PHCC Pro C33 User Manual

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Pro Series C33

Combination Primary and

Backup Sump Pump System

Instruction Manual &

Safety Warnings

Table of Contents

Important Safety Warnings and Instructions

Electrical precautions 1 Battery preparation 1 Battery precautions 1

Introduction

Items included in system 2 Additional items needed 2 System specifications 2

Installing the Pipe and Pump 3

Battery Instructions 4,5

System Connections

Connecting the backup pump 5 Installing the battery fluid sensor 5 Connecting the battery 6 Connecting the primary pump 6

Product Operation

Float switches 7 Controllers 7 1/8” weep holes 7

Understanding the Warning Lights and Alarms

Silencing the alarm during an emergency 7 Battery fluid low 7,8 Battery corroded or defective 8 Cleaning battery terminals 8 Replacing the battery 9 Not receiving AC power 10 Fuse alarm 10 Backup pump activated 10 Replacing the backup pump 11 Replacing the primary pump 12 Battery power level 13 Remote alarm 13

Testing the System

Testing the backup float switch 13 Testing the primary float switch 14

Maintenance Check List 14

Parts & Service Information

Technical support 14

Replacement Parts Diagram & List 15

Troubleshooting Guide 16

Warranty 17

Important Safety Warnings & Instructions

SAVE THESE INSTRUCTIONS. This manual

contains important SAFETY WARNINGS and OPERATING INSTRUCTIONS for the Pro Series combination sump pump system. You will need to refer to it before attempting any installation or maintenance. ALWAYS keep these instructions with the unit so that they will be easily accessible.

Failure to read and follow these warnings and instructions could result in property damage, serious injury, or death. It is important to read this manual, even if you did not install the Pro Series combination sump pump system, since this manual contains safety information regarding the use and maintenance of this product. DO NOT DISCARD THIS MANUAL.

ELECTRICAL PRECAUTIONS

DANGER

Risk of electrical shock and fire hazard. May result in death, serious injury, shock or burns. To help reduce these risks, observe the following precautions:

• DO NOT walk on wet areas of the basement

until all power has been turned off. If the main power supply is in a wet basement, call an electrician.

• ALWAYS disconnect the pump from the power

source before servicing or making adjustments.

• ALWAYS unplug the control unit and

disconnect the cables from the battery before attempting any maintenance or cleaning.

• NEVER handle the pump or motor with wet

hands or when standing on a wet or damp surface while the pump is plugged into the power source.

• MAKE SURE THERE IS A PROPERLY GROUNDED RECEPTACLE AVAILABLE. This pump is wired with a 3-prong grounded plug. To reduce the risk of electric shock, be certain that it is only connected to a properly grounded 3-prong receptacle. If you have a 2prong receptacle, have a licensed electrician replace it with a 3-prong receptacle according to local codes and ordinances.

• NEVER bypass grounding wires or remove the

ground prong from the plug.

• DO NOT use an extension cord. The electrical

outlet should be within the length of the pump's power cord, and at least 4 feet above the floor level to minimize potential hazards from flood conditions.

• DO protect the electrical cord from sharp

objects, hot surfaces, oil and chemicals. Avoid kinking the cord.

• MAKE SURE the supply circuit has a fuse or

circuit breaker rated to handle the power requirements noted on the nameplate of the pump.

CAUTION

To reduce the risk of hazards that can cause injury or property damage, observe the following precautions:

• DO NOT use the power cord or strain relief to

carry the pumps. Use the handle.

• DO NOT pull on the cord to disconnect the

system or the pump. Pull the plug.

• DO NOT expose the control units to rain or

snow.

• DO NOT operate the pumps or control units if

they have been damaged in any way.

• DO NOT use pumps in pits handling raw

sewage, salt water, or hazardous liquids.

• DO NOT disassemble the pumps or control

units. When service is required, contact Glentronics' technical support at 800-9910466, option 3. Return the product to the manufacturer for any repairs at the following address:

Glentronics, Inc.

645 Heathrow Drive, Lincolnshire, IL 60069

BATTERY PREPARATION

WARNING / POISON

Sulfuric acid can cause blindness or severe burns. Avoid contact with skin, eyes or clothing. In the event of accident, flush with water and call a physician immediately. KEEP OUT OF REACH OF CHILDREN.

To help reduce these risks, observe the following precautions:

• Someone should be within range of your voice or close enough to come to your aid when you work near a lead-acid battery.

•

Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing or eyes.

• Wear eye and clothing protection and avoid touching your eyes while working with battery acid or working near the battery.

• If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters eye, immediately flood eye with running cold water for at least 15 minutes and get medical attention.

• Battery posts and terminals contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

BATTERY PRECAUTIONS

DANGER

Explosive gases could cause serious injury or death. Cigarettes, flames or sparks could cause battery to explode in enclosed spaces. Charge in well-ventilated area. Always shield eyes and face from battery. Keep vent caps tight and level.

To help reduce these risks, observe the following precautions:

• NEVER smoke or allow a spark or flame in the vicinity of the battery.

• Use the Pro Series control unit for charging a LEAD-ACID battery only. DO NOT use the control unit for charging dry-cell batteries that are most commonly used with home appliances.

• Be sure the area around the battery is wellventilated.

• When cleaning or adding water to the battery, first fan the top of the battery with a piece of cardboard or another non-metallic blow away any hydrogen or oxygen gas that may have been emitted from the battery.

• DO NOT drop a metal tool onto the battery. It might spark or short-circuit the battery and cause an explosion.

material to

• Remove personal metal items such as rings, bracelets, watches, etc. when working with a lead-acid battery. A short circuit through one of these items can melt it causing a severe burn.

• ALWAYS remove the charger from the electrical outlet before connecting or disconnecting the battery cables. Never allow the rings to touch

each other.

• Check the polarity of the battery posts. The POSITIVE (+) battery post usually has a larger diameter than the NEGATIVE (-) post.

POSITIVE POST HAS LARGER DIAMETER

• When connecting the battery cables, first connect the small ring on the end of the WHITE wire to the NEGATIVE (-) post of the battery, and then connect the large ring on end of the BLACK wire to the POSITIVE (+) post of the battery.

POSITIVE

POST

Do not use system to pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc.

NEGATIVE POST HAS SMALLER DIAMETER

DANGER

NEGATIVE

POST

Page 1

Introduction

The Pro Series Pair of Pumps combination system is designed to provide both primary and backup pumping capabilities. The primary pump will operate as long as it is receiving AC power. If the power is interrupted, or more water is coming into the sump than the AC pump can handle, the backup sump pump will begin pumping automatically. The backup system has unique monitoring features that diagnose a problem and sound an alarm. A light on the display panel of the control unit will indicate the cause of the alarm and the corrective action. The two systems have been pre-assembled for easy installation.

To extend the battery run time, two batteries may be connected to the Pro Series C33 system by purchasing a second battery and acid pack, as

Battery Box

well as a set of battery jumper cables. Jumper cables specifically designed for this use are available from the manufacturer, Glentronics, Inc.

The Pair of Pumps Combination Sump Pump System includes:

• A 1/3 HP primary pump with a caged dual float switch, and a blue piggyback controller that plugs into the wall outlet

• A gray backup pump

• A gray control unit with a battery fluid sensor, a dual float switch, battery cables, and an internal 13 amp charger

• A battery cap with a hole to accommodate the fluid sensor

• A battery box

• A rubber union

• A battery filler bottle for adding distilled water to the battery

Backup Pump

Float Switch

Backup

Pump

You will also need to supply:

• A Pro Series B-2200 Standby Battery or a Pro Series B12-90 Maintenance-Free Battery.

