Perlick CS1DP Installation Manual

INSTALLATION AND OPERATION INSTRUCTIONS
STANDARD BACK BAR COOLERS — SELF CONTAINED
MODEL NOS.
CS Series
CS84
IMPORTANT INFORMATION
Fill out the enclosed warranty card and mail to the Perlick Corporation to register the warranty. If the card is not returned, the warranty period will begin from the date the equipment is shipped from the factory.
This manual has been prepared to assist you in the installation of your Cabinet and to acquaint you with its operation and maintenance.
We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction. If service is required, your dealer can provide you with a list of qualified service agents. For your own protection, never return merchandise for credit without our approval.
We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction.
WARNING: When lifting, the full weight of the cabinet must be supported. Lift from the cabinet base and not from the top. Improper lifting can result in severe damage to the cabinet.
Table of Contents
PREPARING THE CABINET
Specifications.........................................................2
List of Included Parts.............................................3
Tools Required.......................................................3
Electrical................................................................3
Installing Casters or Legs .....................................3
TEMPERATURE
Refrigeration and Temperature Control.................4
CLEANING
Cleaning the Cabinet.............................................4
Cleaning Stainless Steel........................................4
Replacement Parts................................................5
Reversing Door Hinge...........................................6
Wiring Diagram......................................................7
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069
Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com
Form No. Z2281
Installation and Operating Instructions
Sizes and Specifications, Standard Back Bar Coolers – Self Contained
DOOR FINISH MODEL NUMBERS
BLACK CS60SB CS84SB CS108SB BLACK W/GLASS DOORS CS60SG CS84SG CS108SG STAINLESS CS60SS CS84SS CS108SS STAINLESS W/GLASS DOORS CS60ST CS84ST CS108ST
SPECIFICATIONS
NUMBER OF DOORS 2 3 4 CABINET LENGTH Ins. (mm) 60” (1524) 84” (2134) 108” (2743) NUMBER OF SHELVES 4 6 8 CONDENSING UNIT H.P.
1
/4 RUNNING LOAD - AMPS 5.9 7.5 7.5 SHIP WT lbs. (kg) 380 (172) 490 (222) 630 (286)
INTERIOR Door sill: High strength polyethylene. Door pan and ceiling: High strength polystyrene.
Floor pan: Stainless steel. Walls: Galvanized steel. Vinyl coated shelves. Includes interior light. EXTERIOR: Front, back, top and sides stainless steel. Bottom galvanized steel. DOOR HINGING Stainless steel hinges with standard locations as illustrated. For special hinging specify
hinge locations starting from left to right. Field reversible. DOOR HARDWARE Door handles: Black vinyl with chrome ends. Lock finish: chrome REFRIGERATION R-134A capillary tube-type. Aluminum fin and copper tube evaporator, epoxy coated coil. Adjustable
temperature control. Self-defrosting. Pull-out condensing unit for service and cleaning. Compressor
left, standard ELECTRICAL 1 1 5V, 60Hz., 1 phase AC. Furnished with 3-prong, 6 foot NEMA5-15Pcord. Contact Perlick for other
voltage/ frequency requirements. PLUMBING None required. Condensate evaporates automatically. INSULATION Foamed-in-place polyurethane, 2” walls, 1
1
OPTIONAL • Leg set Door finishes ACCESSORIES & • Caster sets • Black vinyl coated MODIFICATIONS • Base plates • Stainless steel
• Glass door with black vinyl coated frame
• Glass door with stainless steel frame
/2” top.
