Panasonic TH-42PZ70B, TH-42PZ70E, TH-42PY70F, TH-42PY70P Service manual

GPF10DE Chassis
A
V
K
ORDER NO. PCZ0707071CE
Plasma Television
Specifications
PowerSource PowerConsumption
Average use 494 W Standby condition 0.5 W (Wiheout DVB recording)
Displaypanel
Aspect Ratio 16 : 9
isible screen size 106 cm (diagonal)
Numberofpixels 2,073,600 (1,920 (W) × 1,080 (H)) [5,760 × 1,080 dots]
Sound
Speake Audio Output 20 W (10 W + 10 W), 10 % THD Headphones M3 (3.5 mm) stereo mini Jack × 1
PC signals VGA, SVGA, XGA
Receiving Systems/Band name PAL B, G, H, I, SECAM B, G, SECAML/L’ (Except B model) VHF E2 - E12 VHF H1 - H2 (ITALY)
C 220-240 V, 50/60 Hz
20 W (With DVB recording)
922 mm (W) × 518 mm (H)
160 mm × 42 mm × 2 pcs
SXGA ...... (compressed)
Horizontal scanning frequency31 - 69 kHz Vertical scanning frequency59 - 86 Hz
VHF A - H (ITALY) UHF E21 - E69 CATV (S01 - S05) CATV S1 - S10 (M1 - M10) CATV S11 - S20 (U1 - U10) CATV S21 - S41 (Hyperband)
PAL D, K, SECAMD,
VHF R1 - R2 VHF R3 - R5 VHF R6 - R12 UHF E21 - E69
PAL 525/60
Playback of NTSC tape from some PAL Video re cord ers (VCR)
© 2007 Matsushita Electric Industrial Co., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law.
r
A
Y
A
A
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
DVB (E model only)
Digital terrestrial services via VHF/UHF aerial input.
M.NTSC
Playback from M. NTSC Video recorders (VCR)
NTSC (AVinput only)
Playback from NTSC Video recorders (VCR) lTV signals maynot be received in some areas.
Receiving Systems/Band name PAL I :UHF E21 - 68 (B model) PAL 525/60 :Playback of NTSC tape from some PAL Video recorders (VCR) o
NTSC disc playback from DVD playerand recorder.
DVB :Digital terrestrial services via UHF aerial input. M.NTSC :Playback from M.NTSC Video recorders (VCR). NTSC (AVinput only) :Playback from NTSC Video recorders (VCR).
Aerial - Rea Operating Conditions Temperature: 0 °C - 35 °C
Connection Terminals
AV1 (Scart terminal) 21 Pin terminal (Audio/Video in, Audio/Video out, S-Video in, Q-Link) AV2 (Scart terminal) 21 Pin terminal (Audio/Video in, Audio/Video out, RGB in, S-Video in, Q-Link) AV3
VIDEO RCA PIN Type × 1 1.0 V[p-p] (75 ohm) S-VIDEO Mini DIN 4-pin Y:1.0 V[p-p] (75 ohm) C:0.286 V[p-p] (75 ohm)
UDIO L - R RCA PIN Type × 2 0.5 V[rms]
COMPONENTVIDEO
VIDEO
UDIO L - R RCA PIN Type × 2 0.5 V[rms]
Others
HDMI1 / 2 TYPE A Connectors lThis TV supports “HDAVI Control 2” function. PC HIGH-DENSITY D-SUB 15PIN R,G,B/0.7 V[p-p] (75 ohm)
Card slot SD CARD slot × 1
Output
UDIO L - R RCA PIN Type × 2 0.5 V[rms] (high impedance)
Dimensions ( W × H × D ) 1,134 mm × 688 mm × 330 mm (With Pedestal)
Mass 42.0 kg Net (With Pedestal)
Note:
·
· Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.
· ·
·
· This equipment complies with the EMC standards listed below.
· ·
EN55013, EN61000-3-2, EN61000-3-3, EN55020, EN55022, EN55024.
