Pella 803V0102 User Manual

Part Number: 803V0102© 2012 Pella Corporation
INSTALLATION INSTRUCTIONS IMPERVIA
Installation Instructions for Typical Wood Frame Construction.
These instructions were developed and tested for use with typical wood frame wall construction in a wall system designed to manage water. These instructions are not to be used with any other construction method. Installation instructions for use with other construction methods or multiple units may be obtained from Pella Corporation or a local Pella retailer. Building designs, construction methods, building materials, and site conditions unique to your project may require an installation method different from these instructions and additional care. Determining the appropriate installation method is the responsibility of you, your architect, or construction professional.
REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT
®
SLIDING PATIO DOOR WITH FINS
Corner Flashing Tape
Side Flashing Tape
Fin Corner
Top Flashing Tape
Interlocker
Corner Flashing Tape
Door Top
Side Flashing Tape
Nailing Fin
Door Bottom
Water Resistive Barrier
Sill Support
Sheathing
Framing
Sill Flashing Tape #1
Sill Flashing Tape #2
Always read the Pella Impervia Limited Warranty before purchasing or installing Pella Impervia products. By installing this product, you are acknowledging that this Limited Warranty is part of the terms of the sale. Failure to comply with all Pella Impervia installation and maintenance instructions may void your Pella Impervia product warranty. See Limited Warranty
for complete details on http://warranty.pellaimpervia.com.
YOU WILL NEED TO SUPPLY:
Ř Cedar or Impervious shims/spacers (12 to 20) Ř 2" galvanized roofing nails (1/4 lb.) Ř Closed cell foam backer rod/sealant backer
(24 to 32 ft.)
Ř Pella® SmartFlash™ foil backed butyl window
and door flashing tape or equivalent
Ř Pella Window and Door Installation Sealant or
equivalent high quality, multi-purpose sealant
4&"-"/5
(2 to 3 tubes per door)
4&"-"/5
Ř Low expansion, low pressure polyurethane
insulating window and door foam sealant
- DO NOT use high pressure or latex foams
Ř Pella aluminum sill support or 2 x 4 wood blocking Ř Interior trim and/or jamb extensions (15 to 40 ft.)
FOR MULLION APPLICATIONS:
Ř I bar joining connector Ř Pella silicone foam tape Ř Mullion end plug (2) Ř Field applied fins (4 pcs. per unit) Ř Head drip fin (Vertical Mullion applications only)
ROUGH OPENING PREPARATION
1
TOOLS REQUIRED:
Ř Tape measure Ř Level Ř Square Ř Hammer Ř Stapler Ř Hacksaw Ř Sealant gun Ř Scissors or Utility knife Ř Screwdrivers Ř (#2 Phillips with 8" shaft and small
flat blade)
Ř Rubber mallet Ř Drill
Installation will require two or more persons for safety reasons.
A. Confirm the opening is plumb and level.
Ensure the bottom of the rough opening does not slope towards the interior.
Note: It is critical the bottom is level.
B. Confirm the door will fit the opening. Measure all
four sides of the opening to make sure it is 1/2" larger than the door in width and height. Measure the width at the top, bottom and center. Measure the height at the far left side, the far right side and in the center.
Note: Solid wood blocking of 1-1/2" or more is required around the perimeter of the opening. Fix any problems with the rough opening before proceeding.
C. Cut the water resistive barrier.
Water Resistive Barrier
1st cut
1C
1C
3rd cut
2nd cut
4th cut: Make a 6" cut up from each top corner at a 45 angle to allow the water resistive barrier to be lapped over the fin at the head of the door.
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ROUGH OPENING PREPARATION (CONTINUED)
1
D. Fold the water resistive barrier. Fold side flaps into the
opening and staple to the inside wall. Fold the top flap up and temporarily fasten with flashing tape.
E. Apply sill flashing tape #1. Cut a piece of flashing tape 12"
longer than the opening width. Apply at the bottom of the opening as shown so it overhangs 1" to the exterior.
Note: The tape is cut 12" longer than the width of the opening so it will extend up each side approximately 6".
F. Tab the sill flashing tape and fold. Cut 1" wide tabs at each
corner (1/2" from each side of corner). Fold tape to the exterior and press firmly to adhere it to the water resistive barrier.
G. Apply sill flashing tape #2. Cut a piece of flashing tape
12" longer than the opening width. Apply at the bottom, overlapping tape #1 by at least 1". DO NOT allow the tape to extend past the interior face of the frame.
Note: The flashing tape does not need to extend all the way to the interior of the framing.
H. Attach the aluminum sill support or
wood blocking to the exterior of the sill
structure to support the edge of the door sill. The sill support should be cut the entire length of the sill member and placed flush with the subfloor.
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PREPARE THE DOOR FOR INSTALLATION
2
A. Remove the plastic wrap and cardboard packaging from the door.
Note: If screens or hardware are removed from the door at this time, label them and store them in a protected area.
B. OX/XO doors only: Remove the shipping spacers. Carefully slide the movable
panel halfway open and remove the spacers from both the top and bottom of the movable panel.
TWO OR MORE PEOPLE WILL BE REQUIRED
TO HANDLE THE PANEL AND FRAME SAFELY.
C. OX/XO doors only: If the vent panel is installed in the frame, you will need to
remove the vent panel by lifting it out of the lower track and tilting the bottom of the panel away from the door frame. Then lower the panel out of the top track. Carefully set the panel aside.
Note: If transoms or fixed units are mulled to doors and/or fins are to be installed to no fin units, go to the Mulling Instructions and/or Applying Installation Fins Instructions on the back before proceeding to the next step.
SETTING AND FASTENING THE DOOR
3
A. Place three 3/8" beads of sealant. The first bead should
be approximately 3/4" from the exterior of the rough opening, the second 2-1/2" in from the first bead of sealant.
OX/XO doors only: Place a third bead of sealant in the
groove of the sill support or 1/4" from the exterior edge of the wood blocking.
TWO OR MORE PEOPLE WILL BE REQUIRED FOR THE
B. Insert the door from the exterior of the building.
DO NOT slide the bottom of the door into the opening. Sliding will damage the sealant lines. Place
the bottom of the door at the bottom of the opening, then tilt the top into position. Center the door between the sides of the opening to allow equal clearance for shimming, and insert one roofing nail in the first hole from the corner on each end of the top nailing fin (see inset). These are used to hold the door in place while shimming it plumb and square.
C. Plumb and square door. Insert shims, as necessary,
between the door and the sides of the rough opening starting up 6" from the bottom of the door. Keep shims back 1/2" from interior face of window.
Note: DO NOT shim above the door. DO NOT OVER SHIM.
FOLLOWING STEPS.
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D. Fasten the door to the opening
by driving 2" galvanized roofing nails into each pre-punched hole in the nailing fin.
E. Install roller retainers. Position and secure the two roller retainers provided by drilling
pilot holes through the pre-drilled holes into the sill support. Apply sealant to the holes and insert screws as specified below:
Aluminum sill support: 9/64" pilot holes, # 8 x 3/4" thread-cutting screws (provided).
Wood blocking: 1/8" pilot holes, #8 x 2-1/2" flat-head wood screws (provided).
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