Panasonic TX-25MK1 Service Manual

SPECIFICATIONS
Power Source: 220-240V a.c., 50Hz Power Consumption: 85W Stand-by Power
Consumption: 1,8W Aerial Impedance: 75 unbalanced, Coaxial Type Receiving System: PAL I, PAL-525/60
M.NTSC NTSC (AV only)
Receiving Channels: UHF E21-E69 Intermediate Frequency:
Video/Audio
Video 39,5MHz Audio 33,5MHz
32,95MHz (NICAM)
Colour 35,07MHz
Terminals:
AUDIO MONITOR OUT Audio (RCAx2) 500mV rms 1k AV1 IN Video (21 pin) 1V p-p 75
Audio (21 pin) 500mV rms 10k RGB (21 pin)
AV1 OUT Video (21 pin) 1V p-p 75
Audio (21 pin) 500mV rms 1k
ORDER No. 99-SM-001
Colour Television
TX-25MK1
EURO-4 Chassis
AV2 IN Video (21 pin) 1V p-p 75
Audio (21 pin) 500mV rms 10k S-Video IN Y: 1V p-p 75 (21-pin) C:0, 3V p-p 75
AV2 OUT Video (21 pin) 1V p-p 75
Audio (21 pin) 500m V rms 1k Selectable output (21 pin)
AV3 IN Audio (RCAx2) 500mV rms 10k
Video (RCAx1) 1V p-p 75
High Voltage: 28,2kV ± 1kV Picture Tube: A59ECF50X42 59cm
Audio Output: 2 x 15W (Music Power)
8 Impedance
Headphones: 8 Impedance
3,5mm
Accessories supplied : Remote Control
2 x R6 (UM3) Batteries T.V. Stand TS2800
Dimensions:
Height: 535mm Width: 601mm Depth: 440mm
Net weight: 25kg Specifications are subject to change without notice.
Weights and dimensions shown are approximate. NOTE: This Service Manual should be used in conjunction with
the EURO-4 Technical guide.
Panasonic CS ( U.K. ) Ltd.
WILLOUGHBY ROAD,
BRACKNELL,
BERKS.,
RG12 8FT.
CONTENTS
SAFETY PRECAUTIONS..........................................................................................................................................................2
SERVICE HINTS.......................................................................................................................................................................3
SERVICE POSITION.................................................................................................................................................................4
ADJUSTMENT PROCEDURE AND FACTORY SETTINGS.....................................................................................................5
WAVEFORM PATTERN TABLE...............................................................................................................................................6
ALIGNMENT SETTINGS...........................................................................................................................................................7
BLOCK DIAGRAMS..................................................................................................................................................................8
PARTS LOCATION.................................................................................................................................................................12
REPLACEMENT PARTS LIST................................................................................................................................................13
SCHEMATIC DIAGRAMS.......................................................................................................................................................22
CONDUCTOR VIEWS.............................................................................................................................................................26
SAFETY PRECAUTIONS
GENERAL GUIDE LINES
1. It is advisable to insert an isolation transformer in the a.c. supply before servicing a hot chassis.
2. When servicing, observe the original lead dress in the high voltage circuits. If a short circuit is found, replace all parts that have been overheated or damaged by the short circuit.
3. After servicing, see that all the protective devices such as insulation barriers, insulation papers, shields and isolation R-C combinations are correctly installed.
4. When the receiver is not being used for a long period of time, unplug the power cord from the a.c. outlet.
5. Potentials as high as 29,2kV are present when this receiver is in operation. Operation of the receiver without the rear cover involves the danger of a shock hazard from the receiver power supply. Servicing should not be attempted by anyone who is not familiar with the precautions necessary when working on high voltage equipment. Always discharge the anode of the tube.
6. After servicing make the following leakage current checks to prevent the customer from being exposed to shock hazard.
LEAKAGE CURRENT COLD CHECK
1. Unplug the a.c. cord and connect a jumper between the two prongs of the plug.
2. Turn on the receiver’s power switch.
3. Measure the resistance value with an ohmmeter, between the jumpered a.c. plug and each exposed metallic cabinet part on the receiver, such as screw heads, aerials, connectors, control shafts etc. When the exposed metallic part has a return path to the chassis, the reading should be between 4M ohm and 20M ohm. When the exposed metal does not have a return path to the chassis, the reading must be infinite.
LEAKAGE CURRENT HOT CHECK
1. Plug the a.c. cord directly into the a.c. outlet. Do not use an isolation transformer for this check.
2. Connect a 2k 10W resistor in series with an exposed metallic part on the receiver and an earth, such as a water pipe.
3. Use an a.c. voltmeter with high impedance to measure the potential across the resistor.
4. Check each exposed metallic part and check the voltage at each point.
5. Reverse the a.c. plug at the outlet and repeat each of the above measurements.
6. The potential at any point should not exceed 1,4Vrms. In case a measurement is outside the limits specified, there is a possibility of a shock hazard, and the receiver should be repaired and rechecked before it is returned to the customer.
