Penske Racing Shocks 8975 User Manual

Main Office
150 Franklin St. • P.O. Box 1056
Reading, PA 19603
(610) 375-6180 • (610) 375-6190 Fax
TECHNICAL MANUAL
PS-8975-DRAG (Double Adjustable)
2010/2011
Table of Contents:
Introduction p.3 Terminology p.4 Getting Started p.5 Setting Ride Height p.6 Adjusters p.7 Setting Adjusters p.8 Adjustment Range (general) p.8 Adjustment Range (rebound) p.9 Adjustment Range (compression) p.10 Factory Settings p.11 Track Tuning p.12 Assembly p.13 Parts List p.15 Warnings p.17 Troubleshooting p.17 Technical Support p.18
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PS-8975-DRAG (Double Adjustable)
2010/2011
Introduction
Thank you for purchasing Penske Racing Shocks 8975 Series double adjustable shock absorbers.
The 8975 Series is the latest addition to Penske Racing Shocks successful product line-up. The most economical multi-adjustment shock, the 8975 Series utilizes standard Penske Racing Shocks parts already known for their quality and repeatability.
Every Penske Racing Shock is 100% hand built and dyno-tested for the best performance and customer satisfaction. We stand by our products and routinely assist customers in getting the best performance from their shocks. The same components in the 8975 Series are used all over the world at the highest forms of Motorsport.
All of the fundamental attributes found in any Penske Racing Shock have been incorporated into the 8975 Series including:
55mm bore size, compatible with a wide array of piston types. Low-friction shaft and piston seals. Hard anodized, 6000 series aluminum bodies and components for superior durability,
performance, and repeatability.
Hard-chromed 4130 main shaft with rolled threads for strength, durability, and low breakaway
friction.
Durable ACME threaded body for quick adjustments to spring preload (.100” per turn). Simple, in-line design for lightest weight and ease of installation. Winning heritage – Penske Racing Shocks continue to help customers win races and
championships in all forms of Motorsport.
Made in U.S.A. – The 8975 Series has been 100% designed, machined, assembled, and tested for
quality in the United States.
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PS-8975-DRAG (Double Adjustable)
2010/2011
Body
Compression Adjuster
Ride Height Adjuster
(coil-over applications only)
Spring
Spring Retainer
Rebound Adjuster
Clevis
Shaft Bearing
Shaft
Terminology:
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PS-8975-DRAG (Double Adjustable)
2010/2011
Getting Started:
Shocks are sent from the factory at recommended start settings for the application in which they were ordered - pressurized and ready to go.
Some basic tools needed to adjust the 8975 Series shocks are:
1.) Allen Key (3 mm): to secure ride height adjuster after setting ride height with springs.
2.) Pre Load Adjuster Tool: to make ride height adjustments to spring perch.
3.) Allen Key (5/32”): to make compression/rebound adjustments.
1.) 3mm Allen Key to Lock Perch 2.) Pre Load Adjuster Tool
3.) 5/32” Allen Key for Compression/Rebound Adjustment
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PS-8975-DRAG (Double Adjustable)
2010/2011
To Set Rider Sag:
Shocks will arrive from the factory with ½” of spring preload. Rider sag must then be set AFTER installing
the shock on the bike. After sag is set, tighten the 2 Allen screws (3mm Allen) in the spring perch to prevent loosening. Avoid over-tightening – nip-up gently to avoid damage to the body threads.
STEP 1
1. Without a rider on the bike, have an assistant lift the rear of the motorcycle until the rear wheel
is off the ground slightly. One person should hold the front of the motorcycle, straddling the front tire.
2. Measure the distance between the axle centerline and a convenient location on the rear sub
frame or tail.
3. Record this measurement as "A". Your Bike:__________
STEP 2
1. One person should hold the front of the motorcycle, straddling the front tire.
2. Have the rider, wearing all of their gear, sit on the bike in a riding position.
3. The third person should then measure the distance between the axle centerline and a
convenient location on the rear sub frame (same locations used in Step 1).
4. Record this measurement as "B". Your Bike:__________
STEP 3
1. Subtract "B" from "A". This number is your rider sag. Target: 12mm-24mm Rider Sag.
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