The internal construction of some wet cell batteries may not be compatible with this system. Glentronics can not guarantee the compatibility of other brands of batteries. The use of a Pro Series battery is HIGHLY recommended.

• DO NOT use an automotive battery with this system

• DO NOT use a Pro Series 1000 battery with this system. It will not run the pump as long

Primary

Pump Float

Switch

as the Pro Series B-2200 battery

• A surge protector (recommended for the backup controller)

• Six (6) quarts of 1.265 specific gravity battery acid

For some installations you may need additional items:

• 1-1/2” rigid PVC pipe to connect to the existing plumbing

• A PVC pipe connector or a rubber union

• PVC pipe cleaner and cement

Backup

Pump

Controller

Battery Cables

Fluid Sensor

Primary Pump

Battery Cap

Primary Pump Controller

Battery

Filler

Bottle

Rubber Union

To connect two batteries you will need:

• Two (2) batteries of similar age and capacity (so they will have equal power)

• Another battery box (optional)

• Two (2) acid packs to fill the dry batteries

• A set of battery cables with rings on both ends to connect the two batteries together (available from Glentronics, Inc.)

System Specifications

Power supply requirements.......115 volts, 60 Hz

AC pump pumping capacity......3000 GPH @ 10’

..............................................50 GPM @ 10’

DC pump pumping capacity......2400 GPH @ 10’

..............................................40 GPM @ 10’

Overall dimensions..................11” W x 23¾” H

Page 2

Installing the Pipe and Pump

END OF

IPE

/4”

CUT

VC TO THIS

LENGTH

The Pro Series Pair of Pumps combination system is compact and will fit in a sump pit as small as 12” wide. It measures 23¾” inches from the bottom of the pump stand to the top of the Yconnector where it will be attached to the discharge pipe.

Use a pit that conforms to all local codes, and check the code to see if a gate valve or ball valve if is required.

The discharge pipe must be positioned in a downward slope when it exits the building, so any remaining water will drain away. Failure to do this will prevent water from exiting the pit, and damage the pump if the line freezes.

The system should be placed on a flat surface free from dirt and debris. If the bottom of the sump pit is not clean, remove as much of the debris as possible. The pumps are attached to a sump foot (stand) to raise them above any debris.

Diagram A

233/4“

If you are replacing an old sump pump, unplug the pump from the outlet.

1. Remove the check valve or rubber union. Discard the check valve. The Pro Series system contains built-in check valves, so the old check valve will not be needed. If the existing system is installed without a check valve or rubber union, saw the pipe apart above the sump pit. (Refer to the diagram in step 3)

2. Remove the old pump from the pit, and unscrew the pipe and pipe adapter from the pump. You can use this pipe to extend the discharge pipe, if needed.

3. Measure the distance from the bottom of the sump pit to the end of the discharge pipe. Subtract 24¾” inches (the height of the pump system + 1 inch). Cut a piece of 1-1/2” rigid PVC pipe to that length.

4. Connect this piece to the discharge pipe by cementing the two pieces together with a 11/2” PVC pipe connector. (Follow the instructions on the PVC pipe cleaner and cement.) OR, (b) connect the two pieces of pipe together with a rubber union.

5. Remove the attached cords and controllers from the carton and place them next to the pump system. MAKE SURE THE CORDS AND CONTROLLERS DO NOT FALL INTO THE SUMP PIT.

6. Loosen the hose clamps on the enclosed rubber union, and slide the union up on the discharge pipe until it is even with the bottom of the pipe.

7. Lift the combination system by the handle on the primary pump and lower it into the sump pit. Make sure it is level.

8. Inspect the two float switches. They should both be vertical.

9. Position the top of the pump system pipe so that it is directly below the discharge pipe. Slide the rubber union down until ½ of the rubber union is covering the pipe on the pumps, and the other half is covering the bottom of the discharge pipe. Tighten the hose clamp screws securely.

4a3

LIFT

8 9

Page 3

Battery Instructions

2nd LEVEL 1st LEVEL

LATES

CE LL W ALL

ATTERY TERMINALS

ATTERY CAP RINGS

CROSS SECTION OF BATTERY

A new Pro Series B-2200 Standby Battery will run this system for a minimum of 8 hours.

To increase the running time of this system to 16 hours of continuous pumping, two batteries can be connected together. Ideally the batteries should be of similar age and capacity. Connecting an old and new battery together will not charge properly. Specific connection instructions will be explained on page 6.

In addition, the unique materials in the Pro Series B-2200 Standby batteries enable them to last longer in standby service.

CAUTION

• The use of automotive batteries is NOT recommended. Automotive batteries are not designed for this application. They will only run the pump for a short time and will have a shorter life than a standby battery.

• The battery fluid sensor is designed to fit the Pro Series Standby batteries. Measuring the battery fluid is one of the most important features of the system, since about 80% of backup sump pump failures are the result of a battery that has dried out.

• The internal construction of some wet cell batteries may not be compatible with this system. The use of a Pro Series B-2200 or B12-90 battery is HIGHLY

DANGER

DO NOT insert the fluid sensor into any battery except a Pro Series Standby battery. DO NOT drill a hole in another brand of battery to accommodate the fluid sensor. Batteries emit explosive gases which can cause serious injury or death. DO NOT drill a hole in the cap of another brand of battery to accommodate the fluid sensor.

PREPARING THE PRO SERIES STANDBY BATTERY

The Pro Series Standby batteries are shipped dry (without acid) so they never lose power before you take them home. A battery is activated when the acid is added, and then it slowly begins to deteriorate as it ages. By adding the acid just before use, the battery will always be fresh. Use 1.265 specific gravity battery acid to fill the battery. It is available where you purchased the battery.

recommended.

NOTE: Pro Series batteries now come in two configurations. The tops of the batteries look different, and the directions for filling the batteries and connecting the fluid sensor will vary slightly. Instructions for both batteries follow. If the top of your battery looks like the photo of BATTERY A, follow the instructions on this page. If the top of your battery looks like the photo of BATTERY B, follow the instructions on page 5.

DANGER/POISON

Contains sulfuric acid. Wear eye and clothing protection. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters eyes, flush with water for 15 minutes and get prompt medical attention. Review the safety instructions on page 1.

TO FILL THE BATTERY

1. Place the battery box on the floor. Place the dry (unfilled) battery into the battery box.

2. Remove the foil seal on the top of the battery.

3. Carefully push in the perforated tab at the top of the acid pack. Lift up the large tab and pull out the dispensing hose. Hold the hose upright above the pack and squeeze the hose forcing all the acid back into the pack.

4. Position the acid pack and battery as shown below. Pinch the end of the hose together and cut off the tip. Insert the end of the hose

BATTERY A

into each cell. Control the flow by pinching the hose with thumb and forefinger. Fill each

cell of the battery to a level just covering the battery plates, and then go back and top off each cell equally. It is important to have all the cells filled equally

or the

battery will not operate properly. The acid

should reach a level about ¼” below the cap ring as shown in the diagram above. DO NOT OVERFILL THE BATTERY. (Diagram B)

A newly filled battery will sometimes require additional acid after about 20 minutes. Reexamine the fill level, and add additional acid if necessary. The battery acid may bubble at this time and give off a sulfur-like smell, but this is normal. After the battery has been filled, screw the caps securely on the top of the battery.

