PHCC Pro USC3 User Manual

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Ultimate Sensor
The Ultimate Sensor uses a unique, patented, smart sensor that has no moving floats. A single 3.5” corrosion proof, stainless steel, sensor rod will detect virtually any liquid. It’s imbedded smart sensing software adjusts to the harshest conditions regardless of any accumulated coating. The ball shaped sensor has a 10’ cord that includes a connector that can be separated from the controller when the cord needs to be threaded through small openings.
Note: When mounting the Ultimate Sensor, position the bottom of the sensor rod at the height you want the pump to activate.
Installing the Ultimate Sensor
The PHCC Pro Series Ultimate Sensor is easy to install by using the enclosed stainless steel hose clamp.
1. Hold the ball shaped sensor to the discharge pipe so that the sensor rod is below the ball.
2. Secure the sensor rod to the pipe with the enclosed hose clamp, but do not completely tighten the clamp at this time. Be sure to place the drive mechanism of the clamp on the opposite side of the sensor. This will allow the extra material of the clamp to be as close as possible to the sensor once it is completely tightened.
3. Position the sensor to a level where the bottom of the sensor rod is no lower than 3” above the bottom of the pump. To avoid debris pouring onto the sensor, it should be positioned on the side opposite the drain tile.
Note: It is important to mount the sensor below the drain tile that empties into the pit. Mounting it above the drain tile would allow water to fill the drain tile before the pump is activated to pump out the water.
4. Once the sensor is in the desired position, tighten the clamp. Do not over tighten.
Note: Do not attempt to use sensors or float switches other than the Ultimate Sensor with this controller.
The Ultimate Solid State Controller Model # USC3
The benefit of this controller is that it will sound an alarm when problems exist or maintenance is needed. The controller will also run the pump once a week for approximately four (4) seconds. This test will exercise the pump and help ensure the pump is working properly.
The PHCC Pro Series Ultimate Solid State Controller features a series of warnings (audible and visual) that pinpoint potential problems with the pump, sensor and power conditions. The controller will sound an alarm when power has been interrupted, when the pump has run for more than 10 minutes continuously or the 9V battery is low. The 9V battery (sold separately) runs the controller during a power outage, allowing it to sound an alarm if the circuit breaker trips, the controller is not plugged in securely, or the home’s power is interrupted.
Note: The 9V battery will only power the controller, not the pump.
Installing the Ultimate Solid State Controller
1. Mount the controller to the wall through the 2 holes on the cabinet using the proper mounting hardware for the application. The controller should be mounted at least 4from the floor and within 4’ of the outlet. Do not use an extension
cord.
2. Plug the sensor into the bottom of the controller. The controller will recognize the sensor in about 10 seconds.
3. Open the plastic door on the top of the unit and using a flat head screwdriver adjust the dial to select the number of seconds that the pump will run after the water falls below the sensor. The timer can be adjusted from 5-45 seconds. The manufacturer default is about 10 seconds. Install a 9V alkaline replace the plastic door.
4. Plug the control box into a properly grounded, 3-prong receptacle (preferably with ground fault circuit interrupt). Then, plug the pump into the receptacle on the control box. Do not use an extension cord.
5. Make sure the Power Failure Alarm slide switch is in the ON position.
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Completing the Installation
1. After the initial installation, be sure to check the pump operation by filling the sump with water and observing the pump through one full cycle. When using the Ultimate Sensor, the pump should run for 10 seconds after the water level reaches the bottom of the sensor rod.
2. Replace the pit cover making sure not to pinch or crimp the pump wire with the cover. The pit cover either has a ‘hole punch’ that will allow the cord to be passed through it, or a hole can be drilled in the cover.
AC power is out
There are several causes for power failure. The most common causes are a power outage by the electric company or a tripped circuit breaker. Although the Ultimate Controller can not run the pump, it will sound an alarm indicating the loss of power. This will allow the homeowner to address the problem.
If this warning light and alarm are on, the control box is not receiving AC power for one of many reasons:
1. The control box is not plugged in
2. The power to the house is out
3. The circuit breaker to that outlet has been tripped
4. The ground fault interrupter on that outlet has been tripped
5. A power brownout is taking place
Power Failure Alarm slide switch
When the controller is not receiving AC power, the monitoring features and the audible alarms are powered by the 9-volt battery. This type of battery will power the controller for many hours, but not indefinitely. Once the source of the AC power alarm is determined, it is suggested that the Power Failure Alarm slide switch be turned to the OFF position until the power is restored. This will preserve the battery and silence the alarm. When AC power is restored, slide this switch back to the ON position.
