Perlick BSDZ60 Service Manual

INSTALLATION AND OPERATION INSTRUCTIONS

DUAL ZONE BACK BAR CABINET — SELF CONTAINED

MODEL NOS.

BSDZ Series

BSDZ60

IMPORTANT INFORMATION

To register your product, visit our web site at
(www.perlick.com). Click on “Commercial”, then
“Service”. You will see the link to “Warranty
Registration Form”. You must complete and submit
this form or the installation date will revert back to
the ship Date.

This manual has been prepared to assist you in the
installation of your Cabinet and to acquaint you
with its operation and maintenance.

We dedicate considerable time to ensure that our
products provide the highest level of customer
satisfaction. If service is required, your dealer can
provide you with a list of qualified service agents.
For your own protection, never return merchandise
for credit without our approval.

We thank you for selecting a Perlick product and
assure you of our continuing interest in your
satisfaction.

Table of Contents

PREPARING THE CABINET

Specifications ........................................................2

Tools Required

Plumbing ...............................................................3

Electrical ................................................................

Uncrating and Inspection ......................................

Installing Casters or Legs ....................................

Placing the Cabinet ...............................................3

Leveling the Cabinet .............................................3

Installing the Base Plate ........................................

Refrigeration and Temperature Control .................

Cleaning the Cabinet .............................................4

Cleaning the Condenser .......................................4

Cleaning Stainless Steel ........................................4

Replacement Parts ................................................

Reversing Door Hinge ...........................................

Wiring Diagram ......................................................7

.......................................................3

3
3
3

3
4

5
6

WARNING: When lifting, the full weight of the
cabinet must be supported. Lift from the cabinet
base and not from the top. Improper lifting can
result in severe damage to the cabinet.

8300 West Good Hope Road • Milwaukee, WI 53223 • Phone [phone] • Fax [phone]

Toll Free 800-558-5592 • E-Mail: [e-mail] • www.Perlick.com

Form No. Z2304

Rev. 05.22.10

Installation and Operating Instructions

60” [1524] 2 DOOR

44” [1118] 2 DOOR

12”

[305]

16 3/8”

20”

6 5/16”

[161]

4 1/4”

[107]

“NOTE B”

“NOTE A”

18 3/4” [476]
BACK LINER

TO INSIDE OF

DOOR SILL

19 7/8”

[505]

DOOR

OPENING

23 1/2”

[597]

DOOR

NOTE A: 3/4” NPT DRAIN EXIT
NOTE B: 1” NPS DRAIN EXIT
NOTE C: CONDENSING UNIT
AVAILABLE LEFT ONLY

24 3/4”

[629]

34 1/2”

[876]

1 1/8”

[29]

7 3/16”

[182]

22 3/4”

[578]

4 3/16”

[106]

4 1/4”

[108]

31 1/4”

[794]

DOOR

HEIGHT

27 7/16”

[697]

DOOR

OPENING

R23 1/2”

20”

“NOTE C”

Sizes and Specifications, Dual Zone Back Bar Cabinets – Self Contained

MODEL NOS. BSDZ60

NUMBER OF DOORS

Length - Inches (mm)

CABINET
DIMENSIONS

Depth - Inches (mm)

Height - Inches (mm)

CASE CAPACITY
CASE CAPACITY

shelves)

(based on 12 oz. Long Neck bottle) 15

(based on use of full extension wine

48 bottles (per door)

CONDENSING UNIT H.P.

RUNNING LOAD –AMPS 5.5

SHIP WT.

INTERIOR

EXTERIOR

DOOR HINGING

DOOR HARDWARE

Lbs. (kg.) 390 (177)

Door sill: High strength polyethylene. Door pan and ceiling: High strength polystyrene. Floor pan and
Walls: Stainless steel. Includes pilasters, (2) vinyl coated shelves and floor rack per door, and interior lights.

Front, back, top and sides stainless steel. Bottom galvanized steel. See optional accessories for door &
grille finishes.

Stainless steel hinges with standard location as illustrated.For special hinging hinge locations starting left to
right. Field reversible.

Door handles: Choice of full length stainless steel, classic 6” black vinyl wrapped pull or top mounted
stainless steel pull tab. Lock finish: chrome.