VHF/UHF (Except B model), UHF (B model)
Humidity: 20 % - 80 % RH (non-condensing)
1.0 V[p-p] (including synchronization)
PB,P
R
1,134 mm × 641 mm × 116 mm (TV only)
35.0 kg Net (TV only)
± 0.35 V [p-p]
HD, VD/TTL Level 2.0 - 5.0 V[p-p] (high impedance)
CONTENTS
Page Page
1 Applicable signals 5 2 Safety Precautions
2.1. General Guidelines
6
6
2.2. Touch-Current Check
3 Prevention of Electrostatic Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
2
6
7
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
4 About lead free solder (PbF) 8 5 Service Hint 6 Plasma panel replacement method
6.1. Remove the Back cover
6.2. Remove the fan assy A/B
6.3. Remove the fan assy C
6.4. Remove the rear terminal cover
6.5. Remove the tuner unit
6.6. Remove the P-Board
6.7. Remove the DH-Board
6.8. Remove the DG-Board
6.9. Remove the PA-Board
6.10. Remove the D-Board
6.11. Remove the side AV unit and the side AV bracket.
6.12. Remove the G-Board and GS-Board
6.13. Remove the SU-Board
6.14. Remove the SD-Board
6.15. Remove the SC-Board
6.16. Remove the SS-Board
6.17. Remove the C1-Board
6.18. Remove the C2-Board
6.19. Remove the stand brackets
6.20. Remove the C3-Board
6.21. Remove the C4-Board
6.22. Remove the speaker L, R
10
10 10 10 10 10 11 12 12 12 13 13 13 14 14 14 15 15 15 16 16 16 17
6.23. Remove the Plasma panel section from the Cabinet assy (glass)
6.24. Remove the K-Board and the S-Board
6.25. Replace the plasma panel (finished)
7 Caution statement
7.1. Caution statement.
8 Location of Lead Wiring
8.1. Lead of Wiring (1)
8.2. Lead of Wiring (2)
8.3. Lead of Wiring (3)
8.4. Lead of Wiring (4)
9 Self-check Function
9.1. Check of the IIC bus lines
9.2. Power LED Blinking timing chart
9.3. No Power
9.4. No Picture
9.5. Local screen failure
10 Service Mode
10.1. How to enter into Service Mode
10.2. Service tool mode
11 Adjustment Procedure
11.1. Driver Set-up
11.2. Initialization Pulse Adjust
11.3. P.C.B. (Printed Circuit Board) exchange
11.4. Adjustment Volume Location
11.5. Test Point Location
12 Adjustment
12.1. Sub-Contrast adjustment
12.2. PAL panel white balance adjustment
17 17 18
19
19
20
20 21 22 23
24
24 25 26 27 28
29
29 31
32
32 33 33 34 34
35
35 36
12.3. HD white balance adjustment
13 Hotel mode
9
14 Conductor Views
14.1. P-Board
14.2. PA-Board
14.3. G and GS-Board
14.4. DG-Board
14.5. DH-Board
14.6. D-Board
14.7. C1-Board
14.8. C2-Board
14.9. C3-Board
14.10. C4-Board
14.11. SC-Board
14.12. SU-Board
14.13. SD-Board
14.14. SS-Board
14.15. K and S-Board
15 Sche matic and Block Diagr am
15.1. Schematic Diagram Note
15.2. Main Block Diagram
15.3. P-Board Block Diagram
15.4. P-Board (1 of 2) Schematic Diagram
15.5. P-Board (2 of 2) Schematic Diagram
15.6. PA-Board Block Diagram
15.7. PA-Board (1 of 2) Schematic Diagram
15.8. PA-Board (2 of 2) Schematic Diagram
15.9. G, K and S-Board Schematic Diagram
15.10. GS-Board Block and Schematic Diagram
15.11. DG-Board (1 of 5) Block Diagram
15.12. DG-Board (2 of 5) Block Diagram
15.13. DG-Board (3 of 5) Block Diagram
15.14. DG-Board (4 of 5) Block Diagram
15.15. DG-Board (5 of 5) Block Diagram
15.16. DG-Board (1 of 16) Schematic Diagram
15.17. DG-Board (2 of 16) Schematic Diagram
15.18. DG-Board (3 of 16) Schematic Diagram
15.19. DG-Board (4 of 16) Schematic Diagram
