Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
Color TelevisionChassis
SHA2.0U
LA
ContentsPage
1. Technical Specifications, Connections,
and Chassis Overvie
2. Safety instructions, Warnings, and Notes4
3. Directions for Use5
4. Mechanical instructions6
Service Mode, Error Codes, and Faultfinging10
5.
6. Block Diagrams, Testpoint Overviews, and
Waveforms
Wiring Diagra
Block Diagram20
Testpoint Overview (Top Side)21
I2C IC Overview22
Supply Voltage Overvie
7.
Circuit Diagrams and PWB Layout
MB: MSP3420G Audio BTSC (Diagram A1
MB: MM502 MCU(Diagram A2
MB: TVP5147 DECODER(Diagram A3
MB: MST61510A/LF SCALER(Diagram A4
MB: AUDI
MB: INTERFAC
MB: POWE
TV key board / Remote board(Diagram B/C
Power boar
HV Power boar
DVD Main board(Diagram G
DVD key boar
DVD out boar
DVD power boar
O(Diagram A5) 2831-36
R(Diagram A7) 3031-36
d(Diagram D)3940-41
w2
m18
w23
sDiagram PWB
) 2431-36
) 2531-36
) 2631-36
) 2731-36
E(Diagram A6) 2931-36
) 3738
d(Diagram E)4243-44
)4546-51
d(Diagram H)5253
d(Diagram I)5455
d(Diagram J)5657
ContentsPage
Alignments58-61
8.
9. Circuit Descriptions62
Abbreviation Lis
IC Data Sheets63
10
. Spare parts List64
11
. Revision List75
t63
EN 2SHA2.0U LA1.
Technical Specifications, Connections, and Chassis Overview
1.Technical Specifications, Connections, and Chassis Overview
Index of this chapter:
1.1 Technical Specifications
1.2 Connections
1.3 Chassis Overview
Note: Figures below can deviate slightly from the actual
situation, due to the different set executions.
): 350
Response time (ms): 8
Viewing angle (LxRxUxD degrees): 80x80x80x80
Tuning system: Electric tuning system
TV color systems: NTSC
Supported inputs: VGA (640x480) 60Hz
Connect the set to the AC Power via an isolation
transformer (> 800 VA).
Replace safety components, indicated by the symbol ,
only by components identical to the original ones. Any
other component substitution (other than original type) may
increase risk of fire or electrical shock hazard.
Safety regulations require that
returned in its original condition. Pay in particular attention to
the following points:
Route the wire trees correctly and fix them with the
mounted cable clamps.
Check the insulation of the AC Power lead for external
damage.
Check the strain relief of the AC Power cord for proper
function.
Check the electrical DC resistance between the AC Power
plug and the secondary side (only for sets which have a AC
Power isolated power supply):
1. Unplug the AC Power cord and connect a wire
between the two pins of the AC Power plug.
2. Set the AC Power switch to the "on" position (keep the
AC Power cord unplugged!).
3. Measure the resistance value between the pins of the
AC Power plug and the metal shielding of the tuner or
the aerial connection on the set. The reading should be
between 4.5 Mohm and 12 Mohm.
4.
Switch "off" the set, and remove the wire between the
two pins of the AC Power plug.
Check the cabinet for defects, to avoid touching of any
inner parts by the customer.
2.2Warnings
All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD ). Careless handling
during repair can reduce life drastically. Make sure that,
during repair, you are connected with the same potential as
the mass of the set by a wristband with resistance. Keep
components and tools also at thissame potential. Available
ESD protection equipment:
– Complete kit ESD3 (small tablemat, wristband,
connection box, extension cable and earth cable) 4822
310 10671.
– Wristband tester 4822 344 13999.
Be careful during measurements in the high voltage
section.
Never replace modules or other components while the unit
is switched "on".
When you align the set, use plastic rather than metal tools.
This will prevent any short circuits and the danger of a
circuit becoming unstable.
2.3Notes
2.3.1Lead Free Solder
Philips CE is going to produce lead-free sets (PBF) from
1.1.2005 onwards.
Lead-free sets will be indicated by the PHILIPS-lead-free logo
on the Printed Wiring Boards (PWB):
after a repair, the set must be
This sign normally has a diameter of 6 mm, but if there is less
space on a board also 3 mm is possible.
In case of doubt wether the board is lead-free or not (or with
mixed technlogies), you can use the following method:
Always use the highest temperature to solder, when using
SAC305 (see also instructions below).
indicates 2.2 kohm).