Note: If the AC power is restored and the slide switch is in the OFF position, the alarm and light for the 9-volt battery warning will activate, even if the battery is good. This is a reminder to reset the alarm. Slide the switch to the ON position. If the battery is good, the light will go out. If the alarm continues to sound, replace the battery.
The system is operating
This light should be ON and flashing at all times. It is included to indicate that the system is monitoring the sump conditions. This light will not illuminate when:
1. The power is out and the Power Failure Alarm slide switch is in the OFF position
2. The power is out and the 9V battery is discharged
3. The controller is not functioning. Contact the Glentronics service department
The 9-volt battery is low
1. The 9-volt battery located in the top of the control box is coming to the end of its useful life. Replace it with a new 9-volt alkaline battery.
2. The Power Failure Alarm switch is in the OFF position. It must be in the ON position at all times, except when silencing an actual power failure condition.
Pump or sensor problem
This key feature monitors the time that the sensor has been activated. It is unusual for a pump to run for 10 or more minutes continuously. This can occur for many different reasons. Either the sensor has a large amount of debris stuck to it, there is a mechanical problem with the pump, or there is a problem with the plumbing connections. Please refer to the Troubleshooting Guide.
Glentronics, Inc.
Lincolnshire, IL 60069
800-991-0466
www.stopflooding.com
1806078 04/14
*Consult a licensed electrician. If the above solutions do not solve the problem, contact Glentronics customer service 800-991-0466, option 3.
Troubleshooting
Pump is not plugged in W
ater is not high enough to activate the pump Open circuit Poor power source Low voltage Bad power cable Locked impeller D
efective float switch Defective pump Locked impeller Incorrect power supply Overburdened due to heavy sand content in the water Pump running continuously with no water present Sensor is mounted too low Water flowing back from pipe M
alfunctioning sensor rod Clogged or frozen discharge Blocked intake strainer C
heck valve installed with no air bleed hole in
pipe or pump
Check valve is stuck or installed upside down
Sensor rod is obstructed with large amount of debris Check valve on secondary pump will not close
and water re-circulates within the system Worn impeller Partially blocked impeller Clogged or frozen discharge Broken or leaking pipe Low power voltage Check valve installed with no air bleed hole in
pipe or pump
Check valve is stuck or installed upside down
Pump is air locked Check valve on secondary pump will not close
and water re-circulates within the system Blocked intake screen Broken impeller
Pump is experiencing an anti air lock safety feature
The pump will not start or run
Thermal protector tripping or not functioning
Pump starts and stops too frequently
P
ump will not shut off
Insufficient or no water volume
Abnormal sound or vibration
Pump unexpectedly turns off for 5 seconds
Plug pump in properly (see instructions) Make sure float switch is positioned properly C
heck circuit breaker or fuse, and GFI reset button Check circuit line wires and cable* Check line wires and source voltage* Replace with new cable* Remove strainer and clear obstruction Replace float switch with new float switch Replace pump with new pump Remove strainer and clear obstruction C
heck power supply source and voltage Use water filter or replace with a higher wattage pump Check sensor rod R
aise sensor or adjust timer Install or replace check valve Replace sensor rod with new sensor C
lear blockage or thaw frozen line Clear debris from intake strainer Drill a bleed hole in the discharge pipe, or clean debris from the existing
hole in the pipe or pump Reverse or replace check valve. Make sure the check valve is installed
with the flow arrow pointing up and out of the pit. Clean debris from sensor rod
Replace the check valve on the secondary pump
Replace impeller & adjust spacing between impeller and cover Remove strainer and clear obstruction Clear blockage or thaw frozen line Repair piping Check power voltage, wires and cable condition Drill a bleed hole in the discharge pipe, or clean debris from the existing
hole in the pipe or pump Reverse or replace the check valve. Be sure check valve is installed with
flow arrow pointing up and out of the pit Remove debris from the air bleed hole
Replace the check valve on the secondary pump
Clear debris from intake screen Replace impeller with new one Pump is frequently cycling on and off. The controller has a safety feature
that turns the pump off for 5 seconds if it detects a possible air lock. This is normal. No action is required.
(Always unplug the pump from the controller before performing any maintenance)
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