The battery will be charged 70-80% 30 minutes

Diagram B

1. Fill to 1st level, cover the plates

2. Then fill to 2nd level, just below the bottom of the cap rings

DO NOT throw an old battery in the trash. Take it to a service station or recycling center.

after adding the acid. The system will then finish charging the battery. During this time the alarm may sound.

CAUTION

When you fill the battery for the FIRST time, it will be the ONLY time you add acid to the battery. In the future, when the fluid level is low, add distilled water to the cells. NEVER add more acid.

This backup system will also accommodate a maintenance-free battery, eliminating the need to fill the battery. The fluid sensor is not needed with this battery. However, you MUST attach the fluid sensor to the positive post of the battery to silence the fluid alarm. Slide the switch on the front of the controller panel to the type of battery being used with the system.

Page 4

BATTERY B

If your battery looks like the battery above, follow these directions.

1. Place the battery box on the floor. Place the dry (unfilled) battery into the battery box.

2. Remove the two battery caps by lifting them up with a screwdriver. DO NOT lift the cap by prying it up from the groove on the back of the cap. It may damage the vent.

4. Position the acid pack and battery as shown at the right. Pinch the end of the hose together and cut off the tip. Insert the end of the hose into each cell. Control the flow by pinching the hose with thumb and forefinger. Fill each cell of the battery to a

level just covering the battery plates, and then go back and top off each cell equally.

It is important to have all the cells filled equally or the battery will not operate properly. The acid should reach a level about

¼” below the cap ring as shown in Diagram B on the previous page. DO NOT OVERFILL THE BATTERY.

The battery will be charged 70-80% 30 minutes after adding the acid. The system will then finish charging the battery. During this time the alarm may sound.

CAUTION

When you fill the battery for the FIRST time, it will be the ONLY time you add acid to the battery. In the future, when the fluid level is low, add distilled water to the cells. NEVER add more acid.

switch on the front of the controller panel to the type of battery being used with the system.

System Connections

DANGER

Risk of electrical shock or battery explosion, which can cause serious injury or death. Wear eye protection. Work in a well-ventilated area. DO NOT smoke or allow a spark or flame in the vicinity of the battery. Avoid dropping metal tools on the battery. If battery acid contacts eyes, flush with water for 15 minutes and get prompt medical attention. Review the safety instructions on page 1.

Diagram C

2 4

Page 5

Position the backup system control unit in a secure place approximately four (4) feet above the floor. Be sure the power cord will reach the AC power outlet, and the pump cable and the

float switch will reach the bottom of the sump pit. Position the unit in a well-ventilated area. Do not place anything on top of the battery. Do not place anything on top of the control unit. (Diagram C)

1. Connecting the backup pump: Remove the

security tag from the pump and plug the pump wires into the pump connector on the back of the control unit.

2. Installing the battery fluid sensor: Remove the cover of the battery box by pushing in the tabs on the front and back, then lifting up. Fan the area around the top of the battery with a piece of cardboard (or another nonmetallic material) to remove any hydrogen or oxygen gas that may have been emitted from the battery.

3. If you are using BATTERY A, replace the battery cap that is 2nd from the POSITIVE (+) post with the battery cap that is provided in the Pro Series package. An arrow on the top of the battery marks this position. There are two holes in the battery cap. Insert the fluid sensor in the hole that is off-center on the top of the cap. Do not glue the sensor into the cap.

4. If you have BATTERY B, a hole has been molded into the top of the battery to accept the fluid sensor rod. The sensor hole is marked by the label on top of the battery. Hold the sensor straight and press it firmly into the hole all the way up to the connector. Do not bend the sensor rod.

5. If you are using two batteries on the system,

the fluid sensor should be placed in the battery directly connected to the controller.

CAUTION

6. If you are not using the Pro Series Standby battery, you cannot use the battery fluid sensor. However, you must attach the sensor to the POSITIVE (+) post of the battery or the alarm will sound continuously. The Pro Series sump pump system will not warn you if the fluid level is low in this configuration. You will need to check your battery every couple of months to see if it needs water. If the battery dries out, the system will not work. If you are using a maintenance-free battery, you cannot add fluid to the battery. The sensor must be attached to the POSITIVE (+) post of the maintenancefree battery to disconnect the fluid alarm.

7. Connecting the battery: Remove the wing nuts from the battery terminals. Remove the security tag from the battery cables. Attach the battery cables to the battery…the WHITE wire to the NEGATIVE (-) post, and the BLACK wire to the POSITIVE (+) post. Replace the wing nuts and tighten them. Slide the switch on the front of the controller panel to the type of battery being used with the system.

8. If you are connecting two batteries to the system, before you replace the wing nuts, connect the additional cable to the two batteries….the BLACK wires to the POSITIVE (+) posts and the WHITE wires to the NEGATIVE (-) posts of each battery. NEVER attach one end of the positive wire to the positive post and the other end of the positive wire to the negative post on the other battery.

9. Immediately plug the AC power cord from the gray control unit into a grounded AC wall outlet. (A surge protector that protects all three pins on the power plug is recommended.) You will have 10 seconds before the “Power failure” alarm will sound. The alarm will be silenced once the unit is plugged into the wall.

10. If any of the alarms are sounding, press the

GRAY button on the front of the control panel for one (1) second.

11. Secure the cover on the battery box by

slipping the tabs through the fittings on the front and back of the box.

12. Connecting the primary pump: Plug the

piggyback controller into a properly grounded 3-prong outlet. Then plug the primary pump into the receptacle on the controller.

13. For a neater installation, secure the cables from the controllers to the discharge pipe in a couple places with additional cable ties. Make sure the wires are not touching each other or overlapping each other.

14. After the initial installation, be sure to check the pump operation by filling the sump with water and observing the pump through one full cycle. The primary pump should run for 10 seconds after the lower float drops.

15. A pit cover is recommended for all installations as a safety measure, and to prevent debris from falling into the pit. Place the cover on top of the pit making sure not to pinch or crimp the pump wires with the cover. The pit cover usually has an existing hole that will allow the cords to be passed through it, or you can drill a hole in the cover.

POSITIVE

POST

NEGATIVE

POST

9 10

Page 6

Product Operation

The dual float switch on the primary pump contains two large floating rings enclosed within a protective cage. Water will lift the bottom float by ¼”, which will activate the pump. If for any reason the lower float does not activate the pump, the water will rise to the second float, and it will activate the pump. As the pump evacuates the water from the pit, the floats will drop. The pump will run for an additional 10 seconds to extend the cycle after the lower float drops. The blue controller for the primary pump powers this switch.

During a power outage, or when more water is entering the sump than the primary pump can handle, the backup pump will automatically begin pumping. It also has a dual float switch, so if one float fails to activate the pump, the second float will activate the pump as soon as the water reaches that level. As the water recedes below the float switch, a timer in the control unit will run the pump an additional 25 seconds to empty the pit.

While the pumps are active, water will come out of the 1/8” hole that is drilled in the pipe above the pump. This is normal. The hole is needed to prevent an air lock within the system. Do not obstruct this hole or an air lock may prevent the pump from activating, and the basement will flood.

Batteries and sump pumps need maintenance. The control unit on the backup system monitors the battery and power conditions, and sounds an alarm when maintenance is required. Following is an explanation of the warnings and alarms.