De-solder thoroughly (clean solder joints to avoid mix of
two alloys).
Caution: For BGA-ICs, you must use the correct temperatureprofile, which is coupled to the 12NC. For an overview of these
profiles, visit the website www.atyourservice.ce.philips.com
(needs subscription, but is not available for all regions)
You will find this and more technical information within the
"Magazine", chapter "Workshop information".
For additional questions please contact your local repairhelpdesk.
Due to lead-free technology some rules have to be respected
by the workshop during a repair:
Use only lead-free soldering tin Philips SAC305 with order
code 0622 149 00106. If lead-free solder paste is required,
please contact the manufacturer of your soldering
equipment. In general, use of solder paste within
workshops should be avoided because paste is not easy to
store and to handle.
Use only adquate solder tools applicable for lead-free
sodering tin. The solder tool must be able
– To reach at least a solder-tip temperature of 400˚C.
–
– To exchange solder-tips for different applications.
Adjust your solder tool so that a temperature around 360˚C
- 380˚C is reached and stabilised at the solder joint.
Heating time of the solder-joint should not exceed ~ 4 sec.
Avoid temperatures above 400˚C, otherwise wear-out of
tips will rise drastically and flux-fluid will be destroyed. To
avoid wear-out of tips, switch "off" unused equipment or
reduce heat.
Mix of lead-free soldering tin/parts with leaded soldering
tin/parts is possible but PHILPS recommends strongly to
avoid mixed regimes. If not to avoid, clean carefully the
solder-joint from old tin and re-solder with new tin.
Use only original spare-parts listed in the Service-Manuals.
Not listed standard material (commodities) has to be
purchased at external companies.
Special information for lead-free BGA ICs: these ICs will be
delivered in so-called "dry-packaging" to protect the IC
against moisture. This packaging may only be opened
short before it is used (soldered). Otherwise the body of the
IC gets "wet" inside and during the heating time the
structure of the IC will be destroyed due to high (steam-
)pressure inside the body. If the packaging was opened
before usage, the IC has to be heated up for some hours
(around 90˚C) for drying (think of ESD-protection !).
Do not re-use BGAs at all!
For sets produced before 1.1.2005, containing leaded
soldering tin and components, all needed spare parts will
be available till the end of the service period. For the repair
of such sets nothing changes.
Pb
Figure 2-1 Lead-free logo
To stabilise the adjusted temperature at the solder-tip.
2.3.2Practical Service Precautions
It makes sense to avoid exposure to electrical shock.
While some sources are expected to have a possible
dangerous impact, others of quite high potential are of
limited current and are sometimes held in less regard.
Always respect voltages. While some may not be
dangerous in them selves, they can cause unexpected
reactions - reactions that are best avoided. Before reaching
into a powered TV set, it is best to test the high voltage
insulation. It is easy to do, and is a good service precaution.
3.Directions for Use
You can download this information from the following websites:
http://www.philips.com/support
Directions for Use
EN 5SHA2.0U LA3.
EN 6SHA2.0U LA4.
Mechanical Instructions
4.Mechanical Instructions
Index of this chapter:
4.1 Cable Dressing
4.2 Service Positions
4.3 Assy/Board Removal
4.4 Set Re-assembly
4.1Cable Dressing
Notes:
•Figures below can deviate slightly from the actual situation,
due to the different set executions.
•Follow the disassemble instructions in described order.
4.2Service Positionsrvice Positions
For easy servicing of this set, there are a few possibilities
created:
•The buffers from the packaging (see figure "Rear cover").
•Foam bars (created for service).
Figure 4-1 Cable dressing
Figure 4-2 Cable dressing
4.2.1Foam Bars
The foam bars (order code 3122 785 90580 for two pieces) can
be used for all types and sizes of Flat TVs. By laying the TVe
face down on the (ESD protective) foam bars, a stable situation
is created to perform measurements and alignments.
By placing a mirror under the TV, you can monitor the screen.
Figure 4-3 Foam bars
Mechanical Instructions
EN 7SHA2.0U LA4.
4.3Assy/Board Removal
4.3.1DVD Assy
Warning: Disconnect the AC Power cord before you open the
set.
1. Place the TV set upside down on a table top, using the
foam bars (see part "Foam Bars").
Caution: do not put pressure on the display, but let the
monitor lean on the the Front cover.
