 (WXGA),

Contrast ratio : 600:1

Light output (cd/m2) : >400

Response time (ms) : 25msec.(Typ.)

Viewing angle (HxV degrees): 170/170 (L/R,U/D) (CR > 10) Tuning system : PLL TV Color systems : ATSC,NTSC Video playback : NTSC Cable : TD1336/FHGP, ATSC/CLEAR QAM Tuner bands : Low,Mid,High Supported video formats : 640 x 480 @60p

2. Sound

Sound systems : Stereo / Virtual Dolby Surround Maximum power :2x5W(26")

3. Miscellaneous

Power supply: AC-input : 90V ~ 264VAC,

Normal Operation Power consumption:<110W

Standby power : < 1W (110V/60Hz only) Power cord length : 1.8M Power cord type : 3 lead with earth plug ,

Power indicator : LED (On: Green ,

Operating: Temperature : 0 C to 40 C Humidity : 10 to 95%(non condensing) Altitude : 0 to 1,4000 feet Air pressure : 600 to 4000 mBAR Note: recommend at 0 to 35 C, Humidity less than 60 %

(26")

CLAA320WA01-C(32")

(26")

32(82cm), 16:9 (32")

RGB strip arrangement

(26")

00:1

10 (32")

(26")

500

(32")

(26")

10msec.(Typ.)

(32")

720 x 240 @60p 720 x 480 @60i 720 x 480 @60p 800 x 600 @60p 1280 x 720 @60p 1024 x 768 @60p 1920 x 1080 @60i

2 x 10W(32")

50/60 2Hz

< 140W

plugable(US type)

Standby: No light )

(26")

(32")

Storage

Temperature : -20 to 60 C

Humidity : 10 to 95% (non condensing ) Altitude : 0 to 40000 feet ( non operating ) Air pressure : 600 to 1100 mBAR ( non operating)

Shipping Temperature : -20 to 60 C

Humidity : 10 to 95% (non condensing ) Altitude : 0 to 40000 feet ( non operating ) Air pressure : 600 to 1100 ( non operating )

1.2 Connections

1.2.1Signal Connector

1. Tuner: NAFTA.

2. HDMI IN: HDMI input (TV digital interface support HDCP) with digital audio or with audio R/L(RCA jack ).

3. AV IN3: Video3 (CVBS, RCA jack) and S-Video share with same audio R/L (RCA jack ).

4. AV IN1: Video1 (CVBS, RCA jack) and YPbPr component video1 (RCA jack) share with same audio R/L (RCA jack).

5. AV IN2: Video2 (CVBS, RCA jack) and YPbPr component video2 (RCA jack) share with same audio R/L (RCA jack).

6. Side AV IN: Side Video (CVBS, RCA jack) and Side S-Video share with same audio R/L(RCA jack).

7. Headphone OUT : Audio R/L out (mini-jack)

8. SPDIF OUT : (RCA jack)

AV2

S-VHS

AV3

L S/PDIF Pr Pb Y Pr Pb Y

USB

Right CVBS Left Right CVBS Left Right CVBS

Fig1-1

Side AV

S-VHS Right Left CVBS

L eft

Fig1-2

1.2.2 Input signal

1.2.2.1 Signal type

1.2.2.1.1TV Signal type:

RF Signal : Aerial input / 10mV(80dBuV)

Video signal : Video( RCA CVBS input) / 1Vpp (300mV-sync,

700mV-video.) .S video input / 1VppY-signal, 300mVpp C-signal. COMP Video (Ypbpr input)/ 1Vpp Y signal, 350mVpp Pb,Pr signal HDMI : Digital interface with 4 channels TMDS signal

Audio signal : Audio (1) R/L for AV IN1 (Video1, Comp video 1

and HDMI ).

Level: - Nominal : 0.5 V rms.

- Maximum : 1.5 V rms.

- Impedance > 10 k . Audio (2) R/L for AV IN2 (Video2 and Comp-video2). Level: - Nominal : 0.5 V rms.

- Maximum : 1.5 V rms.

- Impedance > 10 k . Audio (3) R/L for AV IN3 (Video3 and S-video). Level: - Nominal : 0.5 V rms.

- Maximum : 1.5 V rms.

- Impedance > 10 k . Side Audio R/L for Side AV IN3 (Side Video and S-video). Level: - Nominal : 0.5 V rms.

- Maximum : 1.5 V rms.

- Impedance > 10 k .

AV1

Tuner

HDMI

Headph

1. Technical Specifications and Connections

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TPE1.0U LA

1.2.2.1.2 Headphone output :

1.2.2 Allowed signal mode specified

1.2.2.1 TV system signal mode:

1.2.3 Signal cable

Audio: R/L output 10mW at 32 .

3.5mm stereo jack with switch Impedance is between 8 and 600 .

RF support: NAFTA: NTSC(M,N) and ATSC (8VSB and QAM) Video1,2,3 / S-video1,2: Support, NTSC colour system. Comp Video (YpbPr): Support NTSC colour system SDTV and HDTV, including 480i/p, 720p 60Hz, 1080i 60Hz . HDMI IN : 480i, 480p, 720p/60Hz, 1080i/60Hz

HDMI Pin assignment (Nafta only)

PIN No. 1 TMDS Data2+ 2 TMDS Data2 shield 3 TDMS Data24 TMDS Data1+ 5 TMDS Data1 shield 6 TMDS Data17 TMDS Data0+ 8 TMDS Data0 shield 9 TMDS Data010 TMDS Clock+ 11 TMDS Clock Shield 12 TMDS Clock13 CEC 14 Reserved (N.C. on device) 15 SCL 16 SDA 17 DDC/CEC Ground 18 +5V Power 19 Hot Plug Detect

SIGNAL

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TPE1.0U LA

2. Safety Instructions, Warnings and Notes

index of this chapter:

2.1 Safety Instructions

2.2 Warnings

2.3 Notes

2.1 Safety Instructions

Safety regulations require that during a repair:

Connect the set to the AC Power via an isolation transformer (> 800 VA).

Replace safety components, indicated by the symbol , only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard.

Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points:

Route the wire trees correctly and fix them with the mounted cable clamps.

Check the insulation of the AC Power lead for external damage.

Check the strain relief of the AC Power cord for proper function.

Check the electrical DC resistance between the AC Power plug and the secondary side (only for sets which have a AC

Power isolated power supply):

1. Unplug the AC Power cord and connect a wire between the two pins of the AC Power plug.

2. Set the AC Power switch to the "on" position (keep the

AC Power cord unplugged!).

3. Measure the resistance value between the pins of the

AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 Mohm and 12 Mohm.

4. Switch "off" the set, and remove the wire between the two pins of the AC Power plug.

Check the cabinet for defects, to avoid touching of any inner parts by the customer.

2.2 Warnings

All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD ). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential.

Be careful during measurements in the high voltage section.

Never replace modules or other components while the unit is switched "on".

When you align the set, use plastic rather than metal tools. This will prevent any short circuits and the danger of a circuit becoming unstable.

2.3 Notes

2.3.1 General

1. Measure the voltages and waveforms with regard to the chassis (= tuner) ground ( ), or hot ground ( ), depending on the tested area of circuitry. The voltages and waveforms shown in the diagrams are indicative. Measure them in the Service Default Mode (see chapter 5) with a color bar signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated otherwise) and picture carrier at 475.25 MHz for PAL, or

61.25 MHz for NTSC (channel 3).

2. Where necessary, measure the waveforms and voltages with ( ) and without ( ) aerial signal. Measure the voltages in the power supply section both in normal operation ( ) and in stand-by ( ). These values are indicated by means of the appropriate symbols.

