PEUGEOT Django 125, Django 150 Workshop Manual
Quality department
After-Sales
WORKSHOP MANUAL
-
TABLE OF CONTENTS
1
Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Scooters
TABLE OF CONTENTS
TABLE OF CONTENTS.....................................................................................................................................1
PRODUCTS DANGER SYMBOLS USED.........................................................................................................4
CHARACTERISTICS.........................................................................................................................................6
Engine........................................................................................................................................................6
Capacities ..................................................................................................................................................6
Chassis ......................................................................................................................................................7
Dimensions and weight..............................................................................................................................7
Tyres ..........................................................................................................................................................7
Brakes........................................................................................................................................................8
SERVICE SCHEDULE AND COMMISSIONING...............................................................................................9
Battery preparation ..................................................................................................................................10
Installing the battery.................................................................................................................................11
New machine preparation........................................................................................................................11
Electricity..................................................................................................................................................11
SPECIAL IMPORTANT POINTS .....................................................................................................................12
TIGHTENING TORQUES ................................................................................................................................13
Engine part...............................................................................................................................................13
Body panels.............................................................................................................................................13
Cycle part.................................................................................................................................................14
Standard...................................................................................................................................................14
SPECIAL TOOLS ............................................................................................................................................15
STANDARD TOOLS........................................................................................................................................16
LOCATION OF COMPONENTS......................................................................................................................17
BODY PANELS ...............................................................................................................................................18
Location of body components..................................................................................................................18
Description...............................................................................................................................................18
Body component sequence of disassembly.............................................................................................19
Removal of the passenger's saddle.........................................................................................................20
Removal of the storage compartment......................................................................................................20
Removal of the battery holder..................................................................................................................20
Remove the central fairing under the saddle ...........................................................................................21
Removal of the central cover panel..........................................................................................................21
Removal of a lower RH or LH side fairing................................................................................................21
TABLE OF CONTENTS
2
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Removal of the grab handles...................................................................................................................22
Removal of the upper side fairing assembly............................................................................................23
Removal of the upper side fairing assembly............................................................................................23
Removal of the front shield panel.............................................................................................................23
Removal of the head light fairing .............................................................................................................25
Removal of the speedometer fairing........................................................................................................26
Removal of the footboard.........................................................................................................................26
Removal of the rear shield panel .............................................................................................................27
Removal of the door-locking system........................................................................................................27
Removal of a RH or LH door....................................................................................................................28
Removal of the RH or LH under body panel............................................................................................28
Removal of the front mudguard ...............................................................................................................29
Removal of the dirt shield ........................................................................................................................30
SERVICE OPERATIONS.................................................................................................................................31
Empty the oil from the engine..................................................................................................................31
Draining the relay box..............................................................................................................................32
Replacing the air filter with transmission maintenance .....................................................................................33
Reassembly....................................................................................................................................................... 33
Replacing the air filter without transmission maintenance ................................................................................33
Reassembly....................................................................................................................................................... 34
Removal of the spark plug.......................................................................................................................34
Idle setting................................................................................................................................................35
Removal of the primary transmission cover.............................................................................................36
Removal of the starter system...........................................................................................................................36
Fitting the starter system...................................................................................................................................38
Removal of the transmission air filter ................................................................................................................38
Removal of the drive pulley......................................................................................................................39
Removal of the driven pulley....................................................................................................................39
Changing the drive pulley bearings..........................................................................................................40
Checking the drive belt ............................................................................................................................40
Checking the thickness of the clutch linings ............................................................................................41
Removal of the clutch lining assembly.....................................................................................................41
Refitting the clutch lining assembly..........................................................................................................42
Installing the primary drive.......................................................................................................................43
Installing the valve clearance...................................................................................................................44
