1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated
or damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3. After servicing, make the following touch current checks to prevent the customer from being exposed to shock hazards.
4. Always ensure panel TKP0E16001 is correctly replaced before returning to customer (see Fig.1).
Touch-Current Check
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a measuring network for touch currents between each exposed metallic part on the set and a good earth
ground such as a water pipe, as shown in Fig. 2.
3. Use Leakage Current Tester (Simpson 228 or equivalent) to measur e the potential across the measuring network.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reserve the AC plug in the AC outlet and repeat each of the above measure.
6. The potential at any point (TOUCH CURRENT) expressed as voltage U1 and U2, does not exceed the following values:
For a. c.: U1 = 35 V (peak) and U2 = 0.35 V (peak);
For d. c.: U1 = 1.0 V,
Note:
The limit value of U2 = 0.35 V (peak) for a. c. and U1 = 1.0 V for d. c. correspond to the values 0.7 mA (peak) a. c. and
2.0 mA d. c.
The limit value U1 = 35 V (peak) for a. c. correspond to the value 70 mA (peak) a. c. for frequencies greater than 100
kHz.
7. In case a measurement is out of the limits specified, there is a possibility of a shock hazard, and the equipment should
be repaired and rechecked before it is returned to the customer.
COLD
WATER PIPE
(EARTH GROUND)
Measuring network for TOUCH CURRENTS
TO
APPLIANCES
EXPOSED
METAL PARTS
Resistance values in ohms (Ω)
V: Voltmetr or oscilloscope
(r.m.s. or peak reading)
NOTE – Appropriate measures should be taken to obtain the correct value in case of non-sinusoidal waveforms
Input resistance: ≥ 1M
Input capacitance: ≤ 200pF
Frequency range: 15Hz to 1MHz and d.c.respectively
=1500Ω
R
S
Fig. 1
R0=500Ω
Fig. 2
C
S
=0.22μF
10k
U
1
0.022μF
V
U2 (V)
3
Prevention of Electrostatic Discharge (ESD) to Electrostatically
Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are
called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integr ated circuits and some field-effect
transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of
component damage caused by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on
your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD
wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge build up or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD
protected)" can generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can ge nerate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it.
(Most replacement ES devices are packaged with leads electrically shorted together by cond uctive foam, aluminum foil
or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective
material to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity
(ESD) sufficient to damage an ES device).
There are special components used in this equipment which are important for safety.
These parts are marked by in schematic diagrams, exploded views and replacement parts list. It is essential that
these critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire, or other hazards. Do
not modify the original design without permission of manufacturer.
IMPORTANT SAFETY NOTICE
4
About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder.
The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).
That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
This model uses Pb Free solder in it’s manufacture due to environmental conservation issues. For service and repair work,
we’d suggest the use of Pb free solder as well, although Pb solder may be used.
PCBs manufactured using lead free solder will have the PbF within a leaf Symbol
stamped on the back of PCB.
Caution
•Pb free solder has a higher melting point than standard solder. Typically the melti ng point is 50 ~ 70 °F (30~40°C)
higher. Please use a high temperature soldering iron and set it to 700 ± 20 °F (370 ± 10 °C).
•Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C).
If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before
applying Pb solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.
•After applying PbF solder to double layered boards, please check the component side for excess solder which may
flow onto the opposite side. (see Fig.3)
Suggested Pb free solder
There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder.
However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used. (see Fig.4)
Fig.3
Fig.4
5
Service Hints
How to remove the Pedestal assembly
Lay the main unit face down. (see Fig.5)
Remove the 4 fixing screws and the pedestal assembly. (see Fig.6)
SCREWS
How to remove the backcover
Remove the 16[14] fixing screws. (see Fig.7)
SCREWS
Fig.5
Fig.6
Fig.7
SCREWS
SCREWS
6
Chassis Board Layout
A8 –
A
A2–
A
A
A5–
A5–
KEY CONTROL
A-BOARD
H-BOARD
B-BOARD
Board Name Function
A-Board Main Board
B-Board Tuner
H-Board AV3 Terminal
Key Control Key Control
K-Board Mains Input, Power Switch
P-Board Power Supply
V-Board Remote Receiver, LED IR, Bats
Location of Lead Wiring
To find the Part Number of required wire in Replacement Parts List click on the wire name in red box.
