Parker Products COMPAX-M-S-L User Manual

COMPAX-M /-S (L)

C O M P A X U s e r G u i d e

C o m p a c t S e r v o C o n t r o l l e r

From software version V6.26

October 2001

	E			R T I F I		E	D
	C
	DIN EN ISO 9001
W e a u t o m a t e m o t i o n	Q							M
	U						E
	A	L
			I			T
					S
					T Y SY

Reg. Nr. 36 38

Subject to technical modification.

Data correspond to the state of technical development at the time of printing.

Parker Hannifin GmbH			Parker Hannifin plc
EMD Hauser			Electromechanical Division
P. O. Box: 77607-1720			21 Balena Close
Robert-Bosch-Str. 22			Poole, Dorset
D-77656 Offenburg, Germany			BH17 7DX UK
Phone:	+49	(0)781 509-0	Phone:	[phone]
Fax:	+49	(0)781 509-176	Fax:	[phone]
http://www.parker-emd.com			http://www.parker-emd.com
	11.10.01 11:01		192-040053 N2

Contents COMPAX-M / -S

1. Contents

1.	Contents		...................................................................................................	2
2.	Unit assignment: ....................................................................................			7
3.	Safety instructions.................................................................................			8
	3.1	General dangers ........................................................................................		8
	3.2	Safe .............................................................................working practices		8
	3.3	Special .......................................................................safety instructions		8
	3.4	Conditions .............................................................................of warranty		9
4. COMPAX – CD...........................................................................................				9
5.	Switch-on status...................................................................................			10
	5.1	Configuration when supplied.................................................................		10
	5.2	Commissioning .......................................................................................		10
	5.3	Equipment ..........................................................................replacement		12
6.	Conditions for usage ...........................................................................			13
7.	Start-up manual ....................................................................................			14
	7.1	Overview: .................................................................................................		14
		7.1.1 .......................................................................................	Components required	14
		7.1.2 ............................................................................Overview of unit technology		15
	7.2	COMPAX ........................................................................-M unit features		17
		7.2.1 ...............................................................Connector and terminal assignment		17
		7.2.2 ......................COMPAX-M system network, NMD10 / NMD20 mains module		18
		7.2.3 ...............................................................	COMPAX - M dimensions/installation	20
		7.2.4 ................................................................	Connector assignment COMPAX - M	21
	7.3	Mains ................................................................module NMD10/NMD20		22
		7.3.1 ...................................................................................................	Overview NMD	22
		7.3.2 ..................................................................................	Dimensions / installation	22
		7.3.3 .............................................................................	NMD connector assignment	23
		7.3.4 ..............................................................Technical data / power features NMD		23
	7.4	COMPAX ................................................................35XXS unit features		26
		7.4.1 .......................................Plug and connection assignment COMPAX 35XXM		26
		7.4.2 ...........................................Installation and dimensions of COMPAX 35XXM		27
		7.4.3 ....................................................................................	Wiring COMPAX 35XXM	28

2

7.4.4 COMPAX 35XXM connector assignment ........................................................

29

7.5 COMPAX 25XXS unit characteristics ....................................................		30
7.5.1 COMPAX 25XXS connector and connection assignment..............................		30
7.5.2 COMPAX 25XXS-specific technical data.........................................................		32
7.5.3	COMPAX 25XXS dimensions / installation .....................................................	33
7.5.4	Connector assignment COMPAX 25XXS ........................................................	34

7.6 COMPAX 45XXS/85XXS unit characteristics ........................................		35
7.6.1 Plug and connection assignment COMPAX 45XXS/85XXS ...........................		35
7.6.2 COMPAX 45XXS/85XXS installation / dimensions .........................................		36
7.6.3	COMPAX 45XXS/85XXS-specific wiring ..........................................................	37
7.6.4	COMPAX 45XXS/85XXS connector and pin assignment ...............................	39

7.7 COMPAX 1000SL Unit characteristics...................................................		40
7.7.1 Connector and terminal assignment for COMPAX 1000SL ...........................		40
7.7.2 Connector assignment COMPAX 1000SL (overview) ....................................		42
7.7.3	Mounting and dimensions COMPAX 1000SL .................................................	43
7.7.4	Safety chain / emergency stop functions .......................................................	44

7.8	Connections to the motor.......................................................................		46
	7.8.1	Resolver / SinCos..............................................................................................	46
	7.8.2	Additional brake control...................................................................................	51
7.9	Interfaces .................................................................................................		52
	7.9.1	Digital inputs and outputs (excluding COMPAX 1000SL)..............................	52
	7.9.2	Digital inputs and outputs for COMPAX 1000SL............................................	53
	7.9.3	Technical data / Connections of inputs and outputs.....................................	54
	7.9.4	Initiators and D/A monitor ................................................................................	55
	7.9.5	Service D/A monitor / override.........................................................................	56
	7.9.6	Service D/A monitor..........................................................................................	56
	7.9.7	D/A monitor option D1 ......................................................................................	58
	7.9.8	RS232 interface .................................................................................................	59
	7.9.9	Absolute value sensor (option A1) ..................................................................	59
	7.9.10	X13: Encoder interfaces, ... .............................................................................. 60
		7.9.10.1 Encoder interfaces / analogue rpm specification for COMPAX............	60
		7.9.10.2 Area of application of process interfaces .............................................	60
		7.9.10.3 Encoder interfaces / Analogue rpm specification / Step direction
		input for COMPAX 1000SL ..................................................................	61
	7.9.11	HEDA interface (option A1/A4).........................................................................	63
	7.9.12	Bus connection .................................................................................................	63
7.10	Technical data .........................................................................................		64

...........................................................................8. Operating Instructions			67
8.1	Overview: .................................................................................................		67
	8.1.1 Block structure of the basic unit (not applicable for COMPAX 1000SL)......		68
	8.1.2	Password protection.........................................................................................	70
8.2	Configuration...........................................................................................		71
	8.2.1 Front plate operation (not available with COMPAX 1000SL).........................		71
	8.2.2	Configuration when supplied...........................................................................	72

