Pella 818L0100 User Manual

Part Number: 818L0100
INSTALLATION INSTRUCTION ­INSTRUCCIONES DE INSTALACION CLAD HINGED PATIO DOOR — (INCLUDES STANDARD, PERFORMANCE UPGRADE AND HURRICANESHIELD® IMPACT RESISTANT IN-SWING AND OUT-SWING)
Important Safety Information:
Pella® HurricaneShield Products have been tested in accordance with the large missile impact testing
requirements and have been certied to meet those requirements. Check with the individual (building owner, architect, contractor, installer and/ or consumer) responsible for the project in addition to local building code ocials to determine if these products comply with local codes. Pella HurricaneShield Products are neither hurricane proof nor are they shatter proof. Severe wind and rain may produce temporary conditions which exceed product performance standards. When these units are subjected to intense storms or extreme conditions, which exceed the intended design pressures, air, water and ying debris inltration may occur.
ese instructions were developed and tested for use with typical wood frame wall construction in a wall
system designed to manage water. ese instructions are not to be used with any other construction method. Installation instructions for use with other construction methods, multiple units or bow and bay windows, may be obtained from Pella Corporation, a local Pella retailer or by visitng http://www. pella.com. Building designs, construction methods, building materials, and site conditions unique to your project may require an installation method dierent from these instructions and additional care. Determining the appropriate installation method is the responsibility of you, your architect or construction professional.
IMPORTANT NOTICE: To achieve maximum door performance, the performance upgrade installation
may be required. Additional performance information may be obtained from your Pella retailer or http://www.pella.com. All doors with HurricaneShield impact-resistant glass are required to use the Performance Upgrade Installation steps contained within this instruction.
REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT.
Always read the Pella® Limited Warranty before purchasing or installing Pella products. By
terms of the sale. Failure to comply with all Pella installation and maintenance instructions may void your Pella product warranty. See Limited Warranty for complete details at http://warranty.pella.com.
installing this product, you are acknowledging that this Limited Warranty is part of the
e performance of any building is dependent upon the design, installation, and workmanship of the
entire building system. Pella Corporation strongly recommends consulting an experienced architect, contractor or structural engineer prior to installation of Pella products.
e individual (building owner, architect, contractor, installer and/or consumer) responsible for the
project must take into account local conditions, building codes, inherent component limitations, the eects of aging and weathering on building components, and other design issues relevant to each project.
e determination of the suitability of all building components for each project, as well as the design
and installation of ashing and sealing systems, are the responsibility of the building owner, architect, contractor, installer and/or consumer.
YOU WILL NEED TO SUPPLY: TOOLS REQUIRED:
• Cedar or Impervious shims/spacers (12 to 20)
• 2" galvanized roofing nails (1/4 lb.)
• #10 x 3-1/2” corrosion resistant wood screws
(Performance Upgrade & HurricaneShield)
• Masonry screws for concrete applications
(Minimum of 3/16’ diameter x 3”)
• Closed cell foam backer rod/sealant backer
(21 to 30 ft.)
• Pella® SmartFlash™ foil backed butyl window and
door flashing tape or equivalent
• High quality exterior grade polyurethane or silicone sealant (2 to 3 tubes per door)
• Great Stuff™ Window and Door Insulating Foam Sealant
by the Dow Chemical Company or equivalent low pressure polyurethane window and door foam - DO NOT use high pressure or latex foams
• Sill pan (optional) 6-5/8” x (Rough Opening Width +2)
• Pella aluminum sill support or wood blocking
• Interior trim and/or jamb extensions (15 to 40 ft.
Installation Clip Option:
• 6” or 8” installation clips
• #6 x 5/8” corrosion resistant flat head wood screws
• #8 x 1-1/2” corrosion resistant screws or 3/16” x 1-1/2”
masonry screws
SEALANT
SEALANT
• Tape measure
• Level
• Square
• Hammer
• Stapler
• Sealant Gun
• Scissors or utility knife
• Tin Snips
• Screwdrivers (#2 Phillips with 8” shaft
and small flat blade)
• T20 Torx Wrench (Architect Series®)
• 1/8" Allen wrench (Designer Series®)
• Drill
• Drill Bits 13/64” and 1/8” and masonry bit for
concrete applications
ROUGH OPENING PREPARATION
1
A. Conrm the opening is plumb and level.
Note: It is critical that the bottom is level.
B. Conrm the door will t the opening. Measure all
four sides of the opening to make sure it is 3/4” larger than the door in width and 1/2” larger in height. Measure the width at the top, bottom, and center. Measure the height at the far left side, the far right side,
and in the center.
Note: 1-1/2” or more of solid wood blocking is required around the perimeter of the opening. Fix any problems with the rough opening before proceeding.
ALL DOORS ALL DOORS
Interior
1A
Interior
1B
C. Cut the water resistive barrier.
1F
1"
1/2"
1/2"
6"
1E
1"
1G
1H
Water Resistive Barrier
1st cut
4th cut: Make a 6" cut up from each top corner at a 45 angle to allow the water resistive barrier to be lapped over the fin at the head of the door.
o
1C
2nd cut
3rd cut
D. Fold the water resistive barrier. Fold side aps into the opening
and staple to inside wall. Fold top ap up and temporarily fasten with ashing tape.
FOR DOORS USING OPTIONAL SILL PAN GO TO STEP 1I.
E. Apply sill ashing tape #1. Cut a piece of ashing tape 12” longer
than the opening width. Apply at the bottom of the opening as
shown (IE) so it overhangs 1” to the exterior.
