Panasonic VBHN325SA17, VBHN330SA17 installation

VBHNxxxSA17 series
General Installation Manual Photovoltaic Module HIT®
VBHNxxxSA17 series
Thank you for choosing Panasonic HIT®. Please read this manual completely before installation or use of Panasonic PV(photovoltaic) modules. With proper operation and maintenance, Panasonic HIT® will provide you with clean, renewable solar electricity for many years. This manual contains important installation, maintenance and safety
information. The word “module” as
used in this manual refers to one or more PV modules. Retain this manual for future reference. The module is considered to be in compliance with UL 1703 only when the module is mounted in the manner specified by the mounting instructions below.
SANYO is part of the Panasonic Group and is in charge of the manufacturing process for Panasonic HIT®.
Model No.
VBHN325SA17 VBHN330SA17
Contents
Please read before installation Safety Precautions
General Information :3 Warning :3 Cautions :3 General Safety :3 UL Listing Information :3
Installation
General :4 Notes on Installation :4 Operating Conditions :5 Special Conditions :5
Specifications
Note on Specifications :6 Mechanical Loading :6
Unpacking and handling :6
Wiring
General :6 Module Wiring :6 Array Wiring :7 Earth Ground Wiring :7 Grounding Locations :7 Grounding Methods :7 Module Terminations :8 Junction Box and Terminals :8 Conduit :8
Diodes :8
Maintenance :9
Disclaimer of Liability :9
Contact Information :9
HIT is a registered trademark of Panasonic Group.
Other product and service names listed in this manual are trademarks or registered trademarks of their respective companies.
1
Edition
Revision
Date
Revised Item
Revised Content
New Edition
2017.11.15
2
Safety Precautions
General Information The installation of solar modules requires a great degree of skill and should only be performed by qualified licensed professionals, including, without limitation, licensed contractors and electricians.
WARNING
All instructions should be read and
understood before attempting to install, wire, operate, and maintain a photovoltaic module.
Contact with electrically active parts
of the module such as terminals can result in burns, sparks, and lethal shock whether the module is connected or disconnected.
The installer assumes the risk of all
injury that might occur during installation, including, without limitation, the risk of electric shock.
The modules generate DC (direct
current) electrical energy when exposed to sunlight or other light sources. Even a single module produces enough voltage and current, to cause shocks and burns if safety precautions are not followed.
The shock hazard increases as
modules are connected in parallel, producing higher current, and as modules are connected in series, producing higher voltages.
Do not hit the back sheet of a
module by the connector or other things.
To avoid the hazard of electric
sparks, shock, fire, burns, damage and injury, work only in dry conditions, with dry modules and dry tools.
In order to avoid submerging cables
and connectors in the water, cables must be fixed either to the module frame using cable fixing holes or to the mounting structure.
Do not stand or step on modules. Do
not puncture, cut, scratch or damage the backsheet of a module. Backsheet damage will void a
module’s Limited Warranty and may
cause fire. Never use modules with a damaged back sheet.
Do not allow children and
unauthorized persons near the installation or storage site of modules.
Completely ground all modules. Do not disassemble a module,
attempt any repair, open the junction box cover, nor remove any parts installed by Panasonic. There are no user serviceable parts within the module or junction box.
Unauthorized persons - except the
qualified licensed professional ­should not perform any electrical work, including wiring.
Wear suitable clothing, guards, eye
protection and gloves to prevent you from direct contact with 30 VDC or greater.
Wear non-slip gloves and carry
modules by the frame using both hands. Do not attempt to carry a module by yourself.
Do not carry a module by its wires or
junction box.
Do not drop anything on the surface
of a module.
Ensure all system components are
compatible, and they do not subject the module to mechanical or electrical hazards.
Sparks may occur; do not install
modules where flammable gases or vapors are present.
Never rest or leave a module
unsupported or unsecured.
Do not drop modules. Do not use or install broken modules. Do not artificially concentrate
sunlight on a module.
Do not touch the junction box
terminals.
Do not change the wiring of bypass
diodes.
Do not touch a module unnecessarily.
The glass surface and frames get hot. There is a risk of burn.
CAUTIONS
Use a module for its intended
purpose only.
Do not treat the back sheet, frame,
or front surface with paint or
adhesives, to avoid reducing its’
functionality, damage, and causing inoperable conditions, and other unknown troubles.
Do not insert PV cable between back
side and mounting structure rail.
GENERAL SAFETY Follow all permissions, installation
and inspection requirements.
3
Before installing modules, contact
the appropriate authorities having jurisdiction to determine permissions, installation and inspection requirements, which should be followed.
Electrically ground modules for all
systems of any voltage. If not otherwise specified, it is recommended that requirements of the latest National Electrical Code (USA) or Canadian Electric Code (Canada) or other national or international electrical standards be
followed. Refer to “Earth Ground Wiring” section for more
information.