Understanding the Warnings and Alarms

The Pro Series control unit features a series of warning lights that pinpoint potential problems. In addition, an alarm sounds to alert you to the problem. In some cases the lights and alarm will go off automatically when the problem has been solved. In others, the GRAY button must be pushed to silence the alarm. Refer to the table at the right for a quick review of the features and their corresponding alarm status.

1 2 3 4 5

Alarm can be Alarm shuts off

silenced before automatically

Warning corrected is corrected

Battery fluid low

Battery problem GRAY button

Power or AC fuse failure

Pump or DC fuse failure GRAY button

Pump was activated GRAY button

SILENCING THE ALARM DURING AN EMERGENCY

If the alarm can be silenced before the problem is corrected, you may silence it for two (2) minutes by holding down the GRAY button for one (1) second. The alarm will be silenced, but the light will stay on. To silence the alarm for 24 hours, hold down the GRAY button for five (5) seconds. It will automatically reset itself after 24 hours. The warning light will stay on.

problem is when problem

Yes Yes

Yes

No, push

The fluid in the battery is low

DANGER

Risk of electrical shock or battery explosion, which can cause serious injury or death. Wear eye protection. Work in a well-ventilated area. Do not smoke or allow a spark or flame in the vicinity of the battery. Avoid dropping metal tools on the battery. If battery acid contacts eyes, flush with water for 15 minutes and get prompt medical attention. Review the safety instructions on page 1.

REFER TO THE PHOTOS AT RIGHT & ON PAGE 8

If this warning light and alarm are on, you need to add distilled water to the battery.

1. Unplug the control unit power cord from the wall outlet.

2. Remove the cover of the battery box by pushing in the tabs on the front and back, then lifting up.

3. Fan the area around the top of the battery with a piece of cardboard (or another nonmetallic material) to remove any hydrogen or oxygen gas that may have been emitted from the battery.

4. Then unscrew the wing nuts and remove the battery cables and the fluid sensor from the battery.

5. Pry up the two battery caps, or unscrew the six battery caps depending on the configuration of your battery. Add distilled water to the battery filler bottle and replace the nozzle. Place the nozzle of the battery filler into each cell of the battery and press

down. It will fill the battery cell to the correct level and stop automatically. If distilled water is not available, tap water with a low mineral content may be used. Well water is not

MORE ACID.

6. Replace the battery caps. Replace the fluid sensor in the hole on the top of the battery or in the yellow battery cap, depending on

recommended. NEVER ADD

Remove

Page 7

which battery you own. Be sure the fluid sensor is positioned in the second cell from the positive post. The hole is marked with an arrow. Replace the battery cables…the WHITE wire to the NEGATIVE (-) post, and the BLACK wire to the POSITIVE (+) post. Replace the wing nuts and tighten.

7. Replace the cover of the battery box.

8. Plug the controller back into the outlet. (You should provide additional protection for the control unit by using a surge protector.)

POSITIVE

POST

8 9

9. If any of the alarms are sounding, press the GRAY button on the front of the control panel for one (1) second.

The battery terminals are corroded or the battery is defective

This light and alarm will come on when the control unit detects there is less than one (1) hour of pumping power left in the battery, or that the battery is defective. The alarm cannot be silenced, because action needs to be taken to protect your basement. If your battery is more than five (5) years old, replace it. If not, here are several situations that would cause the pump to run the battery for an extended time and discharge the battery: Check the following list before you replace the battery.

NEGATIVE

POST

• If the 3rd light on the controller is also on, it means that the unit is not receiving AC power. Either the AC power is out, the circuit breaker has blown, or the outlet is bad. When the problem is corrected, the battery should recharge.

• If the 5th light on the controller is also on, check your main pump for failure. The backup pump may have been activated repeatedly if your main AC pump is broken, or you are experiencing heavy rains and your main pump cannot keep up with the inflow of water. You may need to upgrade or replace your main pump. When the problem is corrected, the battery should recharge.

• If no other lights are on, this means the terminals may be corroded, and the battery cannot charge properly. Unplug the control unit from the wall outlet. Then, check the battery cables and the battery terminals for corrosion. Clean and tighten them as needed. The procedure is described in the next column.

• If you are using a maintenance-free battery, the terminals will not corrode. However, the connections may be loose. Tighten the nuts on the battery terminals.

• If the battery terminals have been cleaned and the light is still on, there could be a problem with the controller or the battery. The best way to determine if the battery is the problem is to have it charged and load tested at any local car service station. If the battery is bad and less than one (1) year old, it can be returned to the place of purchase for a replacement (receipt required). If the battery is good, contact Glentronics’ service department for further instructions. The phone number is 800-9910466, option #3.

If the battery alarm goes on while the pump is running and the power is out, you will have a minimum of one (1) hour of continuous pumping time to replace the battery. (In most cases, the pump does not run continuously, and therefore, you actually have a longer time to replace it.)

You will not be able to silence the alarm. Left unattended, the basement will flood. In a severe emergency, if a replacement battery is not available, you could temporarily use your car battery, or recharge this battery by connecting it to your car battery.

Once the AC power is restored, the battery will recharge automatically, unless it is old or damaged. The alarm will remain on until the GRAY button is pressed for one (1) second.

In the event that your Pro Series sump pump system has pumped for an extended period of time, the battery may be very depleted. In this condition, when the AC power is returned to the unit, a battery alarm will continue to sound. The battery may need a longer period to recharge. Press the GRAY button for five (5) seconds to silence the alarm.

If the battery is completely discharged, an internal safety feature will not allow the charging system to activate. Call the Glentronics’ service department for instructions or replace the battery.

TO CLEAN THE BATTERY TERMINALS AND CABLES

DANGER

1. Unplug the power cord from the wall outlet.

2. Remove the cover of the battery box by pushing in the tabs on the front and back, then lifting up.

3. Fan the area around the top of the battery with a piece of cardboard (or another nonmetallic material) to remove any hydrogen or oxygen gas that may have been emitted from the battery.

4. Remove the fluid sensor from the top of the battery. Unscrew the wing nuts and remove the battery cables.

5. Clean the battery posts with a battery post terminal cleaner or a wire brush.

6. Clean any corrosion off of the ring connectors on the ends of the battery wires. Use a stiff

Remove

Page 8

brush or sandpaper. DO NOT apply corrosion resisting sprays or pads to the terminal rings or posts after you have cleaned them, since this could prevent the battery from charging properly.

7. Replace the fluid sensor in the top of the battery, or in the cap 2nd from the POSITIVE (+) post, depending on the configuration of your battery.

8. Then replace the battery cables, WHITE to the NEGATIVE (-) post and BLACK to the POSITIVE (+) post. Tighten the wing nuts. If you are using a maintenance-free battery, attach the fluid sensor to the POSITIVE (+) post of the battery.

9. Plug the power cord back into the wall outlet. (You should provide additional protection for the control unit by using a surge protector.)

10. If any of the alarms are sounding, press the

GRAY button on the front of the control panel for one (1) second.

POSITIVE

POST

SURGE

PROTECTOR

9 10

NEGATIVE

POST

REPLACING THE BATTERY

DANGER

REFER TO THE PHOTOS AT RIGHT

1. Unplug the power cord from the wall outlet.

2. Remove the cover of the battery box by pushing in the tabs on the front and back, then lifting up.

3. Fan the area around the top of the battery with a piece of cardboard (or another nonmetallic material) to remove any hydrogen or oxygen gas that may have been emitted from the battery.

4. Remove the fluid sensor from the top of the battery. Unscrew the wing nuts and remove the battery cables.

5. Remove the old battery from the battery box and place the new battery in the box. Fill the battery following the instructions on page 4 or 5.