15.20. DG-Board (5 of 16) Schematic Diagram
15.21. DG-Board (6 of 16) Schematic Diagram
15.22. DG-Board (7 of 16) Schematic Diagram
15.23. DG-Board (8 of 16) Schematic Diagram
15.24. DG-Board (9 of 16) Schematic Diagram
15.25. DG-Board (10 of 16) Schematic Diagram
15.26. DG-Board (11 of 16) Schematic Diagram
15.27. DG-Board (12 of 16) Schematic Diagram
15.28. DG-Board (13 of 16) Schematic Diagram
15.29. DG-Board (14 of 16) Schematic Diagram
15.30. DG-Board (15 of 16) Schematic Diagram
15.31. DG-Board (16 of 16) Schematic Diagram
15.32. DH-Board Block Diagram
15.33. DH-Board (1 of 4) Schematic Diagram
15.34. DH-Board (2 of 4) Schematic Diagram
15.35. DH-Board (3 of 4) Schematic Diagram
37
38 39
39 42 43 44 47 48 51 52 53 54 55 58 59 60 63
65
65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
3
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
15.36. DH-Board (4 of 4) Schematic Diagram 100
15.37. D-Board (1 of 2) Block Diagram
15.38. D-Board (2 of 2) Block Diagram
15.39. D-Board (1 of 8) Schematic Diagram
15.40. D-Board (2 of 8) Schematic Diagram
15.41. D-Board (3 of 8) Schematic Diagram
15.42. D-Board (4 of 8) Schematic Diagram
15.43. D-Board (5 of 8) Schematic Diagram
15.44. D-Board (6 of 8) Schematic Diagram
15.45. D-Board (7 of 8) Schematic Diagram
15.46. D-Board (8 of 8) Schematic Diagram
15.47. C1 and C4 Block Diagram
15.48. C2 and C3-Board Block Diagram
15.49. C1-Board (1 of 3) Schematic Diagram
15.50. C1-Board (2 of 3) Schematic Diagram
15.51. C1-Board (3 of 3) Schematic Diagram
15.52. C2-Board (1 of 3) Schematic Diagram
15.53. C2-Board (2 of 3) Schematic Diagram
15.54. C2-Board (3 of 3) Schematic Diagram
15.55. C3-Board (1 of 3) Schematic Diagram
15.56. C3-Board (2 of 3) Schematic Diagram
15.57. C3-Board (3 of 3) Schematic Diagram
15.58. C4-Board (1 of 3) Schematic Diagram
15.59. C4-Board (2 of 3) Schematic Diagram
15.60. C4-Board (3 of 3) Schematic Diagram
101 102 103 104 105 106 107 108 109 110 111 113 114 115 116 117 118 119 120 121 122 123 124 125
15.61. SC-Board (1 of 2) Block Diagram
15.62. SC-Board (2 of 2) Block Diagram
15.63. SC-Board (1 of 5) Schematic Diagram
15.64. SC-Board (2 of 5) Schematic Diagram
15.65. SC-Board (3 of 5) Schematic Diagram
15.66. SC-Board (4 of 5) Schematic Diagram
15.67. SC-Board (5 of 5) Schematic Diagram
15.68. SU and SD-Board Block Diagram
15.69. SU-Board (1 of 2) Schematic Diagram
15.70. SU-Board (2 of 2) Schematic Diagram
15.71. SD-Board (1 of 2) Schematic Diagram
15.72. SD-Board (2 of 2) Schematic Diagram
15.73. SS-Board Block Diagram
15.74. SS-Board (1 of 2) Schematic Diagram
15.75. SS-Board (2 of 2) Schematic Diagram
16 Explo ded Views & Replacement Parts List
16.1. Exploded Views
16.2. Fan Exploded Views
16.3. Packing Exploded Views (1)
16.4. Packing Exploded Views (2)
16.5. Stand Packing Exploded Views
16.6. Replacement Parts List Notes
16.7. Mechanical Replacement Parts List
16.8. Electrical Replacement Parts List
126 127 128 129 130 131 132 133 134 135 136 137 138 139 140
141
141 142 143 144 145 146 147 149
4
1 Applicable signals
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
5
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
2 Safety Precautions
2.1. General Guidelines
1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials.