3

Contents			COMPAX-M / -S
	8.2.3	Configuration process......................................................................................		72
	8.2.4	Safety instructions for initial start-up .............................................................		73
	8.2.5	Configurationparameters .................................................................................		74
	8.2.6	Absolute value function with standard resolver ............................................		79
	8.2.7	Machine zero mode...........................................................................................		80
	8.2.8	Limit switch operation ......................................................................................		89
8.3	Configuration via PC using "ServoManager" .......................................			91
	8.3.1	Installing ServoManager...................................................................................		91
	8.3.2	Configuring COMPAX .......................................................................................		91
	8.3.3	Individual configuration of synchronous motors...........................................		91
8.4	Positioning and control functions .........................................................			95
	8.4.1	Absolute positioning [POSA] ...........................................................................		96
	8.4.2	Relative positioning [POSR].............................................................................		96
	8.4.3	Process velocity [SPEED] ................................................................................		97
	8.4.4	Acceleration and braking time [ACCEL] .........................................................		97
	8.4.5	Setting/resettingan output [OUTPUT] .............................................................		98
	8.4.6	Setting multiple digital outputs [OUTPUT O12=1010]...................................		98
	8.4.7	Switch off drive unit. [OUTPUT O0] .................................................................		98
	8.4.8	OUTPUT O0=... in program...............................................................................		98
	8.4.9	Password [GOTO] .............................................................................................		99
	8.4.10	External velocity specification. [SPEED SYNC] .............................................		99
	8.4.11	Mark-related positioning [POSR] ...................................................................		100
	8.4.12	Preparatory instructions.................................................................................		101
	8.4.13	Changes in speed within a positioning process [POSR SPEED] ...............		101
	8.4.14	Comparators during positioning [POSR OUTPUT] ......................................		103
	8.4.15	Cam controller with compensation for switching delays ............................		104
	8.4.16	Programmable waiting time [WAIT]...............................................................		107
	8.4.17	Program jump [GOTO]....................................................................................		107
	8.4.18	Sub-program jump [GOSUB]..........................................................................		107
	8.4.19	Instruction to end a sub-program. [RETURN] ..............................................		107
	8.4.20	END instruction [END] ....................................................................................		107
	8.4.21	Start a program loop [REPEAT] .....................................................................		108
	8.4.22	Branching [IF I7=1]..........................................................................................		108
	8.4.23	Binary IF query of inputs [IF I12=101-1] ........................................................		108
	8.4.24	Comparative operations .................................................................................		109
	8.4.25	Specific processing of data record groups. WAIT START. .........................		109
	8.4.26	Jump with data record selection [GOTO EXT] .............................................		109
	8.4.27	Sub-program jump with data record selection [GOSUB EXT] ...................		110
	8.4.28	Error handling [IF ERROR GOSUB]...............................................................		110
	8.4.29	STOP / BREAK handling [IF STOP GOSUB xxx] ..........................................		111
	8.4.30	Arithmetic ........................................................................................................		113
		8.4.30.1	Parameter assignments .....................................................................	113
		8.4.30.2	Arithmetic and variables.....................................................................	114
	8.4.31	Position monitoring (P93=1, 2, 3) ..................................................................		117
	8.4.32	Idle display.......................................................................................................		119
	8.4.33	Speed monitoring in speed control mode (P93="4") ...................................		120
	8.4.34	PLC sequential step tracking .........................................................................		122
	8.4.35	Engaging and disengaging the motor brake ................................................		123
	8.4.36	Output of variable voltage ..............................................................................		124

4

8.5	Optimization functions .........................................................................		125
	8.5.1	Optimization parameters ................................................................................	127
	8.5.2	Speed monitor .................................................................................................	132
	8.5.3	Optimization display .......................................................................................	133
	8.5.4 External position localization with position adjustment .............................		136

8.6	Interfaces ...............................................................................................		138
	8.6.1 Digital inputs and outputs ..............................................................................		138
	8.6.1.1 Digital inputs and outputs for COMPAX 1000SL................................		140
	8.6.1.2 Free assignment of inputs and outputs ..............................................		143
	8.6.1.3	COMPAX virtual inputs ......................................................................	145
	8.6.1.4 I/O assignment of variants .................................................................		147
	8.6.1.5	Function of inputs...............................................................................	148
	8.6.1.6 Synchronous STOP using I13............................................................		151
	8.6.1.7	Function of outputs ............................................................................	153
	8.6.1.8	Diagrams:...........................................................................................	154
	8.6.2 PLC data interface (function not available with COMPAX 1000SL) ............		156
	8.6.3 RS232 interface ...............................................................................................		160
	8.6.3.1	Interface description...........................................................................	160
	8.6.3.2	Interface functions..............................................................................	162
	8.6.3.3 Read and write program sets and parameters...................................		163
	8.6.3.4 Binary data transfer using RS232 ......................................................		166
	8.6.4 Process coupling using HEDA (Option A1 / A4)...........................................		168

..................................................................9. Accessories and options			173
9.1	System concept.....................................................................................		173
9.2	Overview ................................................................................................		174
9.3	Motors ....................................................................................................		176
9.4	HAUSER linear actuators .....................................................................		177
9.5	Data interfaces.......................................................................................		178
	9.5.1	RS232 ...............................................................................................................	178
	9.5.2	Bus systems ....................................................................................................	178
		9.5.2.1 Interbus-S / Option F2........................................................................	178
		9.5.2.2 RS485 / Option F1/F5 ........................................................................	178
		9.5.2.3 Profibus / option F3............................................................................	178
		9.5.2.4 CAN - Bus / Option F4 .......................................................................	178
		9.5.2.5 CANopen / Option F8.........................................................................	178
		9.5.2.6 CS31system bus / Option F7 .............................................................	178
9.6	Process interfaces ................................................................................		179
	9.6.1	Encoder interface............................................................................................	179
	9.6.2 Absolute value sensor (A1) ............................................................................		183
			183
	9.6.3 High resolution SinCos sensor system (S1/S2) .........................................
	9.6.4 Option S3 for linear motors............................................................................		184
	9.6.5	HEDA interface ................................................................................................	185
	9.6.6	D/A monitor (D1) (option not available with COMPAX 1000SL) .................	185

9.6.7Analogue speed specification (E7) (option not available with COMPAX

1000SL)	............................................................................................................ 186
9.7 Accessories ...........................................................................................	187

5

	Contents				COMPAX-M / -S
		9.7.1	External control panel (not available for COMPAX 1000SL)		....................... 187
		9.7.2	Terminal module for COMPAX 1000SL (EAM) ..............................................		188
		9.7.3	EAM5/01: DC feed for COMPAX - M .................................................................		189
		9.7.4	EMC measures ................................................................................................		191
			9.7.4.1	Power filter .........................................................................................	191
			9.7.4.2	Motor output throttle...........................................................................	192
		9.7.5	External ballast resistors ................................................................................		193
		9.7.6	ServoManager .................................................................................................		200
		9.7.7	Hand - held terminal ..........................................................................................		200
9.8		Appendix: COMPAX components.......................................................			206
	10.Appendix		..............................................................................................		207
	10.1 Status values of the standard unit (COMPAX XX00)..........................				207
	10.2 Additional COMPAX measuring quantites..........................................				210
10.3		COMPAX ..............................................................................parameter			212
		10.3.1 .....................................................	VP parametercan be modified "On Line"		212
		10.3.2 ......................................................................	COMPAX standard parameters		212
		10.3.3 .....................................................	Monitoring and limitation characteristics		222
	10.4 Error handling and error messages ....................................................				223
	11.Application examples ........................................................................				226
		11.1.1 ..........................................................................................................	Overview		226
		11.1.2 .......................................................................	External data record selection		227
		11.1.3 ..........................................................................	Mark - referenced positioning		229
		11.1.4 ....................................	Speed step profiling / comparator switching points		231
		11.1.5 ...................................................................................................	SPEED SYNC		233
		11.1.6 ........................................................................................	Speed control mode		234
		11.1.7 ..........................................................................................................	Fast start		236
		11.1.8 ..................................................................	Implementing a torque controller		237
	12.Index .....................................................................................................				238

Data security

The parameter and program memory are created using ZP-RAM. This memory is unaffected by mains power failure.

