3586-2/02
Instruction Manual
This instruction manual applies to machines from the
following serial numbers onwards:
# 2721352
296-12-18 937/002
Betriebsanleitung engl. 01.06
The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or in
part, is only permitted with our previous permission and with written reference to the
source.
PFAFF Industrie Maschinen AG
Postfach 3020
D-67653 Kaiserslautern
Königstr. 154
D-67655 Kaiserslautern
Table of contents
Contents ..........................................................................................Chapter
Register 01
Safety........................................................................................................................... 1
Register 02
Proper use.................................................................................................................... 2
Specifications ............................................................................................................... 3
Disposal of the machine............................................................................................... 4
Transport, packaging and storage ................................................................................ 5
Explanation of the symbols .......................................................................................... 6
Register 03
Controls ....................................................................................................................... 7
Register 04
Mounting and commissioning the machine ................................................................. 8
Register 05
Preparation ................................................................................................................... 9
Register 06
Sewing ....................................................................................................................... 10
Input mode functions ................................................................................................. 11
Register 07
Care and maintenance ............................................................................................... 12
Adjustment ................................................................................................................ 13
Register 08
Controller ................................................................................................................... 14
Circuit diagrams ......................................................................................................... 15
Register 09
Parts list .........................................................................................................................
Register 10
Miscellaneous ................................................................................................................
Register 01
Contents ...............................................................................Chapter - Page
1 Safety ...................................................................................................... 1- 1
1.01 Directives ...................................................................................................................1- 1
1.02 General notes on safety ............................................................................................. 1 -1
1.03 Safety symbols .......................................................................................................... 1 - 2
1.04 Important points for the user ..................................................................................... 1 - 2
1.05 Operating and specialist personnel ............................................................................ 1 - 3
1.05.01 Operating personnel................................................................................................... 1 - 3
1.05.02 Specialist personnel ................................................................................................... 1 - 3
1.06 Danger .......................................................................................................................1 - 4
Safety
1 Safety
1
1.02 General notes on safety
.01 Directives
This machine was built in accordance with the European regulations stated in the Conformity
and Manufacturer’s Declaration.
In addition to this Instruction Manual, also observe all generally accepted, statutory and other
regulations and legal requirements - also those of the country in which the machine will be
operated - and all valid environmental protection regulations!
Applicable local regulations of the social insurance society for occupational accidents or other
supervisory organizations are to be strictly adhered to!
● This machine must only be operated by adequately trained operators and only after
having completely read and understood the Instruction Manual!
● All Notes on Safety and Instruction Manuals of the motor manufacturer are to be read
before operating the machine!
● The danger and safety notices fixed on the machine must be observed and must remain
attached.
● Do not remove attached safety devices or set them out of action
● This machine must only be used for the purpose for which it is intended and must not be
operated without its safety devices. All applicable safety regulations must be observed.
● When replacing sewing tools (such as e.g. needles, sewing foot etc.), when threading the
machine, leaving the workplace and during maintenance work, the machine must be
disconnected by operating the on/off switch, or by removing the mains plug!
● Daily maintenance work must only be carried out by appropriately trained personnel!
● For maintenance and repair work on pneumatic equipment, the machine must be
disconnected from the pneumatic supply system! Exceptions are adjustment work and
function tests which are carried out by appropriately trained staff.
● Repair work and special maintenance work must only be carried out by specialists or
appropriately trained personnel!
● Work on electrical equipment must only be carried out by appropriately trained specialist
personnel!
1 - 1
● Work is not permitted on parts and equipment which are connected to the power supply!
Exceptions to this are contained in the regulations EN 50110.
● Modifications and alterations to the machine must only be carried out pursuant to all
relevant safety regulations!
● Only spare parts which have been approved by us are to be used for repairs! We
expressly point out that any replacement parts or accessories not supplied by us have not
been tested and approved by us. The installation and/or use of any such products may
result in negative changes to the constructional characteristics of the machine. We are
not liable for any damage which may be caused by non-original parts.
1.03 Safety symbols
Danger!
Points to be observed!
Danger of injury to operating and specialist personnel!
Safety
Caution
Do not operate without finger guard and safety devices.
Before threading, changing bobbin and needle, cleaning
etc. switch off main switch.
I
1.04 Important points for the user
● This Instruction Manual is a component part of the machine and must be available to the
operating personnel at all times.
The Instruction Manual must be read before operating the machine for the first time.
● The operating and specialist personnel is to be instructed on the safety equipment of the
machine and regarding safe work methods.
● It is the duty of the user to only operate the machine in perfect running order.
● It is the obligation of the user to ensure that none of the safety mechanisms are removed
or deactivated.
● It is the obligation of the user to ensure that only authorized persons operate and work on
the machine.
Further information can be obtained at the point of sale.
1 - 2
Safety
1.05 Operating and specialist personnel
1
.05.01 Operating personnel
Operating personnel are persons responsible for the preparation, operating and cleaning of
the machine as well as taking care of problems arising in the sewing area.
The operating personnel is obliged to observe the following points and must:
● always observe the Notes on Safety in the Instruction Manual!
● never use any working methods which could reduce the level of safety in using the
machine!
● not wear loosely fitting clothing or jewelery such as chains or rings!
● also ensure that only authorized persons have access to the potentially dangerous area
around the machine!
● always immediately report to the user any changes in the machine which may reduce
its level of safety!
1.05.02 Specialist personnel
Specialist personnel are persons who have completed expert education/training in the fields
of electrics, electronics and mechanics. They are responsible for the lubrication,
maintenance, repair and adjustment of the machine.
The specialist personnel is obliged to observe the following points and must:
● always observe the Notes on Safety in the Instruction Manual!
● switch off the On/Off switch before carrying out adjustments or repairs and ensure that it
cannot be switched on again unintentionally!
● never work on parts and devices which are still connected to the power supply! The only
exceptions to this directive are found in the regulations EN 50110.
● replace the protective coverings and close the electrical control box after all repairs or
maintenance work!
1 - 3
1.06 Danger
75-001
Safety
A working area of 1 meter is to be kept free both in front of and behind the
machine while it is in operation, so that it is always easily accessible.
Never reach into the sewing area while sewing!
Danger of injury by the needle!
Never leave objects on the table while adjusting the machine settings! Objects
can become trapped or be slung away!
Danger of injury by hurled objects!
1
Fig. 1 - 01
3
2
Do not operate the machine without its take-up lever guard 1!
Danger of injury due to the motion of the take-up lever!
Do not place fingers under the pressure bar 2!
Danger of crushing by the descending pressure bar 2!
Do not operate the machine without machine cover 3!
Danger of injury from moving parts!
1 - 4
Safety
1 - 5
Register 02
Contents ............................................................................... Chapter - Page
2 Proper use ................................................................................................ 2- 1
3 Specifications ........................................................................................... 3- 1
4 Disposal of the machine ............................................................................. 4- 1
5 Transport, packaging and storage ................................................................ 5- 1
5.01 Transport to the customer’s premises ....................................................................... 5 - 1
5.02 Transport within the customer’s premises ................................................................. 5 - 1
5.03 Disposal of the packaging .......................................................................................... 5 - 1
5.04 Storage ......................................................................................................................5- 1
6 Explanation of the symbols ......................................................................... 6- 1
Proper use
2 Proper use
The PFAFF 3586-2/02
without basting stitch.
Any and all uses of this machine which have not been approved of by the
manufacturer are considered to be inappropriate! The manufacturer cannot be
held liable for any damage caused by the inappropriate use of the machine! The
appropriate use of the machine includes the observance of all operational,
adjustment, maintenance and repair measures required by the manufacturer!
is a mechanised sewing unit for sewing darts and pleats with or
2 - 1
Specifications
3 Specifications
Stitch type: .................................................................................................................... 301
Max. sewing speed: .......................................................................................... 4500 s.p.m.
Stitch length: ................................................................................................... 1.0 - 3.0 mm
Basting stitch length ....................................................................................... 6.0 - 9.0 mm
(This value is calculated automatically and cannot be set)
Needle system: ........................................................................................................ 134 KK
Needle size (Nm) in 1/100 mm: ...............................................................................80 - 100
Dart length: ....................................................................................................... 9 - 250 mm
Dart depth:
Up to a dart length of 80 mm ................................................................................... 30 mm
From a dart length over 80 mm................................................................................ 37 mm
Pleat length: ...................................................................................................... 9 - 250 mm
Pleat depth: ......................................................................................................... 3 - 70 mm
Working height: ........................................................................................... 760 - 1140 mm
▲
Motor speed: ........................................................................................... 200 - 4500 r.p.m.
Power requirement: .................................................................................. approx. 1200 VA
Connection voltage: .................................................................................. 230 V, 50 -60 Hz
Min. working pressure: ............................................................................................... 6 bar
Noise data:
Emission sound level at the workplace at a speed of 4500 spm: ......................... 81 dB(A)
(Noise measurement in acc. with DIN 45 635-48-A-1, ISO 11204, ISO 3744, ISO 4871)
Machine dimensions:
Length: ................................................................................................................. 1250 mm
Width: .................................................................................................................... 850 mm
Height (without reel stand): ....................................................................... 1040 - 1420 mm
Weight: ..................................................................................................................... 135 kg
▲
Subject to alteration
■
KpA = 2,5 dB
■
3 - 1
Disposal of machine
4 Disposal of machine
● The proper disposal of the machine is the responsibility of the customer.
● The materials used in the machines are steel, aluminium, brass and various plastics.
The electrical equipment consists of plastics and copper.
● The machine is to be disposed of in accordance with the locally valid environmental
protection regulations. If necessary, a specialist is to be commissioned.
Special care is to be taken that parts soiled with lubricants are separately
disposed of in accordance with the locally valid pollution control regulations!
4 - 1
Transportation, packing and storage
5 Transportation, packing and storage
.01 Transportation to customer's premises
5
All machines are delivered completely packed.
5.02 Transportation inside the customer's premises
The manufacturer cannot be made liable for transportation inside the customer's premises
nor to other operating locations. It must be ensured that the machines are only transported
in an upright position.
5.03 Disposal of packing materials
The packing materials of this machine comprise paper, cardboard and VCE fibre. Proper dis-
posal of the packing material is the responsibility of the customer.
5.04 Storage
If the machine is not in use, it can be stored as it is for a period of up to six months, but it
should be protected against dust and moisture.
If the machine is stored for longer periods, the individual parts, especially the surfaces of
moving parts, must be protected against corrosion, e.g. by a film of oil.
5 - 1
Explanation of the symbols
6 Explanation of the symbols
In this Instruction Manual, tasks to be carried out and important information are drawn to
your attention by symbols. The symbols have the following meanings:
Note, information
Cleaning, care
Lubrication
Servicing, repairing, adjustment, maintenance
(only to be carried out by specialist personnel)
6 - 1
Register 03
Contents ...............................................................................Chapter - Page
7 Control elements ...................................................................................................... 7 - 1
7.01 On/off switch ............................................................................................................. 7 - 1
7.02 Disk drive ...................................................................................................................7- 1
7.03 Graphics control panel................................................................................................ 7 - 2
7.03.01 Display ....................................................................................................................... 7 - 2
7.03.02 Operational mode keys .............................................................................................. 7 - 3
7.03.03 Function keys .............................................................................................................7- 3
7.03.04 Number keys.............................................................................................................. 7- 3
7.04 Bundle clamp switch (optional)................................................................................... 7 - 4
Control elements
7 Control elements
7.01 On/off switch
● By turning switch 1 the machine’s power
supply is switched on or off.
1
Fig. 7 - 01
7.02 Disk drive
-002
● Disk drive 1 can be used to read in
sewing programs and operating
software.
1
7 - 1
Fig. 7 - 02
50-003
7.03 Graphics control panel
The graphics control panel 1 consists of the display screen and 2 key zones.
Control elements
1
Esc
Clear
Fig. 7 - 03
7.03.01 Display
In its basic condition the displays on the screen are divided into 3 part sections:
Status bar
The status bar is in the upper section of the display. Here, up to 5 pictograms with their
corresponding values can be displayed (see Chapter 10.01 Status bar).
Text field
The text field is in the middle section of the screen. Here, messages can be displayed in 2
lines.
Pictogram bar
The pictogram bar is found at the bottom of the display. The functions of the symbols, which
appear here, can be called up using the
symbol displayed on a dark background.
1 2
3
4 5 6 7 9 0
number keys.number keys.
number keys. Active functions are shown by a
number keys.number keys.
8
Enter
When creating or modifying seam programs, the different seam types are
shown graphically on the display.
7 - 2
Control elements
5
0
7.03.02 Operational mode keys
By pressing the corresponding key, two different modes of operation can be selected.
The selected mode of operation is indicated by a diode.
SEWING
INPUT
mode
mode
7.03.03 Function keys
Arrow keys
- To move to another menu page
- To position the cursor when entering several values in one line
- To select the next program within a sequence program
Plus/Minus keys
- To select sign for input values
- To raise and lower input values
Esc-key
Esc
- Interruption of inputs without taking over the input value
- Return to superordinate menu functions
(right/left)
Clear key
Clear
- To reset the input value to 0
Enter
Enter key
- To confirm an input value
- To acknowledge an error after an error message
7.03.04 Number keys
1
Below the display there is a row of number keys (1-0).
Depending on the operating mode, these keys have the following functions:
- Executing a function illustrated by the symbol of the corresponding key
- Entering of numerical values
- Selecting functions or menu levels
3
2
9
4
6
8
7
7 - 3
7.04 Bundle clamp switch (optional)
Control elements
Fig. 7 - 04
1
● The bundle clamp can be opened or
closed with switch 1.
The bundle clamp is not part of
the standard equipment of the
machine.
50-002
7 - 4
Control elements
7 - 5
Register 04
Contents ...............................................................................Chapter - Page
8 Installation and commissioning .............................................................................. 8 - 1
8.01 Installation .................................................................................................................. 8 - 1
8.01.01 Adjusting the table height .......................................................................................... 8 - 1
8.01.02 Assembling and fitting the reel stand ......................................................................... 8 - 2
8.01.03 Fitting the bundle clamp (optional) ............................................................................. 8 - 2
8.02 Commissioning .......................................................................................................... 8 - 3
8.03 Switching the machine on/off .................................................................................... 8 - 3
Installation and commissioning
8 Installation and commissioning
The machine must only be installed and commissioned by qualified personnel!
All relevant safety regulations must be observed!
8.01 Installation
The site where the machine is installed must be provided with power connections
(see Chapter 3, Specifications).
It must be ensured that the standing surface of the machine site is firm and horizontal, and
that sufficient lighting is provided for.
For packing and transportation reasons the table top is in the lowered position.
The table height is adjusted as described below.
8.01.01 Adjusting the table height
1
1
1
1
8 - 1
50-005
Fig. 8 - 01
● Loosen screws 1 and adjust table to required height.
● Well tighten screws 1 again.
Installation and commissioning
8.01.02 Assembling and fitting the reel stand
● Assemble the reel stand as shown in
Fig. 8-02.
Fig. 8 - 02
8.01.03 Fitting the bundle clamp (optional)
4
3
3
50-004
21
Fig. 8 - 03
● Insert bundle clamp with square bar 1
● Tighten screws 3.
● Plug in plug 4.
into the guide unit 2.
8 - 2
Installation and commissioning
8.02 Commissioning
● Clean the entire machine thoroughly and check the electrical leads and pneumatic
connection lines for any damage.
● Check whether the machine can be operated with the available mains connection (see
Chapter 3 Specifications).
If there are any irregularities, do not operate the machine under any circumstances!
● Have specialists connect the machine to the mains.
● Oil the machine, or fill in oil (see Chapter 12 Care and Maintenance).
● Connect the machine to the compressed air system.
The manometer must display a pressure of 6 bar
If necessary, set to the correct value (see Chapter 12.05 Checking/regulating air
pressure).
..
.
..
8.03 Switching the machine on/off
● Switch the machine on or off, see Chapter 7.01 On/off switch.
Before commissioning the machine, it is advisable to check the zero points, see
Chapter 13.08.06 Zero points of the drive units for X- and Y-axis.
8 - 3
Register 05
Contents ...............................................................................Chapter - Page
9 Preparation ............................................................................................................... 9- 1
9.01 Inserting the needle ................................................................................................... 9 - 1
9.02 Threading the needle thread /adjusting the needle thread tension ............................. 9 - 2
9.03 Winding the bobbin thread, adjusting the thread tension ........................................... 9 - 3
9.04 Changing the bobbin / adjusting the bobbin thread tension ........................................ 9 - 4
9.05 Adjusting the height of the sewing foot ..................................................................... 9 - 5
9.06 Selecting a language .................................................................................................. 9 - 5
9.07 Selecting a seam program ......................................................................................... 9 - 6
Preparation
9 Preparation
9.01 Inserting the needle
All regulations and instructions in this Instruction Manual are to be observed!
Special attention is to be paid to the safety regulations!
All preparation work is only to be carried out by appropriately trained personnel.
Before all preparation work, the machine is to be separated from the electricity
supply by removing the plug from the mains or switching off the On/Off
switch!
Only use system 134 KK
needles!
1
2
Fig. 9 - 01
● Switch on the machine, see Chapter 8.03 Switching the machine on/off.
● Select SEWING
● Select Threading aid
The pressure bar moves out of the needle area, the sewing foot is lowered and the
sewing start is locked.
mode.
function (number key 5).
75-003
9 - 1
● Loosen screw 1 and remove needle 2.
● Insert the new needle so that the long needle groove is facing forwards.
● Tighten screw 1.
● Press the Plus key.
The machine is ready for operation again.
Preparation
75-004
9.02 Threading the needle thread /adjusting the needle thread tension
1
Fig. 9 - 02
● Switch on the machine, see Chapter 8.03 Switching the machine on/off.
● Select SEWING
mode.
+
-
● Select Threading aid function (number key 5).
The pressure bar moves out of the needle area, the sewing foot is lowered and the
sewing start is locked.
● Thread needle thread as shown in Fig. 9-02.
● Adjust the needle thread tension by turning the adjustment wheel 1.
● Press the Plus key.
The machine is ready for operation again.
9 - 2
Preparation
9.03 Winding the bobbin thread, adjusting the thread tension
4
3
Fig. 9 - 03
-
+
6
1
2
5
● Place the empty bobbin 1 onto the bobbin winder spindle 2.
● Thread the thread in accordance with Fig. 09-03 and wind it a few times around bobbin 1
in an anti-clockwise direction.
● Switch the bobbin winder on by pushing the bobbin winder spindle 2 and lever 3
simultaneously.
The bobbin is wound during sewing.
● The tension of the thread on bobbin 1 can be adjusted using milled screw 4.
● The bobbin winder stops automatically when bobbin 1 is full.
If the thread is wound irregularly:
● Loosen nut 5.
● Turn thread guide 6 accordingly.
● Tighten nut 5.
9 - 3
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