Perlick BBS60, BBR96 Service Manual

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SERVICE MANUAL
Commercial Back Bar Refrigeration
Self-Contained and Remote
BBS60
(w/glass door option shown)
BBR96
(w/glass door and solid stainless steel door
options shown)
Product Series Covered in this manual:
Self-Contained
BBS
BBSN
PTS
DZS
SDBS
SDPS
BBSLP
DDC
DDS
Remote
BBR
BBRN
PTR
SDBR
SDPR
BBRLP
SELF-CONTAINED
REMOTE
BBS
BBR
BBSN
BBRN
PTS
PTR
DZS
SDBR
SDBS
SDPR
SDPS
BBRLP
BBSLP
DDC
DDS
HAZARD!! Indicates hazardous situation that will result in death or serious injury if not avoided.
Indicates hazardous situation that may result in death or serious injury if not avoided.
Caution indicates hazardous situation that could result in minor or moderate injury and property damage.
Caution without symbol indicates unsafe practice situation that could result in property damage only.
ELECTROCUTION HAZARD!! Never attempt to repair or perform maintenance on the unit until the Main electrical power has been disconnected.
PROBLEM
CAUSE
SOLUTION
Refrigerator does not run.
No power to the unit.
Check circuit protection devices. Fuses, breakers, GFI).
Restore power to unit. Refer to information plate. See Section 1.0
and Table 7-1.
Incorrect control settings or faulty control.
Return to factory settings (see Sections
7.5.1 and 7.5.2) or replace control.
Refrigerator is too warm.
Power
No power to unit.
Restore power to unit. Refer to information plate. See Section 1.0
and Table 7-1.
Incorrectly wired internal wiring connections.
Verify wiring per wiring diagram. See Section 7.2.
Reconnect wires if needed.
Fans
Evaporator fan is not running.
Refer to Evaporator fan is not running
Coils
Evaporator coil has iced over.
Remove ice. See Section 6.5
Condensing coil is not clean.
Clean with soft brush and vacuum.
Fins are bent or damaged.
Straighten fins.
Control
No power to control.
Refer to Control not functioning
Control is not calling for cooling.
Refer to Control not functioning
Probe failure.
Refer to Table 7-5 for resistance values. Replace probe if needed. See Section
7.5.4.
PROBLEM
CAUSE
SOLUTION
Probe is not connected to the control.
Reconnect probe. See Section 7.5.4.
Refrigerator is too warm. (continued)
Air Infiltration
Sealing compound does not form a complete seal.
Refer to Section 1.1.
Door gasket is damaged or out of place.
Refer to Sections 1.1 and 8.6.
Condensate drain line/air trap is not positioned properly.
Reposition in loop. See Figure 6-3.
Refrigerator is too cold.
Incorrect control settings.
Return to factory settings. See Sections 7.5.1 and 7.5.2.
Probe failure.
Refer to Table 7-5 for resistance values. Replace probe if needed. See Section
7.5.4.
Control failure.
Refer to Troubleshooting Guide – Electrical System
Refrigerator runs continuously.
Condensing coil is dirty.
Clean with soft brush and vacuum.
Incorrect control settings.
Return to factory settings. See Sections 7.5.1 and 7.5.2.
Probe failure.
Refer to Table 7-5 for resistance values. Replace probe if needed. See Section
7.5.4.
Evaporator coil has iced over.
Remove ice per Section 6.5.
Sealing compound does not form a complete seal.
Refer to Section 1.1. Door gasket is damaged or out of place.
Refer to Section 1.1 and 8.6.
Condensate drain line/air trap is not positioned properly.
Reposition in loop. See Figure 6-3.
Extreme ambient conditions.
Refer to Section 6.8.
Refrigeration/Charge level is too low.
Check for leaks, repair, and recharge per Section 6.13 and 6.16.
Water on the floor outside of unit.
High ambient temperature and high ambient humidity conditions coupled with frequent door opening.
Ensure doors close completely.
PROBLEM
CAUSE
SOLUTION
Condensate pan overflowing.
Remove excess water. Check for the following:
Air infiltration. See Section 6.1.
Doors close completely and seals are
intact. See Section 8.6.
Ice buildup. See Section 6.5.
Unit is running properly. Repair if
needed.
Water on the floor outside of unit. (continued)
Unit is not level.
Unit must be level front-to-back and side­to-side for water to drain properly.
Sealing compound does not form a complete seal.
Refer to Section 1.1. Door gasket is damaged.
Refer to Sections 1.1 and 8.6.