This module has a guaranteed service life of 10 years (calculated from the first start-up).

ZP-RAM failure causes data loss; COMPAX contains wild data. If you encounter problems of this kind, contact HAUSER.

SinCos is a registered trademark of Firma Stegmann.

6

General dangers

2. Unit assignment:

Key to unit designation

HAUSER type plate

Notes for repeat customers regarding modified software versions:

This documentation applies to the following units:

!COMPAX 10XXSL

!COMPAX 25XXS

!COMPAX 45XXS

!COMPAX 85XXS

!COMPAX P1XXM

!COMPAX 02XXM

!COMPAX 05XXM

!COMPAX 15XXM

!COMPAX 35XXM

XX:Unit variants

e.g.: COMPAX 0260M:

COMPAX: name

02:performance class

60:	Variant	e.g. "00":	Standard model
		"60":	electronic transmission
M:	unit type	"M":	multi-axis model
		"S":	single-axis unit
		...

The type plate is located on the upper side of the unit and contains the following:

038106 0001 951-160101 Compax 0260M

E2

	option name	equipment
		name
	serial number	part number

Please check the software version of your unit.

Despite all efforts on our part, software modifications may change procedures as well as cause functional changes.

Please notify us immediately if you detect unexplainable problems when using a new software version.

7

Safety instructions

COMPAX-M / -S

3. Safety instructions

3.1General dangers

General dangers when safety instructions are not complied with

The unit described contains leading edge technology and is operationally reliable. However, hazards may occur if the unit is employed incorrectly or for improper use. Energized, moving or rotating parts can

!cause fatal injury to the user

!cause material damage

Proper use

This unit is designed for use in high voltage units (VDE0160). This unit automates motion processes. The ability to switch several units at once makes it possible to combine several motion processes. Reciprocal interlocks must be installed in such cases.

3.2Safe working practices

The unit must be operated by skilled staff only.

!When used in this manual, the term "trained staff" refers to people who,

•due to their training, experience and knowledge of current standards, guidelines, accident prevention regulations and operating conditions, have received authorization from the head of health and safety at the site to perform the necessary activities, while recognizing and avoiding any associated dangers (definition of personnel as per VDE105 or IEC364)

•are familiar with first aid and the on-site safety equipment,

•have read and observed the safety instructions

•have read and observed the User Guide (or the section which applies to the tasks to be executed).

This applies to all tasks relating to set-up, start-up, configuration, programming and modification of the operating conditions, operating modes and maintenance. Please note in particular the functions contained in the start-up manual relating to operational readiness and emergency stop.

The User Guide must be present at the unit at all times.

3.3Special safety instructions

!Check the arrangement of unit and documentation.

!Never disconnect the electrical connections when energized.

!Use safety equipment to ensure that moving or rotating parts cannot be touched.

!Ensure that the unit is in perfect working order before operation.

!Include the operational readiness and emergency stop functions of the unit (see start-up manual) in the safety and emergency stop functions of your machine.

!Only operate unit with the front cover attached.

!Ensure mains module has sufficient nominal and peak power ratings.

!Ensure that the unit arrangement enables the units with higher power ratings to be fitted more closely to the power unit than the units with lower ratings (COMPAX-M).

!Ensure that motors and linear drive units (if available) are sufficiently secured.

!Ensure that all energized connectors cannot be touched. The unit carries voltages ratings of up to 750V, which could fatally injure the operator.

!Please mind the limits of the mechanical equipment connected.

8

Conditions of warranty

3.4Conditions of warranty

!The unit must not be opened.

!Do not make any alterations to the unit, except for those described in the User Guide.

!Only activate inputs, outputs and interfaces as described in the User Guide.

!When installing units, ensure that the heat sinks receive sufficient ventilation.

!Secure units as per the assembly instructions contained in the start-up manual using the securing bores provided for this purpose. We cannot assume any responsibility for any other methods used for securing the units.

Note on option exchange

In order to check hardware and software compatibility, it is necessary for COMPAX options to be changed at the factory.

4. COMPAX – CD

On the accompanying CD, you will find all instructions for COMPAX and the operating software "ServoManager".

Once the CD is inserted in a Windows – computer, the HTML desktop (default.htm) is normally automatically started – if an Internet browser is present. If you do not have an Internet browser on your computer, please install a version: the software is usually available to download free of charge.

If the desktop does not start automatically, please execute the file "default.htm" (e.g. by double clicking on the file or via "Start":"Run"). The "default.htm" file is located directly on the CD (not in the sub-directory).

Use Language selection (top right in window) to select the language required.

Follow the CD instructions shown on the window in the center of the screen.

Use the list on the left-hand side to select the required instructions or software.

9

Switch-on status

COMPAX-M / -S

5. Switch-on status

5.1Configuration when supplied

When supplied, COMPAX is not configured. Parameter P149 is set to "0": P149="0": COMPAX is not configured and switches to OFF mode when switched

on (24V DC and operating voltage) (motor switched off). In addition to this, when switched on, all parameters (apart from bus settings P194, P195, P196 and P250) are set to their default values.

P149="1": COMPAX is configured and once switched on (24V DC and operating voltage) tries to engage the motor.

5.2Commissioning

Meaning of LEDs on the front panel

COMPAX-M / -S

LED	Color	Meaning, when switched on
Ready	green	24V DC present and initialization complete
Error	red	COMPAX - Error (E1...E56) present or COMPAX is
		initialized.

Mains module

LED	LED	Possible errors
red	green
Error	Ready
off	on	no errors
on	off	Heat sink temperature too high or
		error in logic voltage (24V DC too low or unit is defective)
		Emergency stop is activated and ready contact is
		released.
on	on	Ballast switching unit overload or
		undervoltage (<100V DC or <80V AC).

