Perlick CS32 Installation Manual

INSTALLATION AND OPERATION INSTRUCTIONS
SINGLE DOOR COOLER SERIES

MODEL NOS.

CS32SB

CS32SG

CS32SS
CS32ST

IMPORTANT INFORMATION

A Warranty card is enclosed that must be filled out
and mailed to the Perlick Corporation in order to reg­ister the warranty. If the card is not returned to
Perlick, the warranty period will begin from the date
the equipment is shipped from the factory.

This manual has been prepared to assist you in the
installation of your Single Door Cooler and to
acquaint you with its operation and maintenance.

We dedicate considerable time to ensure that our
products provide the highest level of customer
satisfaction. If service is required, your dealer can
provide you with a list of qualified service agents. For
your own protection, never return merchandise for
credit without our approval.

We thank you for selecting a Perlick product and
assure you of our continuing interest in your
satisfaction.

WARNING: When lifting, the full weight of the
cabinet must be supported. Lift from the cabinet
base and not from the top. Improper lifting can
result in severe damage to the cabinet.

Table of Contents

PREPARING THE CABINET FOR USE

Specifications.........................................................2

List of Included Parts.............................................3

Tools Required.......................................................3

Plumbing................................................................3

Electrical................................................................3

Uncrating ...............................................................3

Installing Casters...................................................3

Placing the Cabinet ...............................................3

Leveling the Cabinet ..............................................3

Installing Base Plates............................................3

TEMPERATURE

Refrigeration and Temperature Control.................4

Adjusting the Temperature.....................................4

CLEANING

Cleaning the Cabinet.............................................4

Cleaning the Condenser ........................................4

Condenser.............................................................4

GENERAL INFORMATION

REPLACEMENT PARTS.......................................5

Wiring Diagram......................................................6

Door Switchiing Instructions..................................7

8300 West Good Hope Road • Milwaukee, WI 53223 • Phone [phone] • Fax [phone]

Toll Free 800-558-5592 • E-Mail: [e-mail] • www.Perlick.com

Form No. Z2266

Installation and Operating Instructions

Sizes and Specifications, Single Door Cooler Series

DOOR FINISH MODEL NUMBERS

BLACK COATED SOLID CS32SB
GLASS W/ BLACK COATED FRAME CS32SG
STAINLESSSTEEL SOLID CS32SS
GLASS W/STAINLESS STEELFRAME CS32ST

SPECIFICATIONS

AMPS 2.7
SHIP WT lbs. (kg) 210 (96)

INTERIOR Floor Pan: Stainless steel. Walls: Galvanized steel. Includes pilasters, three

EXTERIOR

REFRIGERATION
VENTILATION Front ventilated.

ELECTRICAL
PLUMBING

OPTIONALACCESSORIES • Leg Set • Caster Sets • Leg & Front Base Plate

Door Pan & Ceiling: High strength polystyrene. Door Sill: High strength polyethylene.
vinyl coated shelves and light.

Stainless steel top, back, sides and front. Galvanized bottom. Condensing unit grille
stainless steel or black coated to match door finish. Decorative handle and lock. Right
hinged door standard from factory. Door hinging is field reversible.

R-134a capillary tube-type. Aluminum fin and copper tube evaporator coil.
Adjustable temperature control. Self-defrosting.

115 Volt, 60 Hz., 1 Phase AC. Furnished with three-prong, six foot NEMA5-15P cord.
Contact Perlick-Milwaukee for other voltage/frequency requirements.

3

/4” NPT drain exits out right end or 1” NPS out bottom.

20 1/8”

[511]

23 3/16” R

[589]

TOP VIEW

24 3/4”

[699]

27 1/4”

[692]

19 7/8”

[505]

OPENING

32”

[813]

FRONT VIEW END VIEW BACK VIEW

27 1/2”

OPENING

2 3/4”

[70]

1 1/8”

[29]

34 1/2”

[876]

4 3/16”

[94]

12”

[305]

15/16”

[24]

4 1/16”

[103]

2 1/16”

[52]

CORD
EXIT

Form No. Z2266

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

2

Preparing the Cabinet for Use – Single Door Cooler Series

Parts List

■

(3) Shelves.

■

25 Watt Incandescent Light.

■

Shelf Clips.

Suggested Tools

■

#2 Phillips Screwdriver.

■

10” Crescent Wrench.

9

■

/16” Allen Wrench.

5

■

/16” and 3/8” Hex Socket.

■

Power Drill or Driver.

Plumbing

No plumbing required. Condensate from the cooling
coil is automatically evaporated through a condensate
pan located in the side condensing unit compartment.
Unit is plumbed with any floor drain out rear right
corner
connection out side or bottom. Both drains are
plugged and can be removed if needed.

3

4” NPT thread or bottom right 1” NPS thread

⁄

Placing the Cabinet

Push the cabinet into place using rollers when
necessary. Important: Proper air flow around the
condensing unit is necessary for efficient operation.
Never obstruct the air flow in and out of the
condensing unit.

For sanitation purposes, it may be necessary to
seal the base of the cabinet to the floor. This can be
accomplished by laying a bead of silicone sealant
between the base of the cabinet and the floor as
shown by the figure at below.

CABINET

BEAD SILICON
SEALER (RTV)

FLOOR

Electrical

The cabinet must be connected to a separately
fused power source (see electrical specification
plate) and grounded in accordance with National
and Local Electrical Codes. Caution: Do not
attempt to operate the equipment on any other
power source than that listed on the Electrical
Specification plate.

Uncrating and Inspection

Remove all crating material before operating.
Carefully inspect cabinet for hidden damage. If
damage is discovered, file your claim immediately
with the transportation company. Perlick is
not responsible for damage in transit.

Installing Casters or Legs (Optional)

Attach four casters to the cabinet bottom; rigid cast­ers at the rear and swivel casters on the front. Use
the supplied
machine screws.

1

/4”- 20 x 3/4” hex head self-tapping

Leveling the Cabinet

When the cabinet is in place, check installation with
carpenter’s level. When perfectly level, accumulated
water will drain out. Aslight pitch to the drain side
will not harm the cabinet. Water may accumulate if
cabinet is pitched to the opposite side.

Installing Base Plate (Optional)

Attach brackets to cabinet bottom in holes provided.
Attach base plate to brackets. (See separate
instructions, provided with kit). When returning
cabinet to upright position, be careful not to bend
brackets.

WARNING!

To avoid compressor damage,after returning
cabinet to an upright position, let unit stand for
24 hours before plugging it in and running the unit.

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

3

Form No. Z2266

General Information – Single Door Cooler Series

Refrigeration and Temperature Control

The Single Door Cooler cabinet is equipped with
a heavy-duty refrigeration system designed to
automatically maintain a storage temperature of
36-41 degrees F. The control is factory set at 38
degrees F.

Adjusting the temperature

The temperature control is inside the cabinet on
the left-hand side of the evaporator fan panel
assembly. You will need a screwdriver to turn the
adjusting screw. Make small adjustments until the
desired temperature is achieved.

■

Colder Temperatures:

Turn the adjusting screw clockwise (to the right).

■

Warmer Temperatures:

Turn the adjusting screw counterclockwise
(to the left).

■

Temperature Control “OFF”:

Turn the adjusting screw completely counter­clockwise to the “O” position until a click is

noted.
The condenser fan motor turns off and on with
the compressor. The evaporator fan motor is on
all the time.

NOTE:

Cabinet Temperatures lower than 34° will not allow
for proper defrosting of the evaporator coil. If
defrosting is necessary, turn the control knob to the
OFF position until coil is defrosted.

Cleaning the Cabinet

Use a mild detergent and water to clean the inside
and outside of the cabinet. Dry thoroughly. Never
use a scouring pad or abrasive cleanser.
NOTE: An industrial strength, commercial cleaner
can be used to clean the outside of painted
cabinets.

Cleaning the Condenser

Use a long handled, stiff brush to clean the dirt
from the front surface of the condenser. Keeping
the condenser free from dust and dirt will ensure
efficient operation.
CAUTION: Do not bend the fins while brushing the
front of the condenser.

Condenser

The condenser (located behind the front grille
cover) should be inspected every 30 days and
cleaned, if necessary.

Failure to keep the condenser clean will cause a
loss in condensing unit efficiency.

Form No. Z2266

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

4

Replacement Parts – Single Door Cooler Series

MODEL NOS. CS32

Item Description Part #’s

1 Compressor for R134a 63778
2 Condenser fan motor 63807
3 Condenser fan motor bracket 65166-1
4 Condenser fan blade 63808
5 Side panel 66215-1SS or 66215-1
6 Front grille 66210-8SS or 66210-8
7 Condenser 65528
8 Evaporator fan blade - 4” 63461

9 Evaporator fan motor C15239A
10 Evaporator assembly - complete 66295
11 Top assembly 66230-32
12 Temperature control 61271
13 Door assembly 66256-1
14 Magnetic door gasket 66237-4
15 Door sill 65500-1
16 Door handle C31409-1

16A Door handle bracket 65189-1

17 Shelf 66265-1
22 Condensate pan 65473

Parts Not Shown on Drawing

Wiring Harness

Power cord 65531

Top evaporator 65532
Door lock with keys 63762
L & S line assembly 65529
Light bulb 63485-1
Light bulb guard 65525
Light switch 65535
Light mounting panel 65517-24

8

11

9
10
12

17

14

13

5

1

22

15

2
3

7

4

6

16A

16

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

5

Form No. Z2266

Wiring Diagram – Single Door Back Bar Cooler

LIGHT

JUNCTION

POINT

WIRES FOAMED IN
CABINET WALL

POWER CONNECTION

NEMA–15P CORD

JUNCTION

POINTS

JUNCTION

POINTS

BLACK

WHITE

GREEN

BLACK

WHITE

BLACK

WHITE

BLACK

RED

EVAPORATOR FAN

CONDENSER FAN

RED

WHITE

THERMOSTAT

COMPRESSOR

OVERLOAD

RELAY

END VIEW

Form No. Z2266

GREEN

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

6

Door Switching Instructions – Single Door Cooler Series

g

Tools Required

■

Phillips Screwdriver.

■

#4 Allen Wrench.

■

Flathead Screwdriver or Putty Knife

Right Hinged Door

(as shipped from factory)

Operations to Perform on Cabinet

STEP 1:

Remove bottom hinge pin from
assembly.

STEP 2:

Carefully lift and tilt out door
assembly from the unit and
set aside.

STEP 9:

Re-insert top hinge pin.

STEP 10:

Re-assemble lock rail from
STEP #3

Bottom Hinge Bracket

Operations to Perform on Door

Step #14

Top Hinge Bracket

STEP 3:

Remove lock rail from
cabinet, requires removal of
four screws.

Remove
these screws

STEP 4:

Remove top hinge pin.
Remove top and bottom hinge
brackets from the unit.

STEP 5:

Top Hinge Bracket

Bottom Hinge Bracket

Remove hinge bushing from
bottom hinge bracket and
assemble to top hinge bracket.

Hinge Bushin

STEP 6:

Taking care not to scratch the sur­face, remove hole plugs from the
left hinge holes.

STEP 7:

Insert hole plugs into vacant right

Step #7

Step #6

hinge holes

STEP 8:

Re-assemble hinge brackets to unit. Bottom right bracket
is assembled as the top left bracket. Top right bracket is
assembled as the bottom left bracket.

Step #12 Step #11 Step #13

STEP 11:

Remove bottom door hinge bracket from door assembly
and remove door hinge bushing from bracket.
Re-assemble door hinge bracket to previous position,
without bushing.

STEP 12:

Remove top door hinge bracket from door assembly and
assemble door hinge bushing from STEP 11 to bracket.
Re-assemble door hinge bracket to previous position
with bushing attached.

STEP 13:

Remove handle and reposition in other set of pre-drilled
mounting holes directly underneath..

STEP 14:

Remove lock retainer and install on opposite end of
door..

STEP 15:

What was the door top is now the door bottom. Carefully
lift the door onto the hinge brackets of the cabinet. The
two hinge bushings should meet. reinsert the bottom
hinge pin to complete the door switching operation.

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

7

Form No. Z2266

Form No. Z2266

8300 West Good Hope Road • Milwaukee, WI 53223 • Phone [phone] • Fax [phone]

Toll Free 800-558-5592 • E-Mail: [e-mail] • www.Perlick.com