Be sure that the building or structure
(roof, façade, etc.) where the modules are being installed has enough strength to support the load of the modules.
For modules mounted on roofs,
special structures may be required to help provide proper installation support.
The fire rating of this module is valid
only when mounted in the manner specified in the mechanical mounting instructions.
Both, roof construction and module
installation design have an effect on the fire resistance of a building. Improper installation may contribute to fire hazards.
The models in this instructions are
suitable to maintain the System Fire Class Rating A when used with a Listed mounting system and a roof covering that have been rated as a Class A System when installed on a steep slope roof and/or a low slope roof with "Type 2" modules.
Additional devices such as ground
fault, fuses, and disconnects may be required.
Do not use modules of different
specifications in the same system.
Follow all safety precautions of
other system components which are used.
UL Listing Information To satisfy UL requirements, when installing the modules, be sure to:
1) Use only stranded or solid copper
single–conductor sunlight-resistant cable rated for outdoor use (e.g. type UF or USE) , for all wiring that is exposed to weather.
2) Observe the requirements described
in sections labeled INSTALLATION and SPECIFICATIONS.
INSTALLATION
General Please read this guide completely before installing or using your Panasonic PV modules. This section contains important electrical and mechanical specifications. Modules should be firmly fixed in
place in a manner suitable to withstand all expected loads, including wind and snow loads.
Metals used in locations that are
exposed to moisture shall not be employed alone or in combinations that could result in deterioration or corrosion.
Install modules where they are not
shaded by obstacles like buildings and trees. Pay special attention to avoid partially shading the modules by objects during the daytime.
If needed, contact an Authorized
Representative with questions regarding mounting profiles for Panasonic HIT®.
Notes on Installation Clearance between the roof surface
and module frame is required to allow cooling air to circulate around the back of the module. This also allows any condensation or moisture to dissipate. The required clearance between the roof surface and the module is more than 4 inch.
Panasonic recommends the
installation method and mounting profile shown in Figure 1-1 and Figure 1-2.
Figure 1-1 shows that a module
should be attached on a mount or support structure rail by corrosive­resistant metal clamps.
The clamps should be made of
aluminum alloy or other material that will reasonably protect against a risk of electrolytic corrosion.
Figure 1-2 shows using a bolt and
nut for mounting.
Recommendation of bolt torque: 10
ft-lbs.
The module was tested using
IronRidge clamps with the specifications see figure 1-1 and below;
4
Universal Fastening Objects
7/16 Head
0.37
1.12
Modul
Stopper Sleeves
0.73
7/16 Head
End Clamp (2 places)
Mid Clamp (2 places)
Solar Module
Mounting Structure Rail
Solar Module
Mid Clamp
End Clamp
Mounting Structure Rail <Cross section of clamps>
Overlap range 0.24” (6mm)
Mid clamp
End clamp
Mid clamp
End clamp
<Ironridge clamps>
Figure 1-1. Installation
Installation (reference)
IronRidge clamps:
Provider: IronRidge Inc. Product Line: RoofMount Clamps type: Top Mounting
Clamps (Universal Fastening Objects(UFOs) and Stopper Sleeves)
IronRidge Part No. UFO-CL-001,
UFO-CL-001B, UFO-STP-40MM, UFO-STP-40MM-B
Width: Universal Fastening
Objects; 1.12(28.4 mm), Stopper Sleeves; 1.09(27.7 mm)
Thickness: Universal Fastening
Objects 0.29”(7.4mm),
Torque: 9.04 N.m (80 in-lbs). Material: Universal Fastening
Objects; 300 Stainless steel, Stopper Sleeves; 6000 Aluminum alloys
Note: Please refer to IronRidge
manual, for installation method.
Panasonic does not provide a
warranty for clamps. The module warranty Panasonic provides shall be voided if clamps selected by the customer are of an improper material or size
Operating Conditions Panasonic requires that modules are operated within the following Operating Conditions:
1) Terrestrial applications only-no outer
space or Special Conditions (see below).
2) The operating temperature must be
within –40°C (-40 °F) to 85°C (185 °F).
3) The wind pressure load of the
installation site should be less than Load Resistance shown in Mount Locations and Load Resistance table in Figure 2.
4) Some environmental conditions
could apply. Please refer to Panasonic’s warranty exclusions.
Special Conditions
1) The operating temperature and
installation place are different from the recommended Operating Conditions.
2) Salt damage is severe at the
installation place.
3) Hail and snow damage is excessive
at the installation place.
4) Sand and dust damage is excessive
at the installation place.
5) Air pollution, chemically active
vapors, acid rain, and/or soot, etc.
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