HOT CHECK CIRCUIT
a.c. VOLTMETER
2kΩ 10 Watts
TO INSTRUMENT’S EXPOSED METALLIC PARTS
Fig. 1.
X-RADIATION WARNING
1. The potential sources of X-Radiation in TV sets are the high voltage section and the picture tube.
2. When using a picture tube test jig for service, ensure that the jig is capable of handling 29,2kV without causing X-Radiation.
NOTE: It is important to use an accurate periodically
calibrated high voltage meter.
1. Set the brightness to minimum.
2. Measure the high voltage. The meter should indicate. 28,2kV ± 1kV. If the meter indication is out of tolerance, immediate service and correction is required to prevent the possibility of premature component failure.
3. To prevent any X-Radiation possibility, it is essential to use the specified tube.
WATER PIPE
(
EARTH)
2
SERVICE HINTS
How to remove the rear cover
1. Remove the 9 screws as shown in Fig.2.
LOCATION OF CONTROLS
SCREWS
Fig.2.
E-BOARD Y-BOARD
H-BOARD
Fig.3.
3
FOCUS SCREEN
HOW TO MOVE THE CHASSIS INTO SERVICE POSITION
(A)
1. Remove the bead clamper from the mains lead and attach to the degauss coil, shown in Fig.5.
2. Hold and lift the rear of the E-PCB chassis and gently pull the chassis toward you, as shown in Fig.4.
3. Release the respective wiring clips and rotate the chassis horizontally through 90°, anti-clockwise.
4. Move the EHT lead around to the left side of the CRT neck.
5. Elevate the front of the chassis.
6. Clip the chassis frame onto the bead clamper, on the degauss coil, as shown in Fig.5.
7. Locate the base of the chassis frame into the hole (marked A), shown in Fig.6.
8. After servicing replace the bead clamper and ensure all wiring is returned to its original position before returning the receiver to the customer.
Fig.5.
Fig.4.
Fig.6.
4
ADJUSTMENT PROCEDURE
Item / Preparation Adjustments +B SET-UP
1. Receive a Greyscale signal.
2. Set the controls :-
Brightness Minimum Contrast Minimum Volume Minimum
1. Set the +B voltage up as follows:­Adjust R811 so that B2 shows 148V±1V.
2. Confirm the following voltages.
B9 5 ± 0,25V B10 5 ± 0,25V B5 12 ± 0,5V B11 33 ± 1,5V B4 16 ± 1V B7 8 ± 0,5V B12 26 ± 1V B8 5,5 ± 0,5V B3 35 ± 1V B13 15 ± 1V B1 200 ± 10V B14 -15 ± 1V
CUT OFF / Ug2 Test
1. Receive a Greyscale signal.
2. Degauss the tube externally.
3. Set the TV into Service Mode 1.
4. Select Cut off mode.
To adjust Cutoff connect an oscilloscope to the Blue cathode.Press "STR" and adjust "cutoff" value using the "Yellow" and "Blue" buttons until the black level is 160V±5V, press "STR" to store the value. Remove the oscilloscope. Select Ug2 adjustment and adjust the screen VR until the display shows "O.K."
FACTORY SETTINGS
To return customer settings to factory settings and clear owner ID of all information input by the customer, enter Self-Check mode. Press the down (-/v) button on the customer controls at the front of the TV set, at the same time pressing the STATUS button on the remote control. To exit Self Check, switch off the TV set at the power button.
NOTE: Self Check should only be used when refurbishing the TV set and not during normal repair work.
VDP O.K. TUN O.K. E2 O.K. MSP O.K.
--
OPTION 1 00 OPTION 2 00
PCB O.K. Cab O.K. Sum Factory use only
OPTION 3 02 OPTION 4 00 OPTION 5 A1 OPTION 6 A9
If the CCU ports have been checked and found to be incorrect or not located then " - - " will appear in place of "O.K.".
Service Aids
To aid in the service of our current chassis there are a number of Service Aids which have been made available.
LUCI interface kit (Linked Utility Computer Interface) Part number: TZS6EZ002 This contains interface and cables for connecting TV service connector and a PC as well as diagnostic software. As new models are introduced upgrade software will become available.
VICI (Visual Interactive Computer Information) These C.D.'s contain multimedia documentation providing quick access to service information. Part No. TZS7EZ006, TZS7EZ005 & TZS8EZ001
1. Service Manuals
2. Instruction Books
3. Technical Information
TASMIN (Technically Advanced System for Multimedia Interactive Notes) As well as providing a first step towards more interactive training this product also achieves quick access to Technical Information.