Note: e tape is cut 12” longer than the width so that it will extend 6” up each side of the opening.
F. Tab the sill ashing tape and fold. Cut 1” wide tabs at each corner
(1/2” from each side of the corner) (1F). Fold tape to the exterior
and press rmly to adhere it to the water resistive barrier.
Exterior
1D
G. Apply sill ashing tape #2. Cut a piece of ashing tape 12” longer
than the opening width. Apply at the bottom, overlapping tape #1 by at least 1”. DO NOT allow the tape to extend past the interior face of the framing (1G).
In-swing doors:
If the wall depth is greater than 5”, add a third piece of ashing
tape. e ashing tape should come to within 1” of the interior face
of the framing.
Note: e ashing tape may not fully cover the framing members.
H. Attach the aluminum sill support or wood blocking to the exterior
of the box plate to support the edge of the door sill. Place the sill support ush with the suboor.
GO TO STEP 2
DOORS ALL DOORS ALL DOORS ALL DOORS ALL DOORS ALL DOORS ALL DOORS
Optional Sill Pan Instructions:
I. Cut the sill pan to the width of the rough opening plus 2”.
Note: e 2” added onto the rough opening width is for a 1” bend on each end.
J. Make a 1” cut in each fold at both end of the sill pan.
Note: ese cuts will allow the edges of the sill pan to be bent. Note: 4-5/8” wide for Out-Swing and In-Swing for 4-9/16” wall condition. For other wall
conditions, measure wall depth and add 1/16”.
1J
1"
Variable
INTERIOR SILL PAN LIP
EXTERIOR SILL PAN LIP
1"
1"
K. Cut 1” of each end
of the interior sill
1K
1"
pan lip.
L. Bend each end of the
1L
center panel up.
M. Install the sill pan by sliding into
place until the exterior sill pan lip is
ush with the exterior of the rough opening.
N. Apply sill ashing tape. Cut a piece of
ashing tape 2” longer than the opening
width. Apply at the bottom of the opening, covering the exterior sill pan lip as shown.
Note: If applicable, apply spray adhesive to building felt prior to applying the ashing tape.
O. Cut two 9” pieces of ashing tape with a 1”
x 3”tab at the bottom, on opposite corners as
shown.
EXTERIOR SILL PAN LIP
EXTERIOR SILL PAN LIP
1M
EXTERIOR SILL PAN LIP
Install flush against exterior rough opening.
1N
EXTERIOR SILL PAN LIP
Flashing Tape
Weather Barrier
INTERIOR SILL PAN LIP
INTERIOR SILL PAN LIP
3"
1O
9"
Exterior
3"
9"
P. Apply the tabbed 9” pieces of ashing
tap. e tape is applied so 2” will cover the
inside of the rough opening and lap over
the side ange of the sill pan. e 1” x 3”
tab laps over the bottom ashing tape as shown.
Q. Cut two 6” pieces of ashing tape and
apply to each side of the rough opening,
overlapping the rst piece by 1” and
lapping the bottom over the side ange of
DOORS ALL DOORS ALL DOORS ALL DOORS ALL DOORS ALL DOORS ALL DOORS
the sill pan as shown.
9"
1"
1" tab
1P
Flashing Tape
Side Flange
2"
EXTERIOR SILL PAN LIP
2"
2"
3"
1"
EXTERIOR SILL PAN LIP
Flashing Tape
1" tab
1Q
R. Cut a piece of ashing tape to the width of the opening. Install to the anges of the sill pan
and overlap the tape from step 1N by 1”. If needed add a second or third piece of ashing tape
until the sill pan is covered to the interior sill pan lip.
Note: e purpose of this tape is to seal the sill screws when installing the door.
S. Cut two pieces of ashing tape 1-1/2”
x 6” and apply to the bottom corners of
the opening by beginning in the corner of
the sill pan, with 3/4” of the tape applied to the sill pan and 3/4” of the tape
applied to the side ange. e remainder
of the tape is to be at a 45 degree angle
onto the exterior.
T. Attach the aluminum sill support or
wood blocking to the exterior of the box plate to support the edge of the door sill. Place the sill support ush with the suboor.
1S
INTERIOR SILL PAN LIP
EXTERIOR SILL PAN LIP
1T
INTERIOR SILL PAN LIP
EXTERIOR SILL PAN LIP
1R
1"
PREPARE THE DOOR FOR INSTALLATION
2
TWO OR MORE PEOPLE WILL BE REQUIRED TO HANDLE THE PANEL AND FRAME SAFELY.
A. Remove plastic wrap and cardboard packaging from door. Do not remove plastic shipping
spacers. e shipping spacers will help keep the door square during installation. Do not unlock or open the door until it is fully fastened.
Designer Series only: DO NOT cut the strap that goes from the lock holes to the sill of the door.
Note: If grilles or hardware are removed from the door at this time, label them and store them in a protected area.
B. Fold out installation n to 90°. Be careful not to remove or
tear the n corners
Note: If the n corner is not at 90°, the door will not line up correctly on the interior.
STANDARD FIN APPLICATION GO TO STEP 3
Applications for Performance Upgrade and
HurricaneShield product requires additional clip installation or screw installation. Clip installation prep is
included in Step 2C. Screw installation steps are included
DOORS ALL DOORS ALL DOORS ALL DOORS ALL DOORS ALL DOORS ALL DOORS
in Step 5.
2B
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