Remote ONLY: Floor drain plumbed incorrectly.
Check to make sure drain path makes sense. Refer to installation manual.
Evaporator coil has iced over.
Remove ice. Refer to Section 6.5
Water on the floor inside of unit.
Evaporator pan and/or drain line restricted.
Remove restriction.
Unit is not level.
Unit must be level front-to-back and side­to-side for water to drain properly.
Evaporator coil has iced over.
Remove ice. Refer to Section 6.5
PROBLEM
CAUSE
SOLUTION
Compressor is not running.
No power to condensing unit.
Check condensing unit is plugged in. Check power at internal receptacle.
No call for cooling from control.
Check control settings or for bad control.
Incorrectly wired connections in condensing unit.
Verify wiring per wiring diagram, Section
7.2. Reconnect wires if needed.
Incorrect control settings.
Return to factory settings. See Sections 7.5.1 and 7.5.2.
No power to compressor.
Restore power to unit. Refer to information plate. See Section
1.2 and Table 7-1
Faulty control.
Refer to Control not functioning.
Starting device is not operational (start relay/capacitor).
Replace compressor electrical components.
Faulty compressor.
Replace compressor per Section 6.14.
Condenser fan is not running.
No power to fan
Restore power to unit. Refer to information plate. See Section
1.0 and Table 7-1
Incorrectly wired harness.
Verify wiring per wiring diagram, Section
7.2. Reconnect wires if needed.
Fan is obstructed.
Remove obstructions.
Fan still does not run.
Replace condenser fan per Section 6.13.
Evaporator fan is not running.
No power to evaporator fan motor.
Restore power to unit. Refer to information plate. See Section
1.0 and Table 7-1
Fan is obstructed.
Remove obstruction.
Incorrectly wired harness.
Verify wiring per wiring diagram, Section
7.2. Reconnect wires if needed.
If Evaporator fan is still not running…
Replace evaporator fan per Section 6.13.
BBSLP series ONLY: No power to/from DC inverter/driver (12V).
If no power: restore power, replace. Refer to Section 1.1.
PROBLEM
CAUSE
SOLUTION
Control not functioning
No power to unit.
Restore power to unit. Refer to information plate. See Section
1.0 and Table 7-1
Incorrectly wired harness.
Verify wiring per wiring diagram, Section
7.2. Reconnect wires if needed.
No call for cooling.
Replace controller
Lights not functioning
Light switch in off position.
Turn on light switch.
No power to DC driver.
See unit info plate for voltage. Check output of DC driver (12V).
No power to light switch. (12V)
Check wiring back to DC driver, replace if needed.
Incorrectly wired lighting switch.
Verify wiring per wiring diagram, Section
7.2. Reconnect wires if needed.
No power to LED strips? (12V)
Check wiring backwards to light switch.
Faulty LED strip
Replace LED strip.
Light stays on when door is closed.
Manual switch is on.
Turn off manual switch.
Eliwell Control: LED Controller display is flashing “E1”
Probe 1 error. Reading out-of-range of operating values.
Check probe connections to control.
Check probe resistance readings per Table 7-5.
Check probe wiring.
Replace probe per Section 7.5.3.
Eliwell Control: LED Controller display is flashing “AH1”
Probe 1 HIGH temperature alarm.
Control
Incorrect control settings.
Return to factory settings. See 7.5.1 and 7.5.2.
Power
Incorrectly wired harness.
Verify wiring per wiring diagram, Section 7.2. Reconnect wires if needed.
Fans
Evaporator fan is not running.
Refer to Evaporator fan is not running.
Coils
Evaporator coil has iced over.
Remove ice. See Section 6.5
PROBLEM
CAUSE
SOLUTION
Eliwell Control: LED Controller display is flashing “AH1” (continued)
Coils
(continued)
Condensing coil is not clean.
Clean with soft brush and vacuum.
Fins are bent or damaged.
Straighten fins.
Probe
Probe is not connected to control.
Reconnect probe. See Section 7.5.4.
Air Infiltration
Sealing compound does not form a complete seal.
Refer to Section 1.1.
Door gasket is damaged or not seated properly.
Refer to Section 1.1 and 8.6.
Condensate drain line/air trap is not positioned properly.
Reposition in loop. See Control not functioning.
Refrigeration/Charge level is too low.
Check for leaks, repair, and recharge. See Section 6.13 and 6.16.
This is a critically charged system, recharging should only be done when all other options have been thoroughly checked.
Eliwell Control: LED Controller display is flashing “AL1”
Probe 1 LOW temperature alarm.