Checking the valve clearance..................................................................................................................46
Changing the fuel filter.............................................................................................................................46
Integral braking ........................................................................................................................................47
Brake pad wear........................................................................................................................................47
Front brake........................................................................................................................................................47
Rear brake......................................................................................................................................................... 48
TABLE OF CONTENTS
3
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Replacing the brake pads........................................................................................................................48
Front brake........................................................................................................................................................48
Rear brake......................................................................................................................................................... 49
Bleeding the integral circuit......................................................................................................................50
Draining the main brake circuit..........................................................................................................................50
Bleeding the emergency system......................................................................................................52
Conventional braking ...............................................................................................................................54
Brake pad wear........................................................................................................................................54
Front brake........................................................................................................................................................54
Rear brake......................................................................................................................................................... 55
Replacing the brake pads........................................................................................................................55
Front brake........................................................................................................................................................55
Rear brake......................................................................................................................................................... 56
Draining the rear brake circuit:.........................................................................................................57
Draining the front brake circuit:........................................................................................................58
Checking the brake fluid level..................................................................................................................59
Draining the front fork ..............................................................................................................................60
STEERING/FORK............................................................................................................................................61
Changing the front fork seals...................................................................................................................61
The fork and its components.............................................................................................................................64
Reassembly....................................................................................................................................................... 65
Removal of the fork..................................................................................................................................67
Replacing the bearings of the steering system........................................................................................69
Steering headset cups.......................................................................................................................................69
Steering cone ....................................................................................................................................................70
Installing the fork......................................................................................................................................70
FUEL SYSTEM ................................................................................................................................................72
Removal of the fuel gauge.......................................................................................................................72
Fuel gauge check.....................................................................................................................................72
Removal of the fuel pump........................................................................................................................72
ELECTRICITY..................................................................................................................................................74
Ignition principle schematic/Carburetor heater/Battery charge circuit......................................................74
Regulator/Temperature control unit/Starter motor relay/CDI unit/Starter resistor.....................................75
Checking the ignition system...................................................................................................................75
Checking the carburettor heating circuit ..................................................................................................76
Checking the starter circuit.......................................................................................................................76
Checking the indicators............................................................................................................................77
Checking the red light, the stop light and the side light............................................................................77
POWER UNIT ..................................................................................................................................................78
Removal of the power unit.......................................................................................................................78
PRODUCTS DANGER SYMBOLS USED
4
Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Scooters
PRODUCTS DANGER SYMBOLS USED
Protection of individuals and of the environment.
Möbius band Recyclable.
Means that the product or the package
can be recycled. However, this does not
guarantee that the product will be
recycled.
Irritant
The product can irritate the
skin, eyes and respiratory
organs.
Avoid contact with skin and clothes. Wear
gloves, safety goggles and cotton
overalls.. Do not breath fumes. If in
contact, wash thoroughly with water.
Flammable The product is flammable.
Keep it away from flames or any heat
source (barbecue, radiator, heating, etc.).
Do not leave the product in the sun.
Corrosive
The product can damage living
tissues or other surfaces.
Avoid contact with skin and clothes. Wear
gloves, safety goggles and cotton
overalls.. Do not breath fumes.
Explosive
The product can explode under
certain circumstances (flame,
heat, impact, friction).
Avoid impacts, friction, sparks and heat.
Hazardous to
the environment
The product affects fauna and
flora. Do not dump it in
dustbins, sinks or in the
environment.
The ideal solution is to bring this product
to your nearest household waste recycling
centre.
Toxic
The product can seriously
affect health if it is inhaled,
ingested or in contact with skin.
Avoid direct contact with the body, even by
inhalation. If you feel unwell, seek medical
advice immediately.
Do not throw
away into a
garbage can
One of the product's
component is toxic and can be
hazardous to environment.
Example: Used batteries.
This symbol informs the consumer that the
used product shall not be thrown away into
a garbage can, but shall be brought back
to the merchant or dropped at a specific
collection point.
Compulsory
gloves
Operation that can be
dangerous for people.
People's safety can be seriously affected if
the recommendations are not fully
respected.
PRODUCTS DANGER SYMBOLS USED
5
Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Scooters
People's safety
Operation that can be
dangerous for people.
People's safety can be seriously affected if
the recommendations are not fully
respected.
Important
Operation that can be
hazardous to the vehicle.
Indicate the specific procedures that shall
be followed in order not to damage the
vehicle.
Good operating
condition of the
vehicle
The operation must be carried
out in strict compliance with the
documents.
Serious damage to the vehicle and in
certain cases a cancellation of the
warranty can be involved if the
recommendations are not fully respected.
Note Operation that can be difficult.
Indicate a note which gives key
information to make the procedure easier.
Lubricate
Lubricate the parts to be
assembled.
Indicate the specific procedures that shall
be followed in order not to damage the
vehicle.
Grease
Grease the parts to be
assembled.
Indicate the specific procedures that shall
be followed in order not to damage the
vehicle.
Glue
Glue the parts to be
assembled.
Indicate the specific procedures that shall
be followed in order not to damage the
vehicle.
New part Use a new part.
Indicate the specific procedures that shall
be followed in order not to damage the
vehicle.