2. Remove all screws from the DVD Assy.
3. Then, disconnect the cables from the DVD Assy.
4. Lift the DVD Assy from the set.
4.3.2Rear Cover
1. Remove the screws that secure the rear cover.
2. Disconnect the cable from the TVK board. Lift the rear
cover from the cabinet.
3. Remove the screws that secure the main board shield cover.
The screws are located at the top, bottom, left and right
sides. Make sure that wires are not damaged during removal.
4.3.3Main Board Figure 4-4 (1)
1. Disconnect the cable from the Main board.
2. Remove the fixation screws.
3. Take out the Main board.
4.3.4Power Board Figure 4-4 (2)
1. Disconnect the cable from the Main board.
2. Remove the fixation screws.
3. Take out the Power board.
4.3.8LCD TFT Figure 4-5 (2)
Important: Be sure to work in a dust free environment during
the following activities. In addition, the use of (fabric) hand
gloves is advised.
2
4.3.9 DVD Top Cover Figure 4-6 (1)
1
Figure 4-5 TV disassembly
1. Remove the screws that secure the DVD top cover.
Make sure that wires and flat foils are not damaged
during removal.
2. Disconnect the cable from the DVD key board. Lift the
DVD top cover from the cabinet.
12
2
4.3.5RMC Board Figure 4-4 (3)
1. Disconnect the cable from the RMC board.
2. Remove the fixation screws.
3. Take out the RMC board.
4.3.6IF Board Figure 4-4 (4)
1. Disconnect the cable from the IF board.
2. Remove the fixation screws.
3. Take out the IF board.
2
3
Figure 4-4 TV disassembly
4.3.7HV Power Board Figure 4-5 (1)
4
11
11
4.3.10 DVD Power Board Figure 4-7 (1)
4.3.11 DVD Out Board Figure 4-7 (2)
4.3.12 DVD Loading Assy Figure 4-7 (3)
Figure 4-6 DVD disassembly
1. Disconnect the cable from the DVD power board.
2. Remove the fixation screws.
3. Take out the DVD power board.
1. Disconnect the cable from the DVD out board.
2. Remove the fixation screws.
3. Take out the DVD out board.
1. Disconnect the cable from the DVD loading Assy.
2. Remove the fixation screws.
3. Take out the DVD loading Assy.
1. Remove the screws that secure the LCD TFT shield cover.
The screws are located at the top, bottom, left and right
sides.
2. Disconnect the cable from the LCD TFT. Remove the
screws that secure the HV power board. Lift the HV
power board from the LCD TFT shield cover.
EN 8SHA2.0U LA4.
Mechanical Instructions
1
3
Figure 4-7 DVD disassembly
4.3.13 DVD Main Board Figure 4-8 (1)
1. Remove the screws that secure the DVD Main board.
Make sure that wires and flat foils are not damaged
during removal.
2. Disconnect the cable from the DVD Main board. Lift the
DVD Main board from the DVD loading Assy.
2
11
Figure 4-8 DVD disassembly
4.4Set Re-assembly
To re-assemble the whole set, execute all processes in reverse
order.
Notes:
•While re-assembling, make sure that all cables are placed
and connected in their original position. See figure " Cable
dressing".
Mechanical Instructions
EN 9SHA2.0U LA4.
Exploded View
37
38
63
E
62
39
40
1
66
41
70
2
71
64
4
64
3
64
I
65
5
6
64
8
9
O
N
64
H
L
K
J
15
L
K
J
64
10
19
67
66
16
17
B
18
20
21
D1
22
G
H
I
7
27
66
69
26
68
28
69
55
56
57
R
66
58
69
30
M
31
32
66
64
11
M
N
O
29
A
B
C
D
33
64
12
A
13
14
14
66
13
66
C
F
G
34
F
35
E
36
64
49
42
44
66
43
45
46
Q
48
R
V
W
X
T
V
W
X
T
S
Q
50
U
Q
P
P
42
P1
S
47
66
U
72
P
P1
59
61
60
72
73
51
23
P
Q
52
24
66
25
53
67
19
D
D1
20
21
74
74
54
EN 10SHA2.0U LA5.
Service Mode, Error Codes, and Faultfinding
5.Service Mode, Error Codes, and Faultfinding
Index of this chapter:
5.1 Service Mode
5.2 Error Codes
5.3 Faultfinding
5.1Service Mode
ISP Instruction
Please set the unit to VIDEO mode before upgrade. Press "
+ V + < + > + MENU + OK" on the remote in turn to enter Factory
mode ( Figure 5-1).
