Perlick CS108 Installation Manual

INSTALLATION AND OPERATION INSTRUCTIONS

STANDARD BACK BAR COOLERS — SELF CONTAINED

MODEL NOS.

CS Series

CS84

IMPORTANT INFORMATION

To register your product, visit our web site at
(www.perlick.com). Click on “Commercial”, then
“Service”. You will see the link to “Warranty
Registration Form”. You must complete and submit
this form or the installation date will revert back to
the ship Date.

This manual has been prepared to assist you in the
installation of your Cabinet and to acquaint you with
its operation and maintenance.

We dedicate considerable time to ensure that our
products provide the highest level of customer
satisfaction. If service is required, your dealer can
provide you with a list of qualified service agents. For
your own protection, never return merchandise for
credit without our approval.

We thank you for selecting a Perlick product and
assure you of our continuing interest in your
satisfaction.

WARNING: When lifting, the full weight of the
cabinet must be supported. Lift from the cabinet
base and not from the top. Improper lifting can
result in severe damage to the cabinet.

Table of Contents

PREPARING THE CABINET

Specifications ........................................................2

List of Included Parts .............................................

Tools Required ......................................................

Plumbing ................................................................3

Electrical ................................................................

Installing Casters or Legs .....................................

TEMPERATURE

Refrigeration and Temperature Control .................

CLEANING

Cleaning the Cabinet .............................................4

Cleaning Stainless Steel .......................................4

Replacement Parts ................................................

Reversing Door Hinge ...........................................

Wiring Diagram ......................................................7

3
3

3
3

4

5
6

8300 West Good Hope Road • Milwaukee, WI 53223 • Phone [phone] • Fax [phone]

Toll Free 800-558-5592 • E-Mail: [e-mail] • www.Perlick.com

Form No. Z2281

Rev. 04.23.10

Installation and Operating Instructions

108” [2743] 4 DOOR

84” [2130] 3 DOOR
60” [1524] 2 DOOR

92” [2337] 4 DOOR
68” [1727] 3 DOOR
44” [1118] 2 DOOR

12”

[305]

5 1/8”

[130]

6 5/16”

[161]

4 1/4”

[107]

“NOTE B”

“NOTE A”

18 3/4” [476]
BACK LINER

TO INSIDE OF

DOOR SILL

19 7/8”

[505]

DOOR

OPENING

23 1/2”

[597]

DOOR

OPTIONAL

FLOOR

ACCESS

KIT 2”

NOTE A: 3/4” NPT DRAIN EXIT
NOTE B: 1” NPS DRAIN ACCESS

6 3/16”

[157]

24 3/4”

[629]

7 3/4”

[197]

34 1/2”

[876]

1 1/8”

[29]

7 3/16”

[182]

22 3/4”

[578]

4 3/16”

[106]

6 3/8”

[163]

31 1/4”

[794]

DOOR

HEIGHT

27 7/16”

[697]

DOOR

OPENING

R23 1/2”

Sizes and Specifications, Standard Back Bar Coolers – Self Contained

DOOR FINISH MODEL NUMBERS

BLACK CS60SB* CS84SB* CS108SB
BLACK W/GLASS DOORS CS60SG CS84SG CS108SG
STAINLESS CS60SS* CS84SS* CS108SS
STAINLESS W/GLASS DOORS CS60ST CS84ST CS108ST

SPECIFICATIONS

NUMBER OF DOORS 2 3 4
CABINET LENGTH Ins. (mm) 60” (1524) 84” (2134) 108” (2743)
NUMBER OF SHELVES 4 6 8
CASE CAPACITY 15 24 32
CONDENSING UNIT H.P. 1/4 1/3 1/3
RUNNING LOAD - AMPS
SHIP WT Lbs. (kg) 380 (172) 490 (222) 630 (286)
INTERIOR

Door sill: High strength polyethylene. Door pan and ceiling: High strength polystyrene.

Floor pan: Stainless steel. Walls: Galvanized steel. Vinyl coated shelves. Includes interior light.
EXTERIOR Front, back, top and sides stainless steel. Bottom galvanized steel. See optional accessories for

door and grille finishes.
DOOR HINGING Stainless steel hinges with standard locations as illustrated. For special hinging specify

hinge locations starting from left to right. Field reversible.
DOOR HARDWARE
REFRIGERATION R-134A capillary tube-type. Aluminum fin and copper tube evaporator, epoxy coated coil.

