Penn Union BLU-D Catalog Page
COPPER COMPRESSION LUGS
Standard Barrel - Two Hole Tongue with Inspection Window
Type BLU-D
• Manufactured from high conductivity seamless copper tubing
• Tin-plated to inhibit corrosion
• Beveled entry for easy cable insertion
• Inspection window to ensure full cable insertion
• Two hole mounting pad assures maximum secureness
• Color coded barrels are marked with die index numbers
• Connectors are suitable for voltages up to 35 KV
• 45° and 90° angles are UL listed and CSA certified
• Connectors are UL listed and CSA certified with Penn-Union,
Burndy, T&B, Huskie, Greenlee and Versa-Crimp® style tooling
BLU-D DIMENSIONS & INSTALLATION TOOLING INFORMATION
COMPRESSION CONNECTORS
CATALOG
NUMBER
BLU-8D2TC10
BLU-8D2TC14 1/4” .63 .41 1.22 .08 .41 1.88
BLU-8D2TC14E2 1/4” .75 .41 1.36 .08 .41 2.01
BLU-8D2TC14E1 1/4” 1.00 .41 1.61 .08 .41 2.26
BLU-8D2TC38 3/8” 1.00 .60 1.75 .08 .57 2.53 - Y644HS - 11/16”
BLU-6D2TC10
BLU-6D2TC14 1/4” .63 .41 1.22 .09 .81 2.25
BLU-6D2TC14E2 1/4” .75 .41 1.36 .09 .81 2.42
BLU-6D2TC14E1 1/4” 1.00 .41 1.61 .09 .81 2.67
BLU-6D2TC516E2 5/16” .75 .61 1.47 .06 .81 2.54
BLU-6D2TC516 5/16” 1.00 .59 1.74 .06 .60 2.49 - Y644HS - 11/16”
BLU-6D2TC38 3/8” 1.00 .61 1.83 .06 .81 2.90
BLU-6DN 1/2” 1.75 .81 2.88 .06 .81 3.95
BLU-5D2TC10
BLU-5D2TC14 1/4” .63 .44 1.22 .08 .81 2.25
BLU-5D2TC14E1 1/4" 1.00 .44 1.60 .08 .81 2.67
BLU-5D2TC38 3/8" 1.00 .44 1.67 .08 .81 2.73
BLU-5D2 1/2" 1.75 .81 2.95 .10 .81 4.08
BLU-4D2TC14
BLU-4D2TC14E2 1/4" .75 .50 1.36 .09 .81 2.43
BLU-4D2TC14E1 1/4" 1.00 .50 1.61 .09 .81 2.68
BLU-4D2TC516 5/16" 1.00 .61 1.70 .08 .81 2.78
BLU-4D2TC38 3/8" 1.00 .61 1.81 .08 .81 2.87
BLU-4D1 1/2" 1.75 .92 2.83 .10 .81 3.90
BLU-3D2TC14 3 AWG 1/4” .63 .65 1.22 .20 .88 2.32 White TDM-250 or TDM-500 9 T-9 1”
BLU-2D2TC14
BLU-2D2TC14E2 1/4" .75 .59 1.36 .11 .88 2.50
BLU-2D2TC14E1 1/4" 1.00 .59 1.56 .11 .88 2.67
BLU-2D2TC38 3/8" 1.00 .59 1.83 .11 .88 2.96
BLU-2D2 1/2” 1.75 .81 2.88 .09 .88 3.98
BLU-1D2TC14
BLU-1D2TC516E6 5/16” .88 .67 1.62 .10 .94 2.79
BLU-1D5 1/2" 1.75 .70 2.71 .09 .83 3.69 - Y644HS - 15/16”
BLU-1/0D2TC14
BLU-1/0D2TC516E6 5/16” .88 .74 1.62 .11 .88 2.81
COPPER
CONDUCTOR
SIZE
8 AWG
6 AWG
5 AWG
4 AWG
2 AWG
1 AWG
1/0 AWG
STUD
STUD HOLE
HOLE
SIZE
#10 .63 .37 1.13 .08 .41 1.78
#10 .63 .41 1.22 .09 .81 2.25
#10 .63 .44 1.22 .08 .81 2.25
1/4” .63 .50 1.22 .09 .81 2.33
1/4” .63 .59 1.22 .11 .88 2.32
1/4” .63 .67 1.22 .10 .94 2.41
1/4" .63 .74 1.22 .11 .88 2.44
SPACING
TONGUE
WIDTH
“W”
TONGUE
LENGTH
“C”
TONGUE
THICKNESS
“T”
BARREL
LENGTH
“B”
OVERALL
LENGTH
“L”
INSTALLATION TOOLINGFIGURE DIMENSIONS (IN.)
