ParaBody PBF501 User Manual

PARABODY INC.

EXS00 BASE UNIT

PBFS01 ::

- PRODUCT ASSEMBLY INSTRUCTION SHEETS

TOOLS REQUIRED" FOR ASSEMBLY:

9/16 INC~ SOCKET 3/4 INCIt SOCKET

ADJUSTABLE WRENCH

B.AMMER or RUBBER MALLET 3/16 ALLEN WRENCH

5]32 ALLEN WRENCH

REVISION: ..W

If you experience any problems with the assembly of this product, please contact your dealer or your PARABODY Customer Service reprcsentafive at:

1-800-325-9714.

PBFS01 EXS00 BASE ~IT ASSEMBLY INSTRUCTIONS (STEP #I)

TIIE INSTRUCTIONS FOR STEP #I ARE TO BE USED WITH DRAWING SHEET #I OF 6. THE PARABODY EXS00 BASE UNIT M’L!ST BE ASSEMBLED ON A FLAT LEVF, L SURFACE

TO ASSURE ITS PROPER FUNCTION. PARABODY INC. STRONGLY RECOMMENDS THAT TI-IIS PRODUCT BE ASSEMBLED BY TWO PERSONS TO AVOID POSSIBLE INJURY

*** IMPORTANT ***

KEEP ALL LOOSE FRAME,

CONNECTIONS

LO,OSE UNTIL INSTRUCTED IN TI-~

ASSEMBLY STEP SEQUENCES TO

" - SECURELY TIGHTEN-

I ..........

Insert four (4) 2 IN. SQ. END CAPS into the ends of the WEIGHT STACK SUPPORT BASE. Also

fnsert one (I) 1-112 x 2-1/2 END CAP into the SWIVEL PULLEY MOLrNT EXTENSION on the

VVEIGI-IT STACK SUPPORT BASE.

LOOSELY assemble one (I) 318 DIA. x I IN. LG. BUSI-IING PULLEY into the SWIVEL PULLEY MOUNT using one (I) 3/8 x 2 BOLT, one (]) 3/8 LOCI( WASHER, and one (I) 318 NUT (SEE

"A"). Insert two (2) 112 x 3/4 LG. FLANGE BEARINGS into the SWIVEL PULLEY iViOUNT from bottom and top.

Assemble the SWIVEL PULLEY MOUNT to the WEIGHT STACK SUPPORT BASE using one (I)

I/2 x 4-I/9_ BOLT, one (I). I/°- WASHER, and one (l) I/2 LOW HEIGHT LOCK NUT (SEE DETAIL "A"). Tighten connection so that it swivels smoothly and freely. Place the WEIGHT S’rACK

SIIPPORT BASE fiat on the floor.

Insert four (4) 2 IN. SQ. END CAPS into the ends of the TGP BOOM SECTION. Cm’efully place the TOP BOOM SECTION on its side on the floor.

J___ I, , , I .....

- ~-.1 .... ~I

, .= ’

:5. Carefully place the NIALN BACK SUPPORT on its side on the floor and loosely assemble the MAIN

BACK SUPPORT to the TOP BOOM SECTION, using two (2) 1/2 x 7. BOLTS, four (4)

WASHERS, two (2) 1/2 LOCI( WASHERS, and two (2) 1/2

PBFS0t EXS00 BASE UNIT ASSEMBLY INSTRUCTIONS (S~fEP #3)

THE INSTRUCTIONS FOR STEP #,’3 ARE TO BE USED WITH DRAWING SHLET #4 OF 6.

Place each of the two (2) WEIGHT STACK BUMPERS over the GUIDE ROD HOLES (RADIUS EDGES FACING UP) on the WEIGHT STACK SUPPORT BASE. Insert each of the two (2) GUIDE

RODS through the WEIGHT STACK BUMPERS and into the WEIGHT STACK SUPPOP.T BASE.

(NOTE: Apply thin film of LUBRICATION (PROVIDED) to guide rods by using paper towel or clean

hands.)

Press two (2) WEIGHT PLATE BUSHINGS each, into the top of tv~.enty (20) WEIGH’F PLATES BUSHINGS total, SEE DETAIL F).

’3.