Incorrect control settings.
Return to factory settings. See Sections 7.5.1 and 7.5.2.
Probe failure.
Refer to Table 7-5 for resistance values. Replace probe if needed.
See Section 7.5.4.
Control failure.
Refer to Control not functioning
Dixell Control: LED Controller display is flashing “P1”.
Probe failure.
Contact dealer.
Probe disconnected from control.
Plug in probe connector.
Dixell Control: LED Controller display is
flashing “HA”. Maximum
temperature alarm. Internal compartment has exceeded
the high temperature alarm preset value for over 30 minutes.
Control
Incorrect control settings.
Return to factory settings. See Sections 7.5.1 and 7.5.2.
PROBLEM
CAUSE
SOLUTION
Dixell Control: LED Controller display is
flashing “HA”. Maximum
temperature alarm. (continued)
Power
Incorrectly wired harness and/or internal wiring connections.
Verify wiring per wiring diagram, Section 7.2. Reconnect wires if needed.
Fans
Evaporator fan is not running.
Refer to Evaporator fan is not running
Coils
Evaporator coil has iced over.
Remove ice per Section 6.5.
Condensing coil is not clean.
Clean with soft brush and vacuum.
Fins are bent or damaged.
Straighten fins.
Probe
Probe is not connected to the control.
Reconnect probe per Section 7.5.4.
Air Infiltration
Sealing compound does not form a complete seal.
Refer to Section 1.1.
Door gasket is damaged or out of place.
Refer to Section 1.1 and 8.6.
Condensate drain line/air trap is not positioned properly.
Reposition in loop. See Figure 6-3.
Refrigeration/Charge level is too low.
Check for leaks, repair, and recharge per Section 6.13 and 6.16.
This is a critically charged system, recharging should only be done when all other options have been thoroughly checked.
Dixell Control: LED Controller display is
flashing “LA”. Minimum
temperature alarm.
Internal compartment has exceeded the low temperature alarm preset value for over 30 minutes.
Incorrect control settings.
Return to factory settings. See 7.5.1 and 7.5.2.
Probe failure.
Refer to Table 7-5 for resistance values. Replace probe if needed. See Section
7.5.4.
Control failure.
Refer to Control not functioning
PROBLEM
CAUSE
SOLUTION
Key won’t come out
after door is locked.
Key not in proper position.
Rotate key to the proper position and remove.
Sliding doors not closing.
Replace spring and/or torpedo assembly.
Refer to Section 8.4.3.
Hinge problems, door falling off.
Improper door mounting
Verify proper mounting. Refer to Section 8-4.
Excessive wear
Replace worn parts. Refer to Section 8-4.
Door handles falling off
Improper handle mounting
Verify proper mounting. Refer to diagram.
Excessive wear
Replace worn parts. Refer to diagram.
Condensation on glass doors.
High ambient temperature, high humidity and environmental conditions.
Refer to Section 6.7. Frequent door/drawer opening.
Refer to Section 8.1.
Cabinet temperature too low.
Adjust temperature. Refer to Table 7-4. Factory Temperature Settings.
Sliding doors dragging or binding
Debris in track.
Remove doors Clean tracks and lube with NSF
approved food grade lube.
Must be hooked up to an external floor drain, not floor inside unit or floor under unit.
RUNNING PRESSURE
Low Side
15-20 PSIG
High Side
120-180 PSIG
Fully Left
Back seated with flow from refrigeration system closed.
Middle
Allows flow from the refrigeration system to the service port.
Fully Right
Front seated with flow to the service port closed.
DO NOT use any tools to chip at or physically remove ice!
ELECTROCUTION HAZARD!! Never attempt to repair or perform maintenance on the unit until the Main electrical power has been disconnected.
