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Perlick
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BBR24
Owner’s Manual
33 pgs6.21 Mb0

Perlick BBR24 Owner’s Manual

Installation
& Operation Manual
Commercial Back Bar
Remote & Self-Contained, Standard height and low height
Models BBR, BBS, BBRLP & BBSLP Series
Model BBSLP108 Shown
Form No. 2222013
04.19.2017
DANGER
WARNING
CAUTION
TABLE OF CONTENTS
General Information ................................................................................................................................. 2
Safety ...................................................................................................................................................... 2
Prior To Installation .................................................................................................................................. 3
Installation ............................................................................................................................................... 4
Operation ................................................................................................................................................. 5
Adjustments ............................................................................................................................................. 6
Maintenance ............................................................................................................................................ 9
Troubleshooting ..................................................................................................................................... 12
Dimensions ............................................................................................................................................ 14
Wiring Diagrams .................................................................................................................................... 19
Warranty ................................................................................................................................................ 31
GENERAL INFORMATION
Introduction
Congratulations on your purchase of a Perlick commercial back bar product. This manual has been prepared to assist you in the installation of your cabinet and to acquaint you with its operation and maintenance.
We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction. If service is required, your dealer
can provide you with a list of qualied service
agents. For your own protection, never return merchandise for credit without our approval.
We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction.
SAFETY
PLEASE READ all instructions completely before attempting to install or operate the unit. Take particular note of the DANGER, WARNING an CAUTION information in the manual. The
information is important for the safe and efcient
installation, operation and care of your Perlick unit.
Indicates a hazard that WILL result in serious injury or
death if precautions are not followed.
Warranty
To register your product, visit our web site at www.perlick.com. Click on “Commercial”, then “Service”. Click on the link “Warranty Registration Form”. You must complete and submit this form or the installation date will revert back to the ship date.
Please record the purchase date and the dealer’s name, address and telephone number below.
Model Number: ________________________ Serial Number: _________________________ Purchase Date: _______________________ Dealer Name & Address ______________________________________ ______________________________________ ______________________________________ Phone Number__________________________
Indicates a hazard MAY cause serious injury or
death if precautions are not followed.
Indicates a hazard where
minor injury or product damage may occur if precautions are not followed.
IMPORTANT!
Read and understand all information in this manual before attempting the installation.
All plumbing and electrical work must be performed by a qualied technician and
conform to all applicable state and local codes.
Printed in USA 2 Form No. 2222013
04.19.2017
CAUTION
CAUTION
WARNING
CAUTION
CAUTION
CAUTION
CAUTION
DANGER
DANGER
PRIOR TO INSTALLATION
Uncrating and Inspection
Remove all crating material. Carefully inspect cabinet for hidden damage. If damage is
discovered, le your claim immediately with the
transport company. Perlick is not responsible for damage in transit.
Do not cut cardboard
sleeve covering the unit. Cutting may result in damage to the exterior of the cabinet. Failure to follow this procedure may damage the compressor and void warranty.
1. Uncrate the unit on at, level surface. Remove
the cardboard sleeve by removing the banding securing the sleeve to the shipping base. Carefully lift the cardboard sleeve up over the top of the unit.
2. Carefully lift unit off the base and onto a hand
truck or dolly. Make sure unit is balanced
on transporting device using soft, exible
strapping. Protect unit surfaces with cloth material where strapping contacts unit.
Do not lift unit by drawer,
shelving or door handles or damage to the unit could occur.
To prevent personal
injury, two people minimum required to lift the unit. Larger units may require additional personnel.
3. Before moving unit, secure door(s) to unit with
tape to prevent from opening.
4. Carefully move unit to installation site and
place in front of opening.
Finished ooring should
be protected with appropriate material to avoid damage from moving the unit.
Plumbing
Do not over-tighten drain
fitting or damage to the threads could occur.
Condensate from the cooling coil is automatically evaporated from the condensate pan located in the condensing unit housing on self-contained models.
Each unit is equipped with a oor drain located
in the right rear corner of the cabinet. The drain
can be plumbed to an external oor drain by
connecting to the 3/4” NPT thread connection on
the side, or the 1” NPS thread connection out the bottom, of the unit. Both drain ports come plugged from the factory and can be removed if needed.
NOTE: Remote units require evaporator condensate to be plumbed to an external drain.
Electrical
The cabinet must be connected to a separately
fused power source (see Electrical Specication Plate afxed to unit) in accordance with National
and Local electrical codes.
