PHCC Pro ST1050 User Manual

Important Safety Instructions
SAVE THESE INSTRUCTIONS. This manual contains important SAFETY WARNINGS and
OPERATING INSTRUCTIONS for the Pro Series pumps. You will need to refer to it before attempting any installation or maintenance. ALWAYS keep these instructions with the unit so that they will be easily accessible. Failure to read and follow these warnings and instructions could result in property damage, serious injury, or death.
Sump Pumps
Instruction Manual &
Safety Warnings
Models ST1033 & ST1050
WARNING
ALWAYS disconnect the pump from the power source before servicing or making
adjustments.
NEVER handle the pump or motor with wet hands or when standing on a wet or damp
surface while the pump is plugged into the power source.
MAKE SURE THERE IS A PROPERLY GROUNDED RECEPTACLE AVAILABLE. This pump is
wired with a 3-prong grounded plug. To reduce the risk of electric shock, be certain that it is only connected to a properly grounded, 3-prong receptacle (preferably with ground fault circuit interrupt). If you have a 2-prong receptacle, have a licensed electrician replace it with a 3-prong receptacle according to local codes and ordinances.
NEVER bypass grounding wires or remove the ground prong from the plug.
DO NOT use an extension cord. The electrical outlet should be within the length of the
pump’s power cord, and at least 4 feet above the floor level to minimize potential hazards from flood conditions.
DO protect the electrical cord from sharp objects, hot surfaces, oil, and chemicals. Avoid
kinking the cord.
MAKE SURE the supply circuit has a fuse or circuit breaker rated to handle the power
requirements noted on the nameplate of the pump.
CAUTION
DO NOT use the power cord or strain relief to carry the pump. Use the pump handle.
DO NOT expose the control unit to rain or snow.
DO NOT operate the pump or control unit if it has been damaged in any way.
DO NOT use sump pumps in pits handling raw sewage, salt water, or hazardous liquids.
DO NOT disassemble the pump or control unit. When service is required, contact
Glentronics technical support at 800-991-0466, option 3. Return the product to the manufacturer for any repairs at the following address:
Glentronics, Inc., 645 Heathrow Drive, Lincolnshire, IL 60069
Risk of electric shock. To reduce this risk, observe the following precautions.
To reduce the risk of hazards that can cause injury or property damage, observe the following precautions.
Items included:
Pump Choice of controller,
float/sensor Stainless steel hose
clamp 2" x 1-1/2" reducer
adapter (on 1/2 HP pump only)
You may also need:
1-1/2” or 2" rigid PVC pipe to connect to the existing plumbing
A check valve or union PVC pipe cleaner and
cement A surge protector
Note:
The 1/2 HP pump will accomodate a 2" discharge pipe. However, most homes have 1-1/2" pipes. Therefore we have included a 2" x 1-1/2" reducer adapter with this pump. You may replace your 1­1/2" discharge pipe with a 2" discharge pipe, and a 2" adapter to obtain the optimum gallons per hour.
1-1/2”
discharge
1/3 HP Pump
ST1033
Specifications 1/3 HP Model ST1033 1/2 HP Model ST1050
GPH @ 0’ 4100 5300 GPH @ 10’ 2770 3630 G/Wh 6.1 6.3 Pump diameter 7.375” 9.75” Volts 115V, 60Hz 115V, 60Hz Amps 3.8 4.8
G/Wh = Gallons per Watt Hour G/Wh = GPH/(Amps x Volts)
2”
discharge
1/2 HP Pump
ST1050
DFC1 Controller
& Dual Float
DFC2 Deluxe
Controller
& Dual Float
USC3 Ultimate Solid
State Controller &
Ultimate Sensor
NOTICES
When a check valve is used, a 1/8” (3.2mm) air bleed hole must be drilled in the PVC pipe above the pump. Drill the hole at a 45º angle toward the bottom of the sump to avoid splashing water outside the sump pit. Make sure the hole is above the water line, and below the check valve. If a hole is not drilled above the pump, an air lock may prevent the pump from operating.
• The control unit must receive 115V AC +/- 5% and 60 Hz from the AC outlet.
• These primary pumps will not provide protection during a power outage. With the risk of property damage from high water levels, the addition of a Pro Series battery backup sump pump system is highly recommended.
• After the initial installation, be sure to check the operation by filling the sump with water and observing the pump operation through one full cycle.
• For continuous duty operation, the pump must be submerged at least 3/4 of the depth of the pump at all times.
• In instances where the discharge line is exposed to freezing temperatures, the pipe must be sloped downward so any remaining water will drain out. Failure to do so will prevent water from exiting the sump and damage the pump if the line freezes.
Installation Instructions
Prior to Installation
1. Visually inspect your pump. Products may be damaged during shipping. If the product has been damaged, contact your place of purchase or Glentronics, Inc. before installation.
2. Thoroughly read the instructions provided to learn specific details regarding installation and use. This manual should be retained for future reference.