3. The semiconductors indicated in the circuit diagram and in

the parts lists, are interchangeable per position with the semiconductors in the unit, irrespective of the type indication on these semiconductors.

4. Manufactured under license from Dolby Laboratories. "Dolby" and the "double-D symbol", are trademarks of Dolby Laboratories.

2.3.2 Schematic Notes

1. All resistor values are in ohms and the value multiplier is often used to indicate the decimal point location (e.g. 2K2 indicates 2.2 kohm).

2. Resistor values with no multiplier may be indicated with either an "E" or an "R" (e.g. 220E or 220R indicates 220 ohm).

3. All capacitor values are given in micro-farads (u= x10 ), nano-farads (n= x10 ), or pico-farads (p= x10 ).

4. Capacitor values may also use the value multiplier as the decimal point indication (e.g. 2p2 indicates 2.2 pF).

5. An "asterisk" (*) indicates component usage varies. Refer to the diversity tables for the correct values.

6. The correct component values are listed in the Electrical Replacement Parts List. Therefore, always check this list when there is any doubt.

-9

-12

-6

2.3.3 Rework on BGA (Ball Grid Array) Ics

General Although (LF)BGA assembly yields are very high, there may still be a requirement for component rework. By rework, we mean the process of removing the component from the PWB and replacing it with a new component. If an (LF)BGA is removed from a PWB, the solder balls of the component are deformed drastically so the removed (LF)BGA has to be discarded.

Device Removal As is the case with any component that, it is essential when removing an (LF)BGA, the board, tracks, solder lands, or surrounding components are not damaged. To remove an(LF)BGA, the board must be uniformly heated to a temperature close to the reflow soldering temperature. A uniform temperature reduces the chance of warping the PWB.To do this, we recommend that the board is heated until it is certain that all the joints are molten. Then carefully pull the component off the board with a vacuum nozzle. For the appropriate temperature profiles, see the IC data sheet.

Area Preparation When the component has been removed, the vacant IC area must be cleaned before replacing the (LF)BGA.Removing an IC often leaves varying amounts of solder on the mounting lands. This excessive solder can be removed with either a solder sucker or solder wick. The remaining flux can be removed with a brush and cleaning agent.After the board is properly cleaned and inspected, apply flux on the solder lands and on the connection balls of the (LF)BGA. Note: Do not apply solder paste, as this has shown to result in problems during re-soldering.

Device Replacement

The last step in the repair process is to solder the new component on the board. Ideally, the (LF)BGAshould be aligned under a microscope or magnifying glass. If this is not possible, try to align the (LF)BGA with any board markers. To reflow the solder, apply a

temperature profile according to the IC data sheet. So as not to damage neighbouring components, it may be necessary to reduce some temperatures and times.

More Information

For more information on how to handle BGA devices, visit this

URL: (needs subscription,

www.atyourservice.ce.philips.com

not available for all regions). After login, "select Magazine", then go to "Workshop Information". Here you will find Information on how to deal with BGA-ICs.

2. Safety Instructions, Warnings and Notes

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TPE1.0U LA

2.3.4 Lead Free Solder

Philips CE is going to produce lead-free sets (PBF) from

1.1.2005 onwards. Lead-free sets will be indicated by the PHILIPS-lead-free logo on the Printed Wiring Boards (PWB):

Fig 2-1 Lead-free logo

This sign normally has a diameter of 6 mm, but if there is less space on a board also 3 mm is possible. In case of doubt wether the board is lead-free or not (or with mixed technologies), you can use the following method:

1. Always use the highest temperature to solder, when using SAC305 (see also instructions below).

2. De-solder thoroughly (clean solder joints to avoid mix of two alloys).

Caution

which is coupled to the 12NC. For an overview of these profiles, visit the website (needs subscription, but is not available for all regions) You will find this and more technical information within the "Magazine", chapter "Workshop information". For additional questions please contact your local repairhelpdesk.

: For BGA-ICs, you must use the correct temperatureprofile,

www.atyourservice.ce.philips.com

In case of doubt whether the board is lead-free or not (or with mixed technologies), you can use the following method:

Always use the highest temperature to solder, when using

SAC305 (see also instructions below).

De-solder thoroughly (clean solder joints to avoid mix of

two alloys).

Caution must

: For BGA-ICs, you use the correct temperatureprofile,

www.atyourservice.ce.philips.com

2.3.5 Practical Service Precautions

It makes sense to avoid exposure to electrical shock.

1. While some sources are expected to have a possible dangerous impact, others of quite high potential are of limited current and are sometimes held in less regard.

Always respect voltages.

2. While some may not be dangerous in themselves, they can cause unexpected reactions - reactions that are best avoided. Before reaching into a powered TV set, it is best to test the high voltage insulation. It is easy to do, and is a good service precaution.

Due to lead-free technology some rules have to be respected by the workshop during a repair:

1. Use only lead-free soldering tin . If lead-free solder paste is required,please contact the manufacturer of your soldering equipment. In general, use of solder paste within workshops should be avoided because paste is not easy to store and to handle.

2. Use only adequate solder tools applicable for lead-free soldering tin. The solder tool must be able

-To reach at least a solder-tip temperature of 400 C.

-To stabilise the adjusted temperature at the solder-tip.

-To exchange solder-tips for different applications.

3. Adjust your solder tool so that a temperature around 360 C

- 380 C is reached and stabilised at the solder joint. Heating time of the solder-joint should not exceed~4sec. Avoid temperatures above 400 C, otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out of tips, switch "off" unused equipment or reduce heat.

4. Mix of lead-free soldering tin/parts with leaded soldering tin/parts is possible but PHILIPS recommends strongly to avoid mixed regimes. If not to avoid, clean carefully the solder-joint from old tin and re-solder with new tin.

5. Use only original spare-parts listed in the Service-Manuals. Not listed standard material (commodities) has to be purchased at external companies.

6. Special information for lead-free BGA ICs: these ICs will be delivered in so-called "dry-packaging" to protect the IC against moisture. This packaging may only be opened short before it is used (soldered). Otherwise the body of the IC gets "wet" inside and during the heating time the structure of the IC will be destroyed due to high (steam-) pressure inside the body. If the packaging was opened before usage, the IC has to be heated up for some hours (around 90C)fordrying (think of ESD-protection !).

Do not re-use BGAs at all!

7. For sets produced before 1.1.2005, containing leaded soldering tin and components, all needed spare parts will be available till the end of the service period. For the repair of such sets nothing changes.

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3. Directions for Use

You can download this information from the following websites:

http://www.philips.com/support

http://www.p4c.philips.com

4. Mechanical Instructions

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Index of this chapter:

4.1 Assy/Panel Removal

4.2 Set Re-assembly

4.1 Assy/Panel Removal

Front view

Back view

4. Mechanical Instructions

Fig.1

Fig.6

TPE1.0U LA

Fig.8

Fig.7

Fig.2

Step 1. Remove the stand.

Remove the three screws as Fig.3 and Fig.4

Fig.3

Step 2. Remove the Back cover and Main shield assy as Fig.5~12.