Supply Air
Plenum
Product
Guard
Air Intake
MODEL
/FAMILY
HP
WIRING
START WINDING
RESISTANCE
Ω AT 77°F
RUN WINDING
RESISTANCE
Ω AT 77°F
RUN/START
BBS36
1/5
RSIR
8.85
3.85
12.70
BBS60
1/4
CSIR
4.15
1.55
5.70
BBS84
1/3
CSIR
3.87
1.04
4.91
BBS108
1/3
CSIR
3.87
1.04
4.91
BBSN32
1/5
RSIR
8.85
3.85
12.70
BBSN52
¼
CSIR
4.15
1.55
5.70
BBSN72
1/3
CSIR
3.87
1.04
4.91
BBSN92
1/3
CSIR
3.87
1.04
4.91
PTS36
1/5
RSIR
8.85
3.85
12.70
PTS60
1/4
CSIR
4.15
1.55
5.70
PTS84
1/3
CSIR
3.87
1.04
4.91
DZS36
1/5
RSIR
8.85
3.85
12.70
DZS60
1/4
CSIR
4.15
1.55
5.70
SDBS60
1/4
CSIR
4.15
1.55
5.70
SDBS108
1/3
CSIR
3.87
1.04
4.91
SDPS60
1/4
CSIR
4.15
1.55
5.70
BBSLP36
1/5
RSIR
8.85
3.85
12.70
BBSLP60
¼
CSIR
4.15
1.55
5.70
BBSLP84
1/3
CSIR
3.87
1.04
4.91
BBSLP108
1/3
CSIR
3.87
1.04
4.91
DDC68
1/4
CSIR
4.15
1.55
5.70
DDC92
1/3
CSIR
3.87
1.04
4.91
DDS36
1/5
RSIR
8.85
3.85
12.70
DDS60
1/4
CSIR
4.15
1.55
5.70
DDS84
1/3
CSIR
3.87
1.04
4.91
DDS108
1/3
CSIR
3.87
1.04
4.91
Fully Left
Back seated with flow from refrigeration system closed.
Middle
Allows flow from the refrigeration system to the service port.
Fully Right
Front seated with flow to the service port closed.
Once charge level has been set, avoid installing gauges as part of regular service. System should be kept sealed.
Starting device
Capacitor
Unit Type
Model Number
Running Load Amps
Electrical Supply
Electrical Connection
Self-Contained
BBS36
3.2
120 VAC/60 Hz/1 Ph
Cord Connected
BBS60
5.5
BBS84
6.3
BBS108
6.3
BBSLP36
3.0
BBSLP60
5.3
BBSLP84
6.7
BBSLP108
6.7
BBSN32
3.2
BBSN52
5.5
BBSN72
6.3
BBSN92
6.3
DDS36
3.2
DDS60
5.5
DDS84
6.3
DDS108
6.3
DDC68
5.5
DDC92
6.3
DZS36
3.2
DZS60
5.5
PTS36
3.2
PTS60
5.5
PTS84
6.3
SDBS60
5.5
SDBS108
6.3
SDPS60
5.5
Remote
BBR24
1.1
120 VAC/60 Hz/1 Ph
Hard Wired
BBR48
1.6
BBR72
2
BBR96
2.5
BBRLP48
1.6
BBRLP72
2
BBRLP96
2.5
BBRN40
1.6
BBRN60
2
BBRN80
2.5
PTR48
1.6
PTR72
2
SDBR48
1.6
SDBR96
2.5
SDPR48
1.6
LOAD
COOLING MODE
OFF MODE
DEFROST MODE
Compressor
Energized
De-Energized
De-Energized
Condenser Fan
Energized
De-Energized
De-Energized
Evaporator Fan
Energized
Energized
Energized
Mullion Heaters
Energized
Energized
Energized
Eliwell Controller Display No icon illuminated
Dixell Controller Display No icon illuminated
Inverter (if applicable)
Energized
De-Energized
De-Energized
Controller Type
Build Date
Eliwell
Beginning 9/19/2016
Dixell
4/1/2013 to 9/16/2016
Model
Refrigerator
°F (°C)
White Wine
°F (°C)
Red Wine
°F (°C)
BBS, BBSN PTS, DZS SDBS, SDPS BBSLP, DDC DDS
36
(2.2)
45
(7.2)
60
(15.5)
Single Zone
Models
Dual Zone Models:
Zone 1 Control
Dual Zone Models:
Zone 2 Control
AP1 = Refrigerator settings (36°F)
AP1 = Refrigerator settings (36°F)
AP1 = Not Used
AP2 = White Wine settings (45°F)
AP2 = White Wine settings (45°F)
AP2 = White Wine settings (45°F)
AP3 = Red Wine settings (60°F)
AP3 = Not Used
AP3 = Red Wine settings (60°F)
Tools required
Do not attempt to reuse the old wiring harness.
Tools required
Sealing Compound Cable ties
TEMPERATURE
(°C)
TEMPERATURE
(°F)
RESISTANCE
(OHMS)
-30
-22
111300
-25
-13
86430
-20
-4
67770
-15
5
53410
-10
14
42470
-5
23
33900 0 32
27280 5 41
22050
10
50
17960
15
59
14690
20
68
12090
25
77
10000
30
86
8313
35
95
6940
40
104
5827
TEMPERATURE
(°C)
TEMPERATURE
(°F)
RESISTANCE
(OHMS)
45
113
4911
50
122
4160
55
131
3536
ELECTROCUTION HAZARD!! Never attempt to repair or perform maintenance on unit until main electrical power to the unit has been disconnected!