2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire orsome of the wires have been broken or disconnected, do not attempt to repair or re-wire the units. Replace the entire wiring unit instead.
3. When conducting repairs and servicing, do not twist the Faston connectors but plug them straight in or unplug them straight out.
4. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.
5. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
6. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
2.2. Touch-Current Check
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a measuring network for touch currents between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1.
3. Use Leakage Current Tester (Simpson 228 or equivalent) to measure the potential across the measuring network.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reserve the AC plug in the AC outlet and repeat each of the above measure.
6. The potential at any point (TOUGH CURRENT) expressed as voltage U For a. c.: U For d. c.: U
= 35 V (peak) and U2= 0.35 V (peak);
1
= 1.0 V,
1
Note:
The limit value of U
= 0.35 V (peak) for a. c. and U1= 1.0 V for d. c. correspond to the values 0.7 mA (peak) a. c. and 2.0
2
mA d. c. The limit value U
= 35 V (peak) for a. c. correspond to the value 70 mA (peak) a. c. for frequencies greater than 100 kHz.
1
7. In case a measurement is out of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.
and U2, does not exceed the following values:
1
Figure 1
6
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
3 Prevention of Electrostatic Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD protected)" can generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwiseham less motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).
7
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
4 About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
This model uses Pb Free solder in it’s manufacture due to environmental conservation issues. For service and repair work, we’d suggest the use of Pb free solder as well, although Pb solder may be used.
PCBs manufactured using lead free solder will have the PbF within a leaf Symbol PbF stamped on the back of PCB.
Caution
·
· Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 °F (30~40 °C) higher.
· ·
Please use a high temperature soldering iron and set it to 700 ± 20 °F (370 ± 10 °C).
·
· Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C).
· ·
If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.
·
· After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto
· ·
the opposite side. (see figure below)
Suggested Pb free solder
There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder. However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.
8
5 Service Hint
Remove the Rear Cover
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
Board Name Function Board Name Function
P Power Supply D Format Converter, Plasma AI, Sub-Field Processor PA Fan control, DC-DC converter C1 Data Driver (Upper Right) DG Speaker out, Sound Processor
AV Terminal, AV Switch DC-DC Converter Digital Signal Processor, Microcomputer HDMI Interface, Peaks Lite 2
DH Full HD SD Scan out (Lower)
G Side terminal, Key Switch SS Sustain Drive
K Remote receiver, Power LED
S Power Switch GS SD Card Slot
C2 Data Driver (Upper Left) C3 Data Driver (Lower Left) C4 Data Driver (Lower Right) SC Scan Drive SU Scan out (Upper)
9
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
6 Plasma panel replacement method
6.1. Remove the Back cover
1. See Service Hint. (Section 5)
6.2. Remove the fan assy A/B
1. Unlock the cable clampers to free the cable.
2. Disconnect the relay connectors.
3. Remove the screws (×3 A/B.
each) and remove the fan assy
6.3. Remove the fan assy C
1. Unlock the cable clampers to free the cable.
2. Disconnect the relay connectors.
3. Remove the screws (×4
) and remove the fan assy C.
6.4. Remove the rear terminal
cover
1. Remove the screws (×5 ,×8 ,×2 ,×3 ).
2. Remove the rear terminal cover.
6.5. Remove the tuner unit
1. Remove the screws (×3 ) and remove the spacer metal.
2. Unlock the cable clampers to free the cable.
3. Disconnect the connectors (DG1, DG3, DG35, DG52, DH5, DG12 and DG51).
4. Remove the screws (×4
) and remove the tuner unit.
10
6.6. Remove the P-Board
Caution:
To remove P.C.B. wait 1 minute after power was off for discharge from electrolysis capacitors.
1. Unlock the cable clampers to free the cable.
2. Disconnect the connectors (P2, P5, P9, P10, P11, P12 and P25).
3. Remove the screws (×6
) and remove the P-Board unit.