_USING EXTREME CARE, slide each of the twenty (20) WEIGHT PLATES down over the GUIDE RODS onto the WEIGHT STACK SUPPORT BASE. (BE SURE THE KEY HOLE OF THE

WEIGHT PLATES ARE FACING THE FRONT OF TIIE MACIL1NE) (SEE DtL4.,WING)

Securely assemble the WEIGHT STACK SHAFT into fire IIEAD PLATE, using one (I) 3/8 X I-I/2 HEX HEAD BOLT, one (1) 3/8 LOCK WASHER, and one ’, 1) 3/8 WASHER. (SEE; DETAJ3L

Slide HEAD PLATE ASSEMBLY down over GUIDE RODS o~i’o WEIGHT STACK.

Place the WEIGHT SELECT PIN into any WEIGHT PLATE by turning and pushing :it to engage the

WEIGHT PLATE.

7. Slide two (2) RUBBER O-RINGS and two (2).13/16 IN. SHAFT COLLARS onto GUIDE RODS.

Dt~TALL E) ......

Insert the four’ (4) 3/8 IN. DIA. GUIDE ROD INSULATORS (two per GUIDE ROD) into the GUIDE

ROD. Position GUIDE RODS:~n FRONT ofthe GUIDE ROD BRACKET on the TOP BOOM

SECTION. Attach the GUIDE:RODS snu~y, using two (2) 318 x?.’.’.]-314 BOLTS, fcmr (4) 3/11 WASHEP~S,

two (2) 3/8 LOCI< WASHERS,’mnd two (2) 3/8 NUTS (SEE DETXIL

CAUTION: DO NOT OVER TIGHTEN GUIDE RODS TO THE FRONT SiDE OF THE ’FOP BOOM

SECTION. OVER TIGHTENING MAY C.~.USE TI-IE GUIDE RODS TO "ROLL", CREATING A BINDING EFFECT ON THE P~AD PLATE, THUS GlarING POOR HEAD PLATE TP~4~VEL PERFORMANCE.

NOTE:

10. ,~¢

Slide 13/16 IN. SHAFT COLLAR.S and RUBBER O-RINGS up GUIDE RODS, until 4 in. from underside

of TOP BOOM SECTION. Tighten ALLEN SCRFWS in the COLLARS to secure to GUIDE RODS.

These COLLARS are provided for the purpose of preventing the WEIGHT STACK SHAF’r from brealdng the TOP PULLEY. Make sure the O-RINGS at.- placed directly under t]ae COLLARS.

Attach the WEIGHT STACK LABELS (designated from #l to #20) to the WEIGHT STACK PLATES

(SEE DETAIL 19

PBFb01

Insert one (1) 2 IN. SQ. END CAP into the BASE SEAT SUPPORT and carefully place it on its side

the floor.

EXb00 BASE UNIT ASSEMBLY INSTRUCTIONS #!)

10.

11. Loosely assemble the REAR LEFT UPRIGHT (NOTE: THIS UPRIGHT HAS FIVE (5) HOLES

Loosely assemble the BASE SEAT SUPPORT to the MAIN BACK SUPPORT, using two (2)

1/4 BOLTS, four (4) 378 WASHERS, two (2) 3/8 LOCK WASHERS, and two (2) 3/8

Insert a 2 IN. SQ. END CAP into the opert end office EASE TEE SECTION.

Loosely assemble the BASE TEE SECTION to the MAIN BACK SUPPORT ASSE~CEBLY (from step

#7), at the following two cormect~on points: END CONNECTION~- one (I) I~ x 5 BC~LT, two (2)

WASHERS, one (I) 1/2 LOCK WASHER, and one (1) 1/2 NUT; and the INSIDE CONNECTION: (I) I/2 x 7 BOLT, two (2) 1/2 WASHERS, one (I) 1/2 LOCK WASIIER, and one C[) IP-

Carefully stand the MAIN BACK SUPPORT ASSEMBLY (from previous step) in its upright position and slide it into position to connect with the WEIGHT STACK SUPPORT BASE. Loosely assemble this

connection using, two (2) 1/2 X 3-1/2 BOLTS, four (4) 1.’2 WASHERS, two (2) 1~ LOCK WASHERS, and two (2) 112 NUTS.