Adjustable temperature control. Self-defrosting. Pull-out condensing unit for service and cleaning.
Compressor left, standard.

ELECTRICAL 115V, 60Hz., 1 phase AC. Furnished with 3-prong, 6 foot NEMA5-15P cord. Contact Perlick for
other voltage/ frequency requirements.

PLUMBING Evaporator condensate is removed automatically. Optional floor drain with
right end or 1” NPS out bottom come plugged from factory.

INSULATION Foamed-in-place polyurethane, 2” walls, 1
OPTIONAL • Leg set

ACCESSORIES & • Caster sets • Black vinyl coated
MODIFICATIONS • Base plates • Stainless steel

(based on 12oz.
Long Neck Bottle)

5.9 7.5 7.5

Door handles: Full length stainless steel handle. Lock finish: chrome

1

/2” top.

Grille finishes

3

/4” NPT at

* Energy Star approved.

NOTE: This equipment is
intended for the storage and
display of non-potentially­hazardous bottled or canned
products only.

Form No. Z2281
Rev. 04.23.10

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

2

Preparing the Cabinet for Use

BEAD SILICON

SEALER (RTV)

FLOOR

CABINET

Parts List

■

(2) Shelves plus (1) Floor Rack-per door.

■

Shelf Clips.

Suggested Tools

■

#2 Phillips Screwdriver.

■

10” Crescent Wrench.

9

■

/16” Allen Wrench.

5

■

/16” and 3/8” Hex Socket.

■

Power Drill or Driver.

Plumbing

Condensate from the cooling coil is automatically
evaporated through a condensate pan located in the
condensing unit housing. Each unit is also equipped
with a floor drain located in the right rear corner
of the cabinet. The drain can be plumbed to an
external floor drain by connecting to the 3⁄4” NPT
thread out the side or the 1” NPS thread out the
bottom. Both drains ports come plugged from the
factory and can be removed if needed.

Placing the Cabinet

Position the cabinet into place using rollers when
necessary. Important: Proper air flow around the
condensing unit is necessary for efficient operation.
Never obstruct the air flow in and out of the
condensing unit.

For sanitation purposes, it may be necessary to
seal the base of the cabinet to the floor. This can be
accomplished by laying a bead of silicone sealant
between the base of the cabinet and the floor as
shown by the figure at below.

Leveling the Cabinet

Electrical

The cabinet must be connected to a separately
fused power source (see electrical specification
plate) and grounded in accordance with National
and Local Electrical Codes. Caution: Do not
attempt to operate the equipment on any other
power source than that listed on the Electrical
Specification plate.

Uncrating and Inspecting

Remove all crating material before operating.
Carefully inspect cabinet for hidden damage. If
damage is discovered, file your claim immediately
with the transportation company. Perlick is
not responsible for damage in transit.

Installing Casters or Legs (Optional)

Attach four casters to the cabinet bottom; rigid cast­ers at the rear and swivel casters on the front. Use
the supplied
machine screws.

1

/4”- 20 x 3/4” hex head self-tapping

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

When the cabinet is in place, check installation with
carpenter’s level. When level front to back and left
to right, accumulated water will drain out of cabinet
evaporator drain.

Installing Base Plate (Optional)

Attach brackets to cabinet bottom in holes pro­vided. Attach base plate to brackets. (See separate
instructions, provided with kit). When returning
cabinet to upright position, be careful not to bend
brackets.

WARNING!

To avoid compressor damage,after returning
cabinet to an upright position, let unit stand for
24 hours before plugging it in and running the unit.

Form No. Z2281

3

Rev. 04.23.10

General Information

Refrigeration and Temperature Control

The cabinet is equipped with a heavy-duty
refrigeration system designed to automatically
maintain a storage temperature of approximately
38 degrees F.

Adjusting the Temperature

The temperature control is inside the cabinet on
the left-hand side of the evaporator fan panel
assembly. You will need a screwdriver to turn the
adjusting screw. Make small adjustmentsuntil the
desired temperature is achieved.

■

Colder Temperatures:

Turn the adjusting screw clockwise (to the right).

■

Warmer Temperatures:

Turn the adjusting screw counterclockwise
(to the left).

■

Temperature Control “OFF”:

Turn the adjusting screw completely counter­ clockwise to the “O” position until a click is
noted.