Tools required
Temperature
Probe
Bracket
HINGE KIT - PART NUMBER
DESCRIPTION
67439R
Right Hinging
67439L
Left Hinging
Tools required
Perlick Hinge Kit
Bracket
Tools required
Tools required
Completely empty shelf or drawer before removing.
Tab
Screw
Spring
Detent
Completely empty shelf or drawer before removing.
Completely empty shelf or drawer before removing.
Tools required
3/8”
Tools required
BBS, BBSN, PTS, SDBS, SDPS, DDS, DDC MODELS
ITEM
NUMBER
DESCRIPTION
1-DOOR
QTY.
2-DOOR
QTY.
3&4-
DOOR
QTY.
01
Condensing Unit, 1/5 H.P. 115V, BOM #515301064
1 - -
01
Condensing Unit, 1/4 H.P., 115V, BOM #515301063
- 1 -
01
Condensing Unit, 1/3 H.P. 115V, BOM #515301062
- - 1
02
Screw, Phillips Truss Head Machine
1 1 -
03
Screw, Thread Cutter, Hex Washer Head
4 4 4
04
Screw, Phillips Truss Head Sheet Metal
2 2 2
05
Screw, Phillips Pan Head Sheet Metal
1 1 1
06
Screw, Phillips Head
9 9 4
07
Screw, Sheet Metal
20
20
20
08
Screw 2 2 2 09
Rivet, Pop
20
20
20
10
Rivnut, Insert
1 1 -
11
Low Side Foamed Assembly
1 1 1
12
Gasket, .25"
2 2 2
13
Probe, Temperature
1 1 1
14
Foam, Divider
1 1 1
15
Sleeve, Sensor Insulating
1 1 1
16
Tube, Drain, Evaporator Pan to Condenser Pan
1 1 1
17
Bracket, Temperature Sensor
1 1 1
19
Tube, Evaporator
1 1 -
18
Tube, Crimped Evaporator
1 1 -
20
Bracket, Top Pull Down
2 2 2
21
Standoff, Grille
1 1 1
22
LED Driver
1 1 1
23
Controller
1 1 1
24
Panel, Outer Side, High Side
1 1 1
25
Panel, Inner Side, High Side
1 1 1
26
Base, High Side
1 1 1
27
Cover, Back, High Side
1 1 1
28
Rail, Condensate Pan
2 2 2
29
Pan, Condensate, High Side
1 1 1
30
Grille, Front
1 1 1
31
Pan, Evaporator
1 1 1
32
Evaporator Fin Coil
1 1 1
33
Baffle, Compressor
1 1 1
34
Bracket, Compressor
1 1 1
35
L & S Line, 1 Door
1 - -
35
L & S Line, 2 Door
- 1 -
BBS, BBSN, PTS, SDBS, SDPS, DDS, DDC MODELS
ITEM
NUMBER
DESCRIPTION
1-DOOR
QTY.
2-DOOR
QTY.
3&4-
DOOR
QTY.
35
L & S Line, 3 & 4 Door
- - 1
36
Power Cord, with Molded Receptacle
1 1 1
37
Wire Harness, Refrigeration Module
1 1 1
38
Bracket, Controller Mounting
1 1 1
39
Screw, Phillips Head
1 1 1
40
Screw, Phillips Head Machine
1 1 1
BBSLP MODELS
ITEM
NUMBER
DESCRIPTION
1-DOOR
QTY.
2-DOOR
QTY.
3&4-
DOOR
QTY.