COMPAX 1000SL

Status	Red LED (H2)	Green LED (H1)
24V not available	off	off
24V are switched on, boot up	on	off
Unit OFF	off	blinking
Unit error; drive switched off	on	blinking
Unit error; drive powered	on	on
Unit RUNNING	off	on

Caution!

If there is no control voltage, no displays will appear to indicate that operating voltage is present.

Note: With Error E40, external enabling is missing with COMPAX 45XXS, COMPAX 85XXS and COMPAX 1000SL (Hardware input).

10

Commissioning

After 24V DC of control voltage is switched on, COMPAX has two statuses available once the initialization phase has been completed:

1.COMPAX is OFF

COMPAX is not configured (P149="0") or with COMPAX XX70:

I12="0" (final stage blocked).

Now configure COMPAX (e.g. using the ServoManager / ParameterEditor). Set P149="1"

Configuration is accepted with VC and VP of COMPAX.

2.COMPAX displays error E57

COMPAX is configured (P149="1"). However, operating voltage is not present. Check COMPAX configuration* .

Alterations are accepted with VC and VP of COMPAX.

*) Configuring

a)Using ServoManager:

P149="1", VP and VC are transferred when being downloaded to COMPAX from the ServoManager.

b)Using hand-held terminal:

P149="1", VP and VC are generated by the hand-held terminal.

c)Without an auxiliary device, e.g. a terminal:

P149="1", VP and VC must be transmitted after COMPAX configuration.

Switch on operating voltage

With E57: acknowledge error by pressing Enter. When OFF: command: "OUTPUT O0=0" or

switch 24V DC on / off

Motor is powered; COMPAX display shows "RUN". Flow chart:

initializing stage

COMPAX configured		COMPAX not configured
(P149="1")			(P149="0")
		OFF in
		Display
		execute
		configuration
		P149="1",
		VC, VP

connect DC bus voltage

24V DC	OUTPUT
ON / OFF	O0="0"

RUN motor enabled

11

Switch-on status

COMPAX-M / -S

5.3Equipment replacement

Previous software ≥ V2.0

!Procedure for copying the complete COMPAX setting onto a new unit

!Start ServoManager.

!Connect old COMPAX via RS232.

!Use menu "Insert: Axis: From controller" to set up an axis which contains all COMPAX settings (all parameters: including system parameters, data records and (with COMPAX XX70) existing curves).

!Connect new COMPAX.

!Use menu "Online: Download" to transfer data (without system parameters1) into the new COMPAX.

Transferring system parameters

!Call up ParameterEditor (Menu: PC Tools: ParameterEditor)

!Use menu "Online: Copy" menu to transfer all parameters (including system parameters) to COMPAX.

Previous software ≤ V2.0

Procedure for copying the complete COMPAX setting onto a new unit

!Start ServoManager.

!Connect old COMPAX via RS232.

!Use menu "Insert: Axis: New" to set up a new axis.

!Use menu "Online: Upload" to load all COMPAX settings (all parameters: including system parameters, data records, and (in COMPAX XX70) existing curves) into the new axis.

!Connect new COMPAX.

!Use menu "Online: Download" to transfer data (without system parameters) into the new COMPAX.

Transferring system parameters

!Call up ParameterEditor (Menu: PC Tools: ParameterEditor)

!Use menu "Online: Copy" menu to transfer all parameters (including system parameters) to COMPAX.

1System parameters are internal parameters; you will only obtain an identical COMPAX – setting if these are also transferred.

12

Equipment replacement

6.Conditions for usage

-for CE-compliant operation in industrial and

business sectors -

Power filter:

Motor and resolver cable:

Motors:

Control:

Earthing:

Cable laying:

Accessories

Warning:

The EU guidelines on electromagnetic compatibility 89/336/EEC and electrical means of production for use within particular voltage limits 73/23/EEC are satisfied, if the following peripheral conditions are complied with.

Only operate the units in the condition in which they are supplied, i.e. with all housing plates and the front cover.

COMPAX P1XXM, COMPAX 02XXM, COMPAX 05XXM and COMPAX 15XXM may only be operated with HAUSER mains modules (NMD10 or NMD20) or on COMPAX 35XXM.

A power filter is required in the power line. The filtering can be executed once for the entire system or as separate process for each unit.

The following power filters are required for standalone operation:

NMD10 / COMPAX 45XXS / COMPAX 85XXS:	Order No.: NFI01/02
NMD20:	Order No.: NFI01/03
COMPAX 35XXM:	Order No.: NFI01/04 or /05
COMPAX 25XXS:	Order No.: NFI01/01 or /06
COMPAX 10XXSL:	Order No.: NFI01/01 or /02

Length of connection: connection between power filter and unit: unscreened: < 0.5m screened: < 5m

Only operate the unit with a HAUSER motor and resolver cable (with connectors containing special surface screening).

In such cases, the following cable lengths are permitted.

Motor cable	< 100m	(the cable must not be rolled up)
	For motor lines of >20m, a motor output throttle must be used
	Up to 16A nominal motor current: Type: MDR01/01 16A / 2mH.
	Between 16A and 30A: Type: MDR01/02 30A / 1.1mH.
	Over 30A nominal motor current: Type: MDR01/03 >30A /
	0.64mH.
Resolver cable	< 100m

Operation with HAUSER motors.

Only operate with calibrated controller (avoid feedback oscillation).

!The filter housing, the mains module and the COMPAX must be surface connected with good metal conductivity and low inductivity to the cabinet ground.

!Never secure the filter housing or the unit to coated surfaces.

!Ensure that you have largest spacing possible between the signal and load lines.

!Signal lines must never pass sources of strong interference (motors, transformers, relays,...).

!Only use accessories recommended by HAUSER (absolute value sensor, encoder,...).

Provide large surface contact areas down both sides of all cable screening.

This is a product of the restricted sales class as per IEC 61800-3. In a domestic environment, this product may cause high frequency disturbances, in which case the user can be requested to implement suitable measures.

13

Start-up manual

COMPAX-M / -S

7. Start-up manual

C o m p a c t S e r v o C o n t r o l l e r

7.1 Overview:

7.1.1 Components required

In addition to a COMPAX, you will require the following components for a COMPAX application:

! a motor with or without a transmission. ! mains supply.

! emergency stop circuit.

! various cables for connecting components. !motor cable and resolver cable.

!supply line for voltage supply.

!supply line for 24V DC control voltage.

! hand-held terminal or PC (with RS232 cable) containing the ServoManager program for configuring COMPAX.

14

Overview:

Overview of unit technology

7.1.2 Overview of unit technology

COMPAX-M and COMPAX-S

!work with the same firmware, yet have differences with regard to

!housing and assembly technology and

!power areas.