The condenser fan motor turns off and on with
the compressor. The evaporator fan motor is on
all the time.

Cleaning the Cabinet

Use a mild detergent and water to clean the inside
and outside of the cabinet. Dry thoroughly. Never
use a scouring pad or abrasive cleanser.
NOTE: An industrial strength, commercial cleaner
can be used to clean the outside of painted
cabinets.

Cleaning the Condenser

Use a long handled, stiff brush to clean the dirt
from the front surface of the condenser. Keeping
the condenser free from dust and dirt will ensure
efficient operation.

CAUTION:

Do not bend the fins while brushing the

front of the condenser.

Condenser

The condenser (located behind the front grille
cover) should be inspected every 30 days and
cleaned, if necessary.

Failure to keep the condenser clean will cause a
loss in condensing unit efficiency.

NOTE:

Cabinet Temperatures lower than 34° will not
allow for proper defrosting of the evaporator coil. If
defrosting is necessary, turn the control knob to the
OFF position until coil is defrosted.

Recommended Cleaning Agents

JOB CLEANING AGENT* COMMENTS

Routine Cleaning Soap, ammonia, detergent Apply with sponge or cloth.
Can be used on all finishes.

Fingerprints and smears Areal 20, Lac-O-Nu, Lumin Wash, Provides barrier film to minimize
O’Cedar Cream Polish fingerprints. Can be used on all finishes.

Stubborn stains and Allchem Concentrated Cleaner, Rub lightly, using dry or damp
Discolorations Samae, Twinkle, Zud Restoro, cloth in the direction of polish
Grade F or FFF Italian Pumice, lines on the stainless steel.
Whiting or Talc, Liquid Nu Steel,
Copper’s or Revere Stainless Steel
Cleaner, Lumin Cleaner, Sta-Clean,
Cameo Copper Cleaner, Allen Polish
Highlite, Penny-Brite, Copper Brite

* Use of propriety names is intended only to indicate a type of cleaner and does not constitute an endorsement.Omission of

any proprietary cleaner does not imply its inadequacy. All products should be used in strict accordance with instructions on
the package. NOTE: Do Not Use Steel Wool or Scouring Pads to clean stainless steel.

Form No. Z2281
Rev. 04.23.10

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

4

Replacement Parts — Standard Back Bar Coolers

MODEL NOS. CS60 CS84 CS108
Condensing Units

Condensing unit 115 volt, 60 hz. C22647 C22646 C22646

Condensing unit 515301063 515301062 515301062
Compressor 513200314 513200003 513200003
Fan motor assembly 515315009 515315009
Condenser coil 15352019 15352019 15352019
Terminal board 519100088 519100088 519100088
Overload protector US-PB10HBX1 US-PB12HBX1 US-PB12HBX1
Relay US-PB10HBX1 US-PB12HBX1 US-PB12HBX1
Capacitor

US-PB10HBX1 US-PB12HBX1 US-PB12HBX1

Evaproator Assembly

Self Contained complete

65555-1 65555-2 65555-2

Evaporator coil C17511-1EP C17511-2EP C17511-2EP
Liquid & Suction line 65084 65085 65085

Fan blade 57699 57699 57699
Fan motor C15239A C15239A C15239A
Evaporator fan guard 65557 65557 65557
Temperature control 61283 61283 61283
Bulb clamp C6634 C6634 C6634
Wire harness, compressor bottom 65560 65560 65560
Wire harness, evaporator 65561 65561 65561
Wire harness, light jumper 65538 65539 65540
Wire harness, mullion heater 65571 65572 65573
Light bulb 63821 63821 63821
Light bulb guard 65525 65525 65525
Light socket 63484 63484 63484
Light switch 65535 65535 65535
Lock 63762 63762 36762
Space, lock 63761-1 63761-1 63761-1
Lock rail 65432-24SS 65432-24SS 65432-24SS
Grille rail 65432-12SS 65432-12SS 65432-12SS
Condenser pan 65565-1 65565-1 65565-1
Condenser end panel 66215-1SS 66215-1SS 66215-1SS
Grille, SS 66210-12SS 66210-12SS 66210-12SS
Condenser housing back 65435-12SS 65435-12SS 65435-12SS
Evaporator, liquid & suction line cover 65576-1L 65576-2L 65576-3L
Evaporator pan 65526-1 65526-2 65526-2
Door sill 65500-1 65500-1 65500-1
Door handle 65305-1 65305-1 65305-1
Door gasket 66237-4 66237-4 66237-4
Cabinet hinge group left 66264L 66264L 66264L
Cabinet hinge group right 66264R 66264R 66264R
Hinge pin 63679-1 63679-1 63679-1
End shelf kit 57928 57928 57928
Center shelf kit — 57929 57929
Left or right shelf 62307-2 62307-2 62307-2
Center shelf — 62308-2 62308-2
Pilaster strip C19271-1 C19271-1 C19271-1
Shelf clip C15875 C15875 C15875

*Replacement door RD-NL2 RD-NL2 RD-NL2

515315009

Contact Perlick Milwaukee for complete door replacement. Cabinet serial no. required.

*

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

Form No. Z2281

5

Rev. 04.23.10

Reversing Door Hinge

Step #12 Step #11 Step #13

Step #14

Step #6

Step #7

Remove
these screws

Top Hinge Bracket

Bottom Hinge Bracket

Top Hinge Bracket

Bottom Hinge Bracket

Hinge Bushin

g

Tools Required

■

#3 Phillips Screwdriver.

1

■

/16” Allen Wrench.

■

Flathead Screwdriver

Right Hinged Door

(as shipped from factory)

Handle Styles

C31409-1

Not

65609-2

Reversible

65189

Operations to Perform on Cabinet

STEP 1:

Remove bottom hinge pin from
assembly.

65305-1

STEP 8:

Re-assemble hinge brackets to unit. Bottom right bracket
is assembled as the top left bracket. Top right bracket is

assembled as the bottom left bracket.

STEP 9:

Re-insert top hinge pin.

STEP 10:

Re-assemble lock rail from
STEP #3

Operations to Perform on Door

STEP 11:

Remove bottom
door hinge bracket
from door assem­bly and remove
door hinge bushing
from bracket.
Re-assemble door
hinge bracket to
previous position,

without bushing.

STEP 2:

Carefully lift and tilt out door
assembly from the unit and
set aside.

STEP 3:

Remove lock rail from
cabinet, requires removal of
four screws.

STEP 4:

Remove top hinge pin.
Remove top and bottom
hinge brackets from the unit.

STEP 5:

Remove hinge bushing from
bottom hinge bracket and
assemble to top hinge bracket.

STEP 6:

Taking care not to scratch the
surface, remove hole plugs from

the left hinge holes.

STEP 7:

Insert hole plugs into vacant right
hinge holes.

STEP 12:

Remove top door
hinge bracket from
door assembly and
assemble door
hinge bushing from
STEP 11 to bracket. Re-assemble door hinge bracket to
previous position with bushing attached.

STEP 13:

Door with full length SS handle:

There is no need to remove door handle. It will be

positioned correctly when door is reversed.

Door with SS pull tab or handle with wrap­around bracket:

Remove the two screws mounting the handle and

reposition to appropriate location on the opposite
side of the door.

STEP 14:

Remove lock retainer and install on opposite end of door.

STEP 15:

What was the door top is now the door bottom. Carefully
lift the door onto the hinge brackets of the cabinet. The
two hinge bushings should meet. Reinsert the bottom
hinge pin to complete the door switching operation.

Form No. Z2281
Rev. 04.23.10

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

6

[2] DOOR

MULLION HEATER MULLION HEATER MULLION HEATER

RED

BLACK

BLACK

BLACK

POWER CONNECTION

JUNCTION BOX

CONDENSING UNIT

WHITE

RED

GREEN

BLACK

WHITE

GREEN

BLACK

THERMOSTAT

BLACK

WHITE

WHITE

EVAPORATOR FAN EVAPORATOR FAN

LIGHT LIGHT LIGHT

LIGHT

WHITE

WHITE

LIGHT SWITCH

[3] DOOR [4] DOOR

Wiring Diagram – Standard Back Bar Coolers

CS Series Self-Contained 2, 3 and 4 Door

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

7

Form No. Z2281

Rev. 04.23.10

8300 West Good Hope Road • Milwaukee, WI 53223 • Phone [phone] • Fax [phone]

Toll Free 800-558-5592 • E-Mail: [e-mail] • www.Perlick.com

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

Form No. Z2281

Rev. 04.23.10