01
Condensing Unit, 1/3 HP, 115V
- - 1
01
Condensing Unit, 1/4 HP 115V
- 1 -
01
Condensing Unit, 1/5 HP, 115V
1 - -
02
Base, High Side
1 1 1
03
Bracket, Hold Down, Compressor
1 1 1
04
Panel, Baffle, Compressor
1 1 1
05
Rail, Condensate Pan
2 2 2
06
Panel, Outer Side, High Side
1 1 1
07
Panel, Inner Side, High Side
1 1 1
08
Screw, Thread Cutter, 1/4-20 X 5/8
4 4 4
09
Pan, Condensate
1 1 1
10
Gasket 2 2 2 11
Foam Block, Divider Baffle
1 1 1
12
Low Side Shell Assembly
1 1 1
13
Pan, Evaporator, Assembly
1 1 1
14
Coil, Evaporator, 5 X 14 X 1.9
1 1 1
15
Tube, Drain, To Evaporator Pan
1 1 1
16
Tube, Outlet, Evaporator
2 2 2
17
Power Cord with Molded
1 1 1
18
Screw, Sheet Metal, #10 X 1 1/4 Phillips
1 1 1
19
Driver, 12 VDC, 60 Watt, Meanwell Lpv-60-12
1 1 1
20
Bracket, Temp Sensor
1 1 1
21
Sleeve, Sensor Insulating
1 1 1
22
Probe, Temperature, NTC, 10k
1 1 1
23
Screw, Sheet Metal, #10 X 1", Phillips
1 1 1
24
Cover, Back, High Side
1 1 1
25
Standoff, Grille
1 1 1
26
Screw, Machine, #8-32, 2-1/2" Black Zinc Plated
1
26
Screw, Machine, #8-32, 2-1/2" Zinc Plated
Customer Option
27
Screw, #10 X 1/2" Phillips Truss Head SMS, #410
4 4 4
28
Controller Mounting Bracket
1 1 1
29
Control 1 1 1 30
Screw, Sheet Metal, #10-16 X 1/2"
5 5 5
31
Top Pull Down Bracket
2 2 2
32
Screw, Tri-lobe, 1/4-20x 1/2" Phillips Flat Head
2 2 2
33
Wire Harness, Condenser Housing
1 1 1
34
L & S Line, 1 Door, Back Bar
1 - -
34
L & S Line, 2 Door, Back Bar
- 1 -
BBSLP MODELS
ITEM
NUMBER
DESCRIPTION
1-DOOR
QTY.
2-DOOR
QTY.
3&4-
DOOR
QTY.
34
L & S Line, 3 & 4 Door, Back Bar
- - 1
35
Wire Harness, Fan Motors
1 1 1
36
Harness 12VDC Split Male-Female
1 1 1
37
Grille, Front, S.S.
1
37
Grille, Front, Black Vinyl
Customer Option
38
Screw, Sheet Metal, #6 X 3/4", Phillips
2 2 2
39
Cover, Dc Driver, Low Ht. Back Bar
1 1 1
DZS60 MODELS
ITEM
NUMBER
DESCRIPTION
QTY.
01
Condensing Unit, 1/4 H.P., 115V
1
02
Screw, Machine, #8-32 x 2-1/2" Lg, Phillips Truss Head
1
03
Screw, Thread Cutter, 1/4-20 x 5/8 Hex Washer Head, Type 23, Steel
4
04
Screw, Sheet Metal, #6 x 1/2", Type "A", PH Truss Head - Full Contoured, 18-8
2
05
Screw, Sheet Metal, #10 x 1", PH Pan Head, Type "B", Steel, Hardened
1
06
Screw, #10 X 1/2" PH Truss Head SMS #410 S.S., Type "AB"
9
07
Screw, Sheet Metal, #10-16 x 1/2" Hex Flange Grip-Lite, Type "AB"
20
08
Screw, Thread Forming, 1/4-20 X 1/2"
2
09
Rivet, Pop
20
10
Rivnut, Insert
1
11
Low Side Foamed Assembly
1
12
Gasket, Foam .25"
2
13
Relay, Pump, 120VAC Rating
1
14
Probe, Temperature, NTC, 10K Ohm XW60L, 1.8" Nickel Plated
1
15
Foam, Divider, 12"
1
16
Sleeve, Sensor Insulating
1
17
Tube, Drain, Evaporator Pan to Condenser Pan
1
18
Bracket, Temperature Sensor, Back Bar
1
19
Tube, IO, Evaporator, Back Bar (Crimped for Cap Tube)
1
20
Tube, IO, Evaporator, Back Bar
1
21
Top Pull Down Bracket, Back Bar
2
22
Standoff, Grille, Back Ba
1
23
LED Driver
1
24
Control 1 25
Red Display
1
26
Harness 12 VDC Split Male-Female
1
27
Harness, Line Voltage Split
1
28
Harness Stepper Controller Input
1
29
Standoff
4
30
Panel, Outer Side, High Side
1
31
Panel, Inner Side, High Side, Back Bar
1
32
Base, High Side
1
33
Cover, Back, High Side
1
34
Rail, Condensate Pan, Back Bar
2
35
Pan, Condensate, High Side
1
36
Grille, Front, Back Bar
1
37
Pan, Evaporator, Assembly, Back Bar
1
38
Evaporator Fin Coil
1
DZS60 MODELS
ITEM
NUMBER
DESCRIPTION
QTY.