GLUE
CHARACTERISTICS
6
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CHARACTERISTICS
Engine
Capacities
125 cc 150 cc
Marking XS1P52QMI-3B XS1P57QMJ-2B
Type
4-stroke single-cylinder
4 valves per cylinder with chain driven overhead camshaft
Cooling By a circulation of forced air by means of a turbine on the flywheel magneto
Bore x stroke 52.4 x 57.8 mm 57.4 x 58.2 mm
Cubic capacity 124.6 cc 150.6 cc
Max. power output 7.5 kW at 8500 rpm 8.3 kW at 8000 rpm
Max. torque rating 8.9 Nm at 7000 rpm 11 Nm at 6000 rpm
Compression
Compression ratio 10,6
±0.2
:1 Compression ratio 10,4
±0.2
:1
Compression ratio
11.4 bars at 700 rpm
7 bars Minimum.
Lubrication Trochoid pump driven by a chain from the crankshaft
Transmission By 2 variable pulleys and V-type belt
Clutch Centrifugal automatic
Exhaust Catalytic
Spark plug
NGK CR7HSA
Electrode gap: 0.7 - 0.8 mm
Magneto flywheel 80W
Fuel supply Deni DPD24J carburettor
Standards Euro3
Crankcase
0.95 L
(0.7 L at oïl change)
SAE 5W40 Synthetic
Minimum grade: API SJ
Relay box
0.18 L SAE 80W90 (0.17 L at oïl change)
Minimum grade: API GL4
Fuel tank
8.5 L
Unleaded 95 or 98
Fork oil 0.092 L per tube SAE 10W.
CHARACTERISTICS
7
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Chassis
Dimensions and weight
Tyres
Chassis Steel tube
Front suspension
32 mm Ø telescopic front fork
Travel: 85 mm
Rear suspension Combined spring and hydraulically-damped shock absorber Travel: 88 mm
Overall length
1925 mm
Width at handlebar
710 mm
Height. (without rear-
view mirrors)
1190 mm
Wheelbase 1350 mm
Ground clearance 110 mm
Saddle height 770 mm
Unladen weight
129 kg
Front wheel rims 3"x12 inch aluminium alloy
Front tyre 120/70 - 12
Front tyre pressure 1.8 bars
Rear wheel rim 3"x12 inch aluminium alloy
Rear tyre 120/70 - 12
Rear tyre pressure 2 bars
CHARACTERISTICS
8
Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Scooters
Brakes
Version Conventional braking Integral braking
Front brake Single disc type, hydraulic control
Disc diameter and
thickness
200 mm - 3.5 mm
Mini. thickness: 3 mm
Front caliper
Floating calliper equipped with
2 pistons
Floating calliper equipped with
3 pistons
Rear brake Single disc type, hydraulic control
Disc diameter and
thickness
196 mm - 4 mm
Mini. thickness: 3.5 mm
190 mm - 4 mm
Mini. thickness: 3.5 mm
Rear caliper Fixed calliper with 2 pistons
Floating caliper equipped with one
piston
Chassis markings
1. VIN number 2. Manufacturer's plate
Engine marking
3. Engine number
xxxxxxxxxxxxxxxx
1
2
XXXXXX
*XXXXXXX
XX
*
3
SERVICE SCHEDULE AND COMMISSIONING
9
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SERVICE SCHEDULE AND COMMISSIONING
Heavy duty servicing is for vehicles used under "harsh" conditions: door-to-door deliveries, intensive
urban use (courier), short journeys with engine cold, dusty areas, ambient temperature over 30°C.
Normal servicing in km 500 5000 10000 15000 20000 25000
Extensive servicing in km
a
a.Perform these maintenance operations if the vehicle is used in severe conditions: areas that are damp, dusty, or have high
températures, urban use only, etc
500 2500 5000 7500 10000 12500
Minimum servicing
1months 12months 24months 36months 48months 60months
To be checked at each service
Steering column play. V V V V V V
Wheel bearing play. C C C C C C
Throttle cable play. V V V V V V
Operation of electrical equipment. V V V V V V
Condition of front and rear brake hydraulic controls. V V V V V V
Brake fluid level. V V V V V V
Brake pad wear. C C C C C C
Condition of petrol pipes. C C C C C C
Tyre condition, pressure and wear. C C C C C C
Condition of the front suspension. Condition of the rear suspension.
V V V V V V
Battery charge. V V V V V V
Engine oil level.
Every 1000 km
Headlight height adjustment. V V V V V V
Tightness of nuts and bolts. V V V V V V
Overall operation. Road test. V V V V V V
Service operations
Spark plug. R R
Air filter.
R
a
R
R
a
R
R
a
Intake silencer drain. N N N N N
Drive pulley rollers and guides/Flange wear. C C
Driven pulley caged needle bearing. G G
Transmission belt. R R
Kick starter mechanism. G G
Valve clearances. V V V V V
Setting the carburettor. V V
Joints. (Central stand. Lateral stand) G G G G G
Petrol filter. R
Engine oil (+ clean strainer). R R R R R R
Relay box oil. R R R R R R
Fork oil. R
Petrol pipe.
R Once every 5 years
Brake fluid.
R Once every 2 years
Servicing time in tenths of an hour (0.5 h = 30 min)
Reception and Treatment 0.1 0.1 0.1 0.1 0.1 0.1
Django 125/150cc 0.9 1.9 2.3 1.9 3.3 1.9
V: Check, clean, adjust. R: Change. G: Check, clean, lubricate. C: Inspect and change if necessary. N: Clean.
After 20000 km, resume the service schedule again from 5000 km.
SERVICE SCHEDULE AND COMMISSIONING
10
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Battery preparation
Battery preparation:
- Remove the battery's filler protector.
- Remove the strip of caps (1) from the
electrolyte bottle, which will be used as battery
caps (2).
- Place the electrolyte bottle upside down with
the 6 sealed zones in line with the 6 battery filler
holes.
- Press downwards to pierce the bottle's seal.
- Air bubbles must go up into the bottle.
- Tap on the bottle to help the air bubbles go up.
- Once the battery is filled with electrolyte,
remove the bottle.
- Leave the battery to stand for around half an
hour.
- Fit the strip of caps (1) over the battery's filler
holes.
Battery charge:
Once it is filled with electrolyte, a new battery is
charged up to approximately 80%.
The battery must be charged before being used
for the first time. If it is not charged in this way a
loss of 20% of its maximum nominal capacity and
30% of its life expectance will be permanent.
You must absolutely use a battery
charger provided with a charge regulator
which is suited to small capacities.
See documentation: Workshop tools
N° 2.
The battery's maximum charging
current is equal to 1 tenth of its capacity.
- Charge the battery for 5 to 10 hours.
- Leave the battery to stand for around half an
hour.
Never remove the battery's strip of caps, and never add water or electrolyte into the battery.
2
1
T
E
S
T
SERVICE SCHEDULE AND COMMISSIONING
11
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Installing the battery
- Fit the battery.
- Connect the red wire lug to the battery's +
terminal, and the green wire lug to the battery's
- terminal.
- Fit the battery cover, ensuring it is the right way
round. The vehicle's cubic capacity must be
visible from the outside.
- 2 plastic screws.
New machine preparation
- See the new vehicle preparation sheet.
- Check the wheel nuts are tight.
- Check nuts and bolts are tight.
- Check brake adjustment and efficiency.
- Check the tyre pressures cold.
- Check operation of the lights, flashers, horn, and brake light.
- Check the different warning lights work.
- Carry out a road test.
Electricity
All components of the electrical system are powered with 12 volts DC.
The battery must not be disconnected while the engine is running and the voltage must be at least
8.5 volts for the ECU to function and enable engine starting.
125/151CC
125/151CC
SPECIAL IMPORTANT POINTS
12
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SPECIAL IMPORTANT POINTS
This engine is designed to run on 95 or 98 unleaded fuel only.
Fuel pipes must absolutely be changed if there are any signs of wear, cracks, etc.
The clips are specific, they must always be changed each time they are removed and replaced
with new genuine parts clips.
Petrol is highly inflammable, do not smoke in the working area and avoid proximity to flames or
sparks.
Before carrying out any work, leave the engine to cool for at least 2 hours.
TIGHTENING TORQUES
13
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TIGHTENING TORQUES
Engine part
Body panels
Quantity Dimension
Tightening torque
125/151 cc
Spark plug 1 M10-1.5 10 to 12 Nm
Engine drain plug 1 M12 35 to 45 Nm
Screen 1 M30 10 to 20 Nm
Cylinder head
Nut Ø8 mm
Screw Ø6 mm
4
2
M8-1.25
M6-1.0
18 to 22 Nm
7 to 11 Nm
Cylinder head cover 4 M6-1.0 8 to 12 Nm
Camshaft gear 2 M6-1.0 10 to 15 Nm
Camshaft stopper plate 1 M6-1.0 10 to 15Nm
Automatic tensioner 2 M5-0.8 7 to 11 Nm
Automatic tensioner plug 2 M6-1.0 8 to 12 Nm
Camshaft gear 1 M6-1.0 8 to 12 Nm
Chain tensioner 1 M6-1.0 8 to 12 Nm
Inlet manifold 2 M6-1.0 8 to 12 Nm
Cylinder casings 2 M6-1.0 8 to 12 Nm
RH casing cover 10 M6-1.0 7 to 11 Nm
Freewheel 1 M22 90 to 100 Nm
Oil pump 2 M6-1.0 8 to 12 Nm
Anti-splash plate 2 M6-1.0 8 to 12 Nm
Transmission cover 8 M6-1.0 8 to 12 Nm
Relay box cover 7 M8-1.25 26 to 30Nm
Relay box drain plug 1 M8-1.25 10 to 15Nm
Relay box filler cap 1 M8-1.25 10 to 15Nm
Starter motor 2 M6-1.0 7 to 11 Nm
Rotor 1 M12 50 to 60Nm
Turbine 4 M6-1.0 8 to 12 Nm
Stator 2 M6-1.0 8 to 12 Nm
Engine speed sensor 2 M5-0.8 4 to 6 Nm
Drive pulley 1 M12 55 to 60 Nm
Driven pulley 1 M12 50 to 60Nm
Clutch plate and shoes 1 M28 55 to 60 Nm
Front mudguard
8 to 10 Nm
Handlebar cover
1 to 2 Nm
Front shield panels
1 to 2 Nm
Rear shield
1 to 2 Nm
Bottom panel
6 to 8 Nm
Floor panel
8 to 10 Nm
Saddle storage compartment
8 to 10 Nm
Rear body panels
1 to 2 Nm
Grab handle
20 to 25 Nm
TIGHTENING TORQUES
14
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Cycle part
Standard
Front wheel spindle
60 to 70 Nm
Wheel hub pin
100 to 120 Nm
Rear wheel bolt
27 to 32 Nm
Engine/linkrod connecting pin
52 to 62 Nm
Linkrod/chassis connecting pin
52 to 62 Nm
Shock absorber top mount
43 to 50 Nm
Shock absorber bottom mount
20 to 25 Nm
Exhaust to cylinder head mounting nut
20 to 25 Nm
Exhaust to casing mounting bolt
20 to 25 Nm
Steering nut 1 (in 2 operations)
38 to 42 Nm/15 to 19Nm
Steering nut2
Hand tightened
Steering locknut
70 to 85 Nm
Front brake caliper
27 to 32 Nm
Brake pad pins
12 to 18 Nm
Front brake disc
27 to 32 Nm
Rear brake caliper
27 to 32 Nm
Rear brake disc
27 to 32 Nm
Brake unions
27 to 35 Nm
Handle bar
35 to 45 Nm
Fork tube
25 to 30 Nm
Fork tube cap
25 to 30 Nm
Nut and bolt 5 mm diameter 5Nm
Nut and bolt 6 mm diameter 10 Nm
Nut and bolt 8 mm diameter 22 Nm
Nut and bolt 10 mm diameter 35 Nm
Nut and bolt 12 mm diameter 55 Nm
SPECIAL TOOLS
15
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SPECIAL TOOLS
(*) New or modified tool
Tool N° Designation Used with Tool N° Designation Used with
752237
Adjustable
pin wrench
757860 Steering tool
752361
39 mm pipe
casing seal
drift
758008
Clutch
compression
tool
801682
759788
Steeing head
cup push tool
801682
Spacer
adaptor
758008
755996 Hose clamp
STANDARD TOOLS
16
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STANDARD TOOLS
Slide calipers Set of shims
Heat gun
Automatic resetting type
torque wrench
5 to 25 Nm
Type: Facom R.306A25
Intertia type extractor
tool for bearings from
6 to 18 mm
Type: Facom U.49PJ3
Automatic resetting type
torque wrench
10 to 50 Nm
Type: Facom J.208A50
Multimeter
Automatic resetting type
torque wrench
40 to 200 Nm
Type: Facom S.208A200
Fork seal insertion kit
Type: Marolotest 601055
Wrenches with
interchangeable end
fittings for valve
clearance adjustment
Type: Marolotest 500140
OFF
VDC
VAC
Ω
20 m
200 m
DC
10A
V
Ω
COM
mA
Ω
LOCATION OF COMPONENTS
17
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LOCATION OF COMPONENTS
1. Starter motor relay
2. Starter resistor
3. Regulator
4. CDI unit
5. Temperature control unit
6. HT coil
7. Outside temperature sensor
8. Speed sensor
9. 12-volt plug
10.Ignition sensor
11.Instrument panel
12.Fuses
13.Battery
14.Choke
15.Carburetor heater
16.Kickstand contact switch
17.Fuel gauge
18.Horn
FB
X
X
X
X
6
43
7
9
2
10
5
1
8
16
14
17
12
13
15
11
18
BODY PANELS
18
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BODY PANELS
Location of body components
Description
1. Front shield panel
2. Front mudguard
3. Mudguard
4. Front wheel
5. Bottom panel
6. Floor panel
7. Central panel
8. Lower side fairing
9. Upper side fairing
10.Rear central fairing
11.Grab handle
12.Battery holder
13.Passenger backseat
14.Saddle storage compartment
15.Rider saddle
16.Rear shield
17.Counter panel
18.Headlight fairing
19.Sheath guide
FB
4
3
7
9
2
10
1
8
13
17
16
11
5
12
14
18
6
15
19
BODY PANELS
19
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Body component sequence of disassembly
1. Front shield panel *
2. Front mudguard
3. Mudguard
4. Front wheel *
5. Bottom panel
6. Floor panel
7. Central panel *
8. Lower side fairing
9. Upper side fairing
10.Rear central fairing *
11.Grab handle
12.Battery holder
13.Passenger backseat *
14.Saddle storage compartment
15.Rider saddle
16.Rear shield
17.Handlebar rear fairing
18.Handlebar front fairing
19.Sheath guide
* This item may be removed on its own.
8
14
11
12
2
3
15
9
7*13* 10* 1*
18
17
19
16
6
4*
5
BODY PANELS
20
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Removal of the passenger's saddle
Procedure 1.
- Open the saddle storage compartment.
- Remove the passenger seat.
• 1 (A) screws.
Removal of the storage compartment
Procedure 2.
- Remove the passenger seat. See: Procedure 1
page 20.
- Remove the storage compartment.
• 4 washer head screws (B).
Removal of the battery holder
Procedure 3.
- Remove the storage compartment. See:
Procedure 2 page 20.
- Remove the battery cover.
• 2 plastic screws.
- Disconnect and remove the battery.
- Remove the fuse holders.
- Remove the battery bracket.
• 1 washer head screw (C).
A
B
B
B
B
C
BODY PANELS
21
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Remove the central fairing under the
saddle
Procedure 4.
- Remove the central fairing under the saddle.
• 2 plastic screws (A).
• 2 washer head screws (B).
Removal of the central cover panel
Procedure 5.
- Remove the central cover panel.
• 2 plastic screws (C).
- Disconnect the license plate light.
Removal of a lower RH or LH side fairing
Procedure 6.
- Remove the central fairing under the saddle.
See: Procedure 4. page 21.
- Remove the central cover panel. See:
Procedure 5. page 21.
- Remove the chrome trim.
- 1 plastic screws (A).
- Push the front of the trim away slightly and then
slide it towards the front of the vehicle.
B
A
A
B
C
C
A
BODY PANELS
22
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- Open the foot rest (1).
- Remove the lower side fairing.
• 4 plastic screws (B).
• 1 washer head screw (C).
• 2 washer head screws (D).
Removal of the grab handles
Procedure 7.
- Remove the battery bracket. See: Procedure 3.
page 20.
- Remove the grab handles.
• 4 Ø8 mm screw.
B
B
B
B
C
D
D
BODY PANELS
23
Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Scooters
Removal of the upper side fairing
assembly
Procedure 8.
- Remove the lower side fairing. See:
Procedure 6. page 21.
- Remove the grab handles. See: Procedure 7.
page 22.
- Remove the upper side fairing assembly.
• 12 washer head screws (E).
Removal of the front shield panel
Procedure 9.
- Unclip the front of the trim, then slide it towards
the front of the vehicle.
- Remove the 2 chrome trims.
E
E
E
E
E
E
E
E
BODY PANELS
24
Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Scooters
- Remove the front shield panel.
• 4 plastic screws.
- Disconnect:
• The indicators.
• The outside temperature probe.
• The side light (depending on the model).
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