Perma Pure 10410 User Manual

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P

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UURRE

INSTRUCTION MANUAL

THERMO-ELECTRIC COOLER

SO

AEROSOL REMOVAL SERIES

3

MODEL 10410

Version 4.05

Perma Pure LLC Tel: [phone]
8 Executive Drive Tel: [phone] (toll free US)
Toms River, NJ 08755 Fax: [phone]

www.permapure.com

Email: [e-mail]

TABLE OF CONTENTS

A: Specifications................................................................................................................3

B: Limited Warranty........................................................................................................... 4

C: Principle of Operation................................................................................................... 5

D: Installation .................................................................................................................... 8

E: Start-up Procedure .......................................................................................................9

F: LED Summary............................................................................................................. 10

G: Relay Board................................................................................................................ 11

H: Troubleshooting.......................................................................................................... 12

I: Spare Parts ..................................................................................................................14

Appendix A: Model 10410 ............................................................................................... 16

Appendix B: Sample Conditioning System...................................................................... 17

Table of Contents 2

A: SPECIFICATIONS

Physical Description

®

2 x 10” Durinert
/ active)
2 x 10” packed Kynar heat exchangers (active / active)
3 LCD displays w/ associated LED indicators

Operating Specifications

(inert coated stainless steel) heat exchangers connected in series (passive

Standard Sample Gas Flow
Rate
Maximum Inlet Dew Point at
Rated Flow

5-10 LPM

10.6-21 SCFH

q

173

F @ 43% H2O

78qC

Maximum Cooling Rate 898 BTU/Hr

952 kJ/Hr

Dimensions 14.55 x 12.62 x 12.32 in. HWD

37.0 x 32.1 x 29.5 cm

Weight

Maximum Inlet Sample
Temperature

35 lbs

15.9 kg

q

400

q

280

q

F (200

C) Durinert

q

F (138

C) Kynar Impingers

®

Impingers

Maximum Inlet Pressure 45 psig

3 bar /5 2250 mmHg

Maximum Heat Exchanger

<+1 in. H2O
Pressure Drop
Ambient Temperature
Range
Outlet Sample Gas Dew
Point

33-104

0.56-40qC

19.4

-7qC

q

F

q

F

Inlet Tubing Connection Ǫ in. FPT
Outlet Tubing Connection ¼ in. FPT
Drain Tubing Connection Ǫ in. FPT
Voltage 110 (220 optional) VAC

50/60 Hz
Power Supply 740W

Section A: Specifications 3

B: LIMITED WARRANTY

Perma Pure LLC

WARRANTY and DISCLAIMERS

Perma Pure (Seller) warrants that product supplied hereunder shall, at the time of delivery to Buyer,
conform to the published specifications of Seller and be free from defects in material and
workmanship under normal use and service. Seller’s sole obligation and liability under this warranty is
limited to the repair or replacement at its factory, at Seller’s option, of any such product which proves
defective within one year after the date of original shipment from seller’s factory (or for a normal
usable lifetime if the product is a disposable or expendable item) and is found to be defective in
material or workmanship by Seller’s inspection.

Buyer agrees that (1) any technical advice, information, suggestions, or recommendations given to
Buyer by Seller or any representative of Seller with respect to the product or the suitability or
desirability of the product for an particular use or application are based solely on the general
knowledge of Seller, are intended for information guidance only, and do not constitute any
representation or warranty by Seller that the product shall in fact be suitable or desirable for any
particular use or application; (2) Buyer takes sole responsibility for the use and applications to which
the product is put and Buyer shall conduct all testing and analysis necessary to validate the use and
application to which Buyer puts the product for which Buyer may recommend the use or application of
the product by others; and (3) the characteristics, specifications, and/or properties of the product may
be affected by the processing, treatment, handling, and/or manufacturing of the product by Buyer or
others and Seller takes no responsibility for he nature or consequence of such operations or as to the
suitability of the product for the purposes intended to be used by Buyer or others after being
subjected to such operations.

SELLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, OF THE PRODUCT
SUPPLIED HEREUNDER, INCLUDING, WITHOUT LIMITATION, IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE, AND ALL SUCH
WARRANTIES ARE HEREBY EXPRESSLY EXCLUDED. SELLER SHALL HAVE NO LIABILITY
FOR LOSS OF PROFITS, OR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES UNDER
ANY CIRCUMSTANCES OR LEGAL THEORY, WHETHER BASED ON NEGLIGENCE, BREACH
OF WARRANTY, STRICT LIABILITY, TORT, CONTRACT, OR OTHERWISE. SELLER SHALL IN
NO EVENT BE LIABLE IN RESPECT OF THIS ORDER AND OR PRODUCT DELIVERED ON
ACCOUNT OF THIS ORDER FOR ANY AMOUNT GREATER THAN THAT PAID TO SELLER ON
ACCOUNT OF THIS ORDER.

Section B: Limited Warranty 4

C: PRINCIPLE OF OPERATION

Thank you for purchasing a Baldwin™ Model 10410 SO3 Aerosol Removal Series
Thermo-Electric Cooler. Perma Pure’s Baldwin SO
Thermo-Electric Coolers are specifically designed to remove SO
from sample streams in high ambient temperature & high water volume applications.
Each model in our SO

Aerosol Removal Series feature an oversized heat sink and

3

high performance thermoelectric devices for high heat removal capacity. Heat sinks
used in Baldwin-Series Thermo-Electric Coolers are made out of high heat transfer
extruded aluminum with large 3/4" thick end plates. Each model also incorporates a
special controller specifically designed to run at high ambient temperatures.

Aerosol Removal Series

3

and condensate

3

Perma Pure’s SO
applications with relatively high SO

Aerosol Removal Series is specifically designed for gas sample

3

content (>10 ppm). The SO3 Aerosol Removal

3

Series has special timing circuits that alternate freeze and thaw the precisely packed
heat exchangers. Before an active heat exchanger thaws, the alternate active heat
exchanger reaches the -7qC set-point to ensure uninterrupted operation. This sub
zero temperature forms a thin ice layer that captures and removes SO

aerosol from

3

the sample stream.

The two heat exchangers located on the left side of the sample cooler are connected
in series. The sample stream first passes through an inactive (i.e., not cooled with
thermoelectric elements) Durinert
amounts of water. The sample then passes to an active Durinert

®

coated heat exchanger used for removing gross

®

coated heat
exchanger. The exit dew point from this heat exchanger is controlled to +4°C,
thereby reducing the moisture concentration to less than 1%. The gas sample then
flows through the gas sample pump where it first alternately passes through the
freezing Kynar
then to three-way Teflon

®

packed heat exchangers, located on the right side of the cooler,

®

solenoid control valve, and finally to the remainder gas
sampling system. Condensate is pumped from each heat exchanger by a dedicated
peristaltic drain pump head.

The process of sampling combustion product stack gas or exhaust from internal
combustion engines requires a method to remove the moisture from the sample,
without removing the gas components of interest. The Baldwin-Series Thermo­Electric Cooler is an ideal way to decrease the dew point of combustion gases to a
repeatable, stable, constant low dewpoint. The Baldwin-Series cooler prevents
water condensation in sample pre-filters, sample pumps, and gas analyzers. For
gas analyzers where water vapor is an interferant, a stable, repeatable dewpoint
becomes a part of the gas analyzer performance specification. Baldwin coolers
provide this constant low water concentration, resulting in an accurate component
gas measurement.

All Baldwin-Series coolers use thermo-electric elements (Peltiers) to cool the sample
gas to the desired dew point temperature. A thermo-electric cooler is best illustrated

Section C: Principle of Operation 5

as a small heat pump with no

)

moving parts. The Peltiers
operate on direct current and
may be used for heating or
cooling by reversing the
direction of current flow. This
is achieved by moving heat
from one side of the module to
the other with current flow and
the laws of thermodynamics.
A typical single stage Peltier
(figure 1) consists of two
ceramic plates with p- and n­type semiconductor material
(bismuth telluride) between the
plates. The elements of
semiconductor material are

Figure 1: Thermo-electric element (Peltier

connected electrically in series and
thermally in parallel.

When a positive DC voltage is applied to the n-type thermo-electric element,
electrons pass from the p- to the n-type thermo-electric element and the cold side
temperature will decrease as heat is absorbed. The heat absorption (cooling) is
proportional to the current and the number of thermo-electric couples. This heat is
transferred to the hot side of the Peltier element where it is dissipated into the heat
sink and surrounding environment.

The Baldwin™-Series Thermo-Electric Coolers remove the moisture from the
sample gas by cooling the gas as it passes through a laminar impinger (heat
exchanger). A diagram showing the gas flow path through an impinger is shown in
the Appendix. The heat exchanger, made of 316L stainless steel, Durinert

®

(a
corrosion-resistant inert coating over 316L stainless steel), PVDF (Kynar), or glass,
is mounted within a thermally insulated heat transfer block bored to receive the heat
exchanger without a mechanical lock. This assembly allows the easy removal of any
heat exchanger simply by slipping it out of the cooling block by hand. The heat
transfer block cools the heat exchanger through the heat pumping action of the
peltier element. The heat transfer block is on the cold side of the thermo-electric
element and the heat sink is on the hot side of the thermo-electric element. The
heat from the heat transfer block is pumped to the heat sink where it is then
dissipated into the air by the heat sink fan. See figure 2. The desired temperature is
maintained by a closed loop control system, which is implemented through an
analog proportional controller. The controller uses a type K thermocouple in the
heat transfer block located very close to the cold side of the peltier element as the
input sensor.

Section C: Principle of Operation 6

Figure 2: Heat Exchanger, Impinger and Heat Sink Assembl

y

The sample gas is passed to the thermo-electric cooler via the heated filter sample
probe and heated sample line. The thermo-electric cooler lowers the sample dew
point to 5

°

C (41°F). As the gas cools and the moisture vapor condenses, the
condensate exits the heat exchanger through the bottom drain connection.
Particulate matter which passes through the sample cooler is removed by an
optional Perma Pure pre-filter, located downstream from the cooler along with an
optional water slip sensor. The conditioned sample gas can then be directed to the
gas analyzers.

Section C: Principle of Operation 7

D: INSTALLATION

The Model 10410 thermoelectric sample cooler should be installed away from heat
sources in a well ventilated area of an instrument rack or enclosure.

Sample tubing connections to the Model 10410 depend on the heat exchanger
material of construction. A stainless steel fitting is used on the first heat exchanger
(sample line inlet) if the heat exchanger is stainless steel or Durinert
stainless steel, otherwise a Kynar
Kynar
(Kynar
with Teflon

®

standard compression type tube fittings with Teflon® ferrules. PVDF

®

) heat exchangers use all Kynar® standard compression type tube fittings

®

ferrules. Perma Pure cannot warrantee against damage to the Peltier

elements or heat exchangers if our supplied Kynar

®

fitting is used. All other inlets and outlets are

®

tube fittings are not used.

®

coated

The inlet and outlet tubing of all metal or Kynar

®

heat exchangers is 1/4" NPT; the
user should always use the compression type fittings provided for that purpose by
the factory. The inlet of the Channel 1 heat exchanger uses a 3/8” tube x ¼” MNPT,
tube connector fitting to mate with most standard 3/8” sample lines.

The condensate drain connections are Kynar

®

elbows, 3/8” MNPT x 1/4” barbed
tube fittings. An automatic condensate drain, Perma Pure Model 3KPB-003 dual­head peristaltic drain pump is recommended for water removal. This pump uses
size 17 tubing.

CAUTION: Do no reduce the size of the condensate tubing since doing so restricts
water flow resulting in water slip (moisture carryover) in the sample.

CAUTION: If using a stainless steel sample line, place 2 inches of Teflon

®

tubing in
between the exchanger inlet fitting and the heated line. This prevents the sample
cooler from heat sinking the incoming heated line, which adds undue load to the
cooler.

.

Section D: Installation 8

E: START-UP PROCEDURE

Plug in the power cord to a properly grounded main circuit. The Ready Green LED
will come on within 3 minutes, indicating the ready temperature (10°C) has been
achieved on Channel 1 and the gas sample flow can begin. After approximately 3
minutes, the set point of +5°C (41°F) will be achieved. The SLIP Green LED is
always on unless, (1) moisture is detected by the water slip sensor (optional
upgrade), (2) the cooler was ordered without a relay board, or (3) there is a
malfunction (e.g., shorted water slip sensor leads or a bad relay board). Channels 2
and 3 alternate in temperature between -7°C and ambient.

The Baldwin™-Series Model 10410 Thermo-Electric Cooler is virtually maintenance
free. However, in the event of electrical problems, refer to the troubleshooting guide
in this manual. All voltages can be read at the PCB terminal strip. Any deviations
from the correct voltages indicate a problem.

The Baldwin-Series Model 10410 has 10 dip switches located at SW1. These
dipswitches control the time duration that Channel 2 or Channel 3 is cooled. While
one heat exchanger is frozen at –7 degrees C, the other heat exchanges is thawing
and draining. Each dip switch turned ON adds 2 hours to the channel ON duration.
I.e. 4 dipswitches turned ON equals approximately 8 hours per channel. The
optimal time duration is the maximum amount of time without freezing the heat
exchanger closed. Typical applications are 12 hour durations = 6 dip switches ON.

Section E: Start-up Procedure 9

F: LED SUMMARY

The Model 10410 has 3 LCD temperature displays and three LED status displays for
each active channel (2 green, 1 red per channel). Channel 1 is a standard active
channel (4°C). Channels 2 and 3 alternate on a freeze / thaw cycle between -7°C
and ambient.

The “Ready” Green LED’s come on when the relay set point temperature is reached
for each channel.

The “Slip” Green LED on Channel 1 lights up immediately upon power-on, indicating
that the water slip relay (optional upgrade) is not actuated, which is the expected
normal condition. If the “Slip” green LED goes out, this indicates water is “slipping”
past the heat exchanger. The relay then shuts off the sample pump so that water is
not allowed to reach the analyzers, preventing damage to the analytical instruments.
Steps need to be taken at this time to determine the cause of the moisture and
correct the situation.

The “Failure” red LED’s come on if the thermocouple or an electronic controller
component has failed.

You can determine whether Channel 1 or Channel 2 is currently the frozen impinger
since the “Active” green LED will light on the active channel.

READY LED On = Relay set point temperature is reached
SLIP LED On = Safe operating condition
SLIP LED Off = Water slip sensor alarm (unsafe operating condition)
Red LED On = Thermocouple or electronic failure alarm
ACTIVE On = Indicates whether Channel 1 or 2 is operating in freeze cycle

When all Green LED's are lit, the Model 10410 is operating at proper cooling block
temperature, producing a stable, repeatable dewpoint, sample effluent. If a green
LED fails to light, it can indicate several problems. The first and most obvious is
overload. Check the incoming sample gas temperature, moisture content, and
flowrate through the heat exchangers to be sure all conditions are within published
specifications. Overload requires more cooling power from the Model 10410 than is
available. If all conditions are correct, then the problem is an electrical malfunction,
which can be traced using the troubleshooting in this manual.

.

Section F: LED Summary 10

G: RELAY BOARD

The water slip alarm option is a secondary board that is mounted on the main control
board. This board has two inputs and three outputs per channel. The first input,
which comes from the main control board, is the ready input. The second input,
which comes from the water slip sensor, is the water slip input. The first output,
which is fed back to the main control board, controls the ready and water slip
LED(s). The second output is a 1/4 amp SPST form A dry contact relay. This relay
is used for computer sensing and is NOT intended for the controlling of electrical
loads. The third output is a 6-amp DPST form C dry contact relay. This relay can be
used for sample pump or other heavier electrical load control. This relay output
terminal is normally wired for a 120VAC sample pump (ground, neutral, and line). If
there is water carry over (water slip LED), computer sense and load control relays
will be turned off. If the temperature of the cooler rises above 10
LED, computer sense and load control relays will be turned off. This means that the
relays operate in a fail-safe manner.

Note: If the alarm relay/water slip option is not installed, the SLIP LED(s) on the
front of the cooler will be off.

°C (50°F), the ready

Section G: Relay Board 11

H: TROUBLESHOOTING

If the front panel LCD digital indicators fail to show proper operating temperatures for all
controlled heat exchangers as described above, refer to the following troubleshooting
procedures:

The first problem to check is cooler overload. Check the incoming sample gas temperature,
moisture content, and flow rate through the heat exchanger to be sure all conditions are
within our published specifications. Overload requires more cooling power from the Model
10410 than is available. If all conditions are correct, then the problem is an electrical
malfunction, which can be traced using the troubleshooting table below. Overload to the
Model 10410 will not cause damage to the unit.

An optional Water Slip Relay Alarm Board is available to provide a relay (DPDT) contact for
remote alarm sensing. This contact closure can be used to stop and start a sample pump,
alarm enunciator, or computer mal-function alarm input. This relay is supplied integral within
the Model 10410 enclosure via terminal strip connections.

If the sample cooler is plugged in at normal room ambient temperature, with no load on the
heat exchangers, the cooler will idle at an indicated temperature of 4.0 to 4.7°C, on the
Channel 1 LCD display.

If SO

is carrying through the sample cooler as evidenced by liquid accumulation in a high

3

pressure drop device, such as the needle valve on a rotameter, or in the glass tube of the
rotameter, then:

1. Ambient temperature is too high.

2. Sample gas flow rate is too high.

3. Sample gas inlet dew point is too high.

4. Heat not properly dissipated from the Model 10410 due to improper
installation, cooling fan failure, or change in ambient temperature air flow.

5. Cooling fan not operating at proper RPM.

6. Thermoelectric Element burned out.

7. Water in the water overflow sensor holder.

Check the following:

1. Voltage on the Power Supply terminal strip sites 1 and 2 should be below

14.58 VDC at full load. If you measure greater than 14.8 VDC, a
thermoelectric cooling element may be defective.

2. Using a external digital display multimeter with thermocouple input
module, such as a Fluke multimeter, remove the thermocouple leads from
the main relay control card, located in the power supply section of the
cooler, and test with the multimeter to check thermocouple continuity.

For further assistance in troubleshooting cooler malfunctions, refer to the troubleshooting
table below and electrical diagrams in the Appendix.

Section J: Troubleshooting 12

Symptom Check Action

No LED(s) and no fan. AC power input. Ensure that AC power is

connected.

No LED(s) and both fans on. AC input fuse (2A) on control board.

DC output fuse (1A) on control
board.
VCC on control board. (+5VDC and

–5VDC).
LED(s) on and no power
supply fan.

Impinger remains at
ambient temperature.

Thermocouple failure LED is
on.
Impinger frozen and cooler
indicates ambient
temperature.

Impinger does not reach set
temperature, but is below
ready temperature.

Impinger temperature cycles
up and down.

Ready LED does not come
on when impinger is below
7°C.
Water carryover in system. Impinger temperature. Should be

Slip LED does not come on

(alarm relay/water slip option
installed).*

*Slip light will not be on if no
relay board is installed.

Pump does not start. Ready
and slip LED(s) are on

(alarm relay/water slip option
installed).

AC input fuse (15A) on power

supply.

+13.5VDC at P13 and P14 on

control board.

If Peltier elements are cooling the

heat exchangers.

Voltage at P13 & P14 Should be at

+13.5VDC

Peltier current draw. Should be

above 6 amps.

Thermocouple connections TB1 2 &

3.

Thermocouple placement in heat

exchanger block.

Peltier current draw (>6A) for both

elements on that channel.

System loading.

Calibration and set temperature

adjustment.

Peltier connections on control

board.

Ready temperature adjustment. Adjust as necessary.

below 6°C. Ch2/3 should be

alternating at -7°C.

Water carryover in system.

Water slip sensor connections.

Pump electrical connections. Ensure proper connections.

Replace fuse as necessary.
Replace fuse as necessary.
Replace control board.

Replace fuse as necessary.

Replace power supply.

Replace fan

Replace power supply

Replace Peltier element.

Ensure proper connection.
Replace thermocouple.
Ensure proper placement.

Replace bad Peltier element.

Ensure system loading is not
exceeding cooler capacity.
Adjust as necessary.

Ensure a firm connection on
flag connectors on control
board. Ensure system loading
is not exceeding cooler
capacity.

Ensure system loading is not
exceeding cooler capacity.

Ensure system loading is not
exceeding cooler capacity.
Ensure that all water slip sensor
connections are made.
Clean tip of sensor.
Replace alarm relay/water slip
board.

Replace board.

Section J: Troubleshooting 13

For further service assistance, contact:

Perma Pure LLC
8 Executive Drive
Toms River, NJ 08755
Tel: [phone] (toll free U.S.)
Tel: [phone]
Fax: [phone]
Email: [e-mail]
or your local representative

Section J: Troubleshooting 14

I: SPARE PARTS

Model 10410

Part No. Description

3CCB-009E* Control Board, Model 545 & 10410
2FAN-005 Fan: Muffin, 4” x 1”, 12 VDC

-

2FAN-007 Fan: Muffin, 6” x 1 ½”, 12 VDC
3CXD-003 Heat Exchanger: 10” Durinert®

-

3CXG-006 Heat Exchanger: 10” Glass
3CXK-005 Heat Exchanger: 10” Kynar, Aerosol-packed
3KPE-004* Peltier Element Kit, 40 mm
1PSD-010* Power Supply: 500W, 13.5VDC

-

*

3CCB-020A Temperature Display Board, Model 10410, 2nd Generation
1TTC-003 Thermocouple, Temperature Control, Type K 36”
2VS3-001* Valve: Solenoid, 3 way, 120V/60HZ

* Recommended Spares

Sample Conditioning Systems w/ Model 10410 Thermo-Electric Cooler

Model -5 (Models 4S-10410-9B5, 4S-10410-9E5)

Part No. Description

3KFA-001 Filter Assembly, Sample in-line, 2-micron
3FHG-001 Filter Bowl, Glass
3FEC-002** Filter Element: Ceramic, 2-micron
3KPB-005 Peristaltic Pump: Triple, Kit, 115V Complete w/ Enclosure
2PBM-003 Peristaltic Pump: Head Only, Standard
2PBM-001 Peristaltic Pump: Motor Only, 115V AC 60 Hz
2PBT-002PK* Peristaltic Pump: Tubing, Norprene, Size 17 (10 feet)
3KPA-002 Sample Pump: Assembly, Dual Head w/ Check Valve, 115V
3KPA-018 Sample Pump: Assembly, Dual Hastelloy Headd w/ Check

2PAD-006 Sample Pump: Dual Head, Mini-Dia-Vac, 115V (bare)
2PAD-007 Sample Pump: Dual Hastelloy Head, Mini-Dia-Vac, 115V (bare)
2PAM-002* Sample Pump: Repair Kit, Dual
3KMC-001* SO3 Safety Scrubber Replacement Marble Chips
3CWS-001 Water Slip Sensor (Hastelloy/SS Pins)
3KCW-002 Water Slip Sensor (SS Pins) w/ Holder Assembly

* Recommended Spares **Consumables

Fan: Muffin, 4” x 1 ½”, 120 VAC

”

Valve, 115V

”

Section I: Spare Parts 15

APPENDIX A: MODEL 10410

16

D

C

B

A

rev E3CCB-009E

1

P1

P2

P3

P4

P6

1

1

1

Q6

MPT50N06V

Q7

6

R48

10K

+15vdc

54321

CHN1_DRIVE = TC_1_OK * CHN_1 _CONTROL_OUT

CHN2_DRIVE = TC_2_OK * CHN_2 _CONTROL_OUT * (D_F/F_OUT + DELAYED_TIMER_OUT)

CHN3_DRIVE = TC_3_OK * CHN_3 _CONTROL_OUT * (D_F/F_OUT + TIMER_OUT)

VALVE_DRIVE = D_F/F_OUT (+) TIMER_OUT

D_F/F_IN = ONESHOT_1 + ONESHOT_2 + ONESHOT_3

TC_2/3_OK = TC_2_OK * TC_3_OK

CHN2/3_READY = [CHN2_READY * (D _F/F_OUT+DELAYED_TIMER_OUT)] + [CHN3_READY * (D_F/F_OUT + TIMER_OUT)]

CHN2_ACTIVE_LED

CHN3_ACTIVE_LED

9

7

5

123

TB7

LINE

3

Y1

Y2

Y3

Y4

G19A1

A2

A3

A4

U5B

MM74C240

11

13

15

17

LINE

123

TB4

THREE WAY SOLENOID

LINE

LINE

NEUTRAL

LINE

NEUTRAL

1

2

TB9

GND

120vac INPUT

NEUTRAL

1

TP11

VCC

1

TP12

6

8

7

+V

OSC

NC1+CAP2GND3-CAP

U23

+

C54

HEATSINK FAN

VEE

C44

.1uf

C55

+

100uf OS-CON

5

D3

SA5. 0

LV

Vout

MAX660

4

100uf OS-CON

D

NEUTRAL

F1

2 amp 250vdc

1

TB5

C60

.1uf X type 250va c

3

1

ACL

ACN2ACG

-OUT4+OUT

PWR1

5V_AC/DC

5

1

+

TP10

C59

68uf

100uH

L1

+

C58

68uf

F2

1 amp

VCC

Q1

MAC8D

3

VAL VE

R32

6

OPTO1

1

R33

C35

C38

.1uf

MPT50N06V

Q8

2N3904

R41

10K

5

4

OPTO4

MOC8113

1

2

R45

390

CHN1_DRI VE

NEUTRAL

1 2

200

4

MOC3023

2

200

VALVE_DRIVE

C30

.1uf

C31

.1uf

.1uf

20

SW1

1234567

C

Q2

R49

10K

+15vdc

U18

C32

.1uf

C36

1615141312

171819

1

MPT50N06V

Q3

MPT50N06V

Q9

2N3904

R39

10K

5

4

OPTO2

MOC8113

1

2

R46

390

CHN2_DRI VE

DELAYED_TIMER_OUT

D_F/F_ IN

TC_2/3_OK

CHN1_DRI VE

CHN2_DRI VE

CHN3_DRI VE

VALVE_DRIVE

VCC

CHN2/3_READY

23

24

VCC

in1/CLK1in22in33in44in55in66in77in88in99in1010in1111GND

TC_1_OK

I/O 915I/O 816I/O 717I/O 618I/O 519I/O 420I/O 321I/O 222I/O 1

TC_2_OK

TC_3_OK

ONESHOT_1

ONESHOT_2

CHN2_READY

CHN3_READY

CHN_1_CONTROL_OUT

CHN_2_CONTROL_OUT

CHN_3_CONTROL_OUT

C33

.1uf

C37

.1uf

1110

R42

3.3K

SW-DIP10

8

9

14

.1uf

P5

1

1

Q4

MPT50N06V

Q5

MPT50N06V

Q10

2N3904

R50

10K

R40

10K

5

4

+15vdc

D1

OPTO3

MOC8113

1

2

R47

390

CHN3_DRI VE

VCC

12

A9B10C11D

OUT14OUT25DOUT

U15

C43

DELAYED_TIMER_OUT

U22E

MM74HC04

11 10

D_F/F_OUT

U22D

TIMER_OUT

13

in12

I/O 10

GAL22V10

12

ONESHOT_3

C39

R43

MM74HC04

9 8

U22C

MM74HC04

5 6

U22B

MM74HC04

3 4

U22A

MM74HC04

1 2

TIMER_OUT

C34

.1uf

.1uf

3.3K

U14

VCC

.1uf

R512KR52

2K

C42

.1uf

R38

10K

VCC

U17A

TIMER_OUT

13

5

OUT14OUT2

DOUT

A9B10C11D128BYP6CLKINH7OINH14IN13MONO15S1R

B

1N4006

D2

1N4006

1

2

TB8

BOX COOLING FAN

6

1

14

15

7

3

2

S

R

IN1

8BYP

OINH

MONO

CLKINH

13

14

2

15

A1B

CLR3Cext

Q13Q

4

2

MC14536B

VCC

Rext/Cex t

MM74HC221 A

ONESHOT_3

ONESHOT_1

4

Q13Q

A1B2CLR3Cext14Rext/Cex t

U16A

15

C41

R36

MC14536B

VCC

P7

1

P8

1

P9

1

P10

1

P11

1

P12

+15vdc

RETURN

1

P131P14

15vdc POWER SUPPLY

GND

+15vdc

D_F/F_OUT

6

Q5Q

PRE4CLK3D2CLR

U21A

MM74HC74A

1

VCC

D_F/F_ IN

ONESHOT_2

12

Q5Q

A9B10CLR11Cext6Rext/Cex t

MM74HC221 A

U16B

.1uf

10K

C40

NOTE: PCB PN 1CBC-006D

C57

100uf

+

R44

68K

VCC

MM74HC221 A

7

VCC

.1uf

R37

10K

VCC

A

DWM

22

Number RevisionSize

Timer Section for 10410 Cooler

C

Title

Date: 16-Aug-2001 Sheet of

File: C:\PROGRA~1\..\0 09E_TMR.SCH Drawn By :

1 2 3 4 5 6

321

4

VCC

R12

F

U3

1

VDD

VCC

C3

R6

549K

7

C15 .01uf

7

C14 .01uf

C8

C9

R3

1.5M

C12 .15uf

VEE

C2

R5

549K

C6

C7

R2

1.5M

C11 .15uf

VEE

VCC

R24

200K

VEE

R23

TEMP_1

200K

E

P1

TEMP_1

1

CHN1_READY_LED

2

TC_1_LED

3

TEMP_2

4

CHN2_READY_LED

5

TC_2_LED

6

TEMP_3

7

CHN3_READY_LED

8

TC_3_LED

9

10

CHN2_ACTI VE_L ED

11

CHN3_ACTI VE_L ED

WATER_SLIP_LED

12
13
14
15
16

D

C

17
18
19
20

TEMP_2

VEEVCC

R20

200K

U9A

2

3

LM358A

8 4

VCC

R21

200K

VEE

U8A

2

3

LM358A

8 4

VCC

R22

1

200K

DISPLAY CALIBRATION

R19

1

200K

R15

20K

U9B

6

5

LM358A

VEE

POT3

20K

R14

20K

U8B

6

5

LM358A

VEE

POT2

20K

BP

38

A1

OSC3

47pf

B1

39

C1

OSC2

40

D1

OSC1

E1

34

F1

C+

.47uf

G1

33

A2

C-

B2

29

C2

AZ

.47uf

D2

28

E2

BUFF

F2

27

G2

INT

A3

31

B3

IN+

30

C3

IN-

D3

36

E3

REF+

35

F3

REF-

37

G3

TEST

B4/C4

32

VSS

26

POL

VBB

ICL7136

U2

1

VDD

BP

38

A1

OSC3

47pf

B1

39

C1

OSC2

40

D1

OSC1

E1

34

F1

C+

.47uf

G1

33

A2

C-

B2

29

C2

AZ

.47uf

D2

28

E2

BUFF

F2

27

G2

INT

A3

31

B3

IN+

30

C3

IN-

D3

36

E3

REF+

35

F3

REF-

37

G3

TEST

B4/C4

32

VSS

26

POL

VBB

ICL7136

1M

Q3
2N3904

R9
100K

21

5
4
3
2
8
6
7
12
11
10
9
14
13
25
23
16
24
15
18
17
22
19

20

R8
100K

21

5
4
3
2
8
6
7
12
11
10
9
14
13
25
23
16
24
15
18
17
22
19

20

U6

1
21
20
19
18
17
22
23
25
24
15
14
13
26
27
30
29
11
10

9
31
32

3

2
40

LCD3.5

VCC

R11
1M

Q2
2N3904

U5

1
21
20
19
18
17
22
23
25
24
15
14
13
26
27
30
29
11
10

9
31
32

3

2
40

LCD3.5

CHANEL 1

F

28

BP

COL

38

A1

BATT

39

B1

+

8

DP1

C1

12

DP2

D1

DP316E1
F1
G1
A2
B2
C2

4

N/C

D2

5

N/C

E2

6

N/C

F2

7

N/C

G2

33

A3

N/C

34

B3

N/C

35

C3

N/C

36

D3

N/C

37

E3

N/C
F3
G3
B4/C4

­BP

TC_1_LED

CHN1_READY_LED

D1

R31

470

RED

D4

R30

470

GREEN

E

CHANEL 2

28

BP

COL

38

A1

BATT

39

B1

+

8

DP1

C1

12

DP2

D1

DP316E1
F1
G1
A2
B2
C2

4

N/C

D2

5

N/C

E2

6

N/C

F2

7

N/C

G2

33

A3

N/C

34

B3

N/C

35

C3

N/C

36

D3

N/C

37

E3

N/C
F3
G3
B4/C4

­BP

TC_2_LED

CHN2_READY_LED

CHN2_ACTI VE_L ED

D2

R29

470

RED

D5

R28

470

GREEN

D8

R32

470

GREEN

D

C

WATER_SLIP_LED

B

A

1 2 3 4

D7

GREEN

TEMP_3

R18

200K

R17

2

200K

3

DISPLAY CALIBRATION

VCC

R10
1M

Q1
2N3904

R7
100K

U1

1

VCC

C1

38

47pf

R4

39
40

549K

C4

34

.47uf

C13 .01uf

C5

R1

1.5M

C10 .15uf

VEE

33

29

.47uf

28

27

31
30

36
35
37

32
26

VEE

U7A

LM358A

8 4

VCC

R13

20K

R16

1

200K

U7B

6

7

5

LM358A

VEE

POT1

20K

VDD

OSC3

OSC2
OSC1

C+

C-

AZ

BUFF

INT

IN+
IN-

REF+
REF­TEST

VSS
VBB

ICL7136

21

BP

5

A1

4

B1

3

C1

2

D1

8

E1

6

F1

7

G1

12

A2

11

B2

10

C2

9

D2

14

E2

13

F2

25

G2

23

A3

16

B3

24

C3

15

D3

18

E3

17

F3

22

G3

19

B4/C4

20

POL

U4

1
21
20
19
18
17
22
23
25
24
15
14
13
26
27
30
29
11
10

9
31
32

3

2
40

LCD3.5

DISPLAY CALIBRATION

CHANEL 3

28

BP

COL

38

A1

BATT

39

B1

+

8

DP1

C1

12

DP2

D1

DP316E1
F1
G1
A2
B2
C2

4

N/C

D2

5

N/C

E2

6

N/C

F2

7

N/C

G2

33

A3

N/C

34

B3

N/C

35

C3

N/C

36

D3

N/C

37

E3

N/C
F3
G3
B4/C4

­BP

TC_3_LED

CHN3_READY_LED

CHN3_ACTI VE_L ED

NOTE: PCB PN 1CBC-011A

Title

Display Board for 10410 Cooler

Number RevisionSize

C

Date: 16-Aug-2001 Sheet of
File: C:\PROGRA~1\..\3CCB020A.SCH Drawn By :

R26

470

R27

470

R33

470

3CCB-020A

D3

RED

D6

GREEN

D9

GREEN

11

B

A

rev A

DWM

321

R4

TEMP_1

RN1B

3 4

F

C51 15uf

Channe l 1

TB1

RED

YEL

Header for Relay Alarm Board

E

D

C

B

A

VCC

WATER_SLIP_LED

CHN1_READY_LED

CHN2_READY_LED

CHN3_READY_LED

CHN2_ACTI VE_L ED
CHN3_ACTI VE_L ED

WATER_SLIP_LED

910U13C

TEMP_1

67U13B

5

TEMP_2

VEE TRIG

2

3

TEMP_3

VCC

P15

1

CHN2/3_READY

2

TC_2/3_OK

3
4
5

CHN1_READY

6

TC_1_OK

7
8

Channe l 2

TB2

RED

YEL

Header for Dis play Boar d

P16

1

TEMP_1

2
3

TC_1_LED

4

TEMP_2

5
6

TC_2_LED

7

TEMP_3

8
9

TC_3_LED

10
11
12
13
14
15
16
17
18
19
20

VCCVEE

Channe l 3

TB3

RED

YEL

8

C11

R28

.1uf

100K

LF347N

C8

R26

.1uf

LF347N

100K

U13A

1

C7

R27

.1uf

LF347N

100K

4 11

1 2 3 4

+

.1uf

C2

3

2

1

100
R10

POT1
20K

ZERO

C52 15uf

+

.1uf

C13

3

2

1

100
R11

POT4
20K

ZERO

C53 15uf

+

.1uf

C19

3

2

1

100
R12

POT7
20K

ZERO

200

R31

TB6

4

TEMP1 output

200

R29

3

TEMP2 output

2

200

TEMP3 output

R30

1

GND

POT10
100K

SPAN

POT11
100K

SPAN

POT12
100K

SPAN

U9

1

+IN

2

+C

3

+T

4

COM

5

-T

6

-C
V-7FB

VEE

AD595AQ

U10

1

+IN

2

+C

3

+T

4

COM

5

-T

6

-C
V-7FB

VEE

AD595AQ

U11

1

+IN

2

+C

3

+T

4

COM

5

-T

6

-C
V-7FB

VEE

AD595AQ

VCC

TP1 FOR ZERO
AND SPAN ADJ.

R13

4.7K

TC1_SENSE

14

-IN
13

-ALM
12

+ALM

11

V+

VCC

10

COMP

9

Vo

8

C3

VCC

.1uf

VCC

R15

4.7K

TC2_SENSE

14

-IN
13

-ALM
12

+ALM

11

V+

VCC

10

COMP

9

Vo

8

C14

VCC

.1uf

VCC

R16

4.7K

TC3_SENSE

14

-IN
13

-ALM
12

+ALM

11

V+

VCC

10

COMP

9

Vo

8

C20

VCC

.1uf

C9

.1uf

CLK

C10

.1uf

84

3

2

R53

100K
R56
10K

TP1 FOR ZERO
AND SPAN ADJ.

84

3

2

R54

100K
R57
10K

TP1 FOR ZERO
AND SPAN ADJ.

84

3

2

R55

100K
R58
10K

U12

4

R

2

CVolt5THR

TLC555C

TP1

VCC

U6A

TLC27L2

VEE

10K

TP4

VCC

U7A

TLC27L2

VEE

10K

TP7

VCC

U8A

TLC27L2

VEE

10K

10K

C6

12

.1uf

RN1A
10K

TP2

1

1

20K

POT3

READY TEMP.

RN1C

5 6

1

10K

78

C4

RN1D
10K

R59

.1ufC5.1uf

R23

200K

U6B

7

TLC27L2

20K

SET TE MP.

TEMP_2

RN2B

3 4

10K

C17

12

.1uf

RN2A
10K

TP5

1

1

20K

POT6

READY TEMP.

RN2C

5 6

1

10K

78

C15

RN2D
10K

R60

.1uf

R24

200K

U7B

7

TLC27L2

20K

SET TE MP.

TEMP_3

RN3B

3 4

10K

C23

12

.1uf

RN3A
10K

TP8

1

1

20K

POT9

READY TEMP.

RN3C

5 6

1

10K

78

C21

RN3D
10K

R61

.1uf

R25

200K

U8B

7

TLC27L2

20K

SET TE MP.

VCC

8

R14

3

Q

4.7K

VCC

7

DIS

6

GND

C56

.33uf

1

1M

VCCC25

6

5184

.1UF

2

C45

3

.001uf

C1

.1uf

VCCVEE

C46

.001uf

R1

6

1M

5

TP3

POT2

C47

.001uf

C12

.1uf

VCCVEE

C48

.001uf

C16

.1uf

R2

6

1M

5

TP6

POT5

C49

.001uf

C18

.1uf

VCCVEE

C50

.001uf

C22

.1uf

R3

6

1M

5

TP9

POT8

LM311

C61

.1uf

VEE

R5

1M

C62

VCC

6

5184

.1uf

2

3

LM311

C63

.1uf

VEE

R35

10K

U13D

14

1

LF347N

VCCVEE

R7

1M

VCCC27

6

5184

.1UF

2

3

LM311

C64

VEE

.1uf

R6

1M

C65

VCC

6

5184

.1uf

2

3

C66

VEE

.1uf

CLK

1

VCCVEE

R8

1M

VCCC29

6

5184

.1UF

2

3

C67

.1uf

VEE

R9

1M

C68

VCC

6

5184

.1uf

2

3

C69

.1uf

VEE

CLK

1

VCCVEE

VCC

R18

U1

U24

U2

U25

LM311

U3

LM311

U26

LM311

4.7K

7

VCC

R17

4.7K

7

R34

13

10K

12

7

VCC

R20

4.7K

7

7

VCC

R21

4.7K

7

U4A

8

A4

6

A3

4

A2

2

TC1_SENSE

TC2_SENSE

TC3_SENSE

A1

1

G

MC74HC240A

CHN_1_CONTROL_OUT

CLK

VCC

R19

4.7K

U4B

17

A4

15

A3

13

A2

11

A1

19

G

MC74HC240A

CHN_2_CONTROL_OUT

VCC

R22

4.7K

U5A

8

A4

6

A3

4

A2

2

A1

1

G

MC74HC240A

CHN_3_CONTROL_OUT

NOTE: PCB PN 1CBC-006D

Title

Control Section for 10410 Cooler

Number RevisionSize

C

Date: 16-Aug-2001 Sheet of
File: C:\PROGRA~1\..\009E_CTL.SCH Drawn By:

4

12

Y4

CHN1_READY_LED

14

Y3

CHN1_READY

16

Y2

TC_1_OK

18

Y1

TC_1_LED

3

Y4

CHN2_READY_LED

5

Y3

CHN2_READY

7

Y2

TC_2_OK

9

Y1

TC_2_LED

12

Y4

CHN3_READY_LED

14

Y3

CHN3_READY

16

Y2

TC_3_OK

18

Y1

TC_3_LED

12

DWM

F

E

D

C

B

A

rev E3CCB-009E

Digitally signed by Bob MacRae

DN: cn=Bob MacRae, o=Perma Pure,

ou=Engineering,

email=[e-mail], c=US

Date: 2008.11.04 16:41:51 -05'00'

Bob MacRae

APPENDIX B: SAMPLE CONDITIONING SYSTEM

17

Digitally signed by Bob MacRae

DN: cn=Bob MacRae, o=Perma Pure, ou=Engineering,

email=[e-mail], c=US

Date: 2011.05.17 14:40:11 -04'00'

AIR DIMENSIONS INCORPORATED

1371 West Newport Center Dr., Suite 101, Deerfield Beach, FL 33442 - Phone [phone] or 800-423-6464 Fax [phone]

http://www.airdimensions.com e-mail address [e-mail]

MINI DIA-VAC®

MAINTENANCE AND DISASSEMBLY INSTRUCTIONS

A. General Operations Characteristics

1. Normal motor coil temperatures may be 160 - 180 degrees F. Winding insulation is Class B.
Please note the two fans are different, so before removing the fans, note which side they belong on.

2. To check pumping efficiency, employ suitably damped gauges connected so as to dead-end either
pressure or vacuum.
NOTE: Check each separately, One or the other port must be open during this test.
Use 0-60 PSI pressure gauge and 0-30 inch hg. vacuum gauge, (or mercury manometer).
Maximum pressure should be at least 33 PSIG for the .160 eccentric.
Maximum vacuum should be 21 inches Hg when using the .160 eccentric.

3. Match electrical power to motor

4. Do not start pump and motor with load of pressure or vacuum on pump head.

5. Pumps are intended for gaseous operation, eliminate liquids entering pump.

6. Nominal running amps for Mini Dia-Vac at 115/230 volts are 1.7/0.8

B. Maintenance Procedures

1. Motor oiling - No oiling or other lubrication addition is necessary at all. All bearings are pre­lubricated and shielded from external contamination.

2. Diaphragm Replacement (also see Maintenance Procedure Below):

a. Standard EPDM (part 4302 or kit 11309) - Operating life can be five years or more under
conditions of light pressure or vacuum loads and infrequent operation. Over 20 PSI and constant
operation may require 3 month diaphragm inspection procedure. High ambient conditions over 100
degrees F may also decrease diaphragm life.

b. Teflon coated EPDM (part 4301 or kit 11305) - Satisfactory operation can be attained for periods
of 12 months or more under conditions of light pressure of vacuum loads.

c. Viton/Nomex (part 4303 or kit 11307) - same as b above.

Where critical processes may involve the pumping of corrosive or toxic gas media, it is
recommended that a monthly check of the diaphragm be part of a scheduled maintenance procedure.

Air Dimensions Inc. will supply recommendations on the choice of diaphragm material and or pump
head construction on request.

*Diaphragms require close precision tolerance, therefore only ADI diaphragms should be used as
replacements.

C. Disassembly of Head Section and Service Diaphragm

1. Remove head section by unscrewing the four large bolts. A flat-bladed screw driver may be
needed to gently pry the head free of the service diaphragm. **If you have Teflon coating on the
heads use caution not to scratch the surface.

2. The valve body can then be removed by unscrewing the two smaller screws (also accessible on
the top of the head section). This part may be freed by gently tapping on these two screws after they
have been loosened about three or four turns. When the valve body is removed, check all internal
surfaces for any accumulation of dirt. The two valve discs can be wiped clean and replaced as long
as they appear unaffected by usage. The valve gasket can be easily removed and should be
inspected. As a matter of good practice, the valve discs and valve gasket should be replaced during
any routine maintenance check of the head section. A once a year routine procedure is
recommended.

3. The service diaphragm is secured by the single screw in its center. Remove this screw with a
5/32" Allen wrench. The diaphragm and its clamping plate should be easily lifted off. Some slight
adherence to the metal may occur if the diaphragm has been in use for a long period.

4. When replacing the service diaphragm, a Teflon washer (part# 23001) should be inserted under
the head of the diaphragm cap screw. This is added insurance against small gas leaks through screw
heads and may be essential in vacuum applications where outside air contamination cannot be
tolerated. After tightening the screw, the excess Teflon should be trimmed away.

NOTE: When replacing the service diaphragm, be sure the four projecting studs of the base casting
are properly located in the four outer holes provided in the diaphragm before the part is clamped in
place. Be sure the diaphragm plate is firmly replaced with its center screw.

D. Disassembly and Replacement of the Connecting Rod

1. Remove head section and service diaphragm as described in (C) above. When this is done and the
front screen has been removed, the connecting rod assembly may be taken out (refer to exploded
view drawing). Gently pry up and remove the connecting rod cap (part# 3301) which is held in place
by the diaphragm screw.

2. Loosen but do not remove the counterweight screw. This is accessible from the top of the pump
base casting and will require a 5/32" hex allen wrench. The connecting rod eccentric assembly,
including counterweight and fan, will then slide of the motor shaft.

3. When replacing the eccentric assembly, be careful to align the flat section on the motor shaft with
the counterweight screw. The eccentric assembly should be aligned so the fan is on the outer side
from the motor. Slide this assembly as far onto the motor shaft as it will go before tightening the
counterweight screw onto the flat of the motor.

NOTE: After prolonged use, the eccentric assembly may freeze up on the motor shaft. A wheel
puller may be needed to free the part. When replacing the eccentric assembly, the motor shaft should
be lightly coated with a graphite or MDS based lubricant.

E. Related Torque Values

1. Head bolts - 110 inch pounds.

2. Valve body screws and Diaphragm plate screws - 70 inch pounds

Dia-Vac® is a Registered Trademark of Air Dimensions Inc.

1. Single Pump Head Loading

Note:

Use only MASTERFLEX Precision Tubing with MASTERFLEX
Pumps to insure optimum performance. Use of other tubing may void
applicable warranties.

Contents:

one mounting hardware package, manual and tubing loading key.

Supplied tubing loading key required for assembly.

a) Separate the end bells (the pump head halves). Hold the end bell

b) Place tubing in the right groove and against the first two rollers.

c) Push down and turn key counterclockwise (ccw) completely

d) Position the other end bell on top and press the end bells together.

e) With key in slot on rotor shaft, turn key to align tang on rotor

One pump head, one 15 in (38 cm) length of silicone tubing,

containing the rotor as shown with the tubing retainer grooves
facing down.

Hold tubing with thumb. Near groove, insert smaller prong of
loading key between the top of the rotor and tubing. Push key in
as far as possible.

around the rotor. The key will push the tubing uniformly into the
end bell assembly. Hold the second end of tubing. Remove key.

Be careful not to pinch the tubing. If end bells do not snap tightly
together, reload tubing. If necessary, turn key in slot on rotor shaft
to adjust tubing (as in Step e).

shaft with slot in motor drive shaft. Point tubing retainer grooves
up. Shift the pump head slightly till it snaps on the alignment pins
(if present). Secure with four provided screws. Tighten with
fingers only.

2. Multi-Channel Mounting

Flat bladed screwdriver required for mounting.

Tubing loading key required for mounting.

Note:

Other special mounting hardware for multi-channel pumping.
See “ 3. Replacement Parts and Accessories”.

a) Load the pump heads with tubing.

b) Install the four correct length-mounting screws in drive.

c) Slide the first pump head into the mounting screws.

d) Place key in slot on mounting shaft. Twist to align tang on rotor

shaft with slot in motor drive shaft. Shift the pump housing
around till it drops over the alignment pins (if present).

e) Repeat for each additional pump head, aligning pump head tang

with slot on previously mounted pump head.

f) Slide the four flat washers onto screws and secure with the four

wingnuts. Tighten with fingers only.

g) A support bracket is supplied with 3 and 4 channel mounting

hardware for additional support. Mount over bottom two screws.
Inert one of the three different adjustments screws depending
upon drive height.

3. Replacement Parts and Accessories

A. End Bells

Pump Head #

07013-00, -20
07013-10, -21
07014-00, -20
07014-10, -21
07015-00, -20
07015-10, -21
07016-00, -20
07016-10, -21
07017-00, -20
07017-10, -21
07018-00, -20
07018-10, -21
07024-00, -20
07024-10, -21
07035-02, -20
07035-12, -21

B. Rotor assemblies

Pump Head number Pump Head suffix

07013, 07014, 07016
07018

07015, 07024, 07035

(order two end bells for a complete head assembly).

PC Order number

MN-07013-81
MN-07013-91

MN-07014-81
MN-07014-91

MN-07015-81
MN-07015-91

MN-07016-81
MN-07016-91

MN-07017-81
MN-07017-91

MN-07018-81
MN-07018-91

MN-07024-81
MN-07024-91

MN-07035-81
MN-07035-91

-00

-10, -50

-20

-21, -52

-00, -02

-10, -50, -12

-20

-21, -52

Pump Head #

-

07013-50, -52

-

07014-50, -52

-

07015-50, -52

-

07016-50, -52

-

07017-50, -52

-

07018-50, -52

-

07024-50, -52

-

-

PC Order
number

MN-07013-92

MN-07014-92

MN-07015-92

MN-07016-92

MN-07017-92

MN-07018-92

MN-07024-92

Order number
MN-07013-75
MN-07013-76
MN-07013-80
MN-07013-95
MN-07013-75
MN-07013-76
MN-07013-80
MN-07013-90

-

-

-

-

-

-

-

-

-

Set contains four #8-32 screws, four washers, and four wingnuts.

Number of heads

To be mounted

1
2
3
4

Cold- rolled steel

Order number

MN-07013-02
MN-07013-03
MN-07013-03
MN-07013-07

Stainless steel

Order number

MN-07013-04
MN-07013-05
MN-07013-08
MN-07013-09

4. Specifications

Maximum continuous
discharge pressure-psi(bar): 20(1.4) 25(1.7)
Maximum intermittent
discharge pressure-psi(bar): 35(2.4) 40(2.7)
Maximum vacuum: 660(510’)m Hg 26(20’)in Hg
Maximum suction lift: 8.8(6.7’)m H2O 29(22’)ft H2O
Number of rollers: 3
Occlusion: Standard fixed
Maximum pump speed (rpm): 600
Nominal torque load: 6.5 kg-cm(90 oz-in)
Housing materials: Polycarbonate (PC) all models, or Polyphenylene
sulfide (PPS) all models except 07035
Roller/rotor materials: Cold rolled Stl (CRS) or Stainless Stl (SS)
Operating temperature: 0 to 40° (32 to 104°F)
*Thin wall: tubing 13, 14, 16, 17, 18 Thick wall: tubing 15, 24, 35
ɈWith tubing 17 & 18
ū Use in this temperature range for continuous duty operation with no
decrease in performance or product life. Pump heads will work outside
this range with some possible reductions in performance or product
life.

Thin wall* Thick wall*

5. Warranty and Return Items

Warranty

Use only MASTERFLEX Precision Tubing with MASTERFLEX Pumps
to insure optimum performance. Use of other tubing may void
applicable warranties.

The manufacturer warrants this product to be free from any significant
deviations from published specifications. If repair or adjustment is
necessary within the warranty period, the problem will be corrected at
no charge if it is not due to misuse or abuse on your part, as determined
by the manufacturer. Repair costs outside the warranty period, or those
resulting from product misuse or abuse, may be invoiced to you.
The warranty period for this product is noted on the Warranty Card.

Product Return

To limit charges and delays, contact the seller or manufacturer for
authorization and shipping instructions before returning the product,
either within or outside the warranty period. When returning the
product, please state the reason for the return. For your protection, pack
the product carefully and insure it against possible damage or loss. Any
damages resulting from improper packaging are your responsibility.

C. MN-07021-04 Thrust washers.

Pack of 10.

D. MN-07013-90 Tubing loading key.
E. Mounting hardware for standard pump heads

Technical Assistance

.

If you have any questions about the use of this product, contact the
manufacturer or authorized dealer.

CHART OF VOLUME PERCENT WATER CONCENTRATIONS

AT SATURATION FOR VARIOUS TEMPERATURES

AT STANDARD PRESSURE (ATMOSPHERIC PRESSURE)

DEGREES C DEGREES F VOLUME % DEGREES C DEGREES F VOLUME %

+100 + 212 100.00 + 2 + 36 0.696

+ 90 + 194 69.20 + 1 + 34 0.649
+ 80 + 176 46.70 0 + 32 0.602
+ 75 + 167 38.70 - 1 + 30 0.555
+ 70 + 158 30.70 - 2 + 28 0.510
+ 65 + 149 25.20 - 3 + 27 0.469
+ 60 + 140 19.70 - 4 + 25 0.431
+ 55 + 131 15.50 - 5 + 23 0.396
+ 50 + 122 12.20 - 6 + 21 0.363
+ 45 + 113 9.45 - 7 + 19 0.333
+ 40 + 104 7.25 - 8 + 18 0.305
+ 35 + 95 5.55 - 9 + 16 0.281
+ 30 + 86 4.19 - 10 + 14 0.256
+ 29 + 84 3.95 - 11 + 12 0.234
+ 28 + 82 3.73 - 12 + 10 0.214
+ 27 + 81 3.62 - 13 + 9 0.196
+ 26 + 79 3.32 - 14 + 7 0.179
+ 25 + 77 3.13 - 15 + 5 0.163
+ 24 + 75 2.94 - 16 + 3 0.148
+ 23 + 73 2.77 - 17 + 1 0.135
+ 22 + 72 2.61 - 18 0 0.123
+ 21 + 70 2.46 - 19 - 2 0.112
+ 20 + 68 3.31 - 20 - 4 0.102
+ 19 + 66 2.17 - 22 - 8 0.084
+ 18 + 64 2.04 - 24 - 11 0.069
+ 17 + 63 1.91 - 26 - 15 0.057
+ 16 + 61 1.79 - 28 - 18 0.046
+ 15 + 59 1.68 - 30 - 22 0.038
+ 14 + 57 1.58 - 32 - 26 0.031
+ 13 + 55 1.48 - 34 - 30 0.025
+ 12 + 54 1.38 - 36 - 34 0.019
+ 11 + 52 1.29 - 38 - 37 0.016
+ 10 + 50 1.21 - 40 - 40 0.013

+ 9 + 48 1.13 - 42 - 44 0.011
+ 8 + 46 1.06 - 44 - 47 0.008
+ 7 + 45 0.988 - 46 - 51 0.006
+ 6 + 43 0.922 - 48 - 54 0.005
+ 5 + 41 0.861 - 50 - 58 0.004
+ 4 + 39 0.803 - 52 - 62 0.003
+ 3 + 37 0.751 - 54 - 65 0.002

MOISTURE CONVERSION TABLE

DEWPOINT

FC

-110 -166 .0000010 .00132 .0000053 .00082

-108 -162 .0000018 .00237 .0000096 .0015

-106 -159 .0000028 .00368 .000015 .0023

-104 -155 .0000043 .00566 .000023 .0035

-102 -152 .0000065 .00855 .000035 .0053

-100 -148 .0000099 .0130 .000053 .0081

-98 -144 .000015 .0197 .000080 .012

-96 -141 .000022 .0289 .00012 .018

-94 -137 .000033 .0434 .00018 .027

-92 -134 .000048 .0632 .00026 .039

-90 -130 .00007 .0921 .00037 .057

-88 -126 .00010 .132 .00054 .082

-86 -123 .00014 .184 .00075 .11

-84 -119 .00020 .263 .00107 .16

-82 -116 .00029 .382 .00155 .24

-80 -112 .00040 .562 .00214 .33

-78 -108 .00056 .737 .00300 .46

-76 -105 .00077 1.01 .00410 .83

-74 -101 .00105 1.38 .00559 .86

-72 -98 .00143 1.88 .00762 1.17

-70 -94 .00194 2.55 .0104 1.58

-68 -90 .00261 3.43 .0140 2.13

-66 -87 .00349 4.59 .0187 2.84

-64 -83 .00464 6.11 .0248 3.79

-62 -80 .00614 8.08 .0328 5.01

-60 -76 .00808 10.6 .0430 6.59

-58 -72 .0106 13.9 .0565 8.63

-56 -69 .0138 18.2 .0735 11.3

-54 -65 .0178 23.4 .0948 14.5

-52 -62 .0230 30.3 .123 18.8

-50 -58 .0295 38.8 .157 24.1

-48 -54 .0378 49.7 .202 30.9

-46 -51 .0481 63.3 .257 39.3

-44 -47 .0609 80.0 .325 49.7

-42 -44 .0768 101 .410 62.7

-40 -40 .0966 127 .516 78.9

-38 -36 .1209 159 .644 98.6

-36 -33 .1507 198 .804 122.9

-34 -29 .1873 246 1.00 152

-32 -26 .2318 305 1.24 189

-30 -22 .2859 376 1.52 234

-28 -18 .351 462 1.88 287

-26 -15 .430 566 2.30 351

-24 -11 .526 692 2.81 430

-22 -8 .640 842 3.41 523

-20 -4 .776 1020 4.13 633

-18 0 .939 1240 5.00 770

-16 +3 1.132 1490 6.03 925

-14 +7 1.361 1790 7.25 1110

-12 +10 1.632 2150 8.69 1335

-10 +14 1.950 2570 10.4 1596

-8 +18 2.326 3060 12.4 1900

-6 +21 2.765 3640 14.7 2260

-4 +25 3.280 4230 17.5 2680

-2 +28 3.880 5100 20.7 3170
0 +32 4.579 6020 24.4 3640

+2 +36 5.294 6970 28.2 4330
+4 +39 6.101 8030 32.5 4990
+6 +43 7.013 9230 37.4 5730

+8 +46 8.045 10590 42.9 6580
+10 +50 9.029 12120 49.1 7530
+12 +54 10.52 13840 56.1 8600
+14 +57 11.99 15780 63.9 9800
+16 +61 13.63 17930 72.6 11140
+18 +64 15.48 20370 82.5 12650
+20 +68 17.54 23080 93.5 14330
+22 +71 19.827 26088 16699
+24 +75 33.377 29443 18847
+26 +79 25.209 33169 21232
+28 +8

VAPOR PRESSURE

(WATER/ICE in

EQUALIBRIUM)

mm MERCURY

PPM on VOLUME
BASIS at 760 mm

of Hg PRESSURE

RELATIVE
HUMIDITY

at 70 F

PPM on WEIGHT

BASIS in AIR