Clean any corrosion off of the ring connectors on the ends of the battery wires. Use a stiff brush or sandpaper. DO NOT apply corrosion resisting sprays or pads to the terminal rings or posts after you have cleaned them, since this could prevent the battery from charging properly.

7. Replace the battery cables, WHITE to the NEGATIVE (-) post and BLACK to the POSITIVE (+) post. Tighten the wing nuts. Slide the switch on the front of the controller panel to the type of battery being used with the system (maintenance free or non maintenance free).

8. Insert the fluid sensor in the top of the battery. (a) If your battery has six (6) caps on the top, rinse and dry the bottom of the yellow cap with the extra hole from the old battery to remove any residue. Replace the battery cap in the cell that is second from the POSITIVE post with the cap from the old battery. Insert the fluid sensor in the cap. (b) If your battery has two caps, each covering three (3) battery cells, insert the fluid sensor in the hole in the top of the battery next to the arrow. (c) If using a maintenance free battery, you must attach

REMOVE

the fluid sensor to the POSITIVE post of the battery to silence the fluid alarm.

POSITIVE

POST

NEGATIVE

POST

Page 9

9. Plug the power cord back into the wall outlet. (You should provide additional protection for the control unit by using a surge protector.)

10. If any of the alarms are sounding, press the

GRAY button on the front of the control panel for one (1) second.

The unit is not receiving AC power

There are several causes for power failure. The most common is a power outage by your electric company. During this emergency, the Pro Series system will automatically switch to battery power and protect your basement from flooding.

You can silence the “AC power failure” alarm for 24 hours by pressing the GRAY button for five (5) seconds. The alarm will be silenced, but the light will stay on. The system will continue to operate while the power alarm is silenced. After 24 hours, the alarm will reset automatically.

1. If the power is on in the rest of the house, check the home circuit breaker or fuse box for failure, and correct the problem.

2. Check the power cord. Make sure it is securely plugged into the wall outlet. Make sure the outlet is working properly.

3. The control unit may have received a power surge. (a) Check the AC fuse located on the back panel of the control unit. First, unplug the control unit from the wall outlet. Then, unscrew the barrel fuse and check to see if the wires in the fuse are intact. To remove the barrel fuse, push in and turn counterclockwise. Replace the fuse by pushing it in

and turning clockwise. (b) If the wires are burned and broken, replace the fuse with a 5 amp glass barrel fuse, commonly found at hardware stores and auto supply stores. Plug in the control unit. (You should provide additional protection for the control unit by using a surge protector.) If the fuse blows again, call Glentronics technical support at 800-991-0466, option #3.

The control unit must receive 115 volts AC +/5% from the AC outlet. Voltage lower than 110 volts will activate the power failure alarm. Lower voltages can be caused by utility company brown outs or a heavy power draw from other appliances on the same circuit. Reduce the number of appliances on the circuit.

The pump or DC fuse is defective

DANGER

Unplug the main AC pump before servicing the backup pump to avoid electric shock. Failure to do so could cause serious injury or death.

REFER TO THE PHOTOS BELOW

The Pro Series control unit will check the pump and its wire connections each week for possible pump failure. The system will test the pump by running it for 2-3 seconds to make sure it is operating. The test will not trigger an alarm. If the “Pump or DC fuse” alarm sounds:

1. Check the pump plug in the back of the unit to make sure it is firmly connected. Check the pump wires to make sure they are connected securely to the pump plug. Check the rest of the pump wires for any possible breaks.

2. If the pump wires are intact, the pump may be clogged. (a) Disconnect both control units from the wall outlet, and disconnect the battery cables. (b) Release the union, and remove the pumps from the sump pit. (c) Rinse any debris from the strainer, and then reconnect the pumps to the discharge pipe. (d) Connect the control unit, and the battery

RINSE

POSITIVE

POST

NEGATIVE

POST

cables to the battery…the WHITE wire to the NEGATIVE (-) post, and then the BLACK wire to the POSITIVE (+) post. Tighten the wing nuts on the battery posts. (e) Plug the control unit back into the wall outlet.

(a) Check the DC fuse by pulling it out of the

3. fuse holder. (b) If the wires are burned and broken, replace the fuse with a 20 amp DC safety fuse. If the fuse blows again, unplug the computer control unit from the wall and disconnect the battery cables from the battery. Then call Glentronics technical support for instructions at 800-991-0466, option #3. You may need to replace the pump.

4. Plug the main AC pump back into the wall outlet.

The pump was activated

When water rises in the sump pit and lifts the float switch, the pump will begin pumping, and the “Pump was activated” light and alarm will turn on. The pump warning stays on to alert you to the fact that the standby system was used to empty the water from the sump. Try to determine what caused the system to activate.

• Check the main pump for failure. It may not be working, the float switch may be stuck, or it may be too small to handle the inflow of water.

• Make sure the check valve is working. It may need to be replaced.

• Make sure the discharge pipe is not clogged or frozen.

• If the power was out, the backup pump was automatically activated. You need to push the GRAY button to silence the alarm.

GOOD

BLOWN

Remove

BLOWN

Page 10

REPLACING THE BACKUP PUMP

Before you begin this process, you will need a new backup pump, new check valves, and new wire ties. The check valves have a 1½” MPT on one end, and a 1½” SLIP on the other end. See page 15 for part numbers.

DANGER

YOU WILL BE DISCONNECTING ALL THE WIRES. BE SURE THEY DO NOT FALL INTO THE SUMP PIT.

1. Unplug the primary pump, the blue controller, and the power cord for the backup pump control unit from the wall outlet.

2. Unplug the backup pump from the back of the gray control unit.

3. Remove the cover of the battery box and fan the area around the top of the battery with a piece of cardboard (or another non-metallic material) to remove any hydrogen or oxygen gas that may have been emitted from the battery

4. Remove the sensor from the battery, and remove the battery wires from the battery terminals. Be sure they DO NOT touch each other while one is connected to the battery.

1 2

REMOVE

5. Slowly

6. Separate the pump assembly from the rubber

7. Lay the pumps down and remove the two (2)

8. Loosen the hose clamp holding the float

9. Loosen the hose clamps on the no-hub

10. Ease the Y-assembly off of the pumps.

11. Unscrew the pipe adapter from the backup

12. While you have the pump apart, this would

LIFT

13. Now, reverse the process. Replace the pump

14. Then screw the pump to the pump stand.

15. Ease the Y-assembly back onto the check

16. Install the float switch on the check valve or

17. Lower the pumps into the sump pit by the

loosen the rubber union on the top of the combination pump assembly to separate the pipes. The water trapped in the pipe will pour out into the sump as the rubber union is loosened.

union and lift it out of the sump pit by the handle on the primary pump. Tip the assembly over the sump pit to drain away any remaining water.

screws holding the backup pump.

switch, cut the wire tie holding the switch, and remove the switch from the pipe. Note its position.

connectors on both pumps.

pump.

be a good time to replace the check valves. A check valve with 1½” MPT on one end, and 1½” SLIP on the other is commonly available, or you may order this part #1141003 from Glentronics.

by first screwing the adapter assembly into the new pump.

valves, and tighten the hose clamps.

on the no hub coupling with the hose clamp, and secure the cage to the discharge pipe with a wire tie. Make sure the floats are vertical and the bottom of the backup float is higher than the bottom of the primary float switch.

handle on the primary pump.

Page 11

18. Ease the Y-assembly back into the rubber union on the discharge pipe and tighten the hose clamps.

19. Connect the backup pump to the back of the gray control unit.

20. Insert the fluid sensor into the top of the battery, or into the battery cap, depending on which battery you own.

21. Connect the battery wires to the battery terminals, WHITE to the NEGATIVE (-) post, and BLACK to the POSITIVE (+) post.

22. Plug the power cord from the gray control unit into the outlet. You should provide additional protection for the system by using a surge protector.

23. Plug the primary pump into the blue controller, and plug both into the wall outlet.

24. If any of the alarms are sounding, press the GRAY button for 1 second.

REPLACING THE PRIMARY PUMP

Before you begin this process, you will need a new AC pump, new check valves, and new wire ties. The check valves have a 1½” MPT on one end, and a 1½” SLIP on the other end. See page 15 for part numbers.

DANGER

YOU WILL BE DISCONNECTING ALL THE WIRES. BE SURE THEY DO NOT FALL INTO THE SUMP PIT.

6. Lift the pump assembly out of the pit by the handle on the primary pump. Tip the assembly over the sump pit to drain any remaining water.

7. Lay the pumps down and remove the three (3) screws holding the primary pump to the “sump foot”. The strainer on the primary

1 2

pump will separate from the pump when the screws are removed. SAVE THESE SCREWS or replace them with #10-24 x 1½” stainless steel screws.

8. Loosen the hose clamp holding the float switch, cut the wire tie holding the switch, and remove the switch from the pipe. Note its position.

9. Loosen the hose clamps on the no-hub connector on top of the primary pump and ease the pump out of the connector.

10. While you have the pump apart, this would

be a good time to replace the check valves. A check valve with 1½”MPT on one end, and 1½” SLIP on the other is commonly available, or you may order this part #1141003 from Glentronics.

11. Remove the screws from the strainer on the

new primary pump and discard them before you place it on the “sump foot”. You will

POSITIVE

POST

22 & 23 24

NEGATIVE

POST

1. Unplug the primary pump, the blue controller, and the power cord for the backup control unit from the wall outlet.

2. Unplug the backup pump from the back of the gray control unit.

4. Remove the sensor from the battery; remove the battery wires from the battery terminals. Be sure they DO NOT touch each other while one is connected to the battery.

5. Slowly

loosen the rubber union on the top of the combination pump assembly to separate the pipes. The water trapped in the pipe will pour out into the sump as the rubber union is loosened.

REMOVE

LIFT

Page 12

need to thread the old screws through the foot, the strainer and into the pump.

12. Line up the discharge pipes parallel to each other and start with the top screw. Once the top screw is replaced, the other screws will line up with the holes. Tighten all the screws.

13. Install the float switch on the check valve or on the no hub coupling with the hose clamp, and secure the cage to the discharge pipe with a wire tie. Make sure the floats are vertical and the bottom of the backup float is higher than the bottom of the primary float switch.

14. Ease the pump back into the no-hub connector and tighten the hose clamps.

15. Lower the pump back into the pit by the handle of the primary pump.

16. Connect the top of the system to the rubber union and tighten the hose clamp.

17. Connect the backup pump to the back of the gray control unit

18. Insert the fluid sensor into the top of the battery, or into the battery cap, depending on which battery you own.

19. Connect the battery wires to the battery terminals, WHITE to the NEGATIVE (-) post, and BLACK to the POSITIVE (+) post.

20. Plug the power cord from the gray control unit into the outlet. You should provide additional protection to the system by using a surge protector.

21. Plug the primary pump into the blue controller, and plug both into the wall outlet.

22. If any of the alarms are sounding, press the GRAY button for 1 second.

Battery power level

6 \

Your Pro Series backup sump pump system has a gauge which will report the level of charge remaining in the battery. As the battery’s energy is depleted during operation without AC power, or simply by aging, the gauge will indicate the percent of charge remaining in the battery. Should the level drop below 25%, the “Battery problem” indicator will light up and the alarm will sound.

THE REMOTE TERMINAL

The Pro Series 2400 can be connected to a home security system or other alarm devices to alert you to a problem or required maintenance.

an open (no contact) or closed (making contact) connection is needed to activate the alarm.

The security system will provide two connection terminals. You will need to extend wires from the security system to the Pro Series control unit. Strip the two wires, ¼” each. Connect either wire to the common terminal. To secure the wire into the terminal, insert the exposed wire into the hole on the back of the terminal next to the screw marked common. Turn the screw a few turns to lock-in the wire.

If the security system requires a closing of a contact to activate the alarm, secure the other wire in the terminal hole labeled N.O. (normally open). If the security system requires an opening of a contact, secure the wire in the terminal hole labeled N.C. (normally closed).

TESTING THE FLOAT SWITCH FOR THE BACKUP PUMP

It is important to manually test the float switches periodically or after any maintenance.

DANGER

Page 13

POSITIVE

POST

20 & 21 22

NEGATIVE

POST

INSTRUCTIONS FOR CONNECTING THE REMOTE ALARM

The terminal is located on the back of the control unit. There are three (3) positions for wire connections on the terminal: N.C. normally closed, N.O. – normally open, and common.

Check your security system to determine whether

Unplug the main AC pump when installing or servicing the backup pump to avoid electric shock. Failure to do so could cause serious injury or death. Review the safety instructions on page 1.

Lift the float up with a pencil, or another nonmetallic item, and let go. This will activate the pump. The control unit will run the pump for approximately 25 seconds so it can empty all the water in the sump pit. If there is no water in the pit, the pump can run dry for this amount of time. The alarm will sound and the “Pump was activated” light will go on. After the pump has stopped, push the GRAY button to silence the alarm. If the GRAY button is pressed before the pump has stopped, the alarm will go off temporarily. Wait for the pump to stop pumping, and then push the GRAY button on the front of the control unit to completely silence the alarm.

While the pumps are active, water will come out of the 1/8” hole that is drilled in the pipe above the

pump. This is normal. The hole is needed to prevent an air lock within the system. DO NOT obstruct this hole or an air lock may prevent the pump from activating, and the basement will flood.

BE SURE TO PLUG IN THE MAIN AC PUMP WHEN YOU HAVE COMPLETED THE TEST.

LIFT

FLOAT

While the pumps are active, water will come out of the 1/8” hole that is drilled in the pipe above the pump. This is normal. The hole is needed to prevent an air lock within the system. DO NOT obstruct this hole or an air lock may prevent the pump from activating, and the basement will flood.

MAINTENANCE CHECK LIST

Maintenance should be performed 1-2 times per year

1. Lift the float switches on both pumps as

described above.

2. Remove all debris from the bottom of the pit.

3. Remove all debris floating in the water.

4. Remove all debris from the float switch cage.

5. Fill the pit with water. Make sure the pumps

turn on at the intended levels.

6. While the pump is running, make sure the

pump is evacuating water at a good pace and water is coming out of the 1/8” air bleed hole.

7. Remove the fluid sensor and yellow cap from

the battery and rinse any residue buildup from the bottom of the battery cap. Replace the cap and fluid sensor.

8. Check battery fluid levels.

TESTING THE FLOAT SWITCH FOR THE PRIMARY PUMP

Lift the float up with a pencil, or another nonmetallic item, and let it go to activate the pump. The pump will run an additional 10 seconds after the float returns to the original position. It will not damage the pump to run it for this short time if the sump pit is dry. However, DO NOT hold the float up for an extended time without water in the sump pit.

PARTS & SERVICE INFORMATION

You can receive technical support, parts, or service information by calling Glentronics, Inc. at 800-991-0466, option #3, or by visiting the Pro Series website at www.stopflooding.com. Send your unit to the following address if repairs are needed:

Glentronics, Inc.

645 Heathrow Drive

Lincolnshire, IL 60069-4205

Page 14

Controller

Dual Float

onsider a P r o Series Batte r y Backup Sump Pump System

Glent r onics, Inc. 800.991.0466 ww w .stopflooding.co m

Model No. DFC1

#DFC1

CAGED DUAL FLOAT SWITCH & CONTROLLER

#1142001

1-1/2” RUBBER

COUPLING

#1100021 (3) #10–24 x 1-1/2” LONG S.S. PAN HEAD

MACHINE SCREWS

#1100024 #14 x 3/4” PAN HEAD SLOTTED SHEET METAL

SCREW 2 REQ.

PRIMARY PUMP

BACKUP PUMP

BACKUP DOUBLE

FLOAT SWITCH

MAIN PVC PIPE

BACKUP

PVC PIPE

#1011011

2400

BACKUP PUMP

#1143000

SUMP FOOT

#S3033-NS

PRIMARY PUMP

(2) #1141003

(SPC-250 GT)

1-1/2” CHECK

VALVES

(2) #1142000

NO-HUB

COUPLINGS

#1120007

Y-PIPE

#1120008

45º ELBOW

#1122002

2-1/2” HOSE CLAMP

CAGED DUAL

FLOAT SWITCH

PHCC2400

CAGED DUAL FLOAT SWITCH & CONTROLLER

CAGED DUAL

FLOAT SWITCH

Replacement Parts List

PS -C33 Description Part No.

Controller for backup pump PHCC-2400-CON1 Dual float switch with controller for AC pump DFC1 1/3 HP AC sump pump S3033-NS PHCC 2400 backup pump 1011011 Battery box 1113003 PVC “Y” fitting 1120007 Battery cap with hole 1125000 Sump foot 1143000 Instructions 1806065 Battery fill bottle BFB-P Stainless steel screw, #10-24 x 1-1/2” * 1100021 45º PVC pipe fitting, 1-1/2” * 1200008 Pipe adapter for backup pump, 1-1/2” FTP x

1-1/2” slip * 1120009 Wire tie for float switch, 11” * 1122000 Stainless steel hose clamp, 2-1/2” diameter * 1122002 Check valve, 1-1/2” MPT x 1-1/2” SLIP * 1141003 No-hub coupling, 1-1/2” * 1142000

*Stock items available in plumbing department

BOTTOM VIEW

Call 800-991-0466, option 3 to order parts.

Page 15

SIDE VIEW

Primary Pump Troubleshooting Guide

DANGER

Read safety warnings & instructions before attempting any repairs or maintenance.

Backup Pump Troubleshooting Guide

DANGER

Read safety warnings & instructions before attempting any repairs or maintenance.

Potential Cause THE PUMP WILL NOT START OR RUN Solutions

Pump is not plugged in . . . . . . . . . . . . . . . . . . . .

No AC power . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Poor power source . . . . . . . . . . . . . . . . . . . . . . . .

Locked impeller . . . . . . . . . . . . . . . . . . . . . . . . .

Defective float switch . . . . . . . . . . . . . . . . . . . . .

Defective pump . . . . . . . . . . . . . . . . . . . . . . . . .

Plug pump in properly (see instructions) Check circuit breaker or fuse, and GFI reset button Check circuit line wires, cable and outlet Remove strainer and clear obstruction Replace float switch with new float switch Replace pump with new pump

Potential Cause THERMAL PROTECTOR TRIPPING OR NOT FUNCTIONING Solutions

Locked impeller . . . . . . . . . . . . . . . . . . . . . . . . .

Incorrect power supply . . . . . . . . . . . . . . . . . . . .

Pump running continuously with no water present . .

Remove strainer and clear obstruction Check power supply source and voltage Check float switch

Potential Cause PUMP STARTS AND STOPS TOO FREQUENTLY Solutions

Float switches mounted too low . . . . . . . . . . . . . .

Water back flowing from pipe . . . . . . . . . . . . . . . .

Malfunctioning float switch . . . . . . . . . . . . . . . . .

Raise both float switches Install or replace check valve Replace float switch with new float switch

Potential Cause PUMP WILL NOT SHUT OFF Solutions

Clogged or frozen discharge . . . . . . . . . . . . . . . . .

Blocked intake strainer . . . . . . . . . . . . . . . . . . . .

One or both of the floats is obstructed and cannot

drop down . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Defective float switch . . . . . . . . . . . . . . . . . . . . .

Check valve is stuck . . . . . . . . . . . . . . . . . . . . . .

Clear blockage or thaw frozen line Clear debris from intake strainer

Clear debris from inside the float cage (Loosen nut on top of float, then remove c-clip on bottom of float. Remove debris. Tighten nut on top of float, then replace c-clip on bottom of float.) When reassembling the float, the magnetic strip on the inside of the float should be facing down. Replace float switch with new float switch Replace check valve.

Potential Cause INSUFFICIENT OR NO WATER VOLUME Solutions

Check valve on secondary pump will not close and

water re-circulates within the system . . . . . . . . . . .

Partially blocked impeller . . . . . . . . . . . . . . . . . . .

Clogged or frozen discharge pipe . . . . . . . . . . . . . .

Broken or leaking pipe . . . . . . . . . . . . . . . . . . . . .

Low power voltage . . . . . . . . . . . . . . . . . . . . . . .

Check valve is stuck . . . . . . . . . . . . . . . . . . . . . .

There is an air lock in the system . . . . . . . . . . . . .

Replace the check valve on the secondary pump Remove strainer and clear obstruction Clear blockage or thaw frozen line Repair pipe Check power voltage, wires and cable condition Replace check valve. Make sure the 1/8” air bleed hole located near the top of the PVC pipe is clear of debris

Potential Cause ABNORMAL SOUND OR VIBRATION Solutions

Check valve is broken . . . . . . . . . . . . . . . . . . . . .

Blocked intake screen . . . . . . . . . . . . . . . . . . . . .

Defective pump . . . . . . . . . . . . . . . . . . . . . . . . .

Replace the check valve Clear debris from intake screen Replace pump

If the listed solutions do not resolve the problem, follow the instructions within the manual to disconnect the system from the outlet and battery terminals, then reconnect the system and push the reset button. If the problem continues, contact customer service at 800-991-0466 option 3.

Potential Cause BATTERY FLUID LOW Solutions

The battery fluid is low . . . . . . . . . . . . . . . . . . . . . .

The fluid sensor is installed improperly . . . . . . . . . . .

Not using a Pro Series battery . . . . . . . . . . . . . . . . .

Add distilled water to each cell of the battery The fluid sensor should be inserted into the designated hole on the top of the battery and pushed down This feature cannot be used. Attach the fluid sensor to the positive post of the battery

Potential Cause BATTERY PROBLEM Solutions

Terminals are corroded . . . . . . . . . . . . . . . . . . . . . .

Cables are loose . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery is discharged below 25% . . . . . . . . . . . . . . .

Battery is old or damaged . . . . . . . . . . . . . . . . . . . .

Clean terminals and cables Tighten wing nuts Replace battery if power is out. There is only 1 hour of continuous pumping power left. Battery will recharge when power is restored Replace battery

Potential Cause POWER FAILURE Solutions

Power outage . . . . . . . . . . . . . . . . . . . . . . . . . . . .