The following table shows the main features of the range of available units

Common function characteristics:

COMPAX P1XXM COMPAX 02XXM COMPAX 05XXM COMPAX 15XXM

Interfaces: 16 (8 with COMPAX 1000SL) digital inputs/outputs, RS232; machine zero, limit switch, override input

Fieldbus options: RS485, Interbus-S, Profibus, CS31, CAN – Bus, CANopen, HEDA (synchronous serial realtime interfaces)

Other options (excluding COMPAX 1000SL): absolute encoder sensor; encoder input; encoder simulation; D/A monitor

Supply via central mains module: NMD10 / NMD20: Up to max. 3*500V AC

Dimensions (DxHxW):	COMPAX P1XXM:
	340*400*60 [mm]
Design:
COMPAX-M with NMD
mains module	Power Supply COMPAX-M COMPAX-M
Installation: in series

COMPAX-M: 340*400*85 [mm]

Power: COMPAX ...

P1XXM: 3.8 kVA 02XXM: 4.5 kVA 05XXM: 8.0 kVA 15XXM: 17 kVA

COMPAX 35XXM	Supply Up to max. 3 * 500V AC (integrated power unit)
	Dimensions (DxHxW):	40 * 400 * 220 [mm]
	Design:	Power
		35.0 kVA

COMPAX-M

Automation

15

Unit	hardware
Connector	assignment / cable
Technical data
Configuration
Positioning and	control functions
Optimization	functions
Interfaces
Accessories /	options
Status
Parameter
Error list

Start-up manual

COMPAX-M / -S

COMPAX 1000SL

COMPAX 25XXS

COMPAX 45XXS COMPAX 85XXS

Supply Up to max. 1*250V AC (integrated power unit)

Dimensions (DxHxW):	146*180*85 [mm]
Design:	Power
	1 kVA
	COMPAX - SL

Supply Up to max. 1 (3)*250V AC (integrated power unit)

Dimensions (DxHxW):

220*240*130 [mm]

Design:	Power
	2.5 kVA
	S-COMPAX

Supply Up to max. 3*500V AC (integrated power unit)

Dimensions (DxHxW):	275*350*125 [mm]
Design:	Power
	4.5 kVA

COMPAX-S	8.6 kVA

16

COMPAX-M unit features

Connector and terminal assignment

7.2COMPAX-M unit features

7.2.1 Connector and terminal assignment

COMPAX-M
X1	motor
X2	intermediate loop
	power connections
X3	24V control voltage

X4

controland status

signals / bus signals

S ta tu s N u m b e r

or short circuit plug

X5 controland
statussignal
bus-signals
			Value
input
-			+	E n te r
			R eady	E rro r
			X6

X6 RS232

R S 2 3 2

X8	Input	X8	X10	Input / Output
/ Output			X10
			In p u t

O u tp u t

X9

Test

Test

X11

Control

C o n tro l

X9

X11

X12

resolver

X13

Encoder

X14 HEDA

X15

HEDA

X16

absolute

X17

initiators

encoder

X18 fan

Before wiring up, always de-energize the unit.

Even once the mains supply has been switched off, dangerous levels of voltage can remain in the system for up to 5 min.

	Meaning of LEDs on	LED	Color	Meaning, when switched on
	front plate
		Ready	green	24V DC present and initialization complete
		Error	red	COMPAX - fault (I1...E56) present.

17

Unit	hardware
Connector	assignment / cable
Technical data
Configuration
Positioning and	control functions
Optimization	functions
Interfaces
Accessories /	options
Status
Parameter
Error list

Start-up manual

COMPAX-M / -S

7.2.2 COMPAX-M system network, NMD10 / NMD20 mains module

Short circuit connectors

A COMPAX-M drive system consists of one mains module and one or more drive controllers. The units are coupled with one another with flatband cables (see below). These are arranged behind the front plate cover of the power unit and the drive controller.

The power unit converts mains power (up to 3 * 500V AC) into DC current for the intermediate circuit.

The two connectors for connection to the bus systems are located on the front plate of the power unit. The connection assignment complies with the specifications for 2-cable remote bus.

The 24V DC control voltage required by the system network is supplied from the power unit.

A connector terminal on the front of the power unit is used for connecting the control and status signals (EMERGENCY STOP, readiness) which you can incorporate in the control of the entire system.

These signals and the bus lines are connected internally via a preformed doublesided flatband cable. These cables are included with the drive controller. The connectors which receive these connection cables are housed under the front plate cover of the mains module and the drive controller.

Attach a short circuit connector to the outgoing connector on the drive controller that is furthest away from the mains module. The short circuit connector (order No. 102-908000) is included with the mains module.

Installation arrangement

Before wiring up, always de-energize the unit.

Even once the mains supply has been switched off, dangerous levels of voltage can remain in the system for up to 5 min.

Wiring up the system network

The wires required for creating the system network are included in the delivery. Open the front cover (upper section of front side) by loosening the top right knurled screw and wire up the following:

!24V DC voltage supply.

!PE and DC current.

!Emergency stop, ready and bus signals with a terminating connector on the last unit.

From the mains module to the individual COMPAX-M.

When delivered, the terminating connector is located on the mains module.

power supply module COMPAX-M COMPAX-M

cable conduit			PE	LS+ LS-
		main	24V		motor			motor
		L1 L2L3 PE 24V		U	V W PE brake	U	V W PE brake
...			+ -		PE + -			PE + -
	PEX1			X1		X1
	X2			X2		X2
	+LS
	-LS
		+
voltage supply {	24V	- X3		X3		X3		last device
								equiped
								with
24V								terminal
emergency stop,								plug
stand by and bus			X4	X5	X4	X5		X4
signals

18

COMPAX-M unit features

Wiring up the motor

COMPAX-M system network, NMD10 / NMD20 mains module

Unit side
		U	V W PE			brake
cable conduit						PE	+	-
		black 1	black 2	black 3	green/ yellow	free	black 4	black 5
CO M PA X- M	CO M PA X- M
		1	2		3		4	5
		X1
		L1 L2L3 PE 24V			U V W PE brake
		+ -				PE+ -
	X1			X1
	PE
	X2			X2
	+LS
	-LS
	24V	+X3			X3
		-

X4

X5

X4

Screened	Note the screened connection of the motor cable on the
connection	upper unit side.

Clamp the motor cable with the open place of the screen braid under the ground terminal (see figure on the right).

Only wire up brake in motors which have a holding brake! If not, do not wire.

