Paxar 7112 ff User Manual

User's Manual
Electro-Sealer
7112 FF
Manual Edition 1.1
21 June 2002
Manual Part Number 701395
Contents
Warranty Information 1
Safety Instructions 2
Warning ..................................................................................................................................... 2
Model 7112 Flock Feed Heat Sealer 3
Installation 4
General Description 5
Limited Warranty ........................................................................................................1
Parts.............................................................................................................................1
Service.........................................................................................................................1
Main Switch ................................................................................................................5
Hold Switch................................................................................................................. 5
Auto Switch................................................................................................................. 5
Timer ...........................................................................................................................5
Air Pressure Gauge/Regulator.....................................................................................5
Heat Controls............................................................................................................... 5
Foot Switch..................................................................................................................5
Basic Sealing 6
Operation 7
7112 Series Flock Feed 8
Regular Maintenance................................................................................................................. 8
Trouble Shooting .......................................................................................................................9
Sealing Problems .....................................................................................................................11
Part Identification Numbers..................................................................................................... 12
Recommended On-hand Spare Parts .......................................................................................15
Users Manual Electro-Sealer 7112 BR Contents i

Warranty Information

Limited Warranty

PAXAR Systems Group, Division of PAXAR Corporation, extends the following warranties to the original purchaser of a PAXAR Electro-Sealer which has been installed and operated using recommended procedures and operating conditions.

Parts

Parts found defective in material or workmanship will be replaced at no charge for a period of six months following the machine's shipment date. Parts damaged by negligence, abuse, or normal wear are not covered. PAXAR Electro-Sealer parts classed as normal wear items include Teflon® tape and rubber rollers.

Service

Service to replace defective parts as defined above, shall be provided at no charge for a period of six months following the shipment date.
When ordering machines and supplies in the U.S.A., reference all correspondence to the address below.
PAXAR Corporation
One Wilcox Street
Sayre, Pa. 18840
Call: 1-800-96PAXAR or (570) 888-6641
Fax: (570) 888-5230
For spare parts, requests for service or technical support
Paxar Service Group
170 Monarch Lane
Miamisburg, OH 45342
Call: (800) 543-6650
Fax: (937) 865-2092 for Warranty Parts
Fax: (937) 865-2707 or (937) 865-6605 for Customer Parts Orders
For parts and service in other countries please contact your local PAXAR supplier.
PAXAR Apparel Identification Systems Group reserves the right to incorporate any modifications or improvements in the machine system and machine specifications which it considers necessary and does not assume any obligation to make said changes in equipment previously sold.
Users Manual Electro-Sealer 7112 BR Warranty Information 1

Safety Instructions

Warning

When using electric tools, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and personal injury. Failure to follow these instructions can result in severe personal injury.
READ ALL INSTRUCTIONS CAREFULLY!
The importance of using safe operating procedures can not be over emphasized. The following guidelines will assist you in safe operations.
1. Read all warning labels and heed their instructions during installation and operation.
2. Use proper line voltage (110 VAC) and air pressure (80/psi air pressure) as outlined.
3. Keep hands clear of pinch points during operation and do not touch any of the heated plates while loading or unloading garments.
4. Do not remove any guards. Guards must be in place during operation.
5. Use only an authorized person to service machine and be sure all power sources (air and electrical) are disconnected during service.
6. Do not attempt to circumvent safety features.
Adherence to these instructions will prevent injury to personnel and with care and normal maintenance the equipment will provide many years of service.
2 Safety Instructions Users Manual Electro-Sealer 7112 BR

Model 7112 Flock Feed Heat Sealer

The 7112 FF Sealer has been designed to automate the feeding of labels, flocks and stackable embroideries. Precision and versatility have been the keynotes of its design.
Precision in that each item can be repeatedly fed to 1/32 of an inch in position. Versatility in that the system can feed one item at a time or two at once. This provides the means by with a garment that needs two labels can be labeled with one stroke of the press. Thus providing twice the production capability for the cycle time.
A further option that is available is the reciprocal base system, which will automatically position garment items under the press head. This feature makes it possible to load and unload garments prior to actual sealing.
The installation is covered in the following section.
Users Manual Electro-Sealer 7112 BR Model 7112 Flock Feed Heat Sealer 3

Installation

Your Electro-Sealer can be mounted on a table or stand of your choice, either by bolting through the same holes as used to attach the shipping base, or be attaching the shipping base itself to the table.
A MINIMUM OF 80 PSI OF AIR is required to operate the machine. This should be attached to the 1/4 NPT inlet of the air filter at the rear of the machine cabinet. The air gauge at the rear of the cabinet should show 80 PSI; if not, the line pressure is not correct.
The vacuum pump with which your Electro-Sealer is equipped is shipped in a separate container, complete with hose and fitting. Attach and tighten the hose to its fitting, which is located under the rear corner of the machine cabinet. The pump is turned on by a switch located on its power cord.
Model number, serial number, and ELECTRICAL REQUIREMENTS are listed on a plate attached to the side of the cabinet at the rear.
Prior to shipment, the machine has been completely checked out in actual operation, including an accurate mechanical leveling of the base in relation to the electrodes.
Heat, dwell time, and pressure are the basic fundamentals that determine the results obtainable on a thermo-plastic sealing application, such as Electro-Seal labeling. It is impossible with the variety of fabric materials and constructions, as well as design of garments, to establish any one setting that will give the most desirable results under all circumstances, but settings will be suggested upon request and submission of an application description.
4 Installation Users Manual Electro-Sealer 7112 BR
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