Self-contained Perlick units come equipped with
a NEMA 5-15P 90° plug with an 8’ cord extending
beyond the rear of the cabinet. The electrical
outlet must be ush with, or recessed into, the
wall surface.
NOTE: Never use an extension cord to extend the power cord to the electrical receptacle.
If unit has been laid on its
back or sides, place unit upright and allow minimum of 24 hours before connecting power. Failure to follow this procedure may damage the compressor and void the warranty.
Do not attempt to operate
the equipment on any other power source than that listed on the
Electrical Specication Plate attached to the
unit.
ELECTROCUTION HAZARD!
Electrical grounding is required. Appliances furnished with a 3-prong (grounding) polarized plug are equipped for your protection against possible shock hazards.
• Never remove the round grounding prong
from the plug.
• Never use a 2-prong adapter.
• Never use extension cord to connect
power to the unit.
• If a 2-prong receptacle is encountered, or
a longer power cord is required, contact
a qualied electrician to have it replaced
in accordance with applicable electrical codes.
Failure to comply with these
electrical guidelines may
result in possible death or serious injury, re,
or loss of property.
Printed in USA 3 Form No. 2222013
04.19.2017
CAUTION
CAUTION
INSTALLATION
General Information
• For units equipped with a power cord, the cord and plug may be aligned with a recess in the back panel to allow the unit to be pushed closer to the wall. For correct alignment, the wall outlet must be located 4” - 10” above the
oor.
• Floor must be level in area of installation.
Preparing the Space
Make sure the oor under
the unit is level with the
surrounding nished oor. Protect a nished oor with plywood, cardboard or some other
suitable material before moving the unit into place. Failure to do this may result in damage
to the oor.
NOTE: If unit has been laid on its back or sides, place unit upright and allow minimum of 24 hours before connecting to a power source. Failure to follow this procedure may damage the compressor and void warranty.
Installing the Unit
If unit has been laid on its
back or sides, place unit upright and allow minimum of 24 hours before connecting power.
1. With power applied to the unit, check that
the lighting and cooling functions operate properly, then turn off power to the wall outlet and/or circuit breaker.
2. Position the cabinet into place using rollers
when necessary.
NOTE: Proper air ow around the condensing unit is necessary for efcient operation. Never obstruct the air ow in and out of the condensing unit.
3. When cabinet is in place, check installation
with carpenter’s level. When the unit is level front-to-back and side-to-side, accumulated water will drain out of cabinet to evaporator drain.
4. Turn on power to the outlet and/or circuit
breaker.
1. Make sure the space opening is correctly sized for the unit. See Dimension drawings at the back of this manual for correct dimensions.
NOTE: For a cabinet door to open properly, the door must open a minimum of 90°. Use a minimum
3” ller in corner installations to assure a 90°
opening. Allow 24” clearance in front of the unit for full door swing and shelf/drawer pull-out.
2. Check that the following are level and square:
• Front and interior opening
• Installation opening and oor surface
NOTE: The oor under the unit must be at the same level as the surrounding nished oor.
Casters or Legs
Refer to the instructions included with the Casters or Legs Kit.
Electric Condensate Evapaway (Optional)
For installation in areas of high humidity, a 115­volt electric condensate pan can be installed underneath the cabinet to collect and evaporate the condensate from the cabinet evaporator. A 6’ 3-prong plug is included. A separate circuit should be provided for the heater. The kit can be used only on cabinets equipped with 4” minimum legs; it cannot be used on units equipped with platform or base plate kits. Follow instructions supplied with the kit.
Base Plate Installation (Optional)
Once the unit is secured in place, install the base plate brackets to the cabinet bottom in the holes provided. Attach base plate to brackets. Refer to the installation instructions included with the Base Plate Kit.
Printed in USA 4 Form No. 2222013
04.19.2017
Sealing Cabinet to Floor
For units without casters or legs, it may be necessary to seal the base of the cabinet to
the oor. This can be accomplished by laying a
bead of silicone sealant between the base of the
cabinet and the oor (Figure 1).
OPERATION
Refrigeration and Temperature Control
The cabinet is equipped with a heavy-duty refrigeration system designed to automatically
maintain a storage temperature of approximately
36° F.
Allow a minimum of 24 hours for ambient temperature product to reach storage temperature.
Draft beer should be stored at a temperature between 32° – 38° F. The most common cause of dispensing problems is improper temperature; beer will foam at warmer temperatures.
Beer will freeze at temperatures lower than 30° F. When beer freezes, the alcohol in the beer may separate and cause the beer to be cloudy with an “off” taste.