Wiring up mains	The mains supply and the control voltage supply are provided by the mains
power / control	module.
voltage	Power supply:	Control voltage
	! 3*80V AC – max. 3*500V AC; 45 - 65Hz	! 24V DC ± 10%
	! Fuse protection:	Ripple <1VSS
	NMD10: 16A (K circuit breaker in 20A)	Fuse protection: max. 16A
	NMD20: 35A
	K circuit breaker or similar Neozed
	fusible cut-out.

	cable conduit		L1 L2 L3 PE				24V
						+	-
HAUSER	HAUSER	COMPAX-M	1	2	3	4	5
	COMPAX-M
			X1
POWER SUPPLY	CO MPAX -M
			L1 L2L3 PE 24V			U V W PE brake
				+ -			PE + -
			X1			X1
			PE
			X2			X2
		+LS

-LS

	+
24V	- X3	X3

power supply module

X4 X5 X4

19

Unit	hardware
Connector	assignment / cable
Technical data
Configuration
Positioning and	control functions
Optimization	functions
Interfaces
Accessories /	options
Status
Parameter
Error list

Start-up manual

COMPAX-M / -S

7.2.3 COMPAX-M dimensions/installation

The specific design of the COMPAX-M controller allows for wall installation (distance: 61mm in COMPAX P1XXM and 86mm in larger units) in two different ways.

Direct	Direct wall installation and dimensions of COMPAX-M and the mains
wall installation:	modules.	02XXM, 05XXM,								P1XXM
		15XXM, NMD10
				& NMD20									390
			85							60			340
				75						49
		50
	10	40							10	40

65	96

COMPAX-M										COMPAX-M

450	430	364	450	430	364
		31			65
			50

Attach with four 6-mm	Attach with two 6-mm
hex-socket-head-screws	hex-socket-head-screws

The controllers are attached to the mounting plate with the back of the heat sink.

Indirect	Indirect wall installation of COMPAX 02XXM, COMPAX 05XXM and COMPAX
wall installation:	15XXM and the mains modules NMD10 and NMD20.

85	294
	244	96
50
			82
		mounting
			50
		plate
COMPAX-M

441,5

424

424

408

50

50

mounting plate

The heat sink is pushed back through a hole in the panel (on right of diagram). A separate heat chamber is created between the installation plate and the rear wall of the control cabinet. The angles required under designation MTS2 must be complied with.

Indirect wall installation is not possible with COMPAX P1XXM.

Fan configuration	Units with fan:	COMPAX P1XXM, COMPAX 05XXM, COMPAX 15XXM
	Units without fan:	COMPAX 02XXM, NMD10, NMD20

20

COMPAX-M unit features

Connector assignment COMPAX-M

7.2.4 Connector assignment COMPAX-M

*can be parameterized

X1:

X2:

motor

power inter-

brake

mediate loop

X8: input / output I1...I8 O1...O8

X10: input / output I9...I16 O9...O16

X9

X12: resolver / SinCos

housing

+8V

NC

REF-

SIN-

NC

GND

ST+

+5 V

TEMP

COS-

COS+

SIN+

REF+

ST-

X12/10

X12/11

X12/12

X12/13

X12/14

X12/15

X12/1

X12/2

X12/3

X12/4

X12/5

X12/6

X12/7

X12/8

X12/9

X3:

X6:

control

RS232

voltage

+24V

X11/1

X11/2

GND

X11/3

Override

X11

X11/4

DA-channel 2

X11/5

DA-channel 3

X11/6

Override (old)

X11/7

shield

X18/+

X18: fan

24V

X18/-

0V

(option D1)

DA-channel 0

X17/1

X17/2

DA-channel 1

X17/3

shield

X17:

X17/4

GND 24V

X17/5

DA-monitor

+24V

initiators

GND

X17/6

X17/7

Sig.MN

X17/8

Sig. E2

X17/9

Sig. E1

NC X14(15)/1

RxC X14(15)/2

TxC X14(15)/3

X14/X15:

RxD X14(15)/4

TxD

X14(15)/5

HEDA

RxC/ X14(15)/6

TxC/ X14(15)/7

RxD/ X14(15)/8

TxD/ X14(15)/9

T-

X16/1

X16/2

NC

X16/3

D-

X16:

X16/4

NC

Absolut

GND

X16/5

encoder

T+

X16/6

X16/7

NC

X16/8

D+

X16/9

+24V

X13: encoder

housing

N2

B2

A2

N1

B1

A1

+5V

N2/

B2/

A2/

N1/

B1/

A1/

GND

X13/10

X13/11

X13/12

X13/13

X13/14

X13/15

X13/1

X13/2

X13/3

X13/4

X13/5

X13/6

X13/7

X13/8

X13/9

The assignment of X12 does not apply for the S3 option. The bus connections are made via the mains module.

21

Unit	hardware
Connector	assignment / cable
Technical data
Configuration
Positioning and	control functions
Optimization	functions
Interfaces
Accessories /	options
Status
Parameter
Error list

Start-up manual

COMPAX-M / -S

7.3Mains module NMD10/NMD20

The mains module ensures the supply of current to the COMPAX-M (not COMPAX 35XXM) axis controller and the SV drive connected into the network. It is connected to the 3-phase power supply with 3 * 400V AC and PE. 24V DC voltage must be provided for the control electronics.

7.3.1 Overview NMD

Power Supply

L1	L2 L3 PE	24V
	PE	+ -

							X1
							PE				PE
							X2
							+LS				+LS
							-LS	+		+	-LS
							24V				24V
								X3
								-		-	X4

voltage supply 3*(80-500)V AC/

X1 24V CC

X2 power intermediate loop

X3 control voltage 24 V

X4 controland status-signals Bus signals continuation

X6 bussystems IN

	Ready Error
X6	X7	X7	bus-systems
IN	RS 485 OUT		OUT
	X8	X8	Control

Control

X18 fan

Before wiring up, always de-energize the unit.

Even once the mains supply has been switched off, dangerous levels of voltage can remain in the system for up to 5 min.

The PE connection must be a 10mm2 version

7.3.2 Dimensions / installation

Dimensions and installation of the NMD10 and NMD20 power units correspond to the data for COMPAX-M (see Page 20).

22

Mains module NMD10/NMD20

NMD connector assignment

7.3.3 NMD connector assignment

		X1/1	L1				+24V		X8/1
									X8/2
		X1/2
			L2				GND
				X1:					X8/3
		X1/3
			L3					P
		X1/4		voltage	X8	stand by			X8/4
			PE	supply				S
									X8/5
		X1/5
			+24V				+24V
									X8/6
		X1/6
			0V		15V-24 V emerg. stop
									X8/6
							housing
		X6: input bus systems			X7: output bus systems
		Assignment depends on the				Assignment depends on the
		bus system				bus system
			PEF	X2:
			+LS	power inter-	X3:			+24V
			-LS	mediate loop	Control			0V
					voltage

7.3.4 Technical data / power features NMD

Function

Generates DC current when run directly off a mains source.