Remove the 7 screws on the sides as Fig.5and the other 2 screws

b. Use thin "I" type screwdriver to open 4 clicks on bottom

side as Fig.6

Use thin "I" type screwdriver to open 2 clicks on right side as Fig.7

e. Use thin "I" type screwdriver to open 2 clicks on left

side as Fig.8

f. Use thin "I" type screwdriver to open 6 clicks on top

side as Fig.9 g. Remove the back cover as Fig.10 . h. Remove the 13 screws as Fig.10,Fig.11,Fig.12 , then remove the

Main shield assy.

Fig.4

Fig.9

Fig. 10

Fig. 11

Fig. 12

Step 3. Remove the Scaler, Power,IR, Key Control, Side AV and USB

board.

Remove the 14 screws and disconnect the 12 cables as Fig. 13 .

Fig.5

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Step 4. Disconnect the USB PCB, the Side AV PCB, the KEY PCB , the

TPE1.0U LA

Fig. 13

IR PCB, as Fig.14 .the Scaler PCB and power PCB

4. Mechanical Instructions

Fig. 17

Fig. 18

Fig. 14

Step 5 Remove the MAIN Frame ASSY as Fig.15~Fig.17

Remove the 24 screws as Fig.15~17 .

Step 6 Remove the Bezel assy as Fig.18~Fig.19 .

a. as Fig.18 .

Remove the 2 connectors

b . as Fig.19 .

Remove the Bezel assy

Fig. 15

Fig. 19

4.2 Set Re-assembly

To re-assemble the whole set, execute all processes in reverse order.

Notes:

a. While re-assembling, make sure that all cables are placed

and connected in their original position.

b. Pay special attention not to damage the EMC foams at the

SSB shielding. Check that EMC foams are put correctly on their places.

In warranty, it is not allowed to disassembly the LCD panel, even the

backlight unit defect.

Out of warranty, the replacment of backlight unit is a correct way

when the defect is cused by backlight (CCFL,Lamp).

Fig. 16

5. Service Modes, Error Codes and Fault Finding

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5. Service Modes, Error Codes and Fault Finding

index of this chapter:

5.1 Test Points

5.2 Service Modes

5.3 Stepwise Start-up

5.4 ComPair

5.5 Error Codes

5.6 The Blinking LED Procedure

5.7 Protections

5.1 Test Points

The chassis is equipped with test points (Fxxx) printed on the circuit board assemblies. As most signals are digital, it will be almost impossible to measure waveforms with a standard oscilloscope. Therefore, waveforms are not given in this manual. Several key ICs are capable of generating test patterns, which can be controlled via ComPair. In this way it is possible to determine which part is defective.

Perform measurements under the following conditions:

Service Default Mode.

Video: Color bar signal.

Audio: 3 kHz left, 1 kHz right.

5.2 Service Modes

Service Default Mode (SDM) and Service Alignment Mode (SAM) offer several features for the service technician, while the Customer Service Mode (CSM) is used for communication between a Customer Helpdesk and a customer.

There is also the option of using ComPair, a hardware interface between a computer (see requirements below) and the TV chassis. It offers the ability of structured troubleshooting, test pattern generation, error code reading, software version readout, and software upgrading.

Minimum

Windows 95/98, and a CD-ROM drive (see also paragraph " ComPair").

requirements for ComPair: a Pentium processor,

5.2.1 Service Default Mode (SDM)

Purpose

To create a pre-defined setting, to get the same

measurement results as given in this manual.

To override SW protections (only applicable for protections

detected by stand-by processor) and make the TV start up to the step just before protection (a sort of automatic stepwise start up). See paragraph Stepwise Start Up .

To start the blinking LED procedure (not valid in protection

mode).

Specifications

Tuning frequency 61.25 MHz for NTSC: The TV shall tune to physical channel 3 only if channel 3 is an analog channel or if there is no channel 3 installed in the channel map. If there is a digital channel installed in channel 3, then the frequency to which the set will tune, would be as specified in the channel map and could be different from the one corresponding to the physical channel 3.

All picture settings at 50% (brightness, color, contrast). All sound settings at 50%, except volume at 25%.

All service-unfriendly modes (if present) are disabled, like:

- (Sleep) timer.

- Child/parental lock.

- Picture mute (blue mute or black mute).

- Automatic volume levelling (AVL).

- Auto switch "off" (when no video signal was received for 10 minutes).

- Skip/blank of non-favorite pre-sets.

How to Activate SDM

Use one of the following methods:

After activating this mode, will appear in the upper right corner of the screen (if you have picture).

How to Navigate

When you press the button on the RC transmitter, the set will toggle between the SDM and the normal user menu (with the SDM mode still active in the background).

How to Exit SDM

Use one of the following methods:

5.2.2 Service Alignment Mode (SAM)

Purpose

How to Activate SAM

Via a standard RC transmitter: key in the code directly followed by the button. After activating SAM with this method a service warning will appear on the screen, you can continue by pressing the red button on the RC.

Contents of SAM:

TPE1.0U LA

Smart modes.

Auto store of personal presets.

Auto user menu time-out.

Use the standard RC-transmitter and key in the code directly followed by the "MENU"

: It is possible that, together with the SDM, the main

Note

menu will appear. To switch it "off", push the button again. Short for a moment the two solder pads [1] on the SSB, with the indication shielding. Activation can be performed in all modes, except when the set has a problem with the Stand-by Processor.

Switch the set to STAND-BY via the RC-transmitter. Via a standard customer RC-transmitter: key in sequence.

To perform (software) alignments. To change option settings. To easily identify the used software version. To view operation hours. To display (or clear) the error code buffer.

Hardware Info.

- Displays the software version

A. VIPER SW Version.

of the VIPER software (main software) (example: BX23U-1.2.3.4_12345 = AAAAB_X.Y.W.Z_NNNNN).

- Displays the software version

B. SBY PROC Version.

of the stand-by processor.

- Displays the production code of

C. Production Code.

the TV, this is the serial number as printed on the back of the TV set. Note that if an NVM is replaced or is initialized after corruption, this production code has to be re-written to NVM. ComPair will foresee in a possibility to do this.

Operation Hours.

operation hours (not the stand-by hours). Every time the TV is switched "on/off", 0.5 hours is added to this number.

Errors.

error is displayed at the upper left (for an error explanation see paragraph "Error Codes").

Defective Module.

= the chassis name.

AAAA

= the region: A= AP, E= EU, L= Latam,U=US.

B X.Y.W.Z

main version number (different numbers are not compatible with one another) and Y is the sub version number (a higher number is always compatible with a lower number). The last two digits are used for development reasons only, so they will always be zero in official releases.

NNNNN

software.

(Followed by maximal 10 errors). The most recent

"SDM". They are located outside the

"MENU"

"INFO"

= the software version, where X is the

= last five digits of 12nc code of the

Displays the accumulated total of

Here the module that generates the

button.

"MENU"

"SDM"

"062596" ,

"00"-

"062596"

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TPE1.0U LA

5. Service Modes, Error Codes and Fault Finding

error is displayed. If there are multiple errors in the buffer, which are not all generated by a single module, there is probably another defect. It will then display the message here.

Reset Error Buffer.

then the button, the error buffer is reset.

Alignments.

Dealer Options.

Options.