39
Baffle, Compressor
1
40
Bracket, Compressor
1
41
L & S Line, 2 Door Back Bar
1
42
Power Cord with Molded Receptacle, 14/3, Back Bar
1
43
Wire Harness, Refrigeration Module, Back Bar
1
44
Controller Board-Damper, Dual Zone Commercial
1
45
Controller Mounting Bracket
1
46
Screw, #10 X .500 PH TRUSS HEAD
1
47
Plated Screw, Machine, 8-32,2-1/2" Lg Phillip Truss Head, Steel, Black Zinc
1
DZS36 MODELS
ITEM
NUMBER
DESCRIPTION
QTY.
01
Condensing Unit, 1/5 H.P. 115V
1
02
Screw, Machine, #8-32 x 2-1/2" Lg, Phillips Truss Head
1
DZS36 MODELS
ITEM
NUMBER
DESCRIPTION
QTY.
03
Screw, Thread Cutter, 1/4-20 x 5/8 Hex Washer Head, Type 23, Steel
4
04
Screw, Sheet Metal, #6 x 1/2", Type "A", PH Truss Head - Full Contoured, 18-8
2
05
Screw, Sheet Metal, #10 x 1", PH Pan Head, Type "B", Steel, Hardened
1
06
Screw, #10 X 1/2" PH Truss Head SMS #410 S.S., Type "AB"
9
07
Screw, Sheet Metal, #10-16 x 1/2" Hex Flange Grip-Lite, Type "AB"
20
08
Screw, Thread Forming, 1/4-20 X 1/2"
2
09
Rivet, Pop, 1/8" Dome Head, S.S., .063" - .125" Grip Range
20
10
Rivnut, Insert, #8-32, Steel, Zinc & Yellow Chromate Plated
1
11
Low Side Foamed Assembly
1
12
Gasket, Low Perm Polyether Foam .25"
2
13
Relay, Pump, 120VAC Rating
1
14
Probe, Temperature, NTC, 10K Ohm XW60L, 1.8" Nickel Plated
1
15
Foam, Divider, 12"
1
16
Sleeve, Sensor Insulating
1
17
Tube, Drain, Evap Pan to Cond Pan
1
18
Bracket, Temperature Sensor, Back Bar
1
19
Tube, IO, Evaporator, Back Bar (Crimped for Cap Tube)
1
20
Tube, IO, Evaporator, Back Bar
1
21
Standoff, Grille, Back Bar
1
22
LED Driver
1
23
Control 1 24
Red Display
1
25
Top Pull Down Bracket, Back Bar
2
26
Harness Stepper Controller Input
1
27
Standoff
4
28
Panel, Outer Side, High Side
1
29
Panel, Inner Side, High Side, Back Bar
1
30
Base, High Side
1
31
Cover, Back, High Side
1
32
Rail, Condensate Pan, Back Bar
2
33
Pan, Condensate, High Side
1
34
Grille, Front, Back Bar
1
35
Pan, Evaporator, Assembly, Back Bar
1
36
Evaporator Fin Coil
1
37
Baffle, Compressor
1
38
Bracket, Compressor
1
39
L & S Line, 1 Door Back Bar
1
40
Power Cord with Molded Receptacle, 14/3, Back Bar
1
DZS36 MODELS
ITEM
NUMBER
DESCRIPTION
QTY.
41
Wire Harness, Refrigeration Module, Back Bar
1
42
Controller Mounting Bracket
1
43
Controller Board-Damper, Dual Zone Commercial
1
44
Screw, #10 X .500 PH Truss Head
1
45
Screw, Machine, 8-32,2-1/2" Lg Phillip Truss Head, Steel, Black Zinc, Plated
1
02
21
09
01 02 01
26
19
18
13
27
10
23
33 36 37
16
34
30
22
28
32
31
36
39
24
25
05
37
08
38
11
07
20
29
14
03
03
35
12
15
17
05
13
DDS60-IR, DDS84-IR, DDS108-IR MODELS
ITEM
NUMBER
DESCRIPTION
2-DOOR
QTY.
3&4-
DOOR
QTY.
