PHCC Pro S5 User Manual

PHCC Pro Series
Sump Pumps
Instruction Manual
& Safety Warnings
S3 Series
Dewatering Sump Pumps
3 Year Warranty
The
Dual Float
Deluxe Dual Float Controller
Important Safety Instructions and Warnings
SAVE THESE INSTRUCTIONS. This manual contains important SAFETY WARNINGS and
OPERATING INSTRUCTIONS for the PHCC Pro Series pumps. You will need to refer to it before attempting any installation or maintenance. ALWAYS keep these instructions with the unit so that they will be easily accessible. Failure to read and follow these warnings and instructions could result in property damage, serious injury, or death.
WARNING
ALWAYS disconnect the pump from the power source before servicing or making
adjustments.
NEVER handle the pump or motor with wet hands or when standing on a wet or damp
surface while the pump is plugged into the power source.
MAKE SURE THERE IS A PROPERLY GROUNDED RECEPTACLE AVAILABLE. This pump is
wired with a 3-prong grounded plug. To reduce the risk of electric shock, be certain that it is only connected to a properly grounded, 3-prong receptacle (preferably with ground fault circuit interrupt). If you have a 2-prong receptacle, have a licensed electrician replace it with a 3-prong receptacle according to local codes and ordinances.
NEVER bypass grounding wires or remove the ground prong from the plug.
DO NOT use an extension cord. The electrical outlet should be within the length of the
pump’s power cord, and at least 4 feet above the floor level to minimize potential hazards from flood conditions.
DO protect the electrical cord from sharp objects, hot surfaces, oil, and chemicals.
Avoid kinking the cord.
MAKE SURE the supply circuit has a fuse or circuit breaker rated to handle the power
requirements noted on the nameplate of the pump.
Risk of electric shock. To reduce this risk, observe the following precautions.
S5 Series
Dewatering Sump Pumps
5 Year Warranty
E7 Series
Sewage Pumps
3 Year Warranty
Specifications
Model Discharge Amps Max Solid Max GPM / GPH
No. HP Volts Diameter @ 10 Handling Head @ 10
S3033 S3050 S3100 1 115 2 11.5 1
S5033 S5050
E7040 E7055 E7100 1 115 2 12.8 2 23 114 6840
DO NOT remove the power supply cord and strain relief or connect the pump directly to
the conduit.
NEVER install the pump in locations classified as hazardous in accordance with the
National Electrical Code, ANSI/NFPA 70.
ALWAYS install the pump in accordance with the National Electric Code and all
applicable local codes and ordinances. All wiring should be performed by a licensed electrician.
DO NOT use the power cord or strain relief to carry the pump. Use the pump handle.
DO NOT expose the control unit to rain or snow.
DO NOT operate the pump or control unit if it has been damaged in any way.
DO drill an air bleed hole in the discharge pipe when a check valve is used. Drill
the hole angled toward the bottom of the sump to avoid splashing water outside the sump pit. If a hole is not drilled above the pump, an air lock may prevent the pump from operating. The hole must check valve. The optimum size of the hole is different for different pumps. Drill a 1/80 (3.2mm) hole in the discharge pipe for the S3 Series and S5 Series pumps. Drill a 3/16” (4.76mm) hole in the discharge pipe for the E7 Series pumps.
DO NOT use sump pumps in pits handling raw sewage, salt water, or hazardous liquids.
S2, S3 & S5 Series pumps are not designed for this purpose. E7 Series pumps are sewage pumps.
DO NOT disassemble the pump or control unit. When service is required, contact
Glentronics technical support at 800-991-0466, option 3. Return the product to the manufacturer for any repairs at the following address:
1
/
3 115 1
1
/
1
/
3 115 1
1
/
2 115 2 6.8 1
4
/
10 115 2 6.3 2 22 74 4440
1
/
2 115 2 7.0 2 23 89 5340
CAUTION
1
/
2 4.0
1
/
2 4.0 1
7
/
8 30⬘ 50 3000
7
/
8 33⬘ 65 3900
3
/
4 52⬘ 92 5520
1
/
2 26⬘ 59 3540
3
/
4 36⬘ 83 4980
To reduce the risk of hazards that can cause injury or property damage, observe the following precautions.
be drilled above the water line but below the
Glentronics, Inc.
645 Heathrow Drive, Lincolnshire, IL 60069
1
NOTICES
• The control unit must receive 115V AC +/- 5% and 60 Hz from the AC outlet. Lower voltage may cause the power failure alarm to activate.
• These primary pumps will not provide protection during a power outage. With the risk of property damage from high water levels, the addition of a PHCC Pro Series battery back-up sump pump system is highly recommended.
• After the initial installation, be sure to check the operation by filling the sump with water and observing the pump operation through one full cycle.
• For continuous duty operation, the pump must be submerged at least 3/4 of the depth of the pump at all times.
• In instances where the discharge line is exposed to freezing temperatures, the pipe must be sloped downward so any remaining water will drain out. Failure to do so will prevent water from exiting the sump and damage the pump if the line freezes.
Installation Instructions
Prior to Installation
1. Visually inspect your pump. Products may be damaged during shipping. If the product has been damaged, contact your place of purchase or Glentronics, Inc. before installation.