The following chart shows how temperature affects beer:
Figure 1. Sealing Cabinet to Floor
Faucet and Dispensing Head Installation
Refer to the instructions included with the Faucet and Dispensing Head Kit.
2. Place the bottle in the desired area for 24 hours. Refrain from opening the unit during the testing period. After 24 hours, check the temperature of the water. Adjust the temperature accordingly using the procedures on this page.
The following factors affect the internal temperature of the unit:
• Temperature setting
• Room temperature where installed
• Number of times the door is opened and closed
• Length of time door is left open
• Style of door installed
• Door gasket seal and condition
• Amount of time the internal light is illuminated
• Installation in direct sunlight or near a heat source
Interior Light
The unit is equipped with an interior LED light in
Checking Product Temperature
1. To accurately check the temperature of product stored in the refrigerated compartment, insert an accurate thermometer into a plastic
unbreakable bottle, partially lled with water.
Tighten bottle cap securely.
Printed in USA 5 Form No. 2222013
the upper front of the unit just inside the door or drawer. The light illuminates when the manual rocker light switch is turned on. The rocker light switch is located behind the LED light on the inside of the frame on either the right or left side (same side as the compressor).
04.19.2017
Digital Temperature Control
Figure 2. Digital Temperature Controller
ADJUSTMENTS
Changing Door Swing Direction
NOTE: Changing the door swing direction is not advisable if the door is not equipped with a full length handle. Doing so may result in an undesirable handle position..
Hinge Kits
Part No. 67439R: Right Hinging
Part No. 67439L: Left Hinging
Tools Required
• Large at head screwdriver
Setting the Set Point:
To display the Set point values press the key
when the ‘SET’ label is displayed. The Set point value appears on the display. To change the Set
point value, press the and keys within 15
seconds. Press to conrm the modication.
1. Support the door in the open position as shown in Figure 3. Remove the hinge pin.
2. Pull door to the side and then lower the door.
3. Remove top and bottom hinge brackets. Retain screws for later use. See Figure 4.
4. Remove the hole plugs from the top and bottom hinge bracket mounting holes (Figure
4). Place the plugs in the holes on the opposite side made vacant by removing the hinges in step 3.
• Regular Phillips head screwdriver
• Hinge Kit from Perlick
• Plastic putty knife
Procedure
Figure 4. Hinge Removal
Figure 3. Door Removal
Printed in USA 6 Form No. 2222013
04.19.2017
5. Using the screws removed in step 3, install the top and bottom hinge brackets from kit (Figure 5).
Figure 5. Hinge Installation
6. Remove the top and bottom hinge brackets from the door (Figure 6). Retain the screws for later use.
Figure 6. Door Brackets
7. Remove the front panel from the door assembly by removing the inner mounting screws, 4 per side, from the perimeter of the door assembly (Figure 7). Rotate the front panel 180°. The top becomes the bottom. Reattach using the same screws and mounting holes.
Figure 7. Removing Front Panel
8. Insert bearing into door top hinge bracket (Figure 8).
9. Insert V-block into door bottom hinge bracket and attach with e-clip (Figure 8). Note the orientation of the V-block.
6°
Figure 8. Bearing and V-Block
Printed in USA 7 Form No. 2222013
04.19.2017
CAUTION
10. Attach the top and bottom door hinges using screws removed in step 6 (Figure 9).
11. Place lower V-block into lower cabinet hinge with notch parallel to cabinet (Figure 10).
Figure 9. Door Hinges
Figure 10. Installing V-Block
12. Lift door assembly and insert top pin into bearing. Move door toward cabinet and align V-blocks (Figure 11).
13. Insert and tighten lower hinge pin to complete assembly.
Figure 11. Installing Door
Shelving Adjustment
See Figure 12.
Completely empty shelf or drawer before removing.
1. Open the door. Tilt the shelf and remove it from the unit
2. Reposition each bracket separately. Grasp the middle of the bracket, pull the front end up and out, then forward to remove it.
3. Place brackets at desired location and reinstall shelf(s).
Figure 12. Shelf Bracket
Printed in USA 8 Form No. 2222013
04.19.2017
CAUTION
DANGER
CAUTION
Drawer Dividers Adjustment
See Figure 13.
Completely empty shelf or drawer before removing.
Lift divider straight up and move to desired position,engaging tabs in holes. Make sure divider tabs engage corresponding holes on both sides.