THROUGH IT) and the REAR RIGHT UPRIGHT to their respective sides at the TOP and BOTTOM CONNECTION POINTS as follows:

At the TOP CONNECTION POINT, loosely assembling to the TOP BOOIV[ SECTION, use one (1) 1/2 x 7-1~ BOLT, two (2) 1.2 WASHEIIS, one (1) 1/2 LOCK WASHER, and one (1)

NUT on the outside bolt connection. Use one (1) 3/8 X 7-I/2 BOLT, two (2) 2/8 WASHERS,

(1) 318 LOCI( WASHERS, and one (1) 3/8 NUT on the inside bolt connection. NOTE: ONE 318 DIA. x 2 LG. BUSHING PULLEY must-be assembled between the tu~es on the inside

bolt connection (SEE DETAIL "B").

, ~,8X 1-

12.

At the BOTTOM CONNECTION POINT, loosely assembling to the CONNECTOR FLATS

on the WEIGHT STACI~ SUPPORT BASE, use two (2) I/2 x 3 BOLTS, fo,~r (4) WASI-IERS, two (2) 1/2 LOCK WASI-IERS, and two (2) 112 NUTS. BE CA_I~.EFUL

PLACE REAR RIGHT AND LEFT UPRIGHTS ON THE CORRECT SIDES OF THE ¯ CONNECTOR FLATS on the WEIGHT STACK SUPPORT BASE.

Securely mount the BACK PAD to the MAIN BACK SUPPORT using, two (2) 3/8 x 1-1/4 BOLTS, two (2) 318 LOCK WASHERS, and two (2) 3/8 WASHERS. BE SURE TO POSITION THE PAD

THAT THE METAL HIDEM WELT CLIP IS POSITIONED IN THE DOWN POSITION.

PBFS01 EXS00 ASSEIVI.BLY PARTS LIST FOR STEP

COUNT ALL PARTS BEFORE BEGINNING ASSEIVIBLY

HARDWARE:. ITEM NAME/DESCRIPTION

BAG # v A (PURPLE)

i/2 X 3-1/2 LG. BOLT .............................................................................................................

10.

11.

12.

13. 14,

15.

16.

17..

18.

I/2 X 3 LG. BOLT ...........................

112 WASHER

1/2 LOCK WASHER ...............................................................................................................

1/2 NUT ................................................................................... :, ............................................

1/9_ LOW HEIGHT LOCI< NUT ...................

3/8 WASHER ........................................................................................................................

5/16 X 1/4 SET SCREW .........................................................................................................

2 IN. SQ. END CAP ................................................................................................................

7 IN. GRIP ..............................................................................................................................

ICNOB

SPPdRqG .........................................................................

PLUNGER ................................................................................................................: .............

COTTER PIN ..........................................................................................................................

I/2 I.D. X 3/4 LG. FLANGE BEARING ................................................................................

STALL LOCI< COLLAR ..........................................................................................................

SPACEIL BUSHING ...............................................................................................................

BLACK PLASTIC WASHER .................................................................................................

’ . ......................................................3

; ......................................................................................

" 1

QTY

1 4 2 2

2 4

19.

20.

21.

22.

23.

24.

25.

26.

27.

28. 29,

30.

31.

32.

34.

35.

36.

37.

BAG # 2B .(~ELLO\~ ............

, .....

5 2 4

1 1

318 X 1-3/4 BOLT ............................. ¯ .....................................................................................

318 X 6-1/2 BOLT ...................................... : .............................................................................

3/8 X 3,114 BOLT ....................................................................................................................

3/g X 3 BOLT ............................................................... :. .........................................................

3/g WASHER ...................................................................................................................

3/8 LOCI< WASHER ...............................................................................................................

31g LOW I-IEIGHT LOCK:NUT ............................. : ................................................................

3/8 NUT ......................................................................... : ........................

1-3/4 SQ. END CAP ..............................................................................................................

1-I/2 SQ. END CAP .................................. .............................................................................

5 IN. GRIP .............................................................................................................................

PARAGLIDE ST1E[PS (STRIP OF 8) ................................

CABLE RETAINING CLIP ...................................................................................................

RUBBER BUMPER ................................................................................................................

3/4 I.D. X 3/4 LG. FLANG~.BEARLNG .........

3/8 THUMBSCREW ...............................................................................................................

PRESS APdVl ADJUSTER. ......................................................................................................

1/4 X 3/4 BOLT ......................................................................................................................

1/4 NUT ..................................................................................................................................