COLOR
Blue
Blue TDM-250 or TDM-500 7 T-7 15/16”
Gray TDM-250 or TDM-500 8 T-8 15/16”
Brown TDM-250 or TDM-500 10 T-10 1”
Green
Pink TDM-250 or TDM-500 12 T-12 1”BLU-1/0D2TC14E2 1/4" .75 .74 1.36 .11 .88 2.58
PENN-UNION DIELESS
CODE
Red
MECHANICAL TOOLS
TDM-250 or TDM-500 6 T-49 1/2”
TDM-250 or TDM-500 7 T-7 15/16”
TDM-250 or TDM-500 7 T-7 15/16”
TDM-250 or TDM-500 11 T-11 1-1/16”
BURNDY DIE
INDEX NO.
/TOOL
PENNUNION
DIE CATALOG
NO.
WIRE
STRIP
LENGTH
20
BLU-D DIMENSIONS & INSTALLATION TOOLING INFORMATION (continued)
INSTALLATION TOOLINGFIGURE DIMENSIONS (IN.)
CATALOG
NUMBER
BLU-1/0D2TC516
BLU-1/0D2TC38 3/8” 1.00 .74 1.83 .11 .88 3.02
BLU-1/0D2NTC38 3/8" 1.75 .74 2.58 .11 .88 3.77
BLU-1/0D2 1/2” 1.75 .82 2.82 .10 .89 3.98 - Y644HS -
BLU-2/0D2TC14
BLU-2/0D2TC14E2 1/4" .75 .82 1.36 .12 .94 2.64
BLU-2/0D2TC14E1 1/4" 1.00 .82 1.61 .12 .94 2.89
BLU-2/0D2TC516E6 5/16” .88 .82 1.62 .12 .94 2.88
BLU-2/0D2TC516E 5/16" 1.00 .82 1.72 .12 .94 3.00
BLU-2/0D2TC38 3/8” 1.00 .82 1.83 .12 .94 3.08
BLU-2/0D 1/2” 1.75 .82 2.88 .12 .94 4.13
BLU-3/0D2TC14E2
BLU-3/0D11 5/16” .88 .89 1.62 .13 1.00 3.00
BLU-3/0D2TC516 5/16" 1.00 .89 1.72 .13 1.00 3.13
BLU-3/0D2TC38 3/8” 1.00 .89 1.83 .13 1.00 3.24
BLU-3/0D6 1/2" 1.00 .89 2.13 .13 1.00 3.50
BLU-3/0D 1/2” 1.75 .89 2.88 .13 1.00 4.25
BLU-4/0D2TC14E2
BLU-4/0D2TC14E1 1/4" 1.00 1.00 1.61 .14 1.00 3.08
BLU-4/0D2TC516 5/16" 1.00 1.00 1.72 .14 1.00 3.18
BLU-4/0D2TC38 3/8” 1.00 1.00 1.83 .14 1.00 3.30
BLU-4/0D 1/2” 1.75 1.00 2.88 .14 1.00 4.31
BLU-025D2TC38
BLU-025D 1/2” 1.75 1.09 2.88 .16 1.06 4.44
BLU-030D2TC14
BLU-030D2TC516 5/16" 1.00 1.19 1.72 .16 1.06 3.37
BLU-030D2TC38 3/8” 1.00 1.19 1.83 .16 1.06 3.50
BLU-030D2 1/2" 1.00 1.19 2.06 .16 1.06 3.75
BLU-030D 1/2” 1.75 1.19 2.88 .16 1.06 4.50
BLU-035D2TC14E2
BLU-035D2NTC516 5/16" 1.75 1.28 2.88 .17 1.13 4.63
BLU-035D2TC38 3/8” 1.00 1.28 1.83 .17 1.13 3.61
BLU-035D2TC12 1/2" 1.25 1.28 2.40 .17 1.13 4.18
BLU-035D 1/2” 1.75 1.28 2.88 .17 1.13 4.63
BLU-040D2TC516
BLU-040D 1/2” 1.75 1.39 2.88 .19 1.19 4.75
BLU-045D 450 kcmil 1/2” 1.75 1.45 2.88 .21 1.18 4.75 Blue TDM-500 19 T-19 1-5/16”
BLU-050D2TC14E2
BLU-050D2TC38 3/8” 1.00 1.53 1.83 .21 1.38 3.99
BLU-050D2TC12 1/2" 1.25 1.53 2.40 .21 1.38 4.56
BLU-050D 1/2” 1.75 1.53 2.88 .21 1.38 5.00
BLU-060D2TC38
BLU-060D 1/2” 1.75 1.72 2.88 .27 1.38 5.09
BLU-065D-2TC38