Initialize NVM.

in the former EMG based chassis, the microprocessor replaces the content with default data (to assure that the set can operate). However, all preferences and alignment values are gone now, and option numbers are not correct. Therefore, this was a very drastic way. In this chassis, the procedure is implemented in another way: The moment the processor recognizes a corrupted NVM, the initialize NVM line will be highlighted. Now, you can do two things(dependent of the service instructions at that moment):

- Save the content of the NVM via ComPair for

- Initialize the NVM (same as in the past, however now it

Note

the NVM, there is a high possibility that you will not have picture any more because your display option is not correct. So, before you can initialize your NVM via the SAM, you need to have a picture and therefore you need the correct display option. To adapt this option, use ComPair. The correct HEX values for the options can be found in the table below.

Store

pressing and then the

SW Maintenance.

- Not useful for service purposes. In case of

- . Not functional at the moment this manual

How to Navigate

In SAM, you can select the menu items with the UP/DOWN" will be highlighted. When not all menu items fit on the screen, move the key to display the next/previous menu items.

With the keys, it is possible to:

- (De) activate the selected menu item.

- (De) activate the selected submenu.

How to Exit SAM

Use one of the following methods:

Press the button on the RC-transmitter.

Switch the set to STAND-BY via the RC-transmitter.

Note

a channel. This could hamper the White Point alignments because you cannot choose your channel/frequency any more. Workaround: after you have sent the RC code ,you will see the service-warning screen, and in this stage it is still possible to change the channel (so before pressing the button).

"OK"

Extra features for Service.

development analysis, before initializing. This will give the Service department an extra possibility for diagnosis (e.g. when Development asks for this).

happens conscious).

: When you have a corrupted NVM, or you have replaced

. All options and alignments are stored when

"cursor right" "OK" button.

SW Events.

specific software problems, the development department can ask for this info.

HW Events

is released, description will be published in an update manual if the function becomes available.

key on the RC-transmitter. The selected item

"CURSOR LEFT/RIGHT"

"MENU"

: As long as SAM is activated, it is not possible to change

When you press and

This will activate the submenu.

Extra features for the dealers.

When an NVM was corrupted (or replaced)

"CURSOR UP/DOWN"

"UNKNOWN"

"cursor right"

"ALIGNMENTS"

"CURSOR

"062596 INFO"

"OK"

5.2.3 Customer Service Mode (CSM)

Purpose

When a customer is having problems with his TV-set, he can call his dealer or the Customer Helpdesk. The service technician can then ask the customer to activate the CSM, in order to identify the status of the set. Now, the service technician can judge the severity of the complaint. In many cases, he can advise the customer how to solve the problem,

or he can decide if it is necessary to visit the customer. The CSM is a read only mode; therefore, modifications in this mode are not possible.

How to Activate CSM

Key in the code via the standard RC transmitter.

: Activation of the CSM is only possible if there is no (user)

Note

menu on the screen!

How to Navigate

By means of the knob on the RCtransmitter, you can navigate through the menus.

Contents of CSM

SW Version

the built-in main software version. In case of field problems related to software, software can be upgraded. As this software is consumer upgradeable, it will also be published on the Internet.

SBY Processor Version

processor software version. Upgrading this software will be possible via a PC and a ComPair interface (see chapter Software upgrade).

Set Type

workshop as reference for further diagnosis. In this way, it is not necessary for the customer to look at the rear of the TV-set. Note that if an NVM is replaced or is initialized after corruption, this set type has to be re-written to NVM. ComPair will foresee a possibility to do this.

Production Code

number) of the TV. Note that if an NVM is replaced or is initialized after corruption, this production code has to be re-written to NVM. ComPair will foresee a possibility to do this.

Code 1

soon as the built-in diagnose software has detected an error the buffer is adapted. The last occurred error is displayed on the leftmost position. Each error code is displayed as a 2-digit number. When less than 10 errors occur, the rest of the buffer is empty (00). See also paragraph Error Codes for a description.

Code 2

also paragraph Error Codes for a description.

Headphone Volume

headphone volume, as set by the customer. The value can vary from 0 (volume is minimum) to 100 (volume is maximum). Change via "HEADPHONE VOLUME".

. Indicates whether the received transmitter

Dolby

transmits Dolby sound ( presence of Dolby can only be tested by the software on the Dolby Signaling bit. If a Dolby transmission is received without a Dolby Signaling bit, this indicator will show even though a Dolby transmission is received.

Sound Mode

sound mode (or automatically chosen mode). Possible values are and VIRTUAL DOLBY SURROUND "SOUND MODE". It can also have been selected automatically by signaling bits (internal software).

Tuner Frequency

Digital Processing

Possible values are and Change via PROCESSING".

TV System

the selected transmitter.

- M: NTSC M signal received

- ATSC: ATSC signal received

Center Mode

DNR

. Gives the selected DNR setting (Dynamic Noise Reduction), , or Change via "MENU", "TV","PICTURE","DNR".

"123654"

"CURSOR-DOWN/UP"

(example: BX23U-1.2.3.4_12345). Displays

. Displays the built-in stand-by

. This information is very helpful for a helpdesk/

. Displays the production code (the serial

. Gives the latest five errors of the error buffer. As

. Gives the first five errors of the error buffer. See

. Gives the last status of the

"MENU","TV","SOUND",

"ON") or not ("OFF").Attention:The

"OFF"

. Indicates the by the customer selected

"STEREO" "

".Change via "MENU","TV","SOUND",

. Not applicable for US sets.

. Indicates the selected digital mode.

"STANDARD" "PIXEL PLUS".

"MENU","TV","PICTURE","DIGITAL

. Gives information about the video system of

. Not applicable.

"OFF","MINIMUM","MEDIUM" "MAXIMUM".

.Gives the noise ratio for the selectedNoise Figure

5. Service Modes, Error Codes and Fault Finding

It`s Free

TPE1.0U LA

transmitter. This value can vary from 0 (good signal) to 127 (average signal) and to 255 (bad signal). For some software versions, the noise figure will only be valid when "Active Control" is set to "medium" and "maximum"

before

activating CSM.

. Indicates which source is used and the video/

Source

audio signal quality of the selected source. (Example: Tuner, Video/NICAM) Source:

"TUNER","AV1","AV2",

automatic stepwise start-up. In combination with the start-up diagrams below, you can see which supplies are present at a certain moment. Important to know here is, that if e.g. the 3V3 detection fails (and thus error 11 is blinking) and the TV is restarted via SDM, the Stand-by Processor will enable the 3V3, but will not go to protection now. The TV will stay in this situation until it is reset

(Mains/AC Power supply interrupted). "AV3","HDMI 1","SIDE". Video signal quality:"VIDEO", "S-VIDEO","RGB 1FH","YPBPR 1FH 480P","YPBPR 1FH 576P","YPBPR 1FH 1080I","YPBPR 2FH 480P","YPBPR 2FH 576P","YPBPR 2FH 1080I","RGB 2FH 480P","RGB 2FH 576P" or "RGB 2FH 1080I". Audio signal quality: "STEREO","SPDIF 1","SPDIF 2" or "SPDIF".

Audio System

system. Possible values are Stereo , Mono , Mono selected , Analog In: No Dig. Audio , Dolby Digital 1+1

. Gives information about the audible audio

"""""

"" "" ", "Dolby Digital 1/0","Dolby Digital 2/0","Dolby Digital 2/1", "Dolby Digital 2/2","Dolby Digital 3/0","Dolby Digital 3/1", "Dolby Digital 3/2","Dolby Digital Dual I","Dolby Digital Dual II","MPEG 1+1","MPEG 1/0","MPEG 2/0". This is the same info as you will see when pressing the "INFO" button in normal user mode (item "signal"). In case of ATSC receiving there will be no info displayed.