PICTURE SOURCE
ADC ADJ
DIGITAL ADJ
SMART PICTURE
COLOR TEMP
EEPROMRW ADDR .
DATA
SAVE
ISP
V-CHIP RESET
VERSION :04 / 15 / 06 17 : 29 : 24
Figure 5-1 Facture mode
Press " " or "V" to select "ISP" items, press ">" to enter "ISP"
items ( Figure 5-2).
ISP NOW ...
AV1
000
28
Click "Create Security File" enter next interface as Figure 5-4.
Input "7c" ,"4c", "77" in turn, click "OK" to exit the interface.
Figure 5-4 ISP upgrade interface
Select "MTV412M128", click "Load MCU File" to select
upgrade file, than confirm read OK. (Figure 5-5)
Figure 5-2 Facture mode
Setup "port95NT_Win2000_XP.zip" driver program and "ISP_ driver
_2.5a.zip" upgrade program. Run "ISP_ driver_2.5a" program.
(Figure 5-3)
Figure 5-3 ISP upgrade interface
Figure 5-5 ISP upgrade interface
Service Mode, Error Codes, and Faultfinding
EN 11SHA2.0U LA5.
Select "Enter ISP Mode" and click "RUN" to enter ISP mode,
It show: "Enter ISP Mode...OK", If it clue to "Enter ISP Mode...Error", please check the connection of upgrade tongs and
repeat currently step, tile It show: "Enter ISP Mode...OK".
(Figure 5-6)
Figure 5-6 ISP upgrade interface
If it clue to "Error"(Figure 5-8), please click "RUN" to repeat currently
step, tile It show: "OK".(Figure 5-7)
Figure 5-8 ISP upgrade interface
Click "Reset MCU" to exit ISP upgrade program.(Figure 5-9)
Select "Erase Targer" and "Program", click "RUN" to enter upgrade
mode, upgrade be start. It show: "Erase Program ... OK""Clear CRC"
"Program ... OK""Check CRC ... OK"(Figure 5-6)
Figure 5-7 ISP upgrade interface
Error Codes
5.2
No error codes necessary.
Figure 5-9 ISP upgrade interface
EN 12SHA2.0U LA5.
5.3Faultfinding
5.3.1. No work / LED is off
5.3.2. No work / LED is red
5.3.3. No raster / Picture too dim
5.3.4. No Picture / LED is blue
5.3.5. No TV Picture
5.3.6. No CVBS Picture
5.3.7. No HDTV Picture
5.3.8. No VGA / S-audio / CVBS-audio sound
5.3.9. No TV sound
5.3.10. No remote function
5.3.11. Function key poor
5.3.12. DVD driver no work
5.3.1No work / LED is off
No work / LED is off
Service Mode, Error Codes, and Faultfinding
Check if power
connection isnormal
Yes
Check if voltage of
Power PCB CZ3,
CZ4 is normal
Yes
Check if fuse F1 is normal
Yes
Check if RMC PCB is normal Replace RMC PCB
Yes
No
No
No
No
Replace power connection
Replace Power PCB
Replace fuse and eliminate short
or open situation
Try to replace
N4,LN1
5.3.2No work / LED is red
No work / LED is red
Service Mode, Error Codes, and Faultfinding
EN 13SHA2.0U LA5.
Check if RMC
PCB is normal
Yes
Check if voltage of
N16,N26,N30 is normal
Yes
Replace Main PCB
5.3.3No raster / Picture too dim
No raster / Picture too dim
No
Replace RMC PCB
No
Replace N16 or N26 or N30
Check if connector
CN1 of HV power PCB
pin1,2,3,4 is 24V
YesYes
Replace LCD panel
NoNo
Check if voltage of
HV power PCB IC1 is normal
Replace LCD panel
Replace HV power PCB
EN 14SHA2.0U LA5.
