Pella 81470102 User Manual

© 2009 Pella Corporation
INSTALLATION INSTRUCTION - INSTRUCCIONES DE INSTALACIÓN FOR SQUARE DESIGN BAY AND BOW WINDOW WITH SEAT BOARD
Lea las instrucciones en español en el reverso.
Read these instructions thoroughly before performing any steps.
Cable clamps
Jamb covers
(2-1/2" Wide)
Head frame
expander
Part Number: 81470102
Flashing tape #1
Flashing tape #2
Knee braces
installing this product, you are acknowledging that this Limited Warranty is part of the terms of the sale. Failure to comply with all Pella installation and maintenance instructions may void your Pella product warranty. See Limited Warranty for complete details at http://warranty.pella.com.
Always read the Pella® Limited Warranty before purchasing or installing Pella products. By
Note: ese instructions may be used for Square Design Pella Bay and Bow windows that have a head and seat board. Support cables are installed in factory assembled bay and bow combinations.
Caution: e factory-installed support cables must be attached to members capable of supporting 1,300 lbs. If the members are not capable of supporting 1,300 lbs., knee braces must be used in addition to the cables. Bay and bow units are not intended to support any roof structure. Consult an architect, engineer or construction professional if the ability of the members to support the bay or bow is not known.
Installation Instructions for Typical Wood Frame Construction. ese instructions were developed and tested for use with typical wood frame wall construction in a wall system designed to manage water. ese instructions are not to be used with any other construction method. Installation instructions for use with other construction methods, multiple units or other bow and bay windows, may be obtained from Pella Corporation, a local Pella retailer, or by visiting http://www.pella.com. Building designs, construction methods, building materials, and site conditions unique to your project may require an installation method dierent from these instructions and additional care. Determining the appropriate installation method is the responsibility of you, your architect, or construction professional.
YOU WILL NEED TO SUPPLY: TOOLS REQUIRED:
• Impervious Shims/Spacers (12 to 20)
• Finish nails, 1" brads
• 3/16" x 2-1/2" concrete screws (for masonry installation)
• Closed cell foam backer rod/sealant backer (12 to 30 ft.)
®
• Pella
SmartFlash™ foil backed butyl window and
door ashing tape or equivalent
• Great Stu
Window and Door Insulating Foam Sealant by the Dow Chemical Company or equivalent low pressure polyurethane window and door foam - DO NOT use high pressure or latex foams.
• OSI Quad Multi-Polymer sealant or equivalent high quality exterior grade polyurethane or silicone sealant.
4&"-"/5
(1 tube per window)
4&"-"/5
• Tape measure
• Level
• Square
• Hammer or Finish Nailer
• Stapler
• Scissors or utility knife
• Drill with a #2 Phillips (at least 4" long) and #3 square drive bit (provided in cable clamp kit)
• 1/2" open end wrench
• 3/16" wrench or socket
• Sealant Gun
Installation will require two or more persons for safety reasons.
LEGEND  STEPS REQUIRED OF:
ALL
= All applications
REPL APPS
NEW CONST
= Replacement applications
= New Construction applications
REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT.
ROUGH OPENING PREPARATION
1
A. Remove all packaging from the window.
B. REPLACEMENT APPLICATIONS: Remove the
existing, window, trim, insulation and sealant from the opening.
C. NEW CONSTRUCTION APPLICATIONS: Cut the
water resistive barrier. Fold the side aps into the opening and staple to inside wall.
NEW CONST REPL APPS ALLALLALLALLALLALLALLALLALLALL
D. Conrm the window will t the opening. Measure all
four sides of the opening to make sure it is 3/4" larger than the window in both width and height. Measure the width and height in several places to ensure the header and studs are not bowed.
Note: 1-1/2" or more of solid wood blocking is required around the perimeter of the opening. Fix any problems with the opening before proceeding. If installing new blocking, install the blocking so it’s ush with the exterior sheathing of the house. DO NOT attempt to install a window in an under size opening.
Water Resistive Barrier 1st cut
3rd cut
2nd
cut
Interior
1D
1E
1C
E. Conrm the opening is plumb and level.
Note: It is critical the bottom is level.
ROUGH OPENING PREPARATION (CONTINUED)
1
F. Conrm wall depth measurement. Measure bottom board cutback on unit to make sure it is
ALLALLALLALLALLALLALLALLALLREPL APPSREPL APPSREPL APPSREPL APPSREPL APPSREPL APPSALLALLALLALLALLALLALLALLALL
larger than the distance from the interior of wall to exterior of wall. If necessary, remove or cut siding.
Measure
is
Distance
G. REPLACEMENT APPLICATIONS: Seal between exterior cladding and wall. If exterior
cladding is siding, apply sealant between the siding and rough opening at the head and jambs and cover with ashing tape according to Express Replacement - No Siding Removal Opening Preparation for Siding: Vinyl, Steel , Aluminum.’ If exterior cladding is brick, add blocking at jamb to close the cavity between the brick and rough opening. Apply sealant at each joint between the brick, blocking and rough opening and cover the joints with ashing tape.
HEAD
AND
JAMBS
ONLY
1G
PRESS
SEALANT
INTO
OPENING
1”
1G
1G
1G
H. Apply sill ashing tape #1. (Wood wall construction only). Cut a piece of ashing tape
12" longer than the opening. Apply at the bottom up to the exterior edge of the opening as shown. If the sheathing or water barrier is exposed, overlap 1" to the exterior as shown in (1I).
Note: e tape is cut 12" longer than
Flashing tape
at the exterior edge
of the opening
1"
6"
the width so it will extend 6" up each side of the opening.
6"
1H
1/2"
1/2"
I. Tab the sill ashing tape and fold (If
tape #1 overhangs 1" to the exterior). Cut 1" wide tabs at each corner (1/2" from each side of the corner) (1I). Fold tape to the exterior and press rmly to adhere it to the water resistive barrier.
1I
Flashing tape
overhanging 1"
to the exterior.
1H
ROUGH OPENING PREPARATION (CONTINUED)
1
J. Apply sill ashing tape #2. Cut a piece of ashing tape 12"
ALLALLALLALLALLALLALLALLALLALLALLALLALLALLALLALLALLALLALLALLALLALLALLALLALLALLALL
longer than the opening width. Apply at the bottom, overlapping tape #1 by at least 1". DO NOT allow the tape to extend past the interior face of the opening.
Note: e ashing tape may not fully cover the framing members.
K. Install and level sill spacers. Place 1" wide by 3/8" thick spacers
on the bottom of the opening 1" from each side and every 16" on center. Add shims as necessary to ensure the spacers are level. Once level, attach spacers and shims to prevent movement.
PREPARING AND SETTING THE WINDOW
2
If using Square Jamb Cover , Proceed to Step 2A.
If using Angle Jamb Cover , Proceed to Step 2B.
1"
1J
1K
Square Jamb Cover
Angle Jamb Cover
A. Install exterior jamb covers. Apply sealant along the leg of the jamb frame cover(s). Apply
a bead of sealant to the top corner of the bottom frame expander. Drive the short leg of the jamb frame cover into the accessory groove using a block of wood with rounded edges and a hammer. e notched end of the jamb cover goes toward the sill.
Square Jamb Cover
Sealant along leg of Square Jamb Cover
Sealant Bead - Along Flange
Notched end of Square
Jamb Cover
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