5
WAVEFORM PATTERN TABLE
Vert Out IC601 Pin 31
0.7V
H - Out IC601 Pin 50
3V
HFLB IC601 Pin 13
6.2V
20mS
64µS
Vert Drive IC451 Pin 2
57V
H - Out IC701 Pin 5
30mV
HFLB IC701 Pin 8
1.5V
20mS
64µS
VFLB IC451 Pin 3
1V
20mS
H - Pulse Base Q503
2V
64µS
Video Out IC601 Pin 59
2V
R - Out IC601 Pin 37
275mV
R - Out E8 Pin 5
4.6V
SCL IC1201 Pin 3
64µS
64µS
64µS
G - Out IC601 Pin 38
275mV
G - Out E8 Pin 3
4.4V
SVM Out IC601 Pin 34
64µS
64µS
64µS
64µS
B - Out IC601 Pin 39
275mV
64µS
B - Out E8 Pin 4
4.6V
64µS
3.7V 88mV
13µS
64µS
6
ALIGNMENT SETTINGS
(The figures below are nominal and used for representative purposes only.)
Alignment Function Settings / Special features
Horizontal Position
Vertical Position
Horizontal Amplitude
Vert. Amplitude
EW-amplitude
EW-amplitude
Trapezium-comp
Trapezium-comp
H-Pos
061
V-Pos
005
H-Amp
055
V-Amp
054
E/W-Amp1
-128
E/W-Amp2
006
Trapez-1
047
Trapez-2
-128
Optimum setting.
Optimum setting.
Optimum setting.
Optimum setting.
Optimum setting.
Optimum setting.
Optimum setting.
Optimum setting.
Vertical Linearity
Vertical Symmetry
DVCO
Cut-off DC
Ug2 Test
Highlight
Lowlight
V-Lin
006
V-Sym
002
DVCO
-005
Cut-off
0171
Ug2
055
O.K.
High 0902 0777 0864 Low 0117 0132 0112
Optimum setting.
Optimum setting.
Receive a PAL Colour Bar Pattern. For DVCO alignment press "Blue" button, wait until the colours are changing slowly and press "STR". To adjust Cutoff connect an oscilloscope to the blue cathode. Press "STR" and adjust "cutoff" value using the "Yellow" and "Blue" buttons until the black level is 160V±5V press "STR" to store the value. Remove the oscilloscope. Select Ug2 adjustment and adjust the screen VR until the display shows "O.K."
Black Level 160V±5V GND
Optimum setting.
Sub-Brightness
Sub-Brightness
255
7
Optimum setting.
VIDEO BLOCK DIAGRAM
,Q
Q35

,Q
&
Q35
8
AV1
9LGHR2XW
%OXH
*UHHQ
5HG
9LGHR
AV2
9LGHR
$9
E - BOARD




Q105
Q104
61 V IN 1
43 B IN 42 G IN 41 R IN
62 VIN 2
63 VIN 3
60 C IN
VIN 4
64
IC601
VIDEO
PROCESSOR
VIDEO OUT 59
Q3601
SVM OUT 34
B OUT 39
G OUT 38
R OUT 37
B IN 47
G IN 46
R IN 45
Q950 Q951
Q303
Q304
Q301
Q302
E8
Q908Q906
Q905 Q907 Q909
7
7
4
4
3
IC351
7
Q353
VM
COILS
RGB
Y - BOARD
4
OUTPUT
2
1
CRT
2
8
9
1
3
3
5
5
Y2
2XW
9LGHR
AV3
Q3001
68 CVBS
IC1101
MICRO
PROCESSOR
R 37
G 38 B 39
E15
6
8
1
E61
H - BOARD
H1
6
8
1
H3
Q3402
IC3401
8
VIDEO
SWITCHING
6
3
AUDIO BLOCK DIAGRAM
9
E - BOARD
TUNER
Q101
Q102
IC2101
PROCESSOR
47 ANA_IN1+
AUDIO
DACM_R 24
SC3_IN_L 37
SC3_IN_R 38
SC1_OUT_R 30
SC1_IN_R 42
SC1_OUT_L 31
SC1_IN_L 41
DACM_L 25
Q2102
Q2103
Q252
Q251
5 R
2 L
IC251 AUDIO
OUTPUT
R 7
L 11
E6
1
E7
3
AV3
6 R 7 R
HEADPHONE 5 L 4 L
L R
1 R OUT
2 R IN
3 L OUT
6 L IN
AUDIO
MONITOR
OUT
Q2303
Q2301
Q2304 Q2302
21 DACA_R 22 DACA_L
SC2_OUT_R 27
SC2_IN_R 40
SC2_OUT_L 28
SC2_IN_L 39
AV1
1 R OUT
2 R IN
3 L OUT
6 L IN
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