Tuned Bit

Preset Lock

lock: LOCKED or UNLOCKED . Change via

. Not applicable for US sets.

. Indicates if the selected preset has a child

" " " " "MENU",

"TV","CHANNELS","CHANNEL LOCK".

Lock After

OFF or e.g. 18:45 (lock time). Change MENU , TV ,

"" " " " """

CHANNELS , LOCK AFTER .

""" "

TV Ratings Lock

the customer. Change via MENU , TV , CHANNELS ,

TV RATING LOCK . Possible values are: ALL , NONE , TV-Y ,

"" """"""

TV-Y7 , TV-G , TV-PG , TV14 and TV-MA .

""""" """" "

Movie Ratings Lock

set by the customer. Change via MENU , TV , CHANNELS ,

MOVIE RATINGS LOCK .Possible values are: ALL , NR , G

"""""""",

PG , PG-13,R,NC-17 and X .

""" """" " ""

V-Chip Tv Status

. Indicates at what time the channel lock is s

. Indicates the TV ratings lock as set by

""""" "

. Indicates the Movie Ratings Lock as

""""" "

. Indicates the setting of the V-chip as applied by the selected TV channel. Same values can be shown as for TV RATINGS LOCK .

V-Chip Movie Status

. Indicates the setting of the V-chip as applied by the selected TV channel. Same values can be shown as for MOVIE RATINGS LOCK .

Options 1

. Gives the option codes of option group 1 as set

in SAM (Service Alignment Mode).

Options 2

. Gives the option codes of option group 2 as set

in SAM (Service Alignment Mode).

AVL

. Indicates the last status of AVL (Automatic Volume

" " " " " " " "," " " "

Level): ON or OFF . Change via: MENU , TV SOUND , AVL . AVL can not be set in case of digital audio reception (e.g. Dolby Digital or AC3).

Delta Volume

for the selected preset as set by the customer: from -12

" ". " "" "" "" "

to +12 Change via MENU , TV , SOUND , DELTA VOLUME .

HDMI key validity

IEEE key validity

POD key validity

Digital Signal Quality

. Indicates the last status of the delta volume

. Indicates the key

's validity.

's validity(n.a.).

's validity.

. Indicates quality of the received

digital signal (0= low).

How to Exit CSM

Press any key on the RC-transmitter (with exception of the """"""

CHANNEL +/- , VOLUME , MUTE and digit (0-9) keys).

5.3 Stepwise Start-up

The stepwise start-up method, as known from FTL/FTP sets is not valid any more. The situation for this chassis is as follows: when the TV is in a protection state detected via the Stand-by Processor (and thus blinking an error) and SDM is activated via shortcutting the pins on the SSB, the TV starts up until it reaches the situation just before protection. So, this is a kind of

Stand-by (Off St-by)

- POD Cardremove

- Tact SW pushed

5.4 ComPair

5.4.1 Introduction

ComPair (Computer Aided Repair) is a service tool for Philips Consumer Electronics products. ComPair is a further development on the European DST (service remote control), which allows faster and more accurate diagnostics. ComPair has three big advantages:

ComPair helps you to quickly get an understanding on how to repair the chassis in a short time by guiding you systematically through the repair procedures.

ComPair allows very detailed diagnostics (on I C level) and is therefore capable of accurately indicating problem areas. You do not have to know anything aboutICcommands yourself because ComPair takes care of this.

ComPair speeds up the repair time since it can automatically communicate with the chassis (when the microprocessor is working) and all repair information is directly available. When ComPair is installed together with the Force/SearchMan electronic manual of the defective chassis, schematics and PWBs are only a mouse click away.

5.4.2 Specifications

ComPair consists of a Windows based fault finding program and an interface box between PC and the (defective) product. The ComPair interface box is connected to the PC via a serial (or RS-232) cable. For this chassis, the ComPair interface box and the TV communicate via a bi-directional service cable via the service connector(s).

Automatic (by communication with the television): ComPair can automatically read out the contents of the entire error buffer. Diagnosis is done on I C/UART level. ComPair can

Off

- WakeUprequested

- Acquisition needed

Semi

- No dataAcquisition required and no PODpresent

- Tact SW pushed

- WakeUprequested

- Acquisition needed

POD

Stand-by

No data Acquisition required and POD present

GoToProtection

Stand-by

Fig. 5-1 Transition diagram

GoToProtection

WakeUp requested

- St-by requested

- Tact SW pushed

WakeUp requested

Active

GoToProtection

Protection

It`s Free

access the I C/UART bus of the television. ComPair can send and receive I C/UART commands to the micro

TPE1.0U LA

5. Service Modes, Error Codes and Fault Finding

controller of the television. In this way, it is possible for ComPair to communicate (read and write) to devices on

the I C/UART buses of the TV-set.

Manually (by asking questions to you): Automatic diagnosis is only possible if the micro controller of the television is working correctly and only to a certain extend. When this is not the case, ComPair will guide you through the fault finding tree by asking you questions (e.g.

Does the

screen give a picture? Click on the correct answer: YES /

) and showing you examples (e.g.

NO Measure test-point I7 and click on the correct oscillogram you see on the oscilloscope

). You can answer by clicking on a link (e.g. text or a waveform picture) that will bring you to the next step in the fault finding process.

By a combination of automatic diagnostics and an interactive question / answer procedure, ComPair will enable you to find most problems in a fast and effective way.

5.4.3 How to Connect

This is described in the chassis fault finding database in ComPair.

Caution: It is compulsory to connect the TV to the PC as shown in the picture below (with the ComPair interface in between), as the ComPair interface acts as a level shifter. If you connect the TV directly to the PC (via UART), the VIPER or PNX2015 will be blown!

TO UART SERVICE CONNECTOR

I C SERVICE CONNECTOR

When multiple errors occur (errors occurred within a short time span), there is a high probability that there is some relation between them.

Basically there are three kinds of errors:

Errors detected by the Stand-by Processor

. These errors will always lead to protection and an automatic start of the blinking LED for the concerned error (see paragraph ""

The Blinking LED Procedure ). In these cases SDM can

be used to start up (see chapter Stepwise Start-up ).

Errors detected by VIPER that lead to protection

. In this case the TV will go to protection and the front LED will blink at 3 Hz. Further diagnosis via service modes is not possible here (see also paragraph Error Codes -> Error Buffer -> Extra Info ).

Errors detected by VIPER that do not lead to protection

""""""

. In this case the error can be read out via ComPair, via blinking LED method, or in case you have picture, via SAM.

5.5.2 How to Read the Error Buffer Use one of the following methods:

On screen via the SAM (only if you have a picture). E.g.:

- 00 00 00 00 00: No errors detected

- 06 00 00 00 00: Error code 6 is the last and only

detected error

- 09 06 00 00 00: Error code 6 was first detected and

error code 9 is the last detected error

Via the blinking LED procedure (when you have no picture). See next paragraph.

Via ComPair.

5.5.3 How to Clear the Error Buffer

Use one of the following methods:

By activation of the RESET ERROR BUFFER command

in the SAM menu.

With a normal RC, key in sequence MUTE followed by """"

062599 and OK .

If the content of the error buffer has not changed for 50+

hours, it resets automatically.