R-134a capillary tube-type. Aluminum fin and copper tube evaporator, epoxy coated coil. Adjustable

REFRIGERATION

temperature control for each temperature zone. Self-defrosting. Pull out condensing unit for service and
cleaning. Condensing unit and evaporator left side only.

ELECTRICAL

PLUMBING

INSULATION
OPTIONAL

ACCESSORIES &
MODIFICATIONS

115V, 60Hz., 1 phase AC. Furnished with 3-prong, 6 foot NEMA5-15 PC cord. Contact Perlick for other
voltage/frequency requirements.

Evaporator condensate is removed automatically. Optional floor drain with
out bottom come plugged from factory.

Foamed-in-place polyurethane, 2” walls, 11/2” top.

• Leg set

• Laminated top

• Laminated ends

• Full extension wine shelves

• Brass hardware
(classic & full length only)

• Caster sets

• Base plates

Door finishes
Black vinyl coated
Stainless steel
Customer choice of laminate
Painted in color of choice
Prepared for field lamination
Glass door with black vinyl
coated frame

2

60” (1524)

243/4” (629)

341/2” (876)

1

/

4

3

/4” NPT at right end or 1” NPS

Glass door with stainless
steel frame
Glass door with laminated frame

Grille finishes
Black vinyl coated

Stainless steel
Customer choice of laminate
Painted in color of choice

NOTE: This equipment is intend­ed for the storage and display
of non-potentially-hazardous
bottled or canned products only.

Form No. Z2304
Rev. 05.22.10

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

2

Preparing the Cabinet for Use

BEAD SILICON
SEALER (RTV)

FLOOR

CABINET

Suggested Tools

■

#2 Phillips Screwdriver.

■

10” Crescent Wrench.

9

■

/16” Allen Wrench.

5

■

/16” and 3/8” Hex Socket.

■

Power Drill or Driver.

Plumbing

No plumbing required. Condensate from the cooling
coil is automatically evaporated through a condensate
pan located in the side condensing unit compartment.

For your convenience, a factory installed floor drain
is located in the back right corner of the cabinet. This
can be plumbed to an external floor drain. The floor
drain can be plumbed from the cabinet right side
using a 3⁄4” NPT connection or out the bottom using
a 1” NPS connection. Both ports of the drain come
capped from the factory.

Electrical

The cabinet must be connected to a separately
fused power source (see electrical specification
plate) and grounded in accordance with National
and Local Electrical Codes. Caution: Do not
attempt to operate the equipment on any other
power source than that listed on the Electrical
Specification plate.

Installing Base Plate (Optional)

Attach brackets to cabinet bottom in holes pro­vided. Attach base plate to brackets. (See separate
instructions, provided with kit). When returning
cabinet to upright position, be careful not to bend
brackets.

WARNING!

To avoid compressor damage, after returning
cabinet to an upright position, let unit stand for
24 hours before plugging it in.

Placing the Cabinet

Push the cabinet into place using rollers when
necessary. Important: Proper air flow around the
condensing unit is necessary for efficient operation.
Never obstruct the air flow in and out of the
condensing unit.

For sanitation purposes, it may be necessary to
seal the base of the cabinet to the floor. This can be
accomplished by laying a bead of silicone sealant
between the base of the cabinet and the floor as
shown by the figure at below.

Uncrating and Inspection

Remove all crating material before operating.
Carefully inspect cabinet for hidden damage. If
damage is discovered, file your claim immediately
with the transportation company. Perlick is
not responsible for damage in transit.

Installing Casters or Legs (Optional)

Attach four casters or legs to the cabinet bottom;
mount rigid casters at the rear and swivel casters on
the front. Use the supplied

1

/4”- 20 x 3/4” hex head

self-tapping machine screws.

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

Leveling the Cabinet

When the cabinet is in place, check installation with
carpenter’s level. When level front to back and left
to right, accumulated water will drain out of cabinet
evaporator drain.