1
/3
1
/3
6 3/16
OPTIONAL
FLOOR
ACCESS
KIT 2
Form No. Z2281
[157]
12
[305]
5 1/8
[130]
108” [2743] 4 DOOR
84” [2130] 3 DOOR 60” [1524] 2 DOOR
92 [2337] 4 DOOR 68 [1727] 3 DOOR 44 [1118] 2 DOOR
6 5/16
[161]
23 1/2
[597]
DOOR
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
19 7/8
[505]
DOOR
OPENING
R23 1/2
NOTE B
4 1/4
[107]
18 3/4 [476] BACK LINER
TO INSIDE OF
DOOR SILL
NOTE A: 3/4 NPT DRAIN EXIT NOTE B: 1 DRAIN ACCESS
31 1/4
[794]
DOOR
HEIGHT
27 7/16
[697]
DOOR
OPENING
6 3/8
[163]
24 3/4
[629]
7 3/4
[197]
4 3/16
[106]
22 3/4
[578]
7 3/16
1 1/8
[29]
[182]
34 1/2
NOTE A
2
[876]
Preparing the Cabinet for Use
Parts List
(2) Shelves plus (1) Floor Rack-per door.
Shelf Clips.
Suggested Tools
#2 Phillips Screwdriver.
10” Crescent Wrench.
9
/16” Allen Wrench.
5
/16” and 3/8” Hex Socket.
Power Drill or Driver.
Plumbing
No plumbing required. Condensate from the cooling coil is automatically evaporated through a condensate pan located in the side condensing unit compartment. Unit can be plumbed with a floor drain out rear right corner connection out side or bottom. Both drains are plugged and can be removed if needed.
3
4” NPT thread or bottom right 1” NPS thread
Placing the Cabinet
Position the cabinet into place using rollers when necessary. Important: Proper air flow around the condensing unit is necessary for efficient operation. Never obstruct the air flow in and out of the condensing unit.
For sanitation purposes, it may be necessary to seal the base of the cabinet to the floor. This can be accomplished by laying a bead of silicone sealant between the base of the cabinet and the floor as shown by the figure at below.
CABINET
BEAD SILICON SEALER (RTV)
FLOOR
Electrical
The cabinet must be connected to a separately fused power source (see electrical specification plate) and grounded in accordance with National and Local Electrical Codes. Caution: Do not attempt to operate the equipment on any other power source than that listed on the Electrical Specification plate.
Uncrating and Inspection
Remove all crating material before operating. Carefully inspect cabinet for hidden damage. If damage is discovered, file your claim immediately with the transportation company. Perlick is not responsible for damage in transit.
Installing Casters or Legs (Optional)
Attach four casters to the cabinet bottom; rigid cast­ers at the rear and swivel casters on the front. Use the supplied machine screws.
1
/4”- 20 x 3/4” hex head self-tapping
Leveling the Cabinet
When the cabinet is in place, check installation with carpenter’s level. When level front to back and left to right, accumulated water will drain out of cabinet evaporator drain.
Installing Base Plate (Optional)
Attach brackets to cabinet bottom in holes provided. Attach base plate to brackets. (See separate instructions, provided with kit). When returning cabinet to upright position, be careful not to bend brackets.
WARNING!
To avoid compressor damage,after returning cabinet to an upright position, let unit stand for 24 hours before plugging it in and running the unit.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
3
Form No. Z2281
General Information
Refrigeration and Temperature Control
The Single Door Cooler cabinet is equipped with a heavy-duty refrigeration system designed to automatically maintain a storage temperature of 36-41 degrees F. The control is factory set at 38 degrees F.
4
3
COLDER
2
1
OFF
5
6
COLD
Adjusting the temperature
The temperature control is inside the cabinet on the left-hand side of the evaporator fan panel assembly. You will need a screwdriver to turn the adjusting screw. Make small adjustments until the desired temperature is achieved.
Colder Temperatures:
Turn the adjusting screw clockwise (to the right).
Warmer Temperatures:
Turn the adjusting screw counterclockwise (to the left).
Temperature Control “OFF”:
Turn the adjusting screw completely counter­clockwise to the “O” position until a click is noted.
The condenser fan motor turns off and on with the compressor. The evaporator fan motor is on all the time.
NOTE:
Cabinet Temperatures lower than 34° will not allow for proper defrosting of the evaporator coil. If defrosting is necessary, turn the control knob to the OFF position until coil is defrosted.