Fig. 5-2 ComPair interface connection

5.4.4 How to Order

ComPair order codes (US):

ComPair Software: ST4191.

ComPair Interface Box: 4822 727 21631.

AC Adapter: T405-ND.

ComPair Quick Start Guide: ST4190.

ComPair interface extension cable: 3139 131 03791.

ComPair UART interface cable: 3122 785 90630

: If you encounter any problems, contact your local

Note

support desk.

5.5 Error Codes

5.5.1 Introduction

The error code buffer contains all detected errors since the last time the buffer was erased. The buffer is written from left to right, new errors are logged at the left side, and all other errors shift one position to the right. When an error has occurred, the error is added to the list of errors, provided the list is not full or the error is a protection error. When an error occurs and the error buffer is full, then the new error is not added, and the error buffer stays intact (history is maintained), except when the error is a protection error. To prevent that an occasional error stays in the list forever, the error is removed from the list after 50+ operation hours.

5.5.4 Error Buffer In case of non-intermittent faults, clear the error buffer before you begin the repair (before clearing the buffer, write down the content, as this history can give you significant information). This to ensure that old error codes are no longer present. If possible, check the entire contents of the error buffer. In some situations, an error code is only the result of another error code and not the actual cause (e.g., a fault in the protection detection circuitry can also lead to a protection). There are several mechanisms of error detection:

Via error bits in the status registers of ICs. Via polling on I/O pins going to the stand-by processor. Via sensing of analogue values on the stand-by processor.

Via a not acknowledge of an I C communication.

Take notice that some errors need more than 90 seconds before they start blinking. So in case of problems wait 2 minutes from start-up onwards, and then check if the front LED is blinking.

5.6 The Blinking LED Procedure

5.6.1 Introduction

The blinking LED procedure can be split up into two situations:

Blinking LED procedure in case of a protection detected by the stand-by processor. In this case the error is automatically blinked. This will be only one error, namely the one that is causing the protection. Therefore, you do not have to do anything special, just read out the blinks. A long blink indicates the decimal digit, a short blink indicates the units.

Blinking LED procedure in the state. Via this procedure, you can make the contents of the error buffer

"ON"

5. Service Modes, Error Codes and Fault Finding

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TPE1.0U LA

visible via the front LED. This is especially useful for fault finding, when there is no picture.

When the blinking LED procedure is activated in the state, the front LED will show (blink) the contents of the error-buffer. Error-codes > 10 are shown as follows:

1. long blinks (where =1 - 9) indicating decimal digit,

"n" "n"

2. A pause of 1.5 s,

3. short blinks (where =1 - 9),

4. A pause of approx. 3 s.

5. When all the error-codes are displayed, the sequence finishes with a LED blink of 3 s,

6. The sequence starts again.

Example: Error 129600. After activation of the SDM, the front LED will show:

1. 1 long blink of 750 ms (which is an indication of the decimal digit) followed by a pause of 1.5 s,

2. 2 short blinks of 250 ms followed by a pause of 3 s,

3. 9 short blinks followed by a pause of 3 s,

4. 6 short blinks followed by a pause of 3 s,

5. 1 long blink of3stofinish the sequence,

6. The sequence starts again.

5.6.2 How to Activate

Use one of the following methods:

Activate the SDM

entire contents of the error buffer (this works in normal operation mode).

Transmit the commands MUTE - 062500 - OK with a normal RC

Take notice that it takes some seconds before the blinking LED starts.

Transmit the commands MUTE - 062500 - OK with a normal RC

5). When x= 1 the last detected error is shown, x= 2 the

second last error, etc.... Take notice that it takes some

seconds before the blinking LED starts.

"n"

. The blinking front LED will show the

""" """

. The complete error buffer is shown.

""" """

(where x is a number between 1 and

"ON"

There is one hardware protection in this chassis: Audio DC Protection"".This protection occurs when there is a DC voltage on the speakers. In that case the main supply is switched "off", but the stand-by supply is still working. For the Samsung V4 PDP display s, the 8V6 supply is switched "off" and the LED on the display Main Supply blinks eleven times, which means there is an overvoltage protection. The front LED of the TV will blink error 7 (8V6 error). In case of LCD supplies, the 12V supply will drop. This will be detected by the stand-by processor, which will start blinking the 12 V error (error 12).

Repair Tips

If there is an audio DC protection (DC voltage on your speakers), you will probably see error 12 blink in case of LCD TVs, and error 7 for TVs with SDI displays. To be sure there is an audio DC protection, disconnect the cable between the SSB and the Audio PWB and also the cable between the Main Supply and the Audio PWB. If the TV starts up, it is very likely that there is DC voltage on the speakers. Check, and replace if necessary, the audio amplifiers. It is also possible that you have an audio DC protection because of an interruption in one or both speakers (the DC voltage that is still on the circuit cannot disappear through the speakers).

5.8 Fault Finding and Repair Tips

Read also paragraph Error Codes - Extra Info .

5.8.1 MPIF

Important things to make the MPIF work:

Supply.

Clock signal from the AVIP.

I C from the VIPER.

5.8.2 AVIP

""""

5.7 Protections

5.7.1 Software Protections

Most of the protections and errors use either the stand-by microprocessor or the VIPER controller as detection device. Since in these cases, checking of observers, polling of ADCs, filtering of input values are all heavily software based, these protections are referred to as software protections. There are several types of software related protections, solving a variety of fault conditions:

Protections related to supplies

+8V6, +1.2V, +2.5V and +3.3V.

Protections related to breakdown of the safety check mechanism

done by means of the VIPER, failing of the VIPER communication will have to initiate a protection mode since safety cannot be guaranteed anymore.

Remark on the Supply Errors

The detection of a supply dip or supply loss during the normal playing of the set does not lead to a protection, but to a cold reboot of the set.

Protections during Start-up

During TV start-up, some voltages and IC observers are actively monitored to be able to optimize the start-up speed, and to assure good operation of all components. If these monitors do not respond in a defined way, this indicates a malfunction of the system and leads to a protection. As the observers are only used during start-up, they are described in the start-up flow in detail (see paragraph Stepwise Start-up ).

5.7.2 Hardware Protections

. E.g. since a lot of protection detections are

: check of the 12V, +5V,

Important things to make the AVIP work:

Supplies. Clock signal from the VIPER.

I C from the VIPER

5.8.3 DC/DC Converter

Introduction

The best way to find a failure in the DC/DC converters is to check their starting-up sequence at power on via the Mains/AC Power cord, presuming that the Stand-by Processor is operational.

If the input voltage of the DC/DC converters is around 12 V (measured on the decoupling capacitors 2U17/2U25) and the ENABLE signals are low (active), then the output voltages should have their normal values.

First, the Stand-by Processor activates the +1V2 supply (via ENABLE-1V2).

Then, after this voltage becomes present and is detected OK (about 100 ms), the other two voltages (+2V5 and +3V3) will be activated (via ENABLE-3V3).

The current consumption of controller IC 7U00 is around 20 mA (that means around 200 mV drop voltage across resistor 3U22).

The current capability of DC/DC converters is quite high (short-circuit current is 7 to 10 A), therefore if there is a linear integrated stabilizer that, for example delivers 1.8V from +3V3 with its output overloaded, the +3V3 stays usually at its normal value even though the consumption from +3V3 increases significantly.