Figure 13. Drawer Divider Adjustment
MAINTENANCE
Never attempt to repair or
perform maintenance on the unit until the main electrical power to the unit has been disconnected!
LED Light Replacement
(Figure 14).
1. Open the door, or remove the upper drawer
(see Removing Drawer, Figure 15).
2. Using a at blade screwdriver, carefully pry
off the lens cover.
3. Remove the two screws securing LED light to
housing.
4. Unplug the LED from the wiring harness.
5. Plug new LED into harness and secure to
housing using screws removed in step 2.
6. Snap LED cover into place.
Cleaning/Lubricating Drawer Extenders
Drawer must be removed to clean or lubricate the
extenders. Use a food grade lubricant to lubricate the drawer extenders.
Removing Drawer
See Figure 15.
Completely empty drawer before removing.
1. Pull the drawer out to its furthest position. Locate the latch in the middle of both
extenders. Push each latch forward and lift
front of latch up (unlocked position), then lift the front of the drawer and pull out.
Installing Drawer
1. Place drawer on to the extenders, making sure
wheels engage the slots on each side.
2. Push drawer all the way in, then pull drawer out and push the latch down and back to engage. Make sure front of latches are fully
down and back, engaging the extenders.
Printed in USA 9 Form No. 2222013
Figure 14. Interior LED Light
04.19.2017
CAUTION
Chlorides are found nearly everywhere. They
Push latch forward and pull front of latch up to release; push down and slide back to lock
are in water, food and table salt. Household and industrial cleaners are the worst offenders.
Preventing Stainless Steel Rust
Use the proper tools. Use non-abrasive tools to clean stainless steel products. Soft cloths and plastic scouring pads will not harm the steel’s passive layer.
Clean with polish lines. Some stainless steels
When reinstalling, make sure wheel engages slot
come with visible polishing lines or “grain”. When visible lines are present, always scrub in a motion parallel to the lines. When the grain cannot be
Figure 15. Removing/Installing Drawer
seen, play it safe and do not use a circular motion. Polish in a consistent straight pattern.
Stainless Steel Care & Cleaning
General
Contrary to popular belief, stainless steel is susceptible to rusting. Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/orange rust. Such metals are called “active” because they actively corrode in a natural environment when their atoms
combine with oxygen.
Stainless steel is a “passive” metal because it contains other metals like chromium, nickel and manganese that stabilize the atoms. Chromium
provides an invisible passive lm that covers the
steel surface acting as a shield against corrosion.
As long as the lm is intact and not contaminated,
the metal is passive and stainless. If the passive
lm of stainless steel has been broken, equipment
starts to corrode and rust.
There are three basic things which can break down stainless steel’s passive layer and allow corrosion to occur:
• Mechanical abrasion
• Deposits and water
• Chlorides
Mechanical abrasion refers to the things that will scratch a steel surface. Steel pads, wire brushes
and scrapers are prime examples.
Water comes out of the faucet in varying degrees of hardness. Depending on what part of the country you live in, you may have hard or soft water. Hard water may leave spots. When allowed to sit, these deposits will break down the passive layer and rust stainless steel. Other deposits from food preparation must be promptly removed with an appropriate cleaning agent.
Use alkaline, alkaline chlorinated or non-chloride containing cleaners. While many traditional cleaners are loaded with chlorides, the industry is providing an ever-increasing choice on non­chloride cleaners. If you are not sure of chloride content in the cleaner being used, contact your cleaner supplier. If your present cleaner contains chlorides, ask your supplier if they have an alternative. Avoid cleaners containing quaternary salt; it also can attack stainless steel and cause pitting and rusting.
Keep food equipment clean. Use alkaline chlorinated or non-chloride cleaners at recommended strength. Clean frequently to avoid build-up of hard, stubborn stains. The single most likely cause of damage is chlorides in the water. Remember, adding heat to cleaners that contain chlorides dramatically increases their effect on stainless steel.
Rinse, rinse, rinse! If chlorinated cleaners are used, immediately rinse and wipe equipment and supplies dry. The sooner you wipe standing water, especially when it contains cleaning agents, the better. After wiping equipment down, allow it to
air dry. Oxygen helps maintain the stainless steel passive lm.
Cleaning Cabinet Interior/Exterior
NEVER use hydrochloric
acid (muriatic acid) on stainless steel. Do not use abrasive cleansers or cloths on any interior or exterior surfaces or removable parts.
Glass panels may be cleaned using any standard glass cleaner available on the market.
Printed in USA 10 Form No. 2222013
04.19.2017
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