[26”]
[26”]
A6 – H2
A6 – H2
A12 – H1
A12 – H1
P3 –PAN
CN1
V2
12
A6
A5
TU001
[26”]
K1
A13 –P4
10
2
A7
SP
SP
K3 –P1
P2
P3
V2
K-BOARD
P-BOARD
V-BOARD
PAN
7
Setting Inspection
Voltage Confirmation
A board Normal mode
Test point Position Voltage Description
TP3800 Connector A7, pin 20
Self-check is used to automatically check the bus lines and hexadecimal code of the TV set. To enter Self-Check mode, keep
pressing the STATUS button on the remote control and press the down (-/v) button on the TV set. To exit Self Check,
switch off the TV set at the power button.
If the CCU ports have been checked and found to be incorrect or not located then " - - " will appear in place of "O.K.".
9
Adjustment Method
How to enter Service 1
•Set the Bass to maximum position, set the Treble to minimum position then keep pressing the INDEX button on the
remote control and press the down button (-/v) on the TV set, this will place the TV set into the Service Mode 1.
Key Command
• Press the RED / GREEN buttons to step up / down through the functions.
• Press the YELLOW / BLUE buttons to alter the function values, to alter White Rasters use +/- buttons
• Press the OK button after each adjustment has been made to store the required values.
• To exit the Service Mode, press the "N" button.
Keep adjusting sequence: DVCO, Sub-Contrast, other items.
Item
Sub-Contrast
DVCO
Highlight
Lowlight
Note: All setting values are approximate
High
Low 4 0064 0064 0064
Setting indication
Sub-Contrast
32
DVCO
63
12 0410 0410 0410
Settings / Special features
Receive a 80% white level Philips Pattern with correct
sound system (B/G, D/K) via aerial input. For Sub-
Contrast alignment press "Blue" button, wait until the
figure colour is changed from red to black colour.
Press the OK.
Receive a 80% white level Philips Pattern via aerial
input. For DVCO alignment press "Blue" button, wait
until the figure colour is changed from red to black
colour. Press the OK.
For correct setting see White Balance Adjustment
Sub-Brightness
White Balance Adjustment
Instrument
• Remote Control
• LCD WB meter (Minolta CA-210 or equivalent)
Condition
• Switch on the TV Set. Enter Service1. Step down to Highlight line and keep the aging time more than 20 minutes.
Procedure
• After aging time above set White Raster No.12 for Highlight and No.4 for Lo wlight Press the OK button
to store.
•Put Minolta Sensor to the center of the LCD Panel with 25mm gap between Minolta Sensor and LCD Panel. Adjust "x"
and "y" values by changing Red and Blue values.
• Press OK button to store setting.
Sub-Brightness
0
Item Value
Highlight
Lowlight
Optimum setting.
High 12
Low 4
x
y
x
y
2850±150
2940±150
2860±150
2900±150
10
Wiring diagram
11
LCD-PANEL
B-BOARD
TNP0EA009
B1
P3
JK3000
AV1
JK3050
AV2
A2
A1
P-BOARD
TNP0EP009
P2
A7
A-BOARD
TNP0EA009
P1 K3
P4
A13
K-BOARD
TNP0EK009
MAINS IN
K1
A6 H2
A12H1
JK3002
AUDIO IN
A8
JK3600
AV3
H-BOARD
TNP0EH009
V-BOARD
TNP0EV009
V2
B2
SERVICE
JK2300
AUDIO OUT
JK3001
YUV
JK5001
HDMI1
JK5000
HDMI2
A5 A5
SP-L
SP-R
A10
5 KEY BUTTON
A
V
Video & Stereo Audio Block Diagram
A
12
TUNER
TU001
ENGF7701GF
B-BOARD
TUNER CVBS
AM
B IN
7
G IN
11
CVBS OUT
RED/C IN
1520 19
A-BOARD
V
JK3001
AV1 21 PIN SCART
L OUT
R OUT
R IN
L IN
B IN
G IN
1 3 2 6 7 11 15 20
R IN
CVBS OUT
CVBS IN
19
AV2 21 PIN SCART
R OUT
1
L OUT
R IN
L IN
326
CVBS IN
U
Y
H1
8
6
4
1
3
H2
3
L
R
H-BOARD
C
Y
L
R
R
L
SP L
AV1 R OUT
33
AV1 L OUT
AV1 R IN
JK3002
AUDIO IN
R
L
B1
A1
13
11
10
13
11
10
SIF
AV1 L IN
YUV R IN
YUV L IN
IC3300
32
AUD_MATRIX
7
6
4
1 2 27 28
3
AV1 L OUT VCTP
A2
TO LCD PANEL
DATA TO PANEL
JK5001
8Bit data
HDMI
JK5000
HDMI
JK2300
R
L
8Bit data
IC5003
HDMI RECEIVER
MONITOR OUT R
MONITOR OUT L
AV1 R OUT VCTP
V1 AV2 AV3 YUV L IN AV1 AV2 AV3 YUV R IN
31
30
9
8
11
10
R 8Bit data Bus
G 8Bit data Bus
B 8Bit data Bus
MONITOR OUT R
MONITOR OUT L
AV1 R IN
AV1 G IN
AV1 B IN
AV1 CVBS IN
AV1 CVBS OUT
CVBS IN
50-57
58-65
66-73
SIF
AM
IC1501
VCT69XYP
9
10
23
24
178
177
176
189
195
191
31
13,14
21
22
190
179
180
181
194
174
172
173
184
187
188
28
27
26
25
V2 CVBS IN
AV2 B IN
AV2 G IN
AV2 RED/C IN
AV2 CVBS OUT
PR IN
PB IN
Y IN
AV3 CVBS IN
AV3 C IN
AV3 Y IN
SPEAKER L
SPEAKER R
HP L
3
HP R
5
IC270
HEDPHONE AMP
SP R
1
7
IC251
4
AUDIO AMP
IC252
4
AUDIO AMP
16
13
16
13
AV3 R IN
AV3 L IN
A5
4
3
2
1
A12
8
6
4
1
3
A6
1 3 1
K-BOARD
,
,
,
,
,
,
,
C
3,3
,
,
,
,
,
,
,
,
,
,
_
K3
SW 800
F 800
K1
1
3
1
4
MAIN IN
P1
1
3
LINE
FILTER LF 800
IC800
7 9 5 3 2 4 1
MAIN PS CONTROL
Q830
L800
1 4 2
LINE
FILTER LF 802
D831
D832
~
3
~
D801
-
P3
1-5
1 2 3 4 7
T800
8
141516
9
13
12
10
11
PC801
PC800
LCD PANEL
P-BOARD
UD24 V
SIG24 V
STBY 12 V
P2
7
12
11
9
9,11,12
SIGNAL 24V
10
8
20-22
10
8
20-22
12V STBY
IC3800
PROTECTION
STBY 3.3V
SUPSIF 5V
VSUPAU 8V
18
33
IC1501
3V
SUPDIG 3
AUDIO VIDEO
36
3V
SUPDRI 3
PROCESSOR
STBY 1.8V
45,75
IC3801
VSUPIO1 3,3V
77
114
96
86
LCF´S
D5000
D5003
3V
SUPDRI 3,3V
SUPCOM 3,3V
SUPIO3 3
AUD24 V
5V MIXED P1
5V
5V MIXED P0
VSUPDIG 3,3V
SUPIO1 3,3V
Power Supply Block Diagram
BATS
6
STBY3.3V
V2
3V
SUPVO 3
6
A8
3V
3V
SUPFE 3
SUPDAC 3
3V
SUPLVDS 3
HDMI
3.3V
115
V-BOARD
1V8 HD
3V3 HD
B-BOARD
5V
TUNER
TU001
B2
5V
4
4
B1
A1
1
IC5003
HDMI RECEIVER
5,6,7,13,16,19,26,76,89,109
134
122
22,23,35,74,79,92,94,105,
114,128,139
12V
Q3802
LCF´S
SUPDIG 1.8V
SUPLVDS 1.8V
8V
SUPLVDS 1
VSUPLVDS 3,3V
124
142
127,133,139,150,156
3V3 PVCC
3V3 AVCC
37,55
38,42,46,50,57,61,65,69
SUPFE 1.8V
V
PDA
SUPFE 3,3V
VSUPFE 1,8V
185
170
164
169
3V3 REG
3V3 XTAL
99
98
SUPVO 3,3V
3V
SUPIO3 3
192
F830
Q3803
3.3V HDMI
197
5V
5V MIXED P1
5V MIXED P0
8V
LCF
3V3 HD
14,9,8,7
IC1380
8
IC5002
8
IC5001
8
IC1381
1V8 HD
DAC
EDID EPROM
EDID EPROM
OP AMP
LCF´S
IC5000
3V3 PVCC
8V
8
AUDIO 24V
18,5
UDIO 24V
18,5
3V3 XTAL
3V3 AVCC
HP AMP
IC270
IC252
AUDIO AMP
IC251
AUDIO AMP
IC 830
A2
26-30
PANEL 5V
IC3803
IC3802
D3807
D3806
LCF
5V
30V12V
3V3 REG
STBY 3,3VSTBY 3,3VSTBY 3,3V 9V
1,6
SWITCH
IC1220
8
EPROM
IC1120
2
RESET
IC1500
5
IC3300
AUD MATRIX
TUNER 5V
LCF
SUPAU 8V
D3802
Q1701
LCF
9V
8V
5V PANEL 5V
A-BOARD
13
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