CE conformity

!EMC immunity/emissions as per EN61800-3.

!Safety: VDE 0160/EN 50178.

Output power

	Nominal power	Peak power
NMD10:	10 kW	20 kW (<3s)
NMD20:	20 kW	40 kW (<3s)

Mains fuse protection

NMD10: 16A (K circuit breaker in 20A)

NMD20: 35A

K circuit breaker or similar Neozed fusible cut-out.

Supply voltage up to max. 3*500V AC

!Operating range: 3*80V AC - 3*500V AC, 45 - 65 Hz.

Typical AC mains: 400V ± 10%; 460V ± 10%; 480V ± 5%

!Layout of contactors for the power supply:

Capacity according to device performance: Application group AC3.

Control voltage

!21.6V up to 26.4V DC (0.8A)

!Ripple: < 1VSS

!Fuse protection: max. 16A

Dissipation power

!without fan: max. 120W (standard)

!with fan: max. 250W.

23

Unit	hardware
Connector	assignment / cable
Technical data
Configuration
Positioning and	control functions
Optimization	functions
Interfaces
Accessories /	options
Status
Parameter
Error list

Start-up manual

COMPAX-M / -S

Activation of the internal ballast resistance for NMD20

Overvoltage limitation

Energy recuperated during braking is stored in the supply capacitors. The capacity and storable energy is:

NMD10/NMD20: 1100 F / 173 Ws

If the energy recuperated from braking causes overvoltage, then ballast resistances are engaged.

The internal ballast resistance is activated by a bridge between +LS and X5/1. In the NMD20 delivery status this bridge is fitted.

L1 L2 L3 PE 24V

U

V W PE Brake

+ -

PE + -

X1

X1

X2

PE

X2

+LS

ext

-LS

int

RB

RB

1

X3

X3

X5

2

X4

X5

X4

Maximum braking	Braking power	Duration		Cooling down time
power:	NMD10
	17 kW	<50 ms		≥	10s
	4.0 kW	<1s		≥	50s
	Without fan: 120W			unlimited
	With fan: 250W		unlimited
	NMD20
	9.5 kW	<50 ms		≥	10s
	2.5 kW	<1s		≥	50s
	Without fan: 120W			unlimited
	With fan: 200W		unlimited

External ballast resistances can be used with NMD20 (see Page 193).

Connecting the external ballast resistance

If the braking power of the internal ballast resistance is insufficient, an external ballast resistance can be connected.

The external ballast resistance is connected between +LS and X5/2. To do this, the bridge between +LS and X5/1 must be removed.

The full braking power cannot be used with this bridge present.

L1 L2 L3 PE 24V

U V W PE Brake

+ -

PE + -

X1

X1

X2

PE

X2

+LS

-LS

ext

ext

int

RB

RB

RB

1

X3

X3

X5

2

X4

X5

X4

Output X5 is protected from short circuits.

Thermal protection

An emergency stop is triggered at 85°C heat sink temperature, the ready contact is released and the red LED lights up.

24

							Mains module NMD10/NMD20
							Technical data / power features NMD
					If a phase malfunctions, no displays appear
		Error diagnosis in
					LED red	LED green	Possible errors
		the mains module			Error	Ready
					off	on	no errors
					on	off	! Heat sink temperature too high
							or
							! error in logic voltage (24V DC too low or unit is
							defective)
							Emergency stop is activated and ready
							contact is released.
					on	on	! Ballast switch overloaded
							or
							! undervoltage (<100V DC or <80V AC).

Ready contact and green LED are coupled.

Caution!

If the unit has no control voltage, no displays will indicate that operating voltage is present.

25

Unit	hardware
Connector	assignment / cable
Technical data
Configuration
Positioning and	control functions
Optimization	functions
Interfaces
Accessories /	options
Status
Parameter
Error list

Start-up manual

COMPAX-M / -S

7.4COMPAX 35XXS unit features

The 35 kW servo control COMPAX 35XXM - a performance upgrade to the

COMPAX family.

!Compact unit with output currents of 50 Aeff / 100 Aeff (<5s) with integrated power unit.

!Additional COMPAX-M controllers of up to 15 KW can be arranged in rows.

7.4.1Plug and connection assignment COMPAX 35XXM

COMPAX-M
			Digital
		S ta tu s N u m b e r
Bus			Value
systems:		-	+	E n te r
	H1
X7 OUT			R eady E rro r
			X6
X5	X7				X6 RS232
X5 IN				R S 2 3 2
IN		OUT
X19	X19	X8		X10
Control			In p u t		X8/X10 In-/
	Control
X9 Test					Output
			O u tp u t
X13			Test		X11 Control
			C o n tro l
Encoder		X9		X11	X14/X15
X12					HEDA
Resolver					X17 Initiators
					X16 Absolute
					encoder

Before wiring up, always de-energize the unit.

Even once the mains supply has been switched off, dangerous levels of voltage can remain in the system for up to 5 min.

When working with motors without a holding brake, the brake lines must not be connected to COMPAX

Caution!

If the unit has no control voltage, no displays will indicate that operating voltage is present.

26

COMPAX 35XXS unit features

Installation and dimensions of COMPAX 35XXM

Plan view

AC - voltage

external

up to 500V AC

ballast

motor

resistor

brake

24V control

motor

F1

voltage

3.16A

F1

					+ -					+ -
			PE				PE			PE
	L1	L2 L3			DC - In	Braking	U	V	W	Motor
	Mains Input			PE	24 V	Resistance		Motor		Brake
		X 20			X 21	X 22		X 1		X 23

Specific technical	Supply voltage up to max. 3 * 500V AC
data	Operating range: 3*80V AC - 3*500V AC; 45 - 65 Hz.
	Typical AC mains: 400V ± 10%; 460V ± 10%;480V ± 5%
	! Layout of contactors for the power supply:
	Capacity according to device performance: Application group AC3
	Switching on the operating voltage for a second time:
Note!
	Before switching on the operating voltage for a second time, you must wait for at
	least 2.5 minutes otherwise you may overload the condenser load resistance.
	Control voltage
	! 21.6V to 26.4V DC • Ripple: < 1VSS • fuse protection: max. 16A
	Mains supply fuse protection
	62A K circuit breaker or suitable Neozed conventional fuse.
	Regeneration mode

!Storable energy: 3450µF/542 Ws

!External ballast resistance: 10Ω /2 kW

For the external ballast resistors available, please see Page 193.

7.4.2Installation and dimensions of COMPAX 35XXM

10	14	218
		190
	38
		COMPAX-M

430

363

450

190

390

340

86

65

65

Fastening with 4 M6 hex-socket head screws.

27

Unit	hardware
Connector	assignment / cable
Technical data
Configuration
Positioning and	control functions
Optimization	functions
Interfaces
Accessories /	options
Status
Parameter
Error list

Start-up manual

COMPAX-M / -S

7.4.3 Wiring COMPAX 35XXM

Wiring up motor, mains power / control voltage and external ballast resistance

Wiring up system network

Supply up to 500V AC

yellow/green

yellow/green

Control voltage

External

brakingresistance

PE

U

V

W

yellow/green

Motor4black brake*5black

F1

1 black

2 black

3 black

Connection for

external contact

Motor

for brake control

PE

PE

24V

L1

L2 L3

3.16A

+ -

F1

4 5

111213 14

+ -

1

2

3

6

7

8

9

10

PE

+ -

PE

PE

L1

L2

L3

DC - In

Braking

U

V

W

Motor

Mains Input

24 V

Resistance

Motor

Brake

X 20

X 21

X 22

X 1

X 23

*

max. 1.6A

The PE connection must be a version of at least 10mm2

COMPAX 35XXM
COMPAX-M / SV-M
Cable conduit
...	LS-	Motor
HAUSER	LS+

PE

CO MP AX -M

U V W PE Brake

PE+ -

X1

...

18

X2

17

Last device

16

equiped with

+

terminal plug

X3

24V -

15

Voltage supply 24V

Emergency stop,

stand by and

bus signals

X5

X4

28

COMPAX 35XXS unit features

COMPAX 35XXM connector assignment

7.4.4 COMPAX 35XXM connector assignment

X1/1

X1/2

X1/3

X23/1

X23/2

PE

U

V

W PE

Br'+

Br-

X20:

X1:

X23:

AC Supply

Motor

Motor brake

X8: Input/ output

...I8;I1O1...O8

24VanddcHV additionalfor M-COMPAX

PE

+LS

-LS

+24V

0V

X7: output bus systems

Assignment depends on

the bus system

X10/1

I9

X5: output bus systems

X10/2

I10

Assignment depends on

the bus system

X10/3

I11

X10/4

I12

+24V

X19/1

X10/5

...I16;I9O9...O16

I13

X19/2

X10/6

X10: /Inputoutput

GND

O10

X10/10

X10/7

I14

Stand by P

X19/3

X10/8

I15

Stand by S

X19/4

I16

X19/5

X10/9

+24V

O9

X19/6

15-24V Emerg.stop

X19/7

X10/11

O11

X19

24V

X19/8

X10/12

reserved

O12

X19/9

X10/13

+24V

O13

Enable

X19/10

X10/14

O14

X19/11

X10/15

Shield

O15

X10/16

O16

RxD

X6/2

X9/1

X6/3

+24V

TxD

X6/4

X9/2

GND

X9

X6: RS232

DTR

X6/6

X9/4

reserved

DSR

X9/3

reserved

GND

X6/5

X6/7

X9/5

24V

RTS

X6/8

X9/6

15-24V Emerg. stop*

CTS

X6/9

X9/7

Housing

+5V

* can be parameterized

Enable final stage

X12/1

X12/2

X12/3

X12/4

X12/5

X12/6

X12/7

X12/8

X12/9

X12/10

X12/11

X12/12

X12/13

X12/14

X12/15

X13/1

X13/2

X13/3

X13/4

X13/5

X13/6

X13/7

X13/8

X13/9

X13/10

X13/11

X13/12

X13/13

X13/14

X13/15

Housing +8V NC REFSIN- NC GND ST+

+5 V

TEMP

COS-

COS+

SIN+

REF+

ST-

Housing N2

B2

A2

N1

B1

A1

+5V

N2/

B2/

A2/

N1/

B1/

A1/

GND

X12: Resolver / SinCos

X13: Encoder

				+24V	X11/1
					X11/2
				GND
					X11/3
			Override
	X11				X11/4
		DA-channel 2
					X11/5
		DA-channel 3
					X11/6
		Override (old)
					X11/7
				Shield
					X18/+
	X18:	Fan		24V
					X18/-
				0V
	D1)	DA-channel 0			X17/1
					X17/2
	(Option	DA-channel 1
					X17/3
				Shield
	DAX17:-monitor				X17/4
			GND 24V
		initiators			X17/9
				Sig. E1
				+24V	X17/5
				GND	X17/6
				Sig.MN	X17/7
					X17/8
				Sig. E2
				NC X14(15)/1
				RxC X14(15)/2
	X14/X15:			TxC X14(15)/3
		HEDA		RxD X14(15)/4
				RxC/	X14(15)/6
				TxD	X14(15)/5
				TxC/ X14(15)/7
				RxD/ X14(15)/8
				TxD/ X14(15)/9
				T-	X16/1
					X16/2
				NC
					X16/3
				D-
		Absolute	encoder		X16/4
				NC
	X16:			GND	X16/5
					X16/6
				T+
					X16/7
				NC
					X16/8
				D+
					X16/9
				+24V

The assignment of X12 does not apply for the S3 option.

29

Unit	hardware
Connector	assignment / cable
Technical data
Configuration
Positioning and	control functions
Optimization	functions
Interfaces
Accessories /	options
Status
Parameter
Error list

Start-up manual

COMPAX-M / -S

7.5COMPAX 25XXS unit characteristics

7.5.1 COMPAX 25XXS connector and connection assignment

COMPAX-S

X8 input / output

X9 test

Status Number

Value

-+ Enter

Ready	Error
X6
	RS 232	X6	RS232
X8	X10	X10 digital input
Input			and output
Output
Test		X11 control
Control
X9	X11

X12 resolver X13 encoder X14 HEDA X15 HEDA X16 absolute X17 initiators

X18 fan

Meaning of the LEDs on the front plate

Plan view of COMPAX 25XXS

LED / color			Meaning, when switched on
Ready / green			24V DC present and initialization complete
Error / red			COMPAX - fault (E1...E56) present.
					L1	2	L3		linetovoltage
							L2 AC230V+10%
						AC
					0V
					23	230VAC
					C
					AV						Bus systems
X5 Bus						03				X7
					AC !			AC max.	line
											OUT
systems IN
					3 x 230V			1 x 230V
			X2/
											AC
		4				PE PE
		3				L3			N	X2	supply
		2				L2
		1				L1			L
F19
3.16 AT			X3/							X3	24V DC
		2				-
		1				+					supply
			X1/
		8
		7				-
		6								X1	motor and
		4				PE
		5				+
		3				W					motor brake
		2				V
		1				U
			X4/
		3				PE				X4	braking
		2				B -
		1				B+					resistance

30