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
6. Remove the molding props (×11 ).
7. Remove the P-Board.
4. Remove the screws (×16 ) on the back side.
5. Remove the screws (×6 ).
Note:
When assembling the P-Board, the position of each hole of the insulation sheets(A, B) is set to the position of each hole of the P-Board and then assemble them. ( indicate setting positions.)
marks
11
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
6.7. Remove the DH-Board
1. Remove the tuner unit. (See section 6.5.)
2. Remove the screws (×4 cover and DH-Board.
(Be careful the connector (DH25-DG25) when remove the DH-Board.)
3. Remove the screw (×1 ) and remove the DH-Board from DH-Board cover.
) and remove the DH-Board
6.8. Remove the DG-Board
1. Remove the tuner unit. (See section 6.5.)
2. Remove the DH-Board and the DH-Board frame. (See section 6.7.)
3. Remove the screws (×1 fixing metal.
4. Remove the screws (×5
,×1 ) and remove the tuner
) and remove the DG-Board.
4. Remove the screws (×2 ) and remove the DH-Board frame.
6.9. Remove the PA-Board
1. Unlock the cable clampers to free the cable.
2. Disconnect the connectors (PA3, PA5, PA10, PA32, PA34, PA36 and PA38).
3. Remove the screws (×4
) and remove the PB-Board.
12
6.10. Remove the D-Board
1. Disconnect the connectors (D3, D5, D20 and D25).
2. Disconnect the flexible cables (D31, D32, D33, D34, D35 and D36).
3. Remove the screws (×4
) and remove the D-Board.
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
6. Remove the tabs(×4 ) and Remove the side AV bracket.
6.11. Remove the side AV unit and
the side AV bracket.
1. Unlock the cable clampers to free the cable.
2. Disconnect the connectors (G51, G52 and GS52) and relay connector.
3. Remove the screws (×3
4. Remove the side AV unit.
,×1 ).
6.12. Remove the G-Board and GS­Board
1. Remove the side AV unit and the side AV bracket. (See
section 6.6.)
2. Remove the screws (×2
).
5. Remove the screw (×1 ).
3. Remove the screws (×6 ) and remove the side AV unit
shield cover and the control button.
13
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
4. Remove the screws (×5 ) and remove the G-Board and GS-Board.
6.14. Remove the SD-Board
1. Remove the screws (×3 ).
2. Remove the flexible cables (SDI1, SDI2, SDI3, SDI4 and SD48) connected to the SD-Board and remove the connector (SC46-SD46).
3. Slide the SD-Board to the left to disconnect from connectors (SC43-SD43 and SC44-SD44) on the SC-Board and remove the SD-Board.
6.13. Remove the SU-Board
1. Remove the screws (×2 ).
2. Remove the flexible cables (SUI1, SUI2, SUI3, SUI4 and SU47) connected to the SU-Board and remove the connectors (SC45-SU45).
3. Slide the SU-Board to the left to disconnect from connectors (SC41-SU41 and SC42-SU42) on the SC-Board and remove the SU-Board.
6.15. Remove the SC-Board
1. Unlock the cable clampers to free the cable.
2. Remove the SU-Board and SD-Board. (See section 6.13. and 6.14.)
3. Unlock the cable clampers to free the cable.
4. Disconnect the connectors (SC2 and SC20).
5. Remove the screws (×8
) and remove the SC-Board.
14
6.16. Remove the SS-Board
1. Disconnect the connectors (SS11, SS12, SS23, SS33, SS34 and SS35).
2. Disconnect the flexible cables (SS52, SS53, SS54, SS55, SS56 and SS57).
3. Remove the screws (×6
) and remove the SS-Board.
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
3. Remove the flexible cables holder fastening screws (×16 ).
4. Disconnect the flexible cables (CA1, CA2, CA3, CA4, CA5,
CA6, CA7 and CA8).
5. Disconnect the flexible cables (C10, C11 and C12).
6. Remove the screws (×5
) and remove the C1-Board.
6.17. Remove the C1-Board
1. Remove the fan assy C. (See section 6.3.)
2. Remove the screws (×7
) and mounting metal B/C.
6.18. Remove the C2-Board
1. Remove the fan assy A/B/C. (See section 6.2. and 6.3.)
2. Remove the mounting metal C. (See section 6.17.)
3. Remove the screws (×3
metal B.