01
Condensing Unit, 1/3 H.P. 115V
- 1 01
Condensing Unit, 1/4 H.P., 115V
1 - 02
Screw, Machine, 8-32, 2-1/2" Lg Phillip Truss Head, Steel, Black Zinc, Plated
2 2 03
Screw, Thread Cutter, 1/4-20 x 5/8 Hex Washer Head, Type 23, Steel
4 4 04
Screw, Sheet Metal, #10 x 1", PH Pan Head, Type "B", Steel, Hardened
1 1 05
Screw, #10 X 1/2" PH Truss Head SMS #410 S.S., Type "AB"
15
10
06
Screw, Sheet Metal, #10-16 x 1/2" Hex Flange Grip-Lite, Type "AB"
14
20
07
Screw, Thread Forming, 1/4-20 X 1/2"
2 2 08
Rivet, Pop, 1/8" Dome Head, S.S., .063" - .125" Grip Range
26
26
09
Rivnut, Insert, #8-32, Steel, Zinc & Yellow Chromate Plated
1 1 10
Low Side Foamed Assembly
1 1 11
Gasket, Low Perm Polyether Foam .25"
2 2 12
Probe, Temperature, NTC, 10K Ohm XW60L, 1.8" Nickel Plated
1 1 13
Foam, Divider, 12"
1 1 14
Snap Bushing, For 1" Hole, Nylon, Black
1 1 15
Sleeve, Sensor Insulating
1 1 16
Tube, Drain, Evaporator Pan to Condenser Pan
1 1 17
Bracket, Temperature Sensor, Back Bar
1 1 18
Tube, IO, Evaporator, Back Bar (Crimped for Cap Tube)
1 1 19
Tube, IO, Evaporator, Back Bar
1 1 20
Top Pull Down Bracket, Back Bar
2 2 21
Standoff, Grille, Back Bar
1 1 22
Control 1 1
23
Panel, Outer Side, High Side
1 1 24
Panel, Inner Side, High Side, Back Bar
1 1 25
Base, High Side
1 1 26
Rail, Condensate Pan, Back Bar
2 2 27
Pan, Condensate, High Side
1 1 28
Grille, Front, Back Bar
1 1 29
Pan, Evaporator, Assembly, Back Bar
1 1 30
Evaporator Fin Coil
1 1 31
Baffle, Compressor
1 1 32
Bracket, Compressor
1 1 33
L & S Line, 2 Door Back Bar
1
-
33
L & S Line, 3 & 4 Door Back Bar
-
1
34
Power Cord with Molded Receptacle, 14/3, Back Bar
1
1
DDS60-IR, DDS84-IR, DDS108-IR MODELS
ITEM
NUMBER
DESCRIPTION
2-DOOR
QTY.
3&4-
DOOR
QTY.
35
Wire Harness, Refrigeration Module, Back Bar
1 1 36
Controller Mounting Bracket
1 1 37
Panel, Back, Flush, High Side, Back Bar
1 1 38
Bracket, Mounting, Flush Back Panel, Back Bar
2 2 39
Screw, #10 X .500 PH Truss Head
1
1
SELF-CONTAINED MODELS
ITEM
NUMBER
DESCRIPTION
QTY.
01
Motor, Fan
1
02
Panel, Fan Mounting
1
03
Panel, Inner Grille
1
04
Screw, Motor Mounting
4
05
Screw, Grille Mounting
8
06
Guard, Product
1
07
Screw, Guard Mounting
2
LOW PROFILE MODELS
ITEM
NUMBER
DESCRIPTION
QTY.
01
Fan, Evaporator
3
02
Panel, Fan Mounting
1
03
Screw, Fan Mounting
12
04
Grille 1 05
Screw, Grille Mounting
2
06
Handle, Guard
6
07
Screw, Guard Handle Mounting
2
REMOTE MODELS
ITEM
NUMBER
DESCRIPTION
QTY.
01
Motor, Fan
1
02
Panel, Fan Mounting
1
01
Bracket, Fan
2
02
Control, Temperature
1
03
Pan, Evaporator
1
04
Bushing, 1.75" I.D.
1
05
Guard, Plastic Fan
2
REMOTE MODELS
ITEM
NUMBER
DESCRIPTION
QTY.
06
Fan Panel, Evaporator (Right)
1
07
Fan Panel, Evaporator (Left)
1
08
Plug, Dome
1
09
Motor, Fan
2
10
Blade, Fan
2
11
Evaporator Assembly
1
Coil, 21” Fin
1
Tube, Evaporator Outlet
1
Tube, Evaporator Inlet
1
Clamp, Control Bulb
1
12
Silicone
-
8300 West Good Hope Road Milwaukee, WI 53223
Toll Free 800.558.5592 Fax 414.353.7069 ww.perlick.com
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