BLU-065D 1/2” 1.75 1.78 2.88 .27 1.38 5.09
BLU-075D2TC38
BLU-075D 1/2” 1.75 1.91 2.88 .27 1.63 5.44
BLU-080D2TC38
BLU-080D 1/2” 1.75 1.97 2.88 .25 1.63 5.53
BLU-100D2TC38
BLU-100D 1/2” 1.75 2.17 2.88 .33 1.88 5.87
BLU-150D
BLU-200D
COPPER
CONDUCTOR
SIZE
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
650 kcmil
750 kcmil
800 kcmil
1000 kcmil
1500 kcmil
2000 kcmil
STUD
STUD HOLE
HOLE
SIZE
5/16" 1.00 .74 1.72 .11 .88 2.94
1/4" .63 .82 1.22 .12 .94 2.50
1/4" .75 .89 1.36 .13 1.00 2.77
1/4" .75 1.00 1.36 .14 1.00 2.83
3/8” 1.00 1.09 1.83 .16 1.06 3.43
1/4" .63 1.19 1.27 .16 1.03 2.82
1/4" .75 1.28 1.36 .17 1.13 3.14
5/16" 1.00 1.39 1.72 .19 1.19 3.63
1/4" .75 1.53 1.36 .21 1.38 3.52
3/8" 1.00 1.72 1.83 .27 1.38 4.08
3/8" 1.00 1.78 1.83 .27 1.38 4.08
3/8" 1.00 1.91 1.83 .27 1.63 4.43
3/8" 1.00 1.97 1.83 .25 1.63 4.49
3/8" 1.00 2.17 1.83 .33 1.88 4.83
1/2” 1.75 2.69 2.88 2.87 2.00 6.09 Green 31 T-31P 2-1/8”
1/2” 1.75 3.06 2.88 .47 2.00 6.38 Brown 34 - -
SPACING
TONGUE
WIDTH
“W”
TONGUE
LENGTH
“C”
TONGUE
THICKNESS
“T”
BARREL
LENGTH
“B”
OVERALL
LENGTH
“L”
COLOR
Black TDM-250 or TDM-500 13 T-13 1-1/16”
Orange TDM-250 or TDM-500 14 T-14 1-1/8”
Purple TDM-250 or TDM-500 15 T-15 1-1/8”
Yellow TDM-250 or TDM -500 16 T-16 1-3/16”
White TDM-500 17 T-17 1-3/16”
Brown TDM-500 20 T-20 1-1/2”
Green 22 T-22 1-1/2”
Black 24 T-24 1-3/4”BLU-075D2TC12E3 1/2" 1.50 1.91 2.65 .27 1.63 5.25
Orange 25 - 1-3/4”
White 27 T-27P 2”BLU-100D2TC12 1/2" 1.25 2.17 2.40 .33 1.88 5.40
PENN-UNION DIELESS
CODE
Pink
Red TDM-500 18 T-18 1-1/4”
Blue TDM-500 19 T-19 1-5/16”BLU-040D2TC38 3/8” 1.00 1.39 1.83 .19 1.19 3.74
Pink 300 T-300 1-5/8”BLU-065D2TC12 1/2" 1.25 1.78 2.40 .27 1.38 4.65
MECHANICAL TOOLS
TDM-250 or TDM-500 12 T-12
BURNDY DIE
INDEX NO.
/TOOL
PENNUNION
DIE CATALOG
NO.
WIRE
STRIP
LENGTH
1”
COMPRESSION CONNECTORS
• For 45° or 90° BENT TONGUES add sux “-45” for 45 deg. or “-90” for 90 deg. to the catalog number
• Connectors from 8 AWG - 2000 kcmil are UL listed per UL486A-B and CSA certied per C22.2 No.65 for POWER applications
• Connectors from 8 AWG - 500 kcmil are UL listed for grounding, bonding and direct burial applications per UL467
• Connectors from 8 AWG - 250 kcmil are CSA certied for grounding, bonding and direct burial applications per C22.2 No.41
21
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