: ........................................................................

~ .............................................3

: .....

’ ...............................

PBFS01 E-X~0 ASSEMBLY PARTS LIST FOR STEP #2

COUNT ALL PARTS BEFOILE BEGINNI~ G ASSEMBI,¥ WELDMENTSfPARTS ~ ITEM NAME/DESCRIPTION

QTY

, .....

1 1

ADJUSTABLE PRE STRETCH SLIDE ......................

NOTE: PLEASE USE TL:IE PULLEY IDENTIFICATION S}IEET IN THESE ~-NSTRUCTIONS TO AID IN

13.

14.

LEG CURL EXTENSION

ADJUSTABLE PRE STRETCH SUPPORT ...............

ADJUSTABLE SEAT FRAME ...................................

SEAT HANDLE ..........................................................

ROLLER.PADS ...........................................................

16 IN. ROLLER PAD SHAFT .....................................

20 IN. ROLLER PAD SHAFT .....................................

PRESS AF,2~ BEARING SHAFT ................................

ADJUSTABLE ROLLER. PAD SLEEVE ....................

PRESS ARM ....................... ~ ........................................

SEAT PAD ........................................

IDENTIFYING THE CORRECT PULLEYS.

3/8 DIA. x ] IN. LG. BUSHING PULLEY ....................

3/8 DIA. x 2 IN. LG. BUSHING PULLEY ....................

’ (PB2296-1) .......................................

: ..........................

(PB1818-1) .......................................

(PB2299-1) .......................................

(PB1809-I) .......................................

(PB1830-1) .......................................

(PB194.6-1) ........................................

(PB1251-1) ........................................

(PBI774-1) ........................................

(PB1808-1) ........................................

(PB2167-1) ........................................

(PB180I-1) ..................................

(PB1839-1) ........................................

(Cl161-1) .......................................

(Cl161-2) ........................................

EXS00 BASE UNIT ASSEMBLY INSTRUCTIONS (~TEP #2)

i0.

12.

13.

14.

15.

16.

17.

Insert two (2) 2 IN. SQ. END CAP into the TOP and BOTTOM ends of the LEG CUI~ EXTENSION.

Securely assemble the LEG CURL EXTENSION onto the BASE SEAT SUPPORT, using one (1) I/2 .3 BOLT, and one (I) I/2 LOW HEIGHT LOC]:,I NUT.

Attach one (1) RUBBER BUMPER to thefront of the neck tube of the BASE SEAl[’ S]/PPORT

approximately where shown, giving sufficient contact.

Assemble the two (2) ROLLER PADS to the LEG CURL EXTEN:SION, using one ([) 15 IN. ROLLER PAD SHAFT, two (2)BLACKPLASTIC WASHERS, and two (2)PUSH-ON COLLARS. NOTE:

Sl/RE TO INSERT ROLLER PAD SHAFT THROUGH LARGE HOLE ON THE AD,[USTABLE

ROLLER PAD SLEEVE. (SEE DETAIL N)

Securely assemble fl~e ADJUSTABLE PRE STI[ETCII SUPPORT to the BASE ’FEE SECTION, using

two (2) I/2 X 3-I/2 BOLTS, four (4) I/2 WASHERS, two (2) I/2 LOCI( WASHERS, ;mcl two (2)

NUTS.

Slide th¢ ADJUSTABLE PRE STRETCH SLIDE. o\,~r the ADJUSTABLE PRE STRETCH SUPPORT until the SPRING PIN ASSEMBLY engages the second hole.

Assemble one (1) 1/4 3/4 BOLT through th e to p ho le on the ADJUSTABLE PRE STP~ETCI-I SLIDE and tighten with one (1) I/4 NUT.

.Insert one (1) 1-3/4 inch SQ. END CAP into the top end ofthe ADJUSTAB.LE PRE STRETCH

SUPPORT.

]9.

20.

Insert one (I) ]-IP- inch SQ. END CAP into the top end el’the SPRING PIN’FIOUSING of the ADJUSTABLE PRE STRETCFI SUPPORT. Repeat th~s sequence for the SPRING PIN IlOUSING of

the BASE SEAT SUPPORT, and LEG CI/RL EXTENSION. (SEE DETAIL C).

Assemble the two (2) ROLLER PADS to the NSLIN BACK SUPPORT, using one (1) :Z0 IN. ROLLER

PAD SHAFt, and two (2) PUSH-ON COLLARS.

Insert two (2) 2 IN. SQ. END CAPS into each end of the ADJUSTABLE SEAT F.RANIE.

Attach the two (2) SEAT HANDLES onto the ADJUSTABLE SEAT FRAME, using two (2) 3/8 x 3-1/4 BOLTS, four (4) 3]8 WASHERS, two (2) 3/8 LOCK WASIiERS, and two (2) 3/8

Slip two (2) 5 inch GRIPS onto .fl.~e SEAT HANDLES, NOTE: If a lubricant is req~lired, RUBBING

ALCOHOL thoroughly coating the inside of [l~e grip is tb~" best material to use..

Assemble the two (2) ROLLER PADS to the ADJUSTABLE SEAT FRAME, using one (I) 16 IN." ROLLER PAD SHAFT, and two (2) PUSH-ON COLLARS.

PBFS01

THE INSTRUCTIONS FOP, STEP #2 ARE TO BE USED WITH DRAWING SHEET #2 & #3 OF 6.

Securely assemble ~wo (2) 3/8 DIA. x 2 IN. BUSHING PULLEYS into the TOP BOO[V/SECTION and tl~ee (3) 318 DIA. x 2 Ii~. BUSHING PULLEYS ~nto the MAIN BACK SUPPORT, using five (5) 3/8

6-1/2 BOLTS, ten (10) 3/8 WASHERS, and five (5) 3/8 LOCK NUTS.

Attach eight (8) PARAGLIDE STRIPS to the ADJUSTABLE PRE STRETCH SLIDE, as shown

(DETAIL C ON SHEET #2 OF 6), using the following steps:

EXS00 BASE UNIT ASSEMBLY INSTRUCTIONS (STIgP #2)

Loosely assemble one (1) 378 l~IA. x 1 inch BUSHING PULLEY to the ADJUSTABLE PRE STRETCH SLIDE using one (1) 3/8 x 1-.2/4 BOLT, one (I) CABLE RETA~ANING CLIP, one (1)

LOCI( WASHER and one (1) 3/3 NUT.

Securely tighten all loose bolt connections made to this point, except for any loose pulley connections.

Install two (2) 3/4 DIA. FLANGE BEARINGS into the TOP BOOM SECTION and two (2) 1/2 FLANGE BEARINGS into each side of the neck tube on the BASE SEAT SUPPORT.

Thread the PRESS ARM ADJUSTER into the adjustment nut on the TOP BOOM SECTION. This can be

adjUsted later to give flxe appropriate amount ofPILESS AP, M pre stretch ~ "

Attach eight (8) PARAGLIDE STRIPS to the outside of the ADJUSTABLE ROLLER. PAD SLEEVE shown in (DETAIL N), using the following steps:

Thoroughly clean all inside and outside surfaces where the ~araglide strips are 1:o be attached.

Remove the paper backing from the paraglide strips and firmly apply them to all of the shown

surfaces (8 Places).

Thoroughly clean all inside and outside surfaces where the paraglide strips are to be attached.

Remove fl~e paper backing from the paragtide strips and firmly apply them to ;tll oft.he shown

surfaces (8 Places)

Assemble the three (.2) SPRING PIN ASSEMBLIES at th~ following places: one (1) re::

ADJUSTABLE PRE STRETCH SLIDE, one (I) for the BASE SEAT SUPPORT, m~d one (I) for LEG CURL EXTENSION SLIDE, using three (3) PLUNGERS, three (3) I<]qOBS, three (3) SPR.IN~S,

three (3) SPACEILS, and three (3) COTTER PINS, using the following steps:

Assemble the IGqOB to flxe PLUNGER..

Insert the ADJUSTABLE ROLLER PAD SLEEVE into the bottom of the LEG CUILL EXTENSION TUBE until the spring pin engages in hole. (SEE DETAIL N)

Insert the PLUNGER. through the fu’st hole ofth~ housing.

Slip the SPRING, and the SPACER over the end of the PLUN~ER. (IN THAT ORDER) Insert the PLUNGER. through the second hole of the housing. Pull back SPACER on the PLUNGER, and insert the COTTER PIN through fl~e hole.

(SEE DETAIL C ON DRAWING)

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