The +2V5 supply voltage is obtained via a linear stabilizer made with discrete components that can deliver a lot of current. Therefore, in case +2V5 (or +2V5D) is shortcircuited to GND, the +3V3 will not have the normal value

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TPE1.0U LA

5. Service Modes, Error Codes and Fault Finding

But much less. The +2V5D voltage is available in standby mode via a low power linear stabilizer that can deliver up to 30 mA. In normal operation mode, the value of this supply voltage will be close to +2V5 (20 - 30 mV difference).

Fault Finding

Symptom

short while ~10ms).

1. Check 12V availability (fuse 1U01, resistor 3U22,

2. Check the voltage on pin 9 (1.5 V).

3. Check for +1V2 output voltage short-circuit to GND that

4. Check the over-current detection circuit (2U12 or 3U97

Symptom

and +3V3 not rising.

1. Check the ENABLE-3V3 signal (active

2. Check the voltage on pin 8 (1.5 V).

3. Check the under-voltage detection circuit (the voltage

4. Check for output voltages short-circuits to GND (+3V3,

5. Check the over-current detection circuit (2U18 or 3U83

Symptom

100 ms. Cause: The SUPPLY-FAULT line stays low even though the +3V3 and +1V2 is available. The Stand-by Processor is detecting that and switches all supply voltages off .

1. Check the value of +2V5 and the drop voltage across

2. Check if the +1V2 or +3V3 are higher than their normal

: +1V2, +2V5, and +3V3 not present (even for a

power MOS-FETs) and enable signal ENABLE-1V2 (active low).

can generate pulsed over-currents 7-10 A through coil 5U03.

interrupted).

: +1V2 present for about 100 ms. Supplies +2V5

"low").

on collector of transistor 7U10-1 should be less than

0.8 V).

+2V5 and +2V5D) that generate pulsed over-currents of 7-10 A through coil 5U00.

interrupted).

: +1V2 OK, but +2V5 and +3V3 present for about

resistor 3U22 (they could be too high)

values. This can be due to defective DC feedback of the respective DC/DC converter (3U18 or 3UA7).

1. Set the correct option codes (see sticker inside the TV).

2. Update the TV software (see chapter 3 for instructions).

3. Perform the alignments as described in chapter 8.

4. Check in CSM menu 5 if the HDMI and POD keys are valid.

5.9.2 Main Software Upgrade

The software image resides in the NAND-Flash, and is formatted in the following way:

Partition 1

Partition 0

Executables are stored as files in a file system. The boot loader (uBTM) will load the USB Download Application in partition 0 (USB drivers, bootscript, etc). This application makes it then possible to upgrade the main software via USB.

Installing Partition 0 software is possible via an external EJTAG tool, but also in a special way with the USB stick (see description in paragraph

Partition 1 (Customer)

To do a main software upgrade (partition 1) via USB, the set must be operational, and the " " files for the VIPER must be installed in the NAND-Flash!

The new software can be uploaded to the TV by using a portable memory device or USB storage compliant devices (e.g. USB memory stick). You can download the new software from the Philips website to your PC.

Trimedia2 image Trimedia1 image MIPS image

USB Download Application

uBTM (boot block)

Fig. 5-3 NAND-Flash format

Partition 0

" ").

Partition 0

USB CUSTOMER

USB SERVICE

EJTAG

Symptom

ripple voltage is increased (audible noise can come from the filtering coils 5U00 or 5U03).

Cause

or both DC/DC converters.

- Check resistor 3U06, the decoupling capacitors, the AC feedback circuits (2U20 + 2U21 + 3U14 + 3U15 for +1V2 or 2U19 + 2U85 + 3U12 + 3U13 for +3V3), the compensation capacitors 2U09, 2U10, 2U23 and 2U73, and IC 7U00.

Note 1

defective power MOSFETs (7U01 or 7U03). Item 7U00 should be replaced as well in this case.

: +1V2, +2V5, and +3V3 look okay, except the

: Instability of the frequency and/or duty cycle of one

: If fuse 1U01 is broken, this usually means a pair of

5.9 Software Upgrading

5.9.1 Introduction

The set software and security keys are stored in a NAND-Flash (item 7P80), which is connected to the VIPER via the PCI bus.

It is possible for the user to upgrade the main software via the USB port. This allows replacement of a software image in a standalone set, without the need of an E-JTAG debugger. A description on how to upgrade the main software can be found in chapter 3 Directions For Use .

Important

SSB must be ordered, due to the presence of the security keys!!! See table SSB service kits for the order codes. Perform the following actions after SSB replacement:

: When the NAND-Flash must be replaced, a new

Partition 0 (Service)

If the

Partition 0

" " software is corrupted, the software needs to be re-installed. To upgrade this "USB download application" (partition 0 except the bootblock), insert an USB stick with the correct software, but press the "red" button on the remote control (in "TV" mode) when it is asked via the on screen text.

Caution:

The USB download application will now erase both partitions (except the boot block), so you need to reload the main SW after upgrading the USB download application. As long as this is not done, the USB download application will start when the set is switched on .

When something goes wrong during the progress of this method (e.g. voltage dip or corrupted software file), the set will not start up, and can only be recovered via the EJTAG tool!

5.9.3 Manual Start of the Main Software Upgrade Application

Normally, the software upgrading procedure will start automatically, when a memory device with the correct software is inserted, but in case this does not work, it is possible to force the TV into the software upgrade application. To do so:

Disconnect the TV from the Mains/AC Power.

Press the OK button on a Philips DVD RC-6 remote control (it is also possible to use the TV remote in DVD mode).

Keep the OK button pressed while connecting the TV to the Mains/AC Power.

The software upgrade application will start.

When a memory device with upgrade software is connected, the upgrade process will start.

5. Service Modes, Error Codes and Fault Finding

It`s Free

5.9.4 Stand-by Software Upgrade

It will be possible to upgrade the Stand-by software via a PC and the ComPair interface. Check paragraph ComPair on how to connect the interface. To upgrade the Stand-by software, use the following steps:

1. Disconnect the TV from the Mains/AC Power.

2. Short circuit the SPI pins [2] on the SSB. They are located outside the shielding (see figure SPI service pads).

3. Keep the SPI pins shorted while connecting the TV to the Mains/AC Power.

4. Release the short circuit after approx. two seconds.

5. Start up HyperTerminal (can be found in every Windows application via Programs -> Accessories -> Communications -> HyperTerminal. Use the following settings:

- COM1

- Bits per second = 19200

- Data bits = 8

- Parity = none

- Stop bits = 1

- Flow control = Xon / Xoff.

6. Press Shift U on your PC keyboard. You should now see

7. If you do not see the above info, restart the above

8. Via Transfer -> Send text file ... ,you can send the

9. After successful programming, you must see the following info:

10. If you do not see this info, restart the complete procedure.

11. Close HyperTerminal.

12. Disconnect and connect Mains/AC Power again.

the following info:

- PNX2015 Loader V1.0

- 19-09-2003

- DEVID=0x05

- Erasing

- MCSUM=0x0000

procedure, and check your HyperTerminal settings and the connections between PC and TV.

""" " proper upgrade file to the TV. This file will be distributed via the Service Organization.