WARNING
1. Use a pit that conforms to all local codes and is large enough to accommodate the pump and float switch. The minimum requirements for the 1/3 HP pump with the double float assembly are 8in diameter and 14deep, for the 1/2 HP pump they are 10" in diameter and 16" deep. However, larger
sump pits are preferred, since they will extend the discharge cycle and reduce the number of times the pump turns on.
2. Clean the pit of all debris. The pump’s strainer must be kept clear.
3. The pump should not be set directly onto a clay, earthen, or sand base. You may install bricks or blocks under the pump to provide a solid base.
4. The pump should be level.
5. Install discharge plumbing according to local, regional and state codes. Rigid PVC pipe is recommended.
6. An in-line check valve is recommended to prevent back-flow. This check valve is mandatory when sharing a discharge line with another pump (i.e. a back-up pump or a second primary pump). (a)
When a check valve is used, a 1/8” (3.2mm) air bleed hole must be drilled in the PVC pipe above the pump. Drill the hole at a 45º angle toward the bottom of the sump to avoid splashing water outside the sump pit. Make sure the hole is above the water line, and below the check valve. If a hole is not drilled above the pump, an air lock may prevent the pump from operating.
7. Install a gate valve or ball valve if required by any codes.
8. The pipe must be positioned in a downward slope so any remaining water will drain away. Failure to do this will prevent water from exiting the pit and damage the pump if the line freezes.
9. If you are replacing an old sump pump: (a) Unplug the pump from the outlet. (b) Loosen the check valve or rubber union by unscrewing
the bottom hose clamp. (If the existing system is installed without a check valve or rubber union, saw
the pipe apart above the sump pit.) (c) Remove the old pump and unscrew the pipe and adapter. (d) If the adapter fits into the new pump, screw the pipe into the pump. If not,
cut a piece of rigid PVC pipe and connect it to the new adapter by cleaning and
cementing the two pieces together. (Follow the instructions on the PVC cleaner
and cement.) (e) Loosen the enclosed stainless steel hose clamp by turning the screw
counterclockwise and slip it over the pipe on top of the pump.
This installation must be in accordance with the National Electric Code and all applicable local codes and ordinances.
9B
9C
(f) Hold the float switch against the discharge pipe so the cage or sensor rod is below
the bracket.
(g) Position the bottom of the float or sensor rod at the height you want the pump to
activate and turn the screw clockwise to tighten the hose clamp, but do not tighten it completely at this time. If installing the ultimate sensor, be sure to place the drive mechanism of the clamp on the opposite side of the sensor. This will allow the extra material of the clamp to be as close as possible to the sensor
once it is completely tightened. (h) Lower the pump into the sump by the handle. (i) To avoid debris pouring onto the float or sensor, it should be positioned on the side of
the discharge pipe opposite the drain tile. Note: It is desirable to mount the float or sensor below the drain tile that empties into the pit. Mounting it above the drain tile
would allow water to fill the drain tile before the pump is activated. (See diagram). (j) Once the switch is in the desired position, tighten the hose clamp. (k) Connect the pipe on the pump to the existing discharge pipe with a rubber union
or check valve and tighten the hose clamps securely.
9D
9F
Connecting the Pump and Controller
WARNING
Dual Float Controller (DFC1)
Plug the control box into a properly grounded, 3-prong receptacle (preferably with ground fault circuit interrupt), then insert the pump plug into the receptacle on the control box. You should provide additional protection for the control unit by using a surge protector.
For a neater installation, secure the power cord and the float switch cord to the discharge pipe with wire ties or hose clamps. Keep the cords separated from each other on opposite sides of the pipe.
Deluxe Dual Float or Ultimate Solid State Controller
1. Mount the controller to the wall
through the 2 holes on the cabinet using the proper mounting hardware for the application. The controller should be mounted at least 4from the floor and within 4’ of the outlet.
2. Open the plastic door on the top of
the unit and using a flat head screwdriver adjust the dial to select the number of seconds that the pump will run after the water falls below the sensor. The timer can be adjusted from 5-45 seconds. The manufacturer default is about 10 seconds. Install a 9V alkaline battery and replace the plastic door.
3. Plug the control box into a properly grounded, 3-prong receptacle (preferably
with ground fault circuit interrupt). Then, plug the pump into the receptacle on the control box. Do not use an extension cord.
4. Make sure the Power Failure Alarm slide switch is in the ON position.
Completing the Installation
1. After the initial installation, be sure to check the pump operation by filling the sump
with water and observing the pump through one full cycle. The pump should run for 10 seconds after the lower float drops. Note: When the pump activates, it should have
a “normal pumping” sound. Any abnormal sound, vibration, or lack of output is the signal of a problem. Stop the pump and refer to the troubleshooting guide.
2. Replace the pit cover making sure not to pinch or crimp the pump wire with the
cover. The pit cover either has a ‘hole punch’ that will allow the cord to be passed through or one can be drilled in the cover.
Make sure the outlet is single phase, 115V and 60HZ for all the pump installations.
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