5.3.4No Picture / LED is blue
No Picture / LED is blue
Service Mode, Error Codes, and Faultfinding
Check if backlight is normal
Yes
Check if connector
of J1 is normal
Yes
Check if signal of
LVDS is normal
Yes
Replace LCD panel
NoNo
Check if voltage of HV
power PCB U1,U2 is normal
Yes
Replace HV power PCB
No
Replace J1
No
Replace Main PCB
Check the power and
control signal of JP20
in main PCB is normal
Yes
No
Replace Main PCB
5.3.5No TV Picture
No TV Picture
Check if voltage
of N5 pin1 is 5V
Yes
Replace TVF1 HF
Yes
Go to connector 1
No
Replace N5
No
Replace Main PCB
5.3.6No CVBS Picture
No CVBS Picture
Service Mode, Error Codes, and Faultfinding
EN 15SHA2.0U LA5.
Check if signal of
N14 pin2 is normal
Yes
Go to connector 1
Connecor 1
Check if signal of
N10 pin54~61 is normal
Yes
Connector 2
5.3.7No HDTV Picture
No
Replace Main PCB
No
Replace Main PCB
No HDTV Picture
Check if signal of
N32 pin7,9,12 is normal
Yes
Go to connector 2
Connecor 2
Check if signal of
N9 is normal
Yes
No
Replace Main PCB
No
Replace N9
Replace Main PCB
EN 16SHA2.0U LA5.
5.3.8No VGA / S-audio / CVBS-audio sound
No VGA / S-audio /
CVBS-audio sound
Service Mode, Error Codes, and Faultfinding
Check if signal of
N1 pin47,48(VGA),pin50,51
(HDTV),pin53,54(S-video),pin56,57
(DVD),pin60,67(TV) is normal
Yes
Check if voltage of
N1 pin11~13,65,66,80 is normal
Yes
Check if Z5 is 18.432MHz
Yes
Check if signal of N35
pin1,7 is normal
No
Replace circumjacent capacitor
No
Chech power supply
No
Replace Z5
No
Replace N35
Yes
Check if signal of
N8 pin4,6 is normal
Yes
Replace Speaker
No
Replace N8
5.3.9No TV sound
No TV sound
Service Mode, Error Codes, and Faultfinding
EN 17SHA2.0U LA5.
Check if signal of
N1 pin67 is normal
Yes
Go to connector 2
5.3.10 No rempte function
No remote function
Try another remote control
Yes
Check IR receiver
No
Replace Main PCB
No
Replace one good remote control
5.3.11 Function key poor
Function key poor
Check circuit around
key PCB and cable
5.3.12 No HDTV Picture
DVD driver no work
Replace DVD loading
Block Diagrams, Testpoint Overviews, and Waveforms
6.Block Diagrams, Testpoint Overviews, and Waveforms
Wiring Diagram ( TV )
LCD TFT
EN 18SHA2.0U LA6.
TV KEY PCB
HV PCB
AC POWER INAC POWER IN
AC POWER INAC POWER IN
POWER PCB
REMOTE PCB
TV MAIN PCB
A
TO DVD POWER PCB
TO
SPEAKERS
B
TO DVD OUT PCB
IF PCB
Block Diagrams, Testpoint Overviews, and Waveforms
Wiring Diagram ( DVD )
EN 19SHA2.0U LA6.
AB
TO LCD MAIN PCB
DVD DECODER PCB
DVD POWER PCBDVD OUT PCB
DVD LOADING MECHANISM
DVD KEY PCB
Block Diagrams, Testpoint Overviews, and Waveforms
Block Diagram
EN 20SHA2.0U LA6.
LCD TFT
S-VIDEO/CVBS L/R
AZ4558
AUDIO
OUTPUT
AUDIO DAC
PCM1742
AV Audio
YPbPr Audio
VGA Audio
Tuner
CVBS In
TUNER CVBS
MSP3420G
Audio
BTSC
TV_SIF
TVP5147
Decoder
I2c BUS
AUDIO DAC
NJM4558
TDA1517
Amplifier
I2c BUS
24LC16
NVRAM
MCU
MM502
Switch
ADG774
8 bit
LCD TFT
LVDS
MST61510A/LF
Scaler
Processor
Flash ROM
64M bit
TC4W53
HCU04
27MHz
S-Video In
24LC21
NVRAM
27MHz
VGA In
SERVO
& TRAY
DRIVER
BA5888
& BA6287
SERVO & DVD PROCESSOR
MPEG-2 DECODER
& VIDEO ENCODER
MT1389XE
EEPROM
24C04
16M FLASH
29F160
YPbPr In
YPbPr
OUTPUT
64M SDRAM
DVDLCD PCB
Block Diagrams, Testpoint Overviews, and Waveforms