- DCSUM=0xECB3

- :Ok

- MCSUM=0xECB3

- Programming

- PCSUM=0xECB3

- Finished

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6. Block Diagram

Index of this chapter:

6.1

Wiring Diagram

6.2 Block Diagram

6.1 Wiring Diagram

1921

Key board

6. Block Diagram

1630

1410

1M2

16p

1402

1T1

04p

1907

Side-AV

Board

Switch

board

Panel

Speakers

R/L

5.2

5.1

1403

30p

1M6

04p

Main Board

1001

10p

1901

USB

1902

Board

1998

Inverter

1089

10p

1088

12p

Power board

Inverter

It`s Free

board

Vcc,

Bright_ADJ

Inverter ON_OFF

PWR_SAVING

SMPS board

.200W max

.PFC

.<1W at STBY

.Philips safety rules

6. Block Diagram

PCB architecture

Control Board

Main BOARD

Base on TV 510 just to modify

.DC-DC power

.Audio Amp

.inverter and panel interface

.localize connectors,passive components and memories

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LCD Panel

26"/27"/32"

Speakers

S-A08

Tuner

IR board

S-A09

HDMI

DDC 24C02

S-A04

SAW 44M and AGC

CVI

S-A04

SAW 45.75

CVBS,YC

Audio L/R

Mains

Function block of main Board

S-A07

NXT2004 Channel decoder (VSB/QAM receiver)

S-A10

TDA9975A

S-A02~05

PNX3000

.IF AM Demodulation

.AGC

.Video & audio switch

.I2D data link formatter

SPDIF

16bits/H/V/CLK

Video/audio stream

MPEG2 data

UART

H/V/CL K

S-B11~14

DV1

CLK

Tunnel bus

S-B17~22

DV4/5

PNX2015

.80C51uP

.video Decoder

AVP1

.Audio DSP

.Columbus

.MPEG Decoder (sub)

ADC

.LVDS Transmitter

S-B12

DDR x2 8Mx16?

PNX8552

.MPEG decoder

.Scaler

.DNR

.Video enhancement

.Audio delay

DV3 8 bits

I2S

Side AV Board

I2C

RGB 30 bits,H/V/CLK

SP I

S-B15

Nand Eeprom

16Mx16

S-B15

NVM

24C64

USB

SPDIF

S-B12

DDR 8Mx16

S-B21

Flash 512K

LVDS to panel

Key Control

S-E27

Amp

Headphone,

speakers

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PNX2015

Control

6. Block Diagram

RESET

Reset- Stby (5V2 dip)

3V3-Standby

Reset-PNX2015

PNX2015

Stby uP

Ext Reset

Reset-system

ResetMIPS

PNX

8852

EEPROM

ResetFE-Main

Resetaudio

NXT

2004

HP/Power Amp Anti-Plop

EXT I2C

Level Shift

PNX3000

TDA9975

PDP

SDA/SCL MM

SDA/SCL I2C4

I2C Control

PNX

2015

SDA/SCL DMA

Viper

PNX8852

SDA/SCL

UP-VIP

EEPROM

NXT2004

SDA/SCL Tuner

Tuner

6. Block Diagram

It`s Free

UART

PNX

TxD-uP

2015

(Update S/W)

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Factory

232

GlinkTxD

Glink-RxD

PNX

8852

PNX

2015

(Factory alignment)

(Update S/W)

IRQ

TxD-Viper

TxD

RxD-Viper

RxD

(For service)

RxD-uP

Switch control PNX2015uP

PNX

2015

IRQ HD1

IRQ HD2

IRQ-Hirate

TDA

9975

PNX

8852

IRQ-Main

IRQ-MPIF

IRQ-FE-Main

PNX

3000

NXT

2004

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AC input

90-264V

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LCI filter

6. Block Diagram

Function block of Power Board

PFC correction

DC 400V

L6562

Fly-back topology

TEA1507

DC+16V

DC+24V

Main Board

.26 and 32 reuse BDS (180W max) but need <1W at Standby

.37 request a new one ,220W max and <1W at standby

Power management

24V

16V

DC-DC

Switch

12VS

Audio Amp 2A 12Wx2

5V2 STBY DC-

3V3-UART

DC 520mA

5V Switch 450mA

Switch (RES)

5V TUN 350mA

8V AUD

Inverter Board

Inverter 6.5A for 37"

Panel 820mA for 37"

Tuner/AGC/PNX3000

PNX3000 Audio SW

PNX8852/PNX3000/HP/USB/TDA9975

3V3 DC-DC 1A

2V5 DC-DC 2A

1V2 DC-DC 3A

IR 10mA

3V3 STBY 20mA

1V2 STBY 30mA

PNX8852/PNX3000/PNX2015

PNX2015

PNX2015/PNX8852/nxt2004/TDA9975

+1V8

TDA9975

PNX2015/PNX8852/NXT2004/TDA9975/DDRs

PNX2015/PNX8852/NXT2004/DDRs

7.Circuit Diagram & PWB Layouts

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Index of this chapter:

7.1 Chassis Overview

7.2 Exploded View

7.3 Scaler Board Schematic Diagram & Layouts

7.4 Power Board Schematic Diagram & Layouts

7.5 SIDE AV Schematic Diagram & Layouts

7.6 USB Schematic Diagram & Layouts

7.7 IR Schematic Diagram & Layouts

7.8 KEY Schematic Diagram & Layouts

Board

7.1 Chassi Overview

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IR Board

Power Board

Key Board

USB Board

Side AV Board

Scaler Board

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7.2 Exploded View

313815417421

BACK COVER

313815138041

MAIN SHIELD

7. Circuit Diagrams and PWB Layouts

1054

313815864901

POWER PCB ASSY- FL2 26"

313815758391

BASE ASSY

313815162031

BRACKET-AL

313815866211

USB INTERFACE PCB ASSY

301

313815760751

MAIN FRAME ASSY

823827717541

LSP 8R 5W OPN FU1R O57X126Y

1058

1185/1186

1053

313815864951

SCALER PCB ASSY - Fl2 26"

1050

823827718991

TFT-LCD MOD QD26HL02 REV.02

313815414931

CONTROL BUTTON

1056

313815864921

IR PCB ASSY- FL2 26"

313815417461

CAP

1055

313815864911

SIDE AV PCB ASSY - FL2 26"

1057

313815864971

KEY BOARD ASSY - Fl2

313815760741

FRONT BEZEL ASSY

7.3.1 Scaler Schematic Diagram - Block DiagramBoard

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7.Circuit Diagrams and PWB Layouts

S-A01

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7.3.2 Scaler Schematic Diagram - MPIF MAIN: VIDEO SOURCE SELECTIONBoard

S-A02

7. Circuit Diagrams and PWB Layouts

7.3.3 Scaler Schematic Diagram - MPIF MAIN: SUPPLYBoard

It`s Free

S-A03

7.Circuit Diagrams and PWB Layouts

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7.3.4 Scaler Schematic Diagram - MPIF MAIN: IF+SAW FILTERBoard

7. Circuit Diagrams and PWB Layouts

S-A04

7.3.5 Scaler Schematic Diagram - MPIF MAIN: AUDIO SOURCE SELECTIONBoard

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S-A05

7.Circuit Diagrams and PWB Layouts

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7.3.6 Scaler Schematic Diagram - MPIF MAIN: AUDIO AMPLIFIERBoard

7. Circuit Diagrams and PWB Layouts

S-A06

7.3.7 Scaler Schematic Diagram - CHANNEL DECODERBoard

It`s Free

S-A07

7.Circuit Diagrams and PWB Layouts

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7.3.8 Scaler Schematic Diagram - MAIN TUNERBoard

7. Circuit Diagrams and PWB Layouts

S-A08

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