2. Thoroughly read the instructions provided to learn specific details regarding installation and use. This manual should be retained for future reference.
Installing the Pump
WARNING
1. Use a pit that conforms to all local codes and is large enough to accommodate the pump and float switch. The minimum requirements for pumps with the double float assembly are 10in diameter and 14deep. However, larger sump pits are preferred, since they will extend the discharge cycle and reduce the number of times the pump turns on.
2. Clean the pit of all debris. The pump’s intake screen must be kept clear.
3. The pump should not be set directly onto a clay, earthen, or sand base. You may install bricks or blocks under the pump to provide a solid base.
4. The pump should be level.
5. Install discharge plumbing according to local, regional and state codes. Rigid PVC pipe is recommended.
6. The sizes of the discharge outlets on the pumps vary from 1 match the size of the discharge pipe to the size of the outlet on the pump to maintain the optimum pumping capacity. If you are using a PHCC Pro Series pump with a 20 discharge outlet to replace a pump in a system that has been plumbed with 11⁄2pipe, you may use the adapter included with the system to reduce the size of the discharge outlet to 11⁄ 2. However, this will reduce the capacity of the pump.
7. An in-line check valve is recommended to prevent back-flow. This check valve is mandatory when sharing a discharge line with another pump (i.e. a back-up pump or a second primary pump). Note: When
using a check valve, an air bleed hole of
1
8 (3.2mm) for the S3 & S5 Series and
3
16 (4.76mm) for the E7 Series needs to be drilled in the discharge pipe. The hole must be drilled above the water line but below the check valve. A small stream of water will escape through this air bleed hole when the pump is running, so the hole should be drilled on an angle toward the bottom of the sump pit.
8. Install a gate valve or ball valve as required by any codes.
9. Secure the power cord to the discharge pipe with wire ties or clamps to prevent interference with the float assembly.
10. A pit cover is recommended for all installations as a safety measure, and to prevent debris from falling into the pit.
11. A cover is required in all sewage pump installations with gas-tight seals to contain gases and odors. A vent pipe should be added in any sewage installation.
12. In instances where the discharge line is exposed to freezing temperatures, the pipe must be positioned in a downward slope so any remaining water will drain away. Failure to do this will prevent water from exiting the pit and damage the pump if the line freezes.
This installation must be in accordance with the National Electric Code and all applicable local codes and ordinances.
1
2to 2. Try to
Installing the Double Float
The PHCC Pro Series double float switch is easy to install by using the enclosed metal hose clamp.
1. Hold the float switch to the discharge pipe so the cage is below the bracket.
2. Secure the float to the pipe with the enclosed hose clamp, but do not completely tighten the clamp at this time.
3. Position the float switch to a level where the bottom of the float cage is no lower than 3above the bottom of the pump and no higher than 1 below the top of the pit. To avoid debris pouring into the float, it should be positioned on the side of the discharge pipe opposite the drain tile. Note: It is important to mount the float
below the drain tile that empties into the pit. Mounting it above the drain tile would allow water to fill the drain tile before the pump is activated to pump out the water.
4. Once the float switch is in the desired position, tighten the clamp.
Installing the Vertical Float
The vertical float switch contains a single large float. Sewage will lift the float to the top of the lift rod which will raise the lift rod and activate the pump. As the pump evacuates the sewage from the pit the float will drop, lowering the lift rod and turning off the pump.
1. Fully open the metal hose clamp and insert it through the slots in the mounting bracket of the float switch.
2. Place the hose clamp over the discharge pipe so that the gripping tabs are against the pipe and select the desired activation level of the pump.
3. The pumping range can be adjusted by moving the float stop up or down the lift rod.
4. To avoid debris from pouring onto the float, it should be positioned on the side of the discharge pipe opposite the drain tile.
5. Once the float switch is in the desired position, securely tighten the hose clamp. Note: The cable from the switch must remain outside the hose clamp.
Connecting the Pump and Controller
WARNING
Deluxe Dual Float Controller Model # DFC2
1. Mount the controller to the foundation, drywall or a stud through the 2 holes on the cabinet using the proper mounting hardware for the application. The controller should be mounted at least 4from the floor and within 4’ of the outlet.
2. Open the plastic door on the top of the unit and using a small flat head screwdriver adjust the dial to select the number of seconds that the pump will run after the bottom float drops. The timer can be adjusted from 5-45 seconds. The manufacturer default is about 10 seconds. Install a 9V battery and replace the door.
3. Plug the control box into a properly grounded, 3-prong receptacle (preferably with ground fault circuit interrupt). Then, plug the pump into the receptacle on the control box. Do not use an extension cord.
4. Make sure the Power Failure Alarm slide switch is in the ON position.
Vertical Float Switch Model # 1020012
The E7 Series pumps do not come with a controller.
1. Plug the vertical float switch cord into a properly grounded 3-prong receptacle (preferably with a ground fault circuit intercept). Then, plug the pump into the receptacle on the float switch cord. Do not use an extension cord.
Connecting to a Security System
The Deluxe Controller (Model DFC2) includes a terminal on the right side of the control box to connect to a security system or other alarm devices. There are (3) three positions for wire connections on this terminal: N.O. – normally open, N.C. – normally closed, and Common.
Make sure the outlet is single phase, 115V and 60HZ for all the pump installations.
PUMP WIRE
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