Penske Racing Shocks 7500-DA User Manual

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PS-7500-DA (Double Adjustable)

TECHNICAL MANUAL

Main Office

150 Franklin St. • P.O. Box 1056

Reading, PA 19603

(610) 375-6180 • (610) 375-6190 Fax

Penske Racing Shocks 7500-DA User Manual

PS 7500 DA (Double Adjustable) 2010/2011

Table of Contents:

 

Introduction

p.3

Terminology

p.4

Getting Started

p.5

Setting Ride Height

p.6

Adjusters

p.7

Setting Adjusters

p.8

Adjustment Range (general)

p.9

Adjustment Range (rebound)

p.10

Adjustment Range (compression)

p.11

Factory Settings

p.12

Track Tuning

p.13

Assembly

p.14

Parts List

p.16

Warnings

p.18

Troubleshooting

p.18

Technical Support

p.19

2

PS 7500 DA (Double Adjustable) 2010/2011

Introduction

Thank you for your purchase of your new Penske Racing Shocks 7500 DA!

The 7500 DA is the latest addition to our already successful shock line up. This is our most economical multi adjustment shock, yet it still utilizes all of the standard Penske Racing Shocks parts that are known for quality and repeatability.

Every Penske Racing Shock is 100% hand built and dyno tested for the best performance and customer satisfaction. We stand by our products and routinely assist customers in getting the best performance from their shocks. The same components in the 7500 DA are used all over the world at the highest forms of Motorsport.

All of the fundamental attributes found in any Penske Racing Shock have been incorporated into the 7500 DA including:

Standard Penske 55mm bore size which allows use of wide array of piston types.

Low friction shaft and piston seals.

Hard anodized, 6000 series aluminum bodies and components for superior durability, performance, and repeatability.

Hard chromed 4130 main shaft with rolled threads for strength, durability, and low breakaway friction.

Durable ACME thread body that allows quick adjustment of spring preload (.100” per turn).

Simple, in line design for lightest weight and ease of installation.

Winning heritage – Penske Racing Shocks continue to help our customers win races and championships in all forms of Motorsport.

Made in U.S.A. – The 7500 has been 100% designed, machined, assembled, and tested for quality in the United States.

3

PS 7500 DA (Double Adjustable) 2010/2011

Terminology:

Inflation Valve

Ride Height Adjuster

(coil over applications only)

Shaft

Rebound Adjuster

Mono Ball

Compression Adjuster

Body

Spring

Shaft Bearing

Spring Retainer

(coil over applications only)

Eyelet

4

PS 7500 DA (Double Adjustable) 2010/2011

Getting Started:

The 7500 DA’s are set from the factory at recommended starting settings for your application. They are pressurized and ready to go. The pressure setting is dependent on your application, drag, road race, short track , etc. This will be specified in your build sheet which you should receive with every Penske Shock.

Some basic tools you will need to adjust your new Penske 7500 DA shocks are:

1.) TL 73HSB Pin tool (for sweep style eyelets): to make rebound adjustments. 2.) Allen Key (5/32”): to make compression adjustments.

3.) Inflation Unit (TL COMPUNIT): to check and adjust pressure in shock. 4.) ¼” punch or pin: to make ride height adjustments to spring perch.

5.) Allen Key (3 mm): to secure ride height adjuster after setting ride height with springs.

TL 73HSB for Rebound Adjustment

TL COMPUNIT

3mm Allen Key to Lock Perch

5/32” Allen Key for Compression Adjustment

5

PS 7500 DA (Double Adjustable) 2010/2011

To Set Ride Height:

Penske Racing Shocks does not set the spring preload on shocks that include coil over springs. You must set your ride height AFTER installing the shocks on the car. After your ride height is set, tighten the 2 Allen screws (3mm Allen) in the spring perch to prevent loosening. This does not need to be tightened too much – just nip up to prevent damage to the body threads.

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