) and remove the mounting
4. Remove the flexible cables holder fastening screws (×14 ).
5. Disconnect the flexible cables (CA9, CA10, CA11, CA12,
CA13, CA14 and CA15).
6. Disconnect the flexible cables (C20 and C22).
15
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
7. Disconnect the connector. (C23)
8. Remove the screws (×5
) and remove the C2-Board.
6.19. Remove the stand brackets
1. Remove the plasma panel section from the servicing stand and lay on a flat surface such as a table (covered) with the plasma panel surface facing downward.
2. Remove the stand brackets (left, right)fastening screws (×3
,×1 each) and remove the stand brackets (left,
right).
3. Remove the flexible cables holder fastening screws (×14 ).
4. Disconnect the flexible cables (CB9, CB10, CB11, CB12,
CB13, CB14 and CB15).
5. Disconnect the flexible cable (C30 and C32).
6. Disconnect the connectors (C33 and C35).
7. Remove the screws (×5
) and remove the C3-Board.
6.20. Remove the C3-Board
1. Remove the stand bracket left. (See section 6.19.)
2. Remove the screws (×2 metal D.
) and remove the mounting
6.21. Remove the C4-Board
1. Remove the stand bracket right. (See section 6.19.)
2. Remove the screws (×2 metal D.
) and remove the mounting
16
3. Remove the flexible cables holder fastening screws (×16 ).
4. Disconnect the flexible cables (CB1, CB2, CB3, CB4, CB5,
CB6, CB7 and CB8).
5. Disconnect the flexible cables (C40, C41 and C42).
6. Remove the screws (×5
) and remove the C4-Board.
6.22. Remove the speaker L, R
1. Disconnect the relay connector .
2. Remove the screws (×4
holder.
3. Remove the speaker L, R.
each) and remove the speaker
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
3. For leaving the plasma panel from the cabinet assy, pull the bottom of the front frame forward, lift, and remove.
6.23. Remove the Plasma panel section from the Cabinet assy (glass)
1. Remove the stand brackets (left, right) fastening screw (×1
each).
2. Remove the cabinet assy and the plasma panel fastening
screws (×11
).
6.24. Remove the K-Board and the S-Board
1. Remove the cabinet assy. (See section 6.23.)
2. Remove the screws (×13
bottom.
3. Unlock the cable clampers to free the cable.
4. Remove the screws (×2
metal.
) and remove the glass holder
) and remove the front P.C.B.
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TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
5. Remove the screws (×2 ).
6. Disconnect the connector (S1) and Remove the S-Board.
6.25. Replace the plasma panel (finished)
1. Place the new plasma panel (finished) on the flat surface of
the table (covered by a soft cloth), with the plasma panel surface facing downward.
2. Attach the C1, C2, C3-Board and the C4-Board, connect
the flexible cables (×30) from the Plasma panel to the C1, C2, C3-Board and the C4-Board, and fit the flexible cable holders.
3. Attach the Hooks (left, right) and fit the Reinforcement
Angles (L, R) and the Connection Plate (A, B, C, D) to the new plasma panel.
4. Place the plasma panel section on the servicing stand.
5. Attach the cabinet assy and each P.C.Board and so on, to
the new plasma panel.
* When fitting the cabinet assy, be careful not to allow any debris, dust or handling residue to remain between the front glass and plasma panel.
7. Remove the screws (×2 ).
8. Disconnect the connectors (K1) and remove the K-Board.
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7 Caution statement
7.1. Caution statement.
Caution:
Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull.
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
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TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
8 Location of Lead Wiring
8.1. Lead of Wiring (1)
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8.2. Lead of Wiring (2)
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
21
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
8.3. Lead of Wiring (3)
22
8.4. Lead of Wiring (4)
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
23
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
9 Self-check Function
Use the self-check function to test the unit.
1. Checking the IIC bus lines
2. Power LED Blinking timing
9.1. Check of the IIC bus lines
9.1.1. How to access
Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control
for more than 3 seconds. Self-check indication and forced to factory shipment setting: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [MENU] button on the remote
control for more than 3 seconds.
9.1.2. Screen display
9.1.3. Check Point
Confirm the following parts if NG was displayed.
9.1.4. Exit
Disconnect the AC cