Items included in system2
Additional items needed2
System specifications2
Installing the Pipe and Pump3
Battery Instructions4,5
System Connections
Mounting the control unit5
Connecting the backup pump5
Installing the battery fluid sensor5
Connecting the battery6
Connecting the charger6
Connecting the primary pump6
Product Operation
Float switches6
1/8” weep holes6
Controllers6
Understanding the Warning
Lights and Alarms
Silencing the alarm during
an emergency7
Power alarm7
Battery fluid low7
Refilling the battery7
Pump was activated8
Replacing the backup pump8,9
Replacing the primary pump10,11
System operating11
Battery corroded or defective11
Cleaning battery terminals12
Replacing the battery12,13
Test-reset button13
Testing the System
Testing the backup float switch13
Testing the primary float switch 13,14
Maintenance Check List14
Parts & Service Information
Technical support14
Replacement Parts Diagram & List 15
Troubleshooting Guide16
Warranty17
Important Safety
Warnings & Instructions
SAVE THESE INSTRUCTIONS.This manual
contains important SAFETY WARNINGS and
OPERATING INSTRUCTIONS for the Pro Series
combination sump pump system. You will need
to refer to it before attempting any installation
or maintenance. ALWAYS keep these instructions
with the unit so that they will be easily
accessible.
Failure to read and follow these warnings and
instructions could result in property damage,
serious injury, or death. It is important to read
this manual, even if you did not install the Pro
Series combination sump pump system, since
this manual contains safety information
regarding the use and maintenance of this
product. DO NOT DISCARD THIS MANUAL.
ELECTRICAL PRECAUTIONS
DANGER
!
Risk of electrical shock and fire hazard. May
result in death, serious injury, shock or burns.
To help reduce these risks, observe the
following precautions:
• DO NOT walk on wet areas of the basement
until all power has been turned off. If the
main power supply is in a wet basement, call
an electrician.
• ALWAYS disconnect the pumps from the power
source before servicing or making adjustments.
• ALWAYS unplug the control units and
disconnect the cables from the battery before
attempting any maintenance or cleaning.
• NEVER handle the pump or control unit with
wet hands or when standing on a wet or damp
surface while the pump is plugged into the
power source.
• MAKESURETHEREIS APROPERLYGROUNDED RECEPTACLE AVAILABLE.This
pump is wired with a 3-prong grounded plug.
To reduce the risk of electric shock, be certain
that it is only connected to a properly
grounded 3-prong receptacle (preferably with
ground fault circuit interrupt). If you have a
2-prong receptacle, have a licensed electrician
replace it with a 3-prong receptacle according
to local codes and ordinances.
• NEVER bypass grounding wires or remove the
ground prong from the plug.
• DO NOT use an extension cord. The electrical
outlet should be within the length of the
pump's power cord, and at least 4 feet above
the floor level to minimize potential hazards
from flood conditions.
• DO protect the electrical cord from sharp
objects, hot surfaces, oil and chemicals. Avoid
kinking the cord.
• MAKE SURE the supply circuit has a fuse or
circuit breaker rated to handle the power
requirements noted on the nameplate of the
pump.
CAUTION
To reduce the risk of hazards that can cause
injury or property damage, observe the
following precautions:
• DO NOT use the power cord or strain relief to
carry the pumps. Use the handle.
• DO NOT pull on the cord to disconnect the
system or the pump. Pull the plug.
• DO NOT expose the control units to rain or
snow.
• DO NOT operate the pumps or control units if
they have been damaged in any way.
• DO NOT use pumps in pits handling raw
sewage, salt water, or hazardous liquids.
• DO NOT disassemble the pumps or control
units.When service is required, contact
Glentronics' technical support at 800-9910466, option 3. Return the product to the
manufacturer for any repairs at the following
address:
Glentronics, Inc.
640 Heathrow Drive, Lincolnshire, IL 60069
BATTERY PREPARATION
WARNING / POISON
!
Sulfuric acid can cause blindness or severe
burns.Avoid contact with skin, eyes or
clothing. In the event of accident, flush with
water and call a physician immediately. KEEP
OUT OF REACH OF CHILDREN.
To help reduce these risks, observe the
following precautions:
• Someone should be within range of your voice
or close enough to come to your aid when you
work near a lead-acid battery.
•
Have plenty of fresh water and soap nearby in
case battery acid contacts skin, clothing or eyes.
• Wear eye and clothing protection and avoid
touching your eyes while working with battery
acid or working near the battery.
• If battery acid contacts skin or clothing, wash
immediately with soap and water. If acid
enters eye, immediately flood eye with running cold water for at least 15 minutes and get
medical attention.
• Battery posts and terminals contain lead and
lead compounds, chemicals known to the State
of California to cause cancer and reproductive
harm. Wash hands after handling.
BATTERY PRECAUTIONS
DANGER
!
Explosive gases could cause serious injury
or death. Cigarettes, flames or sparks could
cause battery to explode in enclosed spaces.
Charge in well-ventilated area. Always shield
eyes and face frombattery.Keep
vent caps tight and level.
To help reduce these risks, observe the
following precautions:
• NEVER smoke or allow a spark or flame in the
vicinity of the battery.
• Use the Pro Series control unit for charging a
LEAD-ACID battery only.DO NOT use the
control unit for charging dry-cell batteries that
are most commonly used with home
appliances.
• Be sure the area around the battery is wellventilated.
• When cleaning or adding water to the battery,
first fan the top of the battery with a piece of
cardboard or another non-metallic
blow away any hydrogen or oxygen gas that
may have been emitted from the battery.
material to
• DO NOT drop a metal tool onto the battery. It
might spark or short-circuit the battery and
cause an explosion.
• Remove personal metal items such as rings,
bracelets, watches, etc. when working with a
lead-acid battery. A short circuit through one
of these items can melt it causing a severe
burn.
• ALWAYS remove the charger from the electrical
outlet before connecting or disconnecting the
battery cables. Never allow the rings to touch
each other.
• Check the polarity of the battery posts. The
POSITIVE (+) battery post usually has a larger
diameter than the NEGATIVE (-) post.
POSITIVE POST HAS
LARGER DIAMETER
• When connecting the battery cables, first
connect the small ring on the end of the
WHITE wire to the NEGATIVE (-) post of the
battery, and then connect the large ring on
end of the BLACK wire to the POSITIVE (+) post
of the battery.
POSITIVE
POST
Do not use system to pump flammable or
explosive fluids such as gasoline, fuel oil,
kerosene, etc.
NEGATIVE POST HAS
SMALLER DIAMETER
DANGER
!
NEGATIVE
POST
Page 1
Introduction
The Pro Series Pair of Pumps combination system
is designed to provide both primary and backup
pumping capabilities. The primary pump will
operate as long as it is receiving AC power. If
the power is interrupted, or more water is
coming into the sump than the AC pump can
handle, the backup sump pump will begin
pumping automatically. The backup system has
unique monitoring features that diagnose a
problem and sound an alarm. A light on the
display panel of the control unit will indicate the
cause of the alarm and the corrective action.
The two systems have been pre-assembled for
easy installation.
For added reliability, the float switches have, not
one, but two floats. Should one float fail to
operate, the second float automatically activates
the pump.
The Pair of Pumps Combination Sump Pump
System includes:
• A 1/3 HP primary pump with a caged dual
float switch, and a blue piggyback controller
that plugs into the wall outlet
• A blue backup pump
• A black control unit with a battery fluid
sensor, a dual float switch, and battery
cables
• A battery charger
• A battery cap with a hole to accommodate
the fluid sensor
• A battery box
• A rubber union
• A battery filler bottle for adding distilled
water to the battery
You will also need to supply:
• A Pro Series 1000 Standby Battery or a Pro
Series 2200 Standby Battery
• A surge protector (recommended)
• Six (6) quarts of 1.265 specific gravity
battery acid
DO NOT use an automotive battery with this
system
For some installations you may need
additional items:
• 1-1/2” rigid PVC pipe to connect to the
existing plumbing
Overall dimensions.................. 11” W x 23¾” H
Page 2
Installing the Pipe and Pump
233/4”
CUT
PVC TO
THIS
LENGTH
The Pro Series Pair of Pumps combination system
is compact and will fit in a sump pit as small as
12” wide. It measures 23¾” inches from the
bottom of the pump stand to the top of the Yconnector where it will be attached to the
discharge pipe.
Use a pit that conforms to all
local codes, and check the
code to see if a gate valve or
ball valve if is required.
The discharge pipe must be
positioned in a downward
slope when it exits the
building, so any remaining
water will drain away. Failure to do this will
prevent water from exiting the pit, and damage
the pump if the line freezes.
The system should be placed on a flat surface free
from dirt and debris. If the bottom of the sump
pit is not clean, remove as much of the debris as
possible. The pumps are attached to a sump foot
(stand) to raise them above any debris.
Diagram A
233/4“
If you are replacing an old sump pump, unplug
the pump from the outlet.
1. Remove the check valve or rubber union.
Discard the check valve.The Pro Series
system contains built-in check valves, so the
old check valve will not be needed. If the
existing system is installed without a check
valve or rubber union, saw the pipe apart
above the sump pit. (Refer to the diagram in
step 3)
2. Remove the old pump from the pit, and
unscrew the pipe and pipe adapter from the
pump. You can use this pipe for the rest of
the installation.
3. Measure the distance from the bottom of the
sump pit to the end of the discharge pipe.
Subtract 24¾” inches (the height of the pump
system + 1 inch). Cut a piece of 1-1/2” rigid
PVC pipe to that length.
4. (a) Connect this piece to the discharge pipe
by cementing the two pieces together with a
1-1/2” PVC pipe connector.(Follow the
instructions on the PVC pipe cleaner and
cement.) OR
, (b) connect the two pieces of
pipe together with a rubber union.
5. Remove the attached cords and controllers
from the carton and place them next to the
pump system.BE SURE THE CORDS AND
CONTROLLERS DO NOT FALL INTO THE SUMP PIT.
6. Loosen the hose clamps on the enclosed
rubber union, and slide the union up on the
discharge pipe until it is even with the
bottom of the pipe.
7. Lift the combination system by the handle on
the primary pump and lower it into the sump
pit. Make sure it is level.
8. Inspect the two float switches. They should
both be vertical.
9. Position the top of the pump system pipe so
that it is directly below the discharge pipe.
Slide the rubber union down until ½ of the
rubber union is covering the pump pipe, and
the other half is covering the bottom of the
discharge pipe.Tighten the hose clamp
screws securely.
1
5
2
4a3
4b
6
LIFT
7
89
Page 3
Battery Instructions
2nd LEVEL
1st LEVEL
P
LATES
CELL WALL
BATTERY TERMINALS
BATTERY CAP RINGS
CROSS SECTION OF BATTERY
The Pro Series 1000 Standby Battery has been
designed to run this system for a minimum of 6
hours continuously. However, most of the time
the pump will turn on and off, and the battery
will run the pump intermittently for days. In
addition, the unique materials in the battery
enable it to last for 5-7 years in standby service.
To extend the run time of the pump, use the Pro
Series 2200 Standby Battery. This larger battery
will run this pump continuously for 12 hours.
CAUTION
• The use of automotive batteries is NOT
recommended.Automotive batteries are
not designed for this application. They will
only run the pump for a short time and will
have a shorter life than a standby battery.
• The battery fluid sensor is designed to fit
the Pro Series Standby batteries. Measuring
the battery fluid is one of the most
important features of the system, since
about 80% of backup sump pump failures
are the result of a battery that has dried
out.
• The internal construction of some wet cell
batteries may not be compatible with this
system. The use of a Pro Series battery is
HIGHLY recommended.
DANGER
!
Do not insert the fluid sensor into any battery
except a Pro Series Standby Battery. Do not
drill a hole in another brand of battery to
accommodate the fluid sensor. Batteries emit
explosive gases which can cause serious
injury or death.
PREPARING THE PRO SERIES STANDBY BATTERY
The Pro Series Standby batteries are shipped dry
(without acid) so they never lose power before
you take them home. A battery is activated
when the acid is added, and then it slowly
begins to deteriorate as it ages. By adding the
acid just before use, the battery will always be
fresh. Use 1.265 specific gravity battery acid to
fill the battery.It is available where you
purchased the battery.
NOTE: Pro Series batteries now come in two
configurations. The tops of the batteries look
different, and the directions for filling the
batteries and connecting the fluid sensor will vary
slightly. Instructions for both batteries follow. If
the top of your battery looks like the photo of
BATTERY A, follow the instructions on this page.
If the top of your battery looks like the photo of
BATTERY B, follow the instructions on page 5.
DANGER/POISON
!
Contains sulfuric acid. Wear eye and clothing
protection. If battery acid contacts skin or
clothing, wash immediately with soap and
water. If acid enters eyes, flush with water for
15 minutes, and get prompt medical attention.
Review the safety instructions on page 1.
TO FILL THE BATTERY
1. Place the battery box on the floor. Place the
dry (unfilled) battery into the battery box.
2. Remove the foil seal on the top of the battery.
3. Carefully push in the perforated tab at the top
of the acid pack. Lift up the large tab and
pull out the dispensing hose. Hold the hose
upright above the pack and squeeze the hose
forcing all the acid back into the pack.
BATTERY A
1
2
DO NOT throw an old battery in
the trash. Take it to a service
station or recycling center.
4. Position the acid pack and battery as shown
below. Pinch the end of the hose together
and cut off the tip. Insert the end of the hose
into each cell. Control the flow by pinching
the hose with thumb and forefinger. Fill each
cell of the battery to a level just covering
3
4
Diagram B
1. Fill to 1st level,
cover the plates
2. Then fill to 2nd
level, just below
the bottom of the
cap rings
the battery plates, and then go back and
top off each cell equally. It is important to
have all the cells filled equally
battery will not operate properly. The acid
should reach a level about ¼” below the cap
ring as shown in the diagram above. DO NOT
OVERFILL THE BATTERY. (Diagram B)
A newly filled battery will sometimes require
additional acid after about 20 minutes. Reexamine the fill level, and add additional acid if
necessary. The battery acid may bubble at this
time and give off a sulfur-like smell, but this is
normal. After the battery has been filled, screw
the caps securely on the top of the battery.
CAUTION
When you fill the battery for the FIRST time,
it will be the ONLY time you add acid to the
battery. In the future, when the fluid level is
low, add distilled water to the cells. NEVER
add more acid.
or the
Page 4
BATTERY B
If your battery looks like the battery above,
follow these directions.
1. Place the battery box on the floor. Place the
dry (unfilled) battery into the battery box.
2. Remove the two battery caps by lifting them
up with a screwdriver. DO NOT lift the cap by
prying it up from the groove on the back of
the cap. It may damage the vent.
3. Carefully push in the perforated tab at the top
of the acid pack. Lift up the large tab and
pull out the dispensing hose. Hold the hose
upright above the pack and squeeze the hose
forcing all the acid back into the pack.
4. Position the acid pack and battery as shown
at the right.Pinch the end of the hose
together and cut off the tip. Insert the end
of the hose into each cell. Control the flow
3
4
by pinching the hose with thumb and
forefinger. Fill each cell of the battery to a
level just covering the battery plates, and
then go back and top off each cell equally.
It is important to have all the cells filled
equally or the battery will not operate
properly. The acid should reach a level about
¼” below the cap ring as shown in Diagram B
on the previous page. DO NOT OVERFILL THE
BATTERY.
A newly filled battery will sometimes require
additional acid after about 20 minutes. Reexamine the fill level, and add additional acid if
necessary. The battery acid may bubble at this
time and give off a sulfur-like smell, but this is
normal. After the battery has been filled, press
the caps securely on the top of the battery.
System Connections
DANGER
!
Risk of electrical shock or battery explosion,
which can cause serious injury or death. Wear
eye protection. Work in a well-ventilated
area. Do not smoke or allow a spark or flame
in the vicinity of the battery. Avoid dropping
metal tools on the battery. If battery acid
contacts eyes, flush with water for 15
minutes. Review the safety instructions on
page 1.
When you position the control unit on the
discharge pipe, be sure the charger cord will
reach the AC power outlet, and the pump cable
and the float switch will reach the bottom of the
sump. Position the unit in a well-ventilated
area. Do not place anything on top of the
battery. (Diagram C, page 6)
1. Mounting the control unit: (a) Thread one
plastic wire tie through the two mounting
brackets on the back of the control unit. (b)
Secure the controller to the discharge pipe of
the Pro Series pumps by wrapping the tie
around the pipe and pulling it tight.
2. Connecting the backup pump: Remove the
security tag from the pump and plug the
pump wires into the pump connector on the
back of the control unit.
3. Installing the battery fluid sensor: Remove
the cover of the battery box by pushing in the
tabs on the front and back, then lifting up.
Fan the area around the top of the battery
with a piece of cardboard (or another nonmetallic material) to remove any hydrogen or
oxygen gas that may have been emitted from
the battery.
4. If you are using BATTERY A, replace the
battery cap that is 2nd from the POSITIVE (+)
post with the battery cap that is provided in
the Pro Series package. An arrow on the top
of the battery marks this position. There are
two holes in the battery cap. Insert the fluid
sensor in the hole that is off-center on the
top of the cap. Do not glue the sensor into
the cap.
5. If you have BATTERY B, a hole has been
molded into the top of the battery to accept
the fluid sensor rod.The sensor hole is
marked by the label on top of the battery.
Hold the sensor straight and press it firmly
1
2
Page 5
CAUTION
When you fill the battery for the FIRST time,
it will be the ONLY time you add acid to the
battery. In the future, when the fluid level is
low, add distilled water to the cells. NEVER
add more acid.
1a
3
1b
2
4
into the hole all the way up to the connector.
Do not bend the sensor rod.
CAUTION
6. If you are not using the Pro Series Standby
battery, you cannot use the battery fluid
sensor.However, you must attach the
sensor to the POSITIVE (+) post of the
batteryorthealarmwillsound
continuously. The Pro Series sump pump
system will not warn you if the fluid level
is low in this configuration. You will need
to check your battery every couple of
months to see if it needs water. If the
battery dries out, the system will not work.
7. Connecting the battery: Remove the wing
nuts from the battery terminals. Remove the
security tag from the battery cables. Attach
the battery cables to the battery…the WHITE
5
wire to the NEGATIVE (-) post, and the BLACK
wire to the POSITIVE (+) post. Replace the
wing nuts and tighten them.
8. Connecting the charger: Immediately plug
the charger into the charger hole on the back
of the control unit, then into an AC outlet on
the wall.(You should provide additional
protection for the control unit by using a
surge protector.)
9. If any of the alarms are sounding, press the
WHITE button on the front of the control
panel to silence them.
10. Secure the cover on the battery box by
slipping the tabs through the fittings on the
front and back of the box.
11. Connecting the primary pump: Plug the
blue piggyback controller into a properly
grounded 3-prong outlet (preferably with
8a
8b
ground fault circuit interrupt). Then plug
the primary pump into the receptacle on the
controller.
12. For a neater installation, secure the cables
from the controllers to the discharge pipe in
a couple places with additional cable ties.
Make sure the wires are not touching each
other or overlapping each other.
13. After the initial installation, be sure to
check the pump operation by filling the
sump with water and observing the pump
through one full cycle. The primary pump
should run for 10 seconds after the lower
float drops.
14. A pit cover is recommended for all
installations as a safety measure, and to
prevent debris from falling into the pit.
Place the cover on top of the pit making sure
not to pinch or crimp the pump wires with
the cover. The pit cover usually has an
existing hole that will allow the cords to be
passed through it, or you can drill a hole in
the cover.
Diagram C
Product Operation
The dual float switch on the primary pump
contains two large floating rings enclosed within
a protective cage. Water will lift the bottom
float by ¼”, which will activate the pump. If for
any reason the lower float does not activate the
pump, the water will rise to the second float,
and it will activate the pump. As the pump
evacuates the water from the pit, the floats will
drop. The pump will run for an additional 10
seconds to extend the cycle after the lower float
drops. The blue controller for the primary pump
powers this switch.
During a power outage, or if more water is
entering the sump than the primary pump can
handle, the backup pump will automatically
begin pumping. It also has a dual float switch,
so if one float fails to activate the pump, the
second float will activate the pump as soon as
the water reaches that level.As the water
recedes below the float switch, a timer in the
control unit will run the pump an additional 25
seconds to empty the pit.
While the pumps are active, water will come out
of the 1/8” hole that is drilled in the pipe above
the pump. This is normal. The hole is needed to
prevent an air lock within the system. Do not
obstruct this hole or an air lock may prevent the
pump from activating, and the basement will
flood.
6
POSITIVE
POST
7
NEGATIVE
POST
9
1112
Batteries and sump pumps need maintenance.
The control unit on the backup system monitors
the battery and power conditions, and sounds an
alarm when maintenance is required. Following
is an explanation of the warnings and alarms.
Page 6
Understanding the
Warnings & Alarms
The Pro Series backup pump control unit features
a series of warning lights that pinpoint potential
problems. In addition, an alarm sounds to alert
you to the problem. In some cases the lights
and alarm will go off automatically when the
problem has been solved. In others, the WHITE
button on the front of the control unit must be
pushed to silence the alarm. Refer to the table
below for a quick review of the features and their
corresponding alarm status.
Alarm can beAlarm shuts off
silenced beforeautomatically
Warningcorrectedis corrected
Power
problem
Fluid level
is low
Pump was
activatedWHITE button
System is
operating
Battery
problem
problem iswhen problem
YesYes
NoYes
Yes
No alarmNo alarm
NoYes
No, push the
6
1
2
3
4
5
SILENCING THE ALARM
DURING AN EMERGENCY
The Pro Series backup pump control unit is
equipped with a switch that will silence the
audible alarm during an extended emergency.
The “AC power”
be silenced during a power outage or during
heavy rains when the pump is activated
repeatedly.
To silence both the “AC power” and “Pump”
alarms, slide the “Audible Alarm” switch to OFF.
The “AC power” and/or the “Pump” light will
remain on, but the audible alarm will not sound.
When the emergency has ended, slide the
switch to the ON position to resume the full
monitoring capability, or you will not be
warned the next time an emergency occurs.
The “Fluid level”
alarms cannot be silenced.Both require
immediate attention.
1
The unit is not receiving AC power
There are several causes for power failure. The
most common is a power outage by your electric
company. During this emergency, the Pro Series
system will automatically switch to battery
power and protect your basement from flooding.
You can silence the “AC power” alarm by sliding
the ”Audible Alarm” switch to OFF. The alarm
will be silenced, but the light will stay on. The
system will continue to operate while the power
alarm is silenced. Be sure to slide the switch
to the ON position when the power is restored
to resume full monitoring capability.
1. If the power is on in the rest of the house,
check the home circuit breaker or fuse box for
failure, and correct the problem.
2. Check the charger. Make sure it is securely
plugged into the wall outlet. Make sure the
outlet is working.
3. Check the charger plug that fits into the rear
panel of the control unit. Make sure it is
securely plugged into the control unit.
The control unit must receive 115 volts AC +/5% from the AC outlet. Any voltage lower than
1
and “Pump”3alarms can
2
‚ and “Battery problem”
5
2
110 volts will activate the “AC power” alarm.
Lower voltages can be caused by utility company
brown outs or a heavy power draw from other
appliances on the same circuit.Reduce the
number of appliances on the circuit.
If all the connections are secure and the wall
outlet is operating, but the “AC power” warning
light is still on, replace the charger unit with the
Pro Series part number 1015003.Contact
Glentronics at 800-991-0466, option #3 for
parts.
2
The fluid in the battery is low
!
Risk of electrical shock or battery explosion,
which can cause serious injury or death. Wear
eye protection.Work in a well-ventilated
area. Do not smoke or allow a spark or flame
in the vicinity of the battery. Avoid dropping
metal tools on the battery. If battery acid
contacts eyes, flush with water for 15
minutes and get prompt medical attention.
Review the safety instructions on page 1.
REFER TO THE PHOTOS AT RIGHT
If this warning light and alarm are on, you need
to add distilled water to the battery. (This alarm
cannot be silenced. When the battery is refilled
and the sensor is replaced, the alarm will go off
automatically.)
3
DANGER
REFILLING THE BATTERY
1. Unplug the primary pump, and its blue
piggyback controller from the wall outlet.
Unplug the charger for the backup pump
control unit, too.
2. Remove the cover of the battery box by
pushing in the tabs on the front and back,
then lifting up.
3. Fan the area around the top of the battery
with a piece of cardboard (or another nonmetallic material) to remove any hydrogen or
oxygen gas that may have been emitted from
the battery.
4. Remove the fluid sensor from the top of the
battery, and then unscrew the wing nuts and
remove the battery cables from the battery.
1
2
3
4
Remove
Page 7
5. Pry up the two battery caps, or unscrew the
sixbatterycapsdependingonthe
configuration of your battery. Add distilled
water to the battery filler bottle and replace
the nozzle. Place the nozzle of the battery
filler into each cell of the battery and press
down. It will fill the battery cell to the
correct level and stop automatically.If
distilled water is not available, tap water with
a low mineral content may be used. Well
water is not
MORE ACID.
6. Replace the battery caps. Replace the fluid
sensor in the hole on the top of the battery,
or in the cap 2nd from the POSITIVE (+) post,
depending on the configuration of your
battery.
5
6a
7
recommended.NEVER ADD
6b
7. Replace the battery cables…the WHITE wire
to the NEGATIVE (-) post, and the BLACK wire
to the POSITIVE (+) post. Replace the wing
nuts and tighten.
8. Replace the cover on the battery box.
9. Plug the primary pump into the blue
piggyback controller, and plug both into the
wall outlet. (You should provide additional
protection for the control unit by using a
surge protector.)
3
The pump was activated
When the water rises in the sump pit and
activates the float switch, the pump will begin
pumping, and the “Pump was activated” light
and alarm will turn on. The alarm stays on to
alert you to the fact that the standby system was
used to empty water from the sump. Try to
determine what caused the system to activate.
• Check the main AC pump for failure. It may
not be working, the float switch may be stuck,
or it may be too small to handle the inflow of
water.
• Make sure the discharge pipe is not clogged or
frozen.
• If the power was out, the backup pump was
automatically activated. You need to push the
WHITE button on the front of the control panel
to reset the alarm.
During a power outage or times when the pump
is activated repeatedly, you can temporarily
silence the alarm by sliding the “Audible Alarm”
switch to OFF. When the primary pump has
resumed normal operation, and the backup
pump is no longer activating repeatedly, slide
the switch to the ON position to resume the
full monitoring capability.The alarm and
pump light will still be on. Push the WHITE
button on the front of the control panel to
silence the alarm.
REPLACING THE BACKUP PUMP
Before you begin this process, you will need a
new backup pump. You may also want to change
the check valves at this time. The check valves
have a 1½” MPT on one end, and a 1½” SLIP on
the other end. See page 15 for part numbers.
You will also need two (2) new wire ties.
DANGER
!
Risk of electrical shock or battery explosion,
which can cause serious injury or death. Wear
eye protection.Work in a well-ventilated
area. Do not smoke or allow a spark or flame
in the vicinity of the battery. Avoid dropping
metal tools on the battery. Review the safety
instructions on page 1.
1. Unplug the primary pump, and its blue
piggyback controller from the wall outlet.
Unplug the charger for the backup pump
control unit, too.
2. Unplug the backup pump from the back of the
black control unit.
3. Remove the cover of the battery box and fan
the area around the top of the battery with a
piece of cardboard (or another non-metallic
material) to remove any hydrogen or oxygen
gas that may have been emitted from the
battery
4. Remove the sensor from the battery, and
remove the battery wires from the battery
terminals.Be
sure they do
not touch each
other while one
is connected to
the battery.
1
2
3
YOU WILL BE DISCONNECTING ALL THE
WIRES. BE SURE THEY DO NOT FALL INTO
9
THE SUMP PIT.
4
Remove
Page 8
5. Slowly loosen the rubber union on the top of
the combination pump assembly to separate
the pipes. The water trapped in the pipe will
pour out into the sump as the rubber union is
loosened.
6. Separate the pump assembly from the rubber
union and lift it out of the sump pit by the
handle on the primary pump.Tip the
assembly over the sump pit to drain away any
remaining water.
7. Lay the pumps down and remove the two (2)
screws holding the backup pump to the sump
foot.
5
8. (a) Squeeze the clamps on the elbow of the
backup pump with a wrench to loosen them.
(b) Then squeeze the clamps together with
your fingers and pull the pump off of the
elbow.
9. Remove the elbow from the new pump. You
will not need it. Squeeze the clamps on the
pump elbow and insert the elbow into the
new pump.
10. Screw the base of the new backup pump into
the sump foot.
11. (OPTIONAL) While you have the pump out of
the sump pit, this would be a good time to
replace the check valves. A check valve with
1½”MPT on one end, and 1½” SLIP on the
other is commonly available, or you may
order this part #1141001 from Glentronics.
(a) You will need to loosen the screws on
the no-hub connectors on both pipes. (b)
Remove the float switches. Then ease off
the Y-assembly. (c) The check valves can
then be unscrewed from the pipes and new
valves can be screwed into the pipes. (d)
Replace the Y-assembly and tighten the
screws on the no-hub connectors.(e)
Replace the float switches making sure they
are vertical with the float for the primary
pump lower than the float for the backup
pump. You will need to secure them with a
wire tie.
12. Lower the pumps into the sump pit by the
handle on the primary pump.
13. Ease the Y-assembly back into the rubber
union on the discharge pipe and tighten the
hose clamps.
14. Connect the backup pump to the back of the
black control unit.
15. Insert the fluid sensor into the top of the
battery, or into the battery cap, depending
on which battery you own.
16. Connect the battery wires to the battery
terminals, WHITE to the NEGATIVE (-) post,
and BLACK to the POSITIVE (+) post.
17. Plug the charger from the black control unit
into the outlet. (You should provide added
protection for the control unit by using a
surge protector.)
18. Plug the primary pump into the blue
piggyback controller, and plug both into the
wall outlet.
19. If any of the alarms are sounding, press the
WHITE button for 1 second.
20. Fill the sump with water to make sure the
primary pump is working.When the
pumping cycle is finished, lift the float
switch on the backup pump to make sure it
activates the backup pump.
6
7
Page 9
8a
9
11a
8b
11b
11c
11e
13
16
1917 & 18
REPLACING THE PRIMARY PUMP
Before you begin this process, you will need a
new primary pump. You may also want to change
the check valves at this time. The check valves
have a 1½” MPT on one end, and a 1½” SLIP on
the other end. See page 15 for part numbers. You
will also need two (2) new wire ties.
DANGER
!
Risk of electrical shock or battery explosion,
which can cause serious injury or death. Wear
eye protection.Work in a well-ventilated
area. Do not smoke or allow a spark or flame
in the vicinity of the battery. Avoid dropping
metal tools on the battery. Review the safety
instructions on page 1.
cardboard (or another non-metallic
to remove any hydrogen or oxygen gas that
may have been emitted from the battery.
4. Remove the sensor from the battery; remove
the battery wires from the battery terminals.
Be sure they do not touch each other while
one is connected to the battery.
5. Slowly
6. Lift the pump assembly out of the pit by the
loosen the rubber union on the top of
the combination pump assembly to separate
the pipes. The water trapped in the pipe will
pour out into the sump as the rubber union is
loosened.
handle on the primary pump.Tip the
assembly over the sump pit to drain any
2
material)
remaining water.
7. Unscrew the no-hub connector on the pipe
connected to the primary pump.
8. Lay the pumps down and remove the three (3)
screws holding the primary pump to the sump
foot. Save these screws or replace them with
#14 x ¾” self-tapping stainless steel screws.
9. Ease the pump out of the no-hub connector.
10. Loosen the hose clamp holding the float
switch, cut the wire tie holding the switch,
and remove the switch from the pipe. Note
its position.
11. Unscrew the pipe and the adapter from the
6
primary pump, and screw it on to the new
pump.
12. (OPTIONAL) While you have the pump apart,
this would be a good time to replace the
check valves. A check valve with 1½”MPT
on one end, and 1½” SLIP on the other is
commonly available, or you may order this
part #1141001 from Glentronics.(a)
Unscrew the check valve on the primary
pump and screw in a new one. (b) To replace
the other check valve, remove the other nohub connector and the float switch and ease
the Y-assembly off of the pipe. Unscrew the
old check valve and screw in the new valve.
10
YOU WILL BE DISCONNECTING ALL THE
WIRES. BE SURE THEY DO NOT FALL INTO
THE SUMP PIT.
1. Unplug the primary pump, and its blue
piggyback controller from the wall outlet.
Unplug the charger for the backup pump
control unit, too.
2. Unplug the backup
pump from the back
of the black control
unit.
3. Remove the cover of
the battery box and
fan the area around
the top of the battery
withapieceof
1
3
4
5
Remove
7
8
9
11
12a
12b
Page 10
13. Reconnect the pipes to the Y-assembly and
line up the pipe on the primary pump
parallel to the pipe on the backup pump.
Tighten the no-hub connectors.
14. The strainers on the pumps may vary slightly.
If the new strainer does not line up with the
holes on the sump foot, drill three holes
through the foot into the strainer in the
same positions where the screws were
before. Use a #4 or a 3/16” drill bit. Screw
the sump foot on to the pump with #14 x ¾”
self tapping stainless steel screws.
13
14
15
17
15. Replace the float switches making sure they
are vertical with the float for the primary
pump lower than the float for the backup
pump. You will need to secure them with a
wire tie.
16. Lower the pump back into the pit by the
handle of the primary pump.
17. Connect the top of the system to the rubber
union and tighten the hose clamp.
18. Connect the backup pump to the back of the
black control unit.
19. Insert the fluid sensor into the top of the
battery, or into the battery cap, depending
on which battery you own.
20. Connect the battery wires to the battery
terminals, WHITE to the NEGATIVE (-) post,
and BLACK to the POSITIVE (+) post.
18
19a19b
2321 & 22
21. Plug the charger from the black control unit
into the outlet. (You should provide added
protection for the control unit by using a
surge protector.)
22. Plug the primary pump into the blue
piggyback controller, and plug both into the
wall outlet.
23. If any of the alarms are sounding, press the
WHITE button for 1 second.
24. Fill the sump with water to make sure the
primary pump is working.When the
pumping cycle is finished, lift the float
switch on the backup pump to make sure it
activates the backup pump.
4
The system is operating
This green light should always be flashing. It
will flash when there is power coming from
either the battery or the AC outlet.
5
The battery terminals are corroded or
the battery is defective
This light and alarm will come on when the
control unit detects there is less than ½ hour of
pumping power left in the battery, or that the
battery is defective.The alarm cannot be
silenced, because action needs to be taken to
protect your basement. If your battery is more
than five (5) years old, replace it. If not, here
are several situations that would cause the pump
to run the battery for an extended time and
discharge the battery:Check the list below
before you replace the battery.
• If the top light on the controller is also on, it
means that the unit is not receiving AC power.
Either the AC power is out, the circuit breaker
has blown, or the outlet is bad.When the
problem is corrected, the battery should
recharge.
• If the third light on the controller is also on,
check your main pump for failure. The backup
pump may have been activated repeatedly if
your main AC pump is broken or you are
experiencing heavy rains and your main pump
cannot keep up with the inflow of water. You
may need to upgrade or replace your main
pump. When the problem is corrected, the
battery should recharge.
• If no other lights are on, this means the
terminals may be corroded, and the battery
cannot charge properly. Unplug the charger
from the wall outlet. Then, check the battery
cables and the battery terminals for corrosion.
Clean and tighten them as needed.The
procedure is described on page 12.
If the battery terminals have been cleaned and
the light is still on, there could be a problem
with the controller or the battery. The best way
to determine if the battery is the problem is to
have it charged and load tested at any local car
service station. If the battery is bad and less
than one (1) year old, it can be returned to the
place of purchase for a replacement (receipt
required).If the battery is good, contact
Glentronics’ service department for further
instructions.The phone number is 800-9910466, option #3.
If the battery alarm goes on while the pump is
running and the power is out, you will have a
minimum of one-half (1/2) hour of continuous
pumping time to replace the battery. (In most
cases, the pump does not run continuously, and
therefore, you actually have a longer time to
replace it.) You will not be able to silence the
alarm. Left unattended, the basement will flood.
In a severe emergency, if a replacement battery
is not available, you could temporarily use your
car battery, or recharge this battery by
Page 11
connecting it to your car battery. Once the AC
power is restored, the battery will recharge
automatically, unless it is old or damaged. The
alarm will turn off when the AC power is restored
and the pumping energy reaches one-half (½)
hour or more.
In the event that your Pro Series sump pump
system has pumped for an extended period of
time, the battery may be very depleted. In this
condition, when the AC power is returned to the
unit, a battery alarm will continue to sound. The
battery may need a longer period to recharge.
For a faster recharge, an automotive or marine
battery charger can be used to recharge the
battery. Follow the manufacturer’s instructions
and safety information included with the
charger.
WARNING
!
Whenanother chargeris used, first
disconnect the Pro Series charger from the
control unit, and then disconnect the control
unit from the battery. Using another charger
without disconnecting the control unit will
destroy the control unit and void the
warranty.
TO CLEAN THE BATTERY TERMINALS
AND CABLES
DANGER
!
Risk of electrical shock or battery explosion,
which can cause serious injury or death. Wear
eye protection.Work in a well-ventilated
area. Do not smoke or allow a spark or flame
in the vicinity of the battery. Avoid dropping
metal tools on the battery. If battery acid
contacts eyes, flush with water for 15
minutes and get prompt medical attention.
Review the safety instructions on page 1.
2. Remove the cover of the battery box by
pushing in the tabs on the front and back,
then lifting up.
3. Fan the area around the top of the battery
with a piece of cardboard (or another nonmetallic material) to remove any hydrogen or
oxygen gas that may have been emitted from
the battery.
4. Remove the fluid sensor from the top of the
battery. Unscrew the wing nuts. Remove the
battery cables.
5. Clean the battery posts with a battery
terminal cleaner
or a wire brush.
6. Clean any
corrosion off
of the ring
connectors on
the ends of the
battery wires.
Use a stiff brush
1
2
3
or sandpaper.DO NOT apply corrosion
resisting sprays or pads to the terminal rings
or posts after you have cleaned them, since
this could prevent the system from charging
properly.
7. Replace the fluid sensor in the top of the
battery. Then replace the battery cables,
WHITE to the NEGATIVE (-) post and BLACK to
the POSITIVE (+) post. Tighten the wing
nuts.
8. Plug the primary pump into the blue
5
6
7
piggyback controller, and plug both into the
wall outlet. Plug the charger into an outlet,
too.(Youshouldprovideadditional
protection for the control unit by using a
surge protector.)
9. If any of the alarms are sounding, press the
WHITE button on the front of the control
panel for one (1) second.
REPLACING THE BATTERY
DANGER
!
Risk of electrical shock or battery explosion,
which can cause serious injury or death. Wear
eye protection.Work in a well-ventilated
area. Do not smoke or allow a spark or flame
in the vicinity of the battery. Avoid dropping
metal tools on the battery. If battery acid
contacts eyes, flush with water for 15
minutes and get prompt medical attention.
Review the safety instructions on page 1.
REFER TO THE PHOTOS BELOW AND ON PAGE 13
1. Unplug the primary pump, and its blue
piggyback controller from the wall outlet.
Unplug the charger for the backup pump
control unit, too.
2. Remove the
cover of the
battery box by
pushing in the
tabs on the front
and back, then
lifting up.
1
REFER TO THE PHOTOS AT RIGHT
1. Unplug the primary pump, and its blue
piggyback controller from the wall outlet.
Unplug the charger for the backup pump
control unit, too.
4
Remove
89
2
Page 12
3. Fan the area around the top of the battery
with a piece of cardboard (or another nonmetallic material) to remove any hydrogen or
oxygen gas that may have been emitted from
the battery.
4. Remove the fluid sensor from the top of the
battery. Unscrew the wing nuts and remove
the battery cables.
5. Remove the old battery from the battery box
and place the new battery in the box. Fill the
battery following the instructions on page 4
or 5.
6. Clean any corrosion off of the ring connectors
on the ends of the battery wires. Use a stiff
brush or sandpaper. DO NOT apply corrosion
resisting sprays or pads to the terminal rings
or posts after you have cleaned them, since
this could prevent the battery from charging
properly.
7. Replace the battery cables, WHITE to the
NEGATIVE (-) post and BLACK to the POSITIVE
(+) post. Tighten the wing nuts.
8. Insert the fluid sensor in the top of the
battery, or in the cap 2nd from the POSITIVE
(+) post, depending on the configuration of
your battery.
9. Plug the primary pump into the blue
piggyback controller, and plug both into the
wall outlet. Plug the charger into an outlet,
too.(You should provide additional
protection for the control unit by using a
surge protector.)
10. If any of the alarms are sounding, press the
WHITE button on the front of the control
panel for one (1) second.
6
Test/reset button
The TEST button may be used to check the
backup pump and system. Push the TEST button.
This will activate the pump for as long as you
hold the button. It will stop as soon as you let
go of the button.
If the “Pump was activated” alarm is sounding,
press the button for one (1) second to reset the
alarm.
TESTING THE FLOAT SWITCH FOR THE
BACKUP PUMP
WHITE button on the front of the control unit to
completely silence the alarm.
While the pumps are active, water will come out
of the 1/8” hole that is drilled in the pipe above
the pump. This is normal. The hole is needed to
prevent an air lock within the system. Do not
obstruct this hole or an air lock may prevent the
pump from activating, and the basement will
flood.
BE SURE TO PLUG IN THE MAIN AC PUMP WHEN
YOU HAVE COMPLETED THE TEST.
3
7
4
5
6
Remove
8a8b
109
It is important to manually test the float
switches periodically.
DANGER
!
Unplug the main AC pump when installing or
servicing the backup pump to avoid electric
shock. Failure to do so could cause serious
injury or death.Review the safety
instructions on page 1.
Lift the float up and let go. This will activate
the pump. The control unit will run the pump for
approximately 25 seconds so it can empty all the
water in the sump pit. If there is no water in
the pit, the pump can run dry for this amount of
time. The alarm will sound and the “Pump was
activated” light will go on. After the pump has
stopped, push the WHITE button to silence the
alarm. If the WHITE
button is pressed
before the pump has
stopped, the alarm
willgooff
temporarily.Wait
for the pump to
stop pumping, and
thenpushthe
Lift
Float
TESTING THE FLOAT SWITCH FOR THE
PRIMARY PUMP
Lift the float up with a pencil, or another nonmetallic item, and let it go to activate the pump.
The pump will run an additional 10 seconds after
the float returns to the original position. It will
not damage the pump to run it for this short
time if the sump pit is dry. However, do not hold
the float up for an extended time without water
in the sump pit.
Lift
Float
While the pumps are active, water will come out
of the 1/8” hole that is drilled in the pipe above
the pump. This is normal. The hole is needed to
prevent an air lock within the system. Do not
Page 13
obstruct this hole or an air lock may prevent the
pump from activating, and the basement will
flood.
MAINTENANCE CHECK LIST
Maintenance should be performed 1-2 times per
year
1. Lift the float switches on both pumps as
described above.
2. Remove all debris from the bottom of the pit.
3. Remove all debris floating in the water.
4. Remove all debris from the float switch cage.
5. Fill the pit with water. Make sure the pumps
turn on at the intended levels.
6. While the pump is running, make sure the
pump is evacuating water at a good pace.
PARTS & SERVICE INFORMATION
You can receive technical support, parts, or
service information by calling Glentronics, Inc.
at 800-991-0466, option #3, or by visiting the
Pro Series website at www.stopflooding.com.
Send your unit to the following address if repairs
are needed:
Glentronics, Inc.
640 Heathrow Drive
Lincolnshire, IL 60069-4205
Page 14
Replacement Parts List
PS -C22 DescriptionPart No.
Controller for backup pumpPHCC-1000-CON1
Dual float switch with controller for AC pumpDFC1
1/3 HP AC sump pumpST1033-GL
PHCC 1000 backup pump1011009
Battery box1113003
PVC “Y” fitting1120007
Battery cap with hole1125000
Sump foot1143000
Battery fill bottleBF
Stainless steel screw, #14 x 3/4” *1100024
45º PVC pipe fitting, 1-1/2” *1200008
Pipe adapter for backup pump,
1-1/2” FTP x 1-1/2” slip *1120009
Plug pump in properly (see instructions)
Check circuit breaker or fuse, and GFI reset button
Check circuit line wires, cable and outlet
Remove strainer and clear obstruction
Replace float switch with new float switch
Replace pump with new pump
Potential CauseTHERMAL PROTECTOR TRIPPING OR NOT FUNCTIONINGSolutions
Clear blockage or thaw frozen line
Clear debris from intake strainer
Clear debris from inside the float cage (Loosen nut on
top of float, then remove c-clip on bottom of float.
Remove debris. Tighten nut on top of float, then
replace c-clip on bottom of float.) When reassembling
the float, the magnetic strip on the inside of the float
should be facing down.
Replace float switch with new float switch
Replace check valve.
Potential CauseINSUFFICIENT OR NO WATER VOLUMESolutions
Check valve on secondary pump will not close and
water re-circulates within the system . . . . . . . . . . .
Replace the check valve on the secondary pump
Remove strainer and clear obstruction
Clear blockage or thaw frozen line
Repair pipe
Check power voltage, wires and cable condition
Replace check valve.
Potential CauseABNORMAL SOUND OR VIBRATIONSolutions
The fluid sensor is installed improperly . . . . . . . . . . .
Not using a Pro Series battery . . . . . . . . . . . . . . . . .
Add distilled water to each cell of the battery
The fluid sensor should be inserted into the designated
hole on the top of the battery and pushed down
This feature cannot be used. Attach the fluid sensor to
the positive post of the battery
Battery is old or damaged . . . . . . . . . . . . . . . . . . . .
Clean terminals and cables
Tighten wing nuts
Replace battery if power is out. There is only 1 hour of
continuous pumping power left. Battery will recharge
when power is restored
Replace battery
None. The backup pump will run off of the battery. Flip
the alarm switch to the off position to silence the alarm.
Be sure to flip it back to on when the power is restored.
Try another outlet, replace the fuse, or reset the circuit
breaker
Make sure the power cord is plugged in securely
None, if the utility company has instigated brown outs.
Otherwise, reduce the number of other appliances on the
circuit
Discharge pipe is clogged or frozen . . . . . . . . . . . . .
Make sure check valve is functioning, or replace it
Clear the discharge pipe
Page 16
Limited Warranty
GLENTRONICS, INC. warrants to the original retail purchaser that all of its pump, switch, sensor, battery box and control unit
products are free from defective materials and workmanship for the period indicated below:
All parts and labor (excluding installation) for a period of
three (3) years from the date of purchase
The defective product must be returned directly to the factory, postage prepaid with the original bill of sale or receipt to the
address listed below. Glentronics, Inc., at its option, will either repair or replace the product and return it postage prepaid.
CONDITIONS
The unit must be shipped freight prepaid, or delivered, to Glentronics, Inc. to provide the services described hereunder in either
its original carton and inserts, or a similar package affording an equal degree of protection.
The unit must not have been previously altered, repaired or serviced by anyone other than Glentronics, Inc., or its agent; the
serial number on the unit must not have been altered or removed; the unit must not have been subject to accident, misuse,
abuse or operated contrary to the instructions contained in the accompanying manual.
The dealer’s dated bill of sale, or retailer’s receipt, must be retained as evidence of the date of purchase and to establish
warranty eligibility.
This warranty does not cover product problems resulting from handling liquids hotter than 120 degrees Fahrenheit, handling
inflammable liquids, solvents, strong chemicals or severe abrasive solutions; normal wear; user abuse; misuse, neglect, improper
maintenance, commercial or industrial use; improper connections or installation; damages caused by lightning strikes, excessive
surges in AC line voltage, water damage to the controller, other acts of nature, or failure to operate in accordance with the
enclosed written instructions.
Page 17
GLENTRONICS, INC. WILL NOT BE LIABLE FOR ANY INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY
EXPRESS OR IMPLIED WARRANTIES ON THIS PRODUCT. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF
CONSEQUENTIAL OR INDIRECT DAMAGES, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. THIS EXPRESS WARRANTY SHALL
BE EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT
LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE CUSTOMER’S EXCLUSIVE REMEDY
FOR BREACH OF THIS WARRANTY, OR OF ANY IMPLIED WARRANTY NOT EXCLUDED HEREIN, SHALL BE LIMITED TO REPAIR OR
REPLACEMENT OF THE PRODUCT.
For information or service contact:
Glentronics, Inc.
640 Heathrow Drive
Lincolnshire, IL 60069
800-991-0466
Model # PS-C11Serial # _____________________ Purchase Date__________________
Register online at www.stopflooding.com
CHECK OUT THIS OTHER PHCC PRO SERIES PRODUCT
WATER ALARM
Minimize the risk of water damage
You can detect leaks before they become bigger
problems by placing a water alarm wherever
there is a risk of water damage…in the utility
room, laundry room, kitchen, bathroom or
basement. The alarm will sound when as little as
1/32” of water reaches the sensor.