Form No. Z2304

3

Rev. 05.22.10

General Information

Refrigeration and Temperature Control

Each zone has been factory set to maintain the
desired temperature specified when ordered. The
factory set storage temperatures are as follows:
Refrigerator — 34° to 38° F
White wine — 50° to 55° F
Red wine — 60° to 65° F

Adjusting the Temperature

The temperature control in the left compartment is
located on the left side of the evaporator fan panel.
The temperature control in the right compartment is
located on the top rear partition wall. You will need
a flat head screwdriver to turn the adjusting screw
on the control. Make small adjustments until the
desired temperature is achieved.

■

Colder Temperatures:

Turn the adjusting screw clockwise (to the right).

■

Warmer Temperatures:

Turn the adjusting screw counterclockwise
(to the left).

■

Temperature Control “OFF”:

Turn the adjusting screw completely counter­ clockwise to the “O” position until a click is
noted.
The condenser fan motor turns off and on with
the compressor. The evaporator fan motor runs
continuously. The partition wall fan cycles with
the damper assembly.

NOTE:

Cabinet Temperatures lower than 34° will not allow
for proper defrosting of the evaporator coil. If
defrosting is necessary, remove product from the
cabinet and turn the control adjusting screw to the
OFF position until coil is defrosted.

Cleaning the Cabinet

Use a mild detergent and water to clean the inside
and outside of the cabinet. Dry thoroughly. Never
use a scouring pad or abrasive cleanser.
NOTE: An industrial strength, commercial cleaner
can be used to clean the outside of painted
cabinets.

Cleaning the Condenser

The condenser (located behind the front grille
cover) should be inspected every 30 days and
cleaned, if necessary.

Use a long handled, stiff brush to clean the dirt
from the front surface of the condenser. Keeping
the condenser free from dust and dirt will ensure
efficient operation.

Failure to keep the condenser clean will cause a
loss in condensing unit efficiency, and may damage
the compressor.

CAUTION:

front of the condenser.

Do not bend the fins while brushing the

Recommended Cleaning Agents

JOB CLEANING AGENT* COMMENTS

Routine Cleaning Soap, ammonia, detergent Apply with sponge or cloth.
Can be used on all finishes.

Fingerprints and smears Areal 20, Lac-O-Nu, Lumin Wash, Provides barrier film to minimize
O’Cedar Cream Polish fingerprints. Can be used on all finishes.

Stubborn stains and Allchem Concentrated Cleaner, Rub lightly, using dry or damp
Discolorations Samae, Twinkle, Zud Restoro, cloth in the direction of polish
Grade F or FFF Italian Pumice, lines on the stainless steel.
Whiting or Talc, Liquid Nu Steel,
Copper’s or Revere Stainless Steel
Cleaner, Lumin Cleaner, Sta-Clean,
Cameo Copper Cleaner, Allen Polish
Highlite, Penny-Brite, Copper Brite

* Use of propriety names is intended only to indicate a type of cleaner and does not constitute an endorsement.Omission of
any proprietary cleaner does not imply its inadequacy. All products should be used in strict accordance with instructions on
the package. NOTE: Do Not Use Steel Wool or Scouring Pads to clean stainless steel.

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

Form No. Z2304
Rev. 05.22.10

4

Replacement Parts – Dual Zone Back Bar Cabinets

MODEL NOS. BSDZ60

Complete condensing unit C22647

Replacement compressor, R134a 513200314UA.2

Condensing unit fan motor assembly 515315009

Condenser Coil 15352019

Terminal board 519100088

Overload protector US-PB10HBX1

Relay US-PB10HBX1

Start capacitor US-PB10HBX1

Fan blade, evaporator 57699

Fan motor, evaporator C15239A

Fan motor, partition wall 65253

Fan guard, partition wall 65254

Fan guard, evaporator 65557

Temperature control, refrigerator 61283

Temperature control, wine C12827W

Solenoid, damper 65778

Damper blade, assembly 65783

Evaporator coil 66572

Liquid and suction line assembly 65084

Pan, evaporator 66579-1

Wire harness, compressor bottom 65560

Wire harness, evaporator 65561

Wire harness, partition wall (damper) 65776

Wire harness, light jumper 65538

Wire harness, mullion heater 65571

Light bulb 63821

Light bulb guard 65525

Light socket 63484

Light switch 65535

Lock 63762

Space, lock 63761-1

Lock rail 65432-24SS or 65432-24

Grille, rail 65432-1-12SS or 65432-12

Grille, front 66210-12SS or 66210-12

Condensate pan 65565-1

Panel, end, condensor unit housing 66215-1SS

Panel, rear, condensor unit housing 65435-12SS

Door sill 65500-1

Door handle full length SS 65305-1

Gasket, door 66237-4

Hinge group, right 66264R

Hinge group, left 66264L

Hinge pin 63679-1

Shelf, wire 62307-2

Shelf, wine rack 66413

Clip, shelf C15875

*Replacement top RT-NL2

*Replacement door RD-NL2

*Contact Perlick Milwaukee for complete door and top replacement. Cabinet serial no. required.

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice.

5

Form No. Z2304

Rev. 05.22.10

Reversing Door Hinge

Step #12 Step #11 Step #13

Step #14

Step #6

Step #7

Remove
these screws

Top Hinge Bracket

Bottom Hinge Bracket

Top Hinge Bracket

Bottom Hinge Bracket

Hinge Bushing

Tools Required

■

#3 Phillips Screwdriver.

1

■

/16” Allen Wrench.

■

Flathead Screwdriver

Right Hinged Door

(as shipped from factory)

Handle Styles

C31409-1

Not

65609-2

Reversible

65189

Operations to Perform on Cabinet

STEP 1:

Remove bottom hinge pin from
assembly.

65305-1

STEP 8:

Re-assemble hinge brackets to unit. Bottom right brack­et is assembled as the top left bracket. Top right bracket

is assembled as the bottom left bracket.

STEP 9:

Re-insert top hinge pin.

STEP 10:

Re-assemble lock rail from
STEP #3

Operations to Perform on Door

STEP 11:

Remove bottom
door hinge bracket
from door assem­bly and remove
door hinge bushing
from bracket.
Re-assemble door
hinge bracket to
previous position,

without bushing.

STEP 2:

Carefully lift and tilt out door
assembly from the unit and
set aside.

STEP 3:

Remove lock rail from
cabinet, requires removal of
four screws.

STEP 4:

Remove top hinge pin.
Remove top and bottom
hinge brackets from the unit.

STEP 5:

Remove hinge bushing from
bottom hinge bracket and
assemble to top hinge bracket.

STEP 6:

Taking care not to scratch the
surface, remove hole plugs

from the left hinge holes.

STEP 7:

Insert hole plugs into vacant right
hinge holes.

STEP 12:

Remove top door
hinge bracket from
door assembly and
assemble door
hinge bushing from
STEP 11 to bracket. Re-assemble door hinge bracket to
previous position with bushing attached.

STEP 13:

Door with full length SS handle:

There is no need to remove door handle. It will be

positioned correctly when door is reversed.

Door with SS pull tab or handle with wrap­around bracket:

Remove the two screws mounting the handle and

reposition to appropriate location on the opposite
side of the door.

STEP 14:

Remove lock retainer and install on opposite end of
door.

STEP 15:

What was the door top is now the door bottom.
Carefully lift the door onto the hinge brackets of the
cabinet. The two hinge bushings should meet. Reinsert
the bottom hinge pin to complete the door switching
operation.

Form No. Z2304
Rev. 05.22.10

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

6

Wiring Diagram – BSDZ60 2 Door Dual Zone Back Bar Cabinet

MULLION HEATER

POWER CONNECTION

JUNCTION BOX

CONDENSING UNIT

WHITE

GREEN

BLACK

LIGHT

LIGHT

[2] DOOR

WHITE

RED

GREEN

BLACK

BLACK

THERMOSTAT

(Compartment #1)

THERMOSTAT

(Partition Wall)

EVAPORATOR FAN

BLACK

BLACK

BLACK

BLACK

BLACK

RED

LIGHT

SWITCH

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

FAN MOTOR

(Partition Wall)

SOLENOID

(Partition Wall)

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

7

Form No. Z2304

Rev. 05.22.10

8300 West Good Hope Road • Milwaukee, WI 53223 • Phone [phone] • Fax [phone]

Toll Free 800-558-5592 • E-Mail: [e-mail] • www.Perlick.com

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

8

Form No. Z2304

Rev. 05.22.10