An outlet, fuse, or circuit breaker has failed . . . . . . .

The charger is unplugged from the wall or the back of

the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . .

The control unit is receiving less than 110 volts from

the outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

None. The backup pump will run off of the battery. Flip the alarm switch to the off position to silence the alarm. Be sure to flip it back to on when the power is restored. Try another outlet, replace the fuse, or reset the circuit breaker

Make sure the power cord is plugged in securely

None, if the utility company has instigated brown outs. Otherwise, reduce the number of other appliances on the circuit

Potential Cause PUMP WILL NOT SHUT OFF Solutions

Backup pump is unplugged . . . . . . . . . . . . . . . . . . .

Backup pump is clogged . . . . . . . . . . . . . . . . . . . . .

Backup pump is broken . . . . . . . . . . . . . . . . . . . . . .

Make sure the pump is securely plugged into the back of the control unit Remove strainer from pump and clean out any debris Replace the pump

Potential Cause INSUFFICIENT OR NO WATER VOLUME Solutions

The main AC pump failed because of a power outage . The water was coming into the sump faster than the

main pump could evacuate it . . . . . . . . . . . . . . . . . .

The float switch on the main AC pump is stuck or

defective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

The main AC pump is broken . . . . . . . . . . . . . . . . . .

The main AC pump could not keep up with the inflow

of water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

The check valve is stuck and the water cannot pass

through it . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

The discharge pipe is clogged or frozen and the water

cannot pass through it . . . . . . . . . . . . . . . . . . . . . .

There is a slight chance of false activation if the float switch cord is wrapped around the AC power cord

There is an air lock in the system . . . . . . . . . . . . . . .

None. The backup pump was activated when needed

Free the float switch on the main pump or replace it Replace the main AC pump

None. The backup pump was activated as needed. If this is a recurring problem, install a higher capacity main pump

Replace the check valve

Thaw, clean out the blockage, or replace the discharge pipe

Move the float switch cord away from the AC power cord

. . . .

Make sure the 1/8” air bleed hole located near the top of the PVC pipe is clear of debris

Potential Cause ABNORMAL SOUND OR VIBRATION Solutions

Check valve is broken . . . . . . . . . . . . . . . . . . . . . . .

Discharge pipe is clogged or frozen . . . . . . . . . . . . .

Make sure check valve is functioning, or replace it Clear the discharge pipe

Page 16

Limited Warranty

By opening this package and using this GLENTRONICS, INC. product, you are agreeing to be bound by the terms of the GLENTRONICS, INC. limited warranty (“warranty”) as set out below. Do not use your product until you have read the terms of the warranty. If you do not agree to the terms of the warranty, do not use the product and return it within the return period stated on your purchase receipt from the retail store or authorized distributor where you purchased it for a refund.

To the extent permitted by law, this warranty and the remedies set forth are exclusive and in lieu of all other warranties, remedies and conditions, whether oral, written, statutory, express or implied. GLENTRONICS, INC. disclaims all statutory and implied warranties, including without limitation, warranties of merchantability and fitness for a particular purpose and warranties against hidden or latent defects, to the extent permitted by law. GLENTRONICS, INC. will not be liable for any incidental, special or consequential damages for breach of any express or implied warranties on this product. In so far as such warranties cannot be disclaimed, GLENTRONICS, INC. limits the duration and remedies of such warranties to the duration of this express warranty and, AT GLENTRONICS, INC.'s option, the repair or replacement services described below. Some states (countries and provinces) do not allow limitations on how long an implied warranty (or condition) may last, so the limitation described above may not apply to you.

Any and all causes of action arising from, filed as a result of or in reference to, this warranty or the products described under this warranty shall be governed by and construed under the laws of the State of Illinois. Any cause of action arising from, filed as a result of or in reference to, this warranty or the products described under this warranty shall be filed only in the Circuit Court of the 18th Judicial District, Lake County, Waukegan, Illinois, or in the Northern District of Illinois if filed in Federal Court. The maximum liability for any product described in this warranty shall be the cost of product replacement only.

If any term is held to be illegal or unenforceable, the legality or enforceability of the remaining terms shall not be affected or impaired.

What is Covered by this Warranty?

GLENTRONICS, INC. warrants to the end purchaser that its pumps, switch and control unit products are free from defective materials and workmanship for the periods indicated below: All parts and labor (excluding installation) for a period of:

• 3 years from the date of purchase, when used intermittently as a sump pump The defective product must be returned directly to the factory, postage prepaid with the original bill of sale or receipt to the address listed below. GLENTRONICS, INC., at its option, will either repair or replace the

product and return it postage prepaid.

What is NOT Covered by this Warranty?

This warranty does not cover the cost or value of damaged property, including expressly any property that has been affected by water overflow, seepage or flooding. If GLENTRONICS, INC. determines that a product is deemed defective under this warranty agreement, it will repair or replace the PRODUCT ONLY. GLENTRONICS, INC. will not cover the cost to reinstall the product, nor will GLENTRONICS, INC. pay the cost of having a plumber or contractor repair or replace the product.

GLENTRONICS, INC. will not repair or replace a product that was installed incorrectly. A product shall be considered “installed incorrectly” when it deviates in any way from the instructions described in this manual. This warranty does not cover product problems resulting from handling liquids hotter than 104 degrees Fahrenheit, handling inflammable liquids, solvents, strong chemicals or severe abrasive solutions; user abuse;

misuse, neglect, improper maintenance, commercial or industrial use; improper connection or installation, damages caused by lightning strikes; excessive surges in AC line voltage; water damage to the controller; other acts of nature, or failure to operate in accordance with the enclosed written instructions.

How to Obtain Warranty Service

Within thirty (30) days of the product’s defective performance, the unit must be shipped, freight prepaid, or delivered to GLENTRONICS, INC. to provide the services described hereunder in either its original carton and inserts, or a similar package affording an equal degree of protection. Products not received by GLENTRONICS, INC. at the address indicated below within thirty (30) days of the product’s defective performance will not be considered for warranty service. Products received after three (3) years from the date of purchase, fall outside of the timeframe for warranty service and will not be eligible for warranty service. The product must be returned to GLENTRONICS, INC. for inspection in order to be considered for warranty service. If the product is not returned to GLENTRONICS, INC. or the product is inspected by any person, plumber, contractor or business other than GLENTRONICS, INC., this warranty shall no longer be valid. Prior to defective operation, the unit must not have been previously altered, repaired or serviced by anyone other than GLENTRONICS, INC., or its agent; the serial number on the unit must not have been altered or removed; the unit must not have been subject to accident, misuse, abuse or operated contrary to the instructions contained in the accompanying manual. The dealer's dated bill of sale, or installer’s invoice must be retained as evidence of the date of purchase and to establish warranty eligibility.

Where are Products Sent for Warranty Service?

Glentronics, Inc., 645 Heathrow Drive, Lincolnshire, IL 60069

How Can I Obtain More Information?

By calling 800-991-0466

Page 17

CHECK OUT THIS OTHER PHCC PRO SERIES PRODUCT

WATER ALARM

Minimize the risk of water damage

You can detect leaks before they become bigger problems by placing a water alarm wherever there is a risk of water damage…in the utility room, laundry room, kitchen, bathroom or basement. The alarm will sound when as little as 1/32” of water reaches the sensor.

Page 18

PHCC Pro C33 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual