INSTALLATION AND OPERATION INSTRUCTIONS
CUSTOM BACK BAR CABINET — SELF CONTAINED AND REMOTE
MODEL NOS.
BS Series
BR Series
BS Series
IMPORTANT INFORMATION
To register your product, visit our web site at
(www.perlick.com). Click on “Commercial”, then
“Service”. You will see the link to “Warranty
Registration Form”. You must complete and submit
this form or the installation date will revert back to
the ship Date.
This manual has been prepared to assist you in the
installation of your Cabinet and to acquaint you with
its operation and maintenance.
We dedicate considerable time to ensure that our
products provide the highest level of customer
satisfaction. If service is required, your dealer can
provide you with a list of qualified service agents. For
your own protection, never return merchandise for
credit without our approval.
We thank you for selecting a Perlick product and
assure you of our continuing interest in your
satisfaction.
BR Series
Table of Contents
PREPARING THE CABINET
Specifications .....................................................2,3
List of Included Parts .............................................
Tools Required ......................................................
Plumbing ................................................................4
Electrical ................................................................
Uncrating and Inspection .......................................
Placing the Cabinet ...............................................4
Leveling the Cabinet ..............................................4
Installing Casters or Legs .....................................
Installing the Base Plate ........................................
Refrigeration and Temperature Control .................
Cleaning the Cabinet .............................................5
Cleaning Stainless Steel .......................................5
Replacement Parts ................................................
Reversing Door Hinge ...........................................
Wiring Diagram ......................................................8
4
4
4
4
4
4
5
6
7
WARNING: When lifting, the full weight of the
cabinet must be supported. Lift from the cabinet
base and not from the top. Improper lifting can
result in severe damage to the cabinet.
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069
Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com
Form No. Z2278
Rev. 05.06.10
108” [2743] 4 DOOR
84” [2134] 3 DOOR
60” [1524] 2 DOOR
92” [2337] 4 DOOR
68” [1727] 3 DOOR
44” [1118] 2 DOOR
12”
[305]
5 1/8”
[130]
6 5/16”
[161]
4 1/4”
[107]
“NOTE B”
“NOTE A”
18 3/4” [476]
BACK LINER
TO INSIDE OF
DOOR SILL
19 7/8”
[505]
DOOR
OPENING
23 1/2”
[597]
DOOR
OPTIONAL
FLOOR
ACCESS
KIT 2”
NOTE A: 3/4” NPT DRAIN EXIT
NOTE B: 1” NPS DRAIN ACCESS
6 3/16”
[157]
24 3/4”
[629]
7 3/4”
[197]
34 1/2”
[876]
1 1/8”
[29]
7 3/16”
[182]
22 3/4”
[578]
4 3/16”
[106]
6 3/8”
[163]
31 1/4”
[794]
DOOR
HEIGHT
27 7/16”
[697]
DOOR
OPENING
R23 1/2”
Installation and Operating Instructions
Sizes and Specifications, Custom Back Bar Cabinets – Self Contained
MODEL NOS. BS60 BS84 BS108
NUMBER OF DOORS 2 Door 3 Door 4 Door
CABINET Length 60” (1524) 84” (2134) 108” (2743)
DIMENSIONS Depth 24
(mm) Height 34
CASE CAPACITY
(based on 12oz. Long Neck bottle) 15 24 32
CONDENSING UNIT H.P. 1
RUNNING LOAD –AMPS 6.3 8.1 8.3
SHIP WT. Lbs. (kg.) 380 (172) 490 (222) 630 (286)
INTERIOR
Door sill: High strength polyethylene. Door pan and ceiling: High strength polystyrene. Floor pan and
Walls: Stainless steel. Includes pilasters, (2) vinyl coated shelves and floor rack per door, and interior lights.
EXTERIOR
grille finishes
Front, back, top and sides stainless steel. Bottom galvanized steel. See optional accessories for door and
DOOR HINGING Stainless steel hinges with standard locations as illustrated. For special hinging specify
hinge locations starting from left to right. Field reversible.
DOOR HARDWARE
Door handles: Choice of full length stainless steel, classic 6” black vinyl wrapped pull or top mounted
stainless steel pull tab. Lock finish:
REFRIGERATION R-134a capillary tube-type. Aluminum fin and copper tube evaporator, epoxy coated coil. Adjustable
temperature control. Self-defrosting. Pull-out condensing unit for service and cleaning.
Compressor left, standard.
ELECTRICAL 115V, 60Hz., 1 phase AC. Furnished with 3-prong, 6 foot NEMA5-15 PC cord. Contact Perlick for other
voltage/frequency requirements.
PLUMBING Evaporator condensate is removed automatically. Optional floor drain with
right end or 1” NPS out bottom come plugged from factory.
INSULATION Foamed-in-place polyurethane, 2” walls, 1
OPTIONAL
ACCESSORIES &
MODIFICATIONS
• Leg set
• Beer dispensing tapping kit
• Laminated top
• Laminated ends
• Compressor right
• Brass hardware
(classic & full length only)
• Caster sets
• Base plates
• Floor access kit
3
/4” (629) 243/4” (629) 243/4” (629)
1
/2” (876) 341/2” (876) 341/2” (876)
/4 1/3 1/3
chrome
3
/4” NPT at
1
/2” top.
Door finishes
Black vinyl coated
Stainless steel
Customer choice of laminate
Painted in color of choice
Grille finishes
Black vinyl coated
Stainless steel
Customer choice of laminate
Painted in color of choice
Prepared for field lamination
Glass door with black vinyl
coated frame
Glass door with stainless
steel frame
Glass door with laminated frame
Form No. Z2278
Rev. 05.06.10
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
2
Installation and Operating Instructions
23-1/2”
[597]
DOOR
R23-1/2”
6-3/16”
[157]
6-5/16”
[161]
4-1/2”
[107]
OPTIONAL
FLOOR
ACCESS
KIT 2”
5-1/8”
[130]
19 7/8”
[505]
DOOR
OPENING
18-3/4” [476]
BACK LINER
TO INSIDE OF
DOOR SILL
NOTE “A” 3/4” NPT DRAIN EXIT
NOTE “B” 1” NPS DRAIN ACCESS
6-3/8”
[163]
7-3/4”
[197]
24-3/4”
[629]
7-3/16”
[182]
34 1/2”
[876]
4-3/16”
[106]
22-3/4”
[578]
NOTE “A”
NOTE “B”
1-1/8”
[29]
3-7/16”
[87]
31-1/4”
[794]
DOOR
HEIGHT
27-7/16”
[697]
DOOR
OPENING
96” [2439] 4 DOOR
72” [1829] 3 DOOR
48” [1219] 2 DOOR
92” [2337] 4 DOOR
68” [1727] 3 DOOR
44” [1118] 2 DOOR
REFRIGERATION &
ELECTRICAL ACCESS
RIGHT OR LEFT
Sizes and Specifications, Custom Back Bar Cabinets – Remote
MODEL NOS. BR48 BR72 BR96
NUMBER OF DOORS 2 Door 3 Door 4 Door
CABINET Length 48” (1219) 72” (1829) 96” (2439)
DIMENSIONS Depth 24
(mm) Height 34
CASE CAPACITY
(based on 12oz. Long Neck bottle) 15 24 32
AMPS 1.6 2.0 2.5
EVAPORATOR CAPACITY @ 20° F (BTU/HR) 1900 2300 2300
SHIP WT. Lbs. (kg.) 310 (140) 400 (181) 540 (245)
INTERIOR
Door sill: High strength polyethylene. Door pan and ceiling: High strength polystyrene.
Floor pan: Stainless steel. Includes pilasters, (2) vinyl coated shelves and floor rack per door, and interior lights.
EXTERIOR Front, back, top and sides, stainless steel. Bottom galvanized steel. See optional accessories for door finishes.
DOOR HINGING Stainless steel hinges with standard locations as illustrated. For special hinging specify
hinge locations starting from left to right. Field reversible.
DOOR HARDWARE
Door handles: Choice of full length stainless steel, classic 6” black vinyl wrapped pull or top mounted
stainless steel pull tab. Lock finish:
REFRIGERATION Aluminum fin and copper tube evaporator, epoxy coated coil. Factory installed expansion valve. Choice of R22
or R404A. Copper tube connection stubbed out left side of evaporator assembly. Suction line accepts
copper tubing. Liquid line accepts
ELECTRICAL 115V, 60Hz., 1 phase AC. Contact Perlick for other voltage/ frequency requirements.
PLUMBING Independent floor drain or condensate evap. pan is req’d. Optional 2
INSULATION Foamed-in-place polyurethane, 2” walls, 1
OPTIONAL • Leg set • Brass hardware Door finishes
ACCESSORIES & • Tapping kit (classic and full length only) Black vinyl coated
MODIFICATIONS • Laminated top • Caster sets Stainless steel
• Laminated ends • Base plates Customers choice of laminate
• Floor access kit Painted in color of choice
Prepared for field lamination
Glass door with black vinyl coated frame
Glass door with stainless steel frame
Glass door with laminated frame
3
/4” (629) 243/4” (629) 243/4” (629)
1
/2” (876) 341/2” (876) 341/2” (876)
chrome
1
/4” O.D. copper tubing.
1
/8” I.D. floor access kit-left rear corner.
1
/2” top.
3
/8” O.D.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
3
Form No. Z2278
Rev. 05.06.10
Preparing the Cabinet for Use
BEAD SILICON
SEALER (RTV)
FLOOR
CABINET
Parts List
■
(2) Shelves plus (1) Floor Rack-per door.
■
Shelf Clips.
Suggested Tools
■
#2 Phillips Screwdriver.
■
10” Crescent Wrench.
9
■
/16” Allen Wrench.
5
■
/16” and 3/8” Hex Socket.
■
Power Drill or Driver.
Plumbing
Condensate from the cooling coil is automatically
evaporated through a condensate pan located in the
condensing unit housing. Each unit is also equipped
with a floor drain located in the right rear corner of
the cabinet. The drain can be plumbed to an external
floor drain by connecting to the 3⁄4” NPT thread out
the side or the 1” NPS thread out the bottom. Both
drains ports come plugged from the factory and can
be removed if needed.
Placing the Cabinet
Push the cabinet into place using rollers when
necessary. Important: Proper air flow around the
condensing unit is necessary for efficient operation.
Never obstruct the air flow in and out of the
condensing unit.
For sanitation purposes, it may be necessary to
seal the base of the cabinet to the floor. This can be
accomplished by laying a bead of silicone sealant
between the base of the cabinet and the floor as
shown by the figure at below.
NOTE:
Remote units require evaporator condensate to be
plumbed to an external drain.
Electrical
The cabinet must be connected to a separately
fused power source (see electrical specification
plate) and grounded in accordance with National
and Local Electrical Codes. Caution: Do not
attempt to operate the equipment on any other
power source than that listed on the Electrical
Specification plate.
Uncrating and Inspection
Remove all crating material before operating.
Carefully inspect cabinet for hidden damage. If
damage is discovered, file your claim immediately
with the transportation company. Perlick is
not responsible for damage in transit.
Installing Casters and Legs (Optional)
Leveling the Cabinet
When the cabinet is in place, check installation with
carpenter’s level. When level front to back and left
to right, accumulated water will drain out of cabinet
evaporator drain.
Installing Base Plate (Optional)
Attach brackets to cabinet bottom in holes provided. Attach base plate to brackets. (See separate
instructions, provided with kit). When returning
cabinet to upright position, be careful not to bend
brackets.
WARNING!
To avoid compressor damage, after returning
cabinet to an upright position, let unit stand for
24 hours before plugging it in and running the unit.
Attach four casters to the cabinet bottom; rigid casters at the rear and swivel casters on the front. Use
the supplied
1
/4”- 20 x 3/4” hex head self-tapping
machine screws.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
Form No. Z2278
Rev. 05.06.10
4
General Information
Refrigeration and Temperature Control
Self-contained units are equipped with a heavy-duty
refrigeration system that is factory set yo maintain a
product storage temperature of approximately 38° F.
Adjusting the Temperature
The temperature control is inside the cabinet on
the left-hand side of the evaporator fan panel
assembly. You will need a screwdriver to turn the
adjusting screw. Make small adjustments until the
desired temperature is achieved.
■
Colder Temperatures:
Turn the adjusting screw clockwise (to the right).
■
Warmer Temperatures:
Turn the adjusting screw counterclockwise
(to the left).
■
Temperature Control “OFF”:
Turn the adjusting screw completely counter clockwise to the “O” position until a click is
noted.
The condenser fan motor turns off and on with
the compressor. The evaporator fan motor is on
all the time.
NOTE:
Cabinet Temperatures lower than 34° will not
allow for proper defrosting of the evaporator coil. If
defrosting is necessary, turn the control knob to the
OFF position until coil is defrosted.
Cleaning the Cabinet
Use a mild detergent and water to clean the inside
and outside of the cabinet. Dry thoroughly. Never
use a scouring pad or abrasive cleanser.
NOTE: An industrial strength, commercial cleaner
can be used to clean the outside of painted
cabinets.
Cleaning the Condenser
Use a long handled, stiff brush to clean the dirt
from the front surface of the condenser. Keeping
the condenser free from dust and dirt will ensure
efficient operation.
CAUTION: Do not bend the fins while brushing the
front of the condenser.
Condenser
The condenser (located behind the front grille
cover) should be inspected every 30 days and
cleaned, if necessary.
Failure to keep the condenser clean will cause a
loss in condensing unit efficiency.
Recommended Cleaning Agents
JOB CLEANING AGENT* COMMENTS
Routine Cleaning Soap, ammonia, detergent Apply with sponge or cloth.
Can be used on all finishes.
Fingerprints and smears Areal 20, Lac-O-Nu, Lumin Wash, Provides barrier film to minimize
O’Cedar Cream Polish fingerprints. Can be used on all finishes.
Stubborn stains and Allchem Concentrated Cleaner, Rub lightly, using dry or damp
Discolorations Samae, Twinkle, Zud Restoro, cloth in the direction of polish
Grade F or FFF Italian Pumice, lines on the stainless steel.
Whiting or Talc, Liquid Nu Steel,
Copper’s or Revere Stainless Steel
Cleaner, Lumin Cleaner, Sta-Clean,
Cameo Copper Cleaner, Allen Polish
Highlite, Penny-Brite, Copper Brite
* Use of propriety names is intended only to indicate a type of cleaner and does not constitute an endorsement. Omission of
any proprietary cleaner does not imply its inadequacy. All products should be used in strict accordance with instructions on
the package. NOTE: Do Not Use Steel Wool or Scouring Pads to clean stainless steel.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
Form No. Z2278
5
Rev. 05.06.10
Replacement Parts — Custom Back Bar Cabinets
MODEL NOS. BS60 BS84 BS108
BR48 BR72 BR96
Condensing Units (BS Only)
Condensing unit 115 volt, 60 Hz. C22647 C22646 C22646
Condensing unit 515301063 515301062 515301062
Compressor 513200314 513200003 513200003
Fan motor assembly 515315009 515315009
Condenser coil 15352019 15352019 15352019
Terminal board 519100088 519100088 519100088
Overload protector US-PB10HBX1 US-PB12HBX1 US-PB12HBX1
Relay US-PB10HBX1 US-PB12HBX1 US-PB12HBX1
Capacitor
US-PB10HBX1 US-PB12HBX1 US-PB12HBX1
Evaporator Assembly
Self Contained (BS)
complete 65555-1 65555-2 65555-2
Remote (BR) complete 65555-1R 65555-2R 65555-2R
Evaporator coil (BS)
& (BR) C17511-1EP C17511-2EP C17511-2EP
Liquid & Suction line (BS) 65084 65085 65085
Fan blade 57699 57699 57699
Fan motor C15239A C15239A C15239A
Evaporator fan guard 65557 65557 65557
Temperature control 61283 61283 61283
Bulb clamp C6634 C6634 C6634
Wire harness, compressor bottom 65560 65560 65560
Wire harness, evaporator 65561 65561 65561
Wire harness, light jumper 65538 65539 65540
Wire harness, mullion heater 65571 65572 65573
Light bulb 63821 63821 63821
Light bulb guard 65525 65525 65525
Light socket 63484 63484 63484
Light switch 65535 65535 65535
Lock 63762 63762 36762
Space, lock 63761-1 63761-1 63761-1
Lock rail 65432-24SS or 65432-24 65432-24SS or 65432-24 65432-24SS or 65432-24
Grille rail 65432-12SS or 65432-12 65432-12SS or 65432-12 65432-12SS or 65432-12
Condensate pan 65565-1 65565-1 65565-1
Condensing unit housing end panel 66215-1SS 66215-1SS 66215-1SS
Grille RG-NL2 RG-NL2 RG-NL2
Condenser housing back 65435-12SS 65435-12SS 65435-12SS
Evaporator, liquid & suction line cover 65576-1L 65576-2L 65576-3L
Evaporator pan 65526-1DB 65526-2DB 65526-2DB
Door sill 65500-1 65500-1 65500-1
Door handle Several Options - Contact Factory
Door gasket 66237-4 66237-4 66237-4
Cabinet hinge group left 66264L 66264L 66264L
Cabinet hinge group right 66264R 66264R 66264R
Hinge pin 63679-1 63679-1 63679-1
End shelf kit (std. flat) 57928 57928 57928
Center shelf kit (std. flat) — 57929 57929
Left or right shelf (std. flat) 62307-2 62307-2 62307-2
Center shelf (std. flat) — 62308-2 62308-2
Pilaster strip C19271-1 C19271-1 C19271-1
Shelf clips (bag of 12) 63019-3 63019-3 63019-3
*Replacement door RD-NL2 RD-NL2 RD-NL2
515315009
Contact Perlick Milwaukee for complete door replacement. Cabinet serial no. required.
*
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
Form No. Z2278
Rev. 05.06.10
6
Reversing Door Hinge
Step #12 Step #11 Step #13
Step #14
Step #6
Step #7
Remove
these screws
Top Hinge Bracket
Bottom Hinge Bracket
Top Hinge Bracket
Bottom Hinge Bracket
Hinge Bushin
g
Tools Required
■
#3 Phillips Screwdriver.
1
■
/16” Allen Wrench.
■
Flathead Screwdriver
Right Hinged Door
(as shipped from factory)
Handle Styles
C31409-1
Not
65609-2
Reversible
65189
Operations to Perform on Cabinet
STEP 1:
Remove bottom hinge pin from
assembly.
65305-1
STEP 8:
Re-assemble hinge brackets to unit. Bottom right bracket
is assembled as the top left bracket. Top right bracket is
assembled as the bottom left bracket.
STEP 9:
Re-insert top hinge pin.
STEP 10:
Re-assemble lock rail from
STEP #3
Operations to Perform on Door
STEP 11:
Remove bottom
door hinge bracket
from door assembly and remove
door hinge bushing
from bracket.
Re-assemble door
hinge bracket to
previous position,
without bushing.
STEP 2:
Carefully lift and tilt out door
assembly from the unit and
set aside.
STEP 3:
Remove lock rail from
cabinet, requires removal of
four screws.
STEP 4:
Remove top hinge pin.
Remove top and bottom
hinge brackets from the unit.
STEP 5:
Remove hinge bushing from
bottom hinge bracket and
assemble to top hinge bracket.
STEP 6:
Taking care not to scratch the
surface, remove hole plugs from
the left hinge holes.
STEP 7:
Insert hole plugs into vacant right
hinge holes.
STEP 12:
Remove top door
hinge bracket from
door assembly and
assemble door
hinge bushing from
STEP 11 to bracket. Re-assemble door hinge bracket to
previous position with bushing attached.
STEP 13:
Door with full length SS handle:
There is no need to remove door handle. It will be
positioned correctly when door is reversed.
Door with SS pull tab or handle with wraparound bracket:
Remove the two screws mounting the handle and
reposition to appropriate location on the opposite
side of the door.
STEP 14:
Remove lock retainer and install on opposite end of door.
STEP 15:
What was the door top is now the door bottom. Carefully
lift the door onto the hinge brackets of the cabinet. The
two hinge bushings should meet. Reinsert the bottom
hinge pin to complete the door switching operation.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
Form No. Z2278
7
Rev. 05.06.10
[2] DOOR
MULLION HEATER MULLION HEATER MULLION HEATER
RED
BLACK
BLACK
BLACK
RED
BLACK
WHITE
WHITE
BLACK
BLACK
WHITE
WHITE
GREEN
BLACK
WHITE
GREEN
EVAPORATOR FAN EVAPORATOR FAN
NOTE:
FIELD WIRING FROM CABINET
JUNCTION BOX TO CONDENSING
UNIT MUST COMPLY WITH ALL
LOCAL AND NATIONAL ELECTRICAL
CODES.
CABINET
JUNCTION BOX
CONDENSING UNIT
EVAPORATOR
HOUSING
GROUND WIRE
JUNCTION BOX
PRESSURE SWITCH
FIELD INSTALLED
POWER CONNECTION
THESE WIRES CAPPED IN
SINGLE CABINET
INSTALLATIONS
LIGHT LIGHT LIGHT
LIGHT
WHITE
WHITE
LIGHT SWITCH
[3] DOOR [4] DOOR
[2] DOOR
MULLION HEATER MULLION HEATER MULLION HEATER
RED
BLACK
BLACK
BLACK
POWER CONNECTION
JUNCTION BOX
CONDENSING UNIT
WHITE
RED
GREEN
BLACK
WHITE
GREEN
BLACK
THERMOSTAT
BLACK
WHITE
WHITE
EVAPORATOR FAN EVAPORATOR FAN
LIGHT LIGHT LIGHT
LIGHT
WHITE
WHITE
LIGHT SWITCH
[3] DOOR [4] DOOR
Wiring Diagram – Custom Back Bar Cabinets
BR Series Remote
2, 3 and 4 Door
BS Series Self-Contained
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069
Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
2, 3 and 4 Door
Form No. Z2278
8
Rev. 05.06.10
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