Cleaning the Cabinet
Use a mild detergent and water to clean the inside and outside of the cabinet. Dry thoroughly. Never use a scouring pad or abrasive cleanser. NOTE: An industrial strength, commercial cleaner can be used to clean the outside of painted cabinets.
Cleaning the Condenser
Use a long handled, stiff brush to clean the dirt from the front surface of the condenser. Keeping the condenser free from dust and dirt will ensure efficient operation. CAUTION: Do not bend the fins while brushing the front of the condenser.
Condenser
The condenser (located behind the front grille cover) should be inspected every 30 days and cleaned, if necessary.
Failure to keep the condenser clean will cause a loss in condensing unit efficiency.
Recommended Cleaning Agents
JOB CLEANING AGENT* COMMENTS
Routine Cleaning Soap, ammonia, detergent Apply with sponge or cloth.
Can be used on all finishes.
Fingerprints and smears Areal 20, Lac-O-Nu, Lumin Wash, Provides barrier film to minimize
OCedar Cream Polish fingerprints. Can be used on all finishes.
Stubborn stains and Allchem Concentrated Cleaner, Rub lightly, using dry or damp Discolorations Samae, Twinkle, Zud Restoro, cloth in the direction of polish
Grade F or FFF Italian Pumice, lines on the stainless steel. Whiting or Talc, Liquid Nu Steel, Coppers or Revere Stainless Steel Cleaner, Lumin Cleaner, Sta-Clean, Cameo Copper Cleaner, Allen Polish Highlite, Penny-Brite, Copper Brite
*
Use of propriety names is intended only to indicate a type of cleaner and does not constitute an endorsement.Omission of any proprietary cleaner does not imply its inadequacy. All products should be used in strict accordance with instructions on the package.
Form No. Z2281
NOTE: Do Not Use Steel Wool or Scouring Pads to clean stainless steel.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
4
Replacement Parts — Standard Back Bar Coolers
MODEL NOS. CS60 CS84 CS108 Condensing Units
Condensing unit 115 volt, 60 hz. C22647 C22646 C22646 Condensing unit 515301063 515301062 515301062 Compressor 513200314 513200003 513200003 Fan motor assembly 215315009 215315009 215315009 Condenser coil 15352019 15352019 15352019 Terminal board 219101538 219101538 219101538 Overload protector MRT20AGK5590 MRT22AGK5590 MRT22AGK5590 Relay 21351619 21351619 21351619 Capacitor 13556529 13556532 13556532
Evaproator Assembly
Self Contained complete 65555-1 65555-2 65555-2 Evaporator coil C17511-1EP C17511-2EP C17511-2EP Liquid & Suction line 65084 65085 65085
Fan blade 57699 57699 57699 Fan motor C15239A C15239A C15239A Evaporator fan guard 65557 65557 65557 Temperature control 61283 61283 61283 Bulb clamp C6634 C6634 C6634 Wire harness, compressor bottom 65560 65560 65560 Wire harness, evaporator 65561 65561 65561 Wire harness, light jumper 65538 65539 65540 Wire harness, mullion heater 65571 65572 65573 Light bulb 63485-1 63485-1 63485-1 Light bulb guard 65525 65525 65525 Light socket 63484 63484 63484 Light switch 65535 65535 65535 Lock 63762 63762 36762 Space, lock 63761-1 63761-1 63761-1 Lock rail 65432-24SS 65432-24SS 65432-24SS Grille rail 65432-12SS 65432-12SS 65432-12SS Condenser pan 65565-1 65565-1 65565-1 Condenser end panel 66215-1SS 66215-1SS 66215-1SS Grille, SS 66210-12SS 66210-12SS 66210-12SS Condenser housing back 65435-12SS 65435-12SS 65435-12SS Evaporator, liquid & suction line cover 65576-1L 65576-2L 65576-3L Evaporator pan 65526-1 65526-2 65526-2 Door sill 65500-1 65500-1 65500-1 Door handle bracket 65189-1 65189-1 65189-1 Door handle C31409-1 C31409-1 C31409-1 Door gasket 66237-4 66237-4 66237-4 Cabinet hinge 65436-LBRT 65436-LBRT 65436-LBRT Cabinet hinge 65436-LBRB 65436-LBRB 65436-LBRB Hinge pin 63679-1 63679-1 63679-1 Hinge assembly, cabinet left side 65505L 65505L 65505L Hinge assembly, cabinet right side 65505R 65505R 65505R End shelf kit 57928 57928 57928 Center shelf kit 57929 57929 Left or right shelf 62307-2 62307-2 62307-2 Center shelf 62308-2 62308-2 Vertical partition 61830-1 61830-1 61830-1 Pilaster strip C19271-1 C19271-1 C19271-1 Shelf clip C15875 C15875 C15875
Replacement door RD-NL2 RD-NL2 RD-NL2
*
Contact Perlick Milwaukee for complete door replacement. Cabinet serial no. required.
*
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
5
Form No. Z2281
Reversing Door Hinge
g
Tools Required
Phillips Screwdriver.
#4 Allen Wrench.
Flathead Screwdriver or Putty Knife
Right Hinged Door
(as shipped from factory)
Operations to Perform on Cabinet
STEP 1:
Remove bottom hinge pin from assembly.
STEP 2:
Carefully lift and tilt out door assembly from the unit and set aside.
STEP 9:
Re-insert top hinge pin.
STEP 10:
Re-assemble lock rail from STEP #3
Bottom Hinge Bracket
Operations to Perform on Door
STEP 11:
Step #14
Top Hinge Bracket
STEP 3:
Remove lock rail from cabinet, requires removal of four screws.
Remove these screws
STEP 4:
Remove top hinge pin. Remove top and bottom hinge brackets from the unit.
STEP 5:
Top Hinge Bracket
Bottom Hinge Bracket
Remove hinge bushing from bottom hinge bracket and assemble to top hinge bracket.
Hinge Bushin
STEP 6:
Taking care not to scratch the surface, remove hole plugs from the left hinge holes.
Step #7
STEP 7:
Insert hole plugs into vacant right hinge holes
Step #6
STEP 8:
Re-assemble hinge brackets to unit. Bottom right bracket is assembled as the top left bracket. Top right bracket is assembled as the bottom left bracket.
Step #12 Step #11 Step #13
Remove bottom door hinge bracket from door assembly and remove door hinge bushing from bracket. Re-assemble door hinge bracket to previous position, without bushing.
STEP 12:
Remove top door hinge bracket from door assembly and assemble door hinge bushing from STEP 11 to bracket. Re-assemble door hinge bracket to previous position with bushing attached.
STEP 13:
Remove handle and reposition in other set of pre-drilled mounting holes directly underneath..
STEP 14:
Remove lock retainer and install on opposite end of door..
STEP 15:
What was the door top is now the door bottom. Carefully lift the door onto the hinge brackets of the cabinet. The two hinge bushings should meet. reinsert the bottom hinge pin to complete the door switching operation.
Form No. Z2281
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
6
Wiring Diagram – Standard Back Bar Coolers
CS Series Self-Contained 2, 3 and 4 Door
[2] DOOR
MULLION HEATER MULLION HEATER MULLION HEATER
RED
BLACK
WHITE
EVAPORATOR FAN EVAPORATOR FAN
BLACK
LIGHT SWITCH
WHITE
BLACK
LIGHT LIGHT LIGHT
WHITE
BLACK
WHITE
THERMOSTAT
[3] DOOR
[4] DOOR
LIGHT
WHITE
BLACK
POWER CONNECTION
BLACK
WHITE
GREEN
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
GREEN
JUNCTION BOX
RED
CONDENSING UNIT
7
Form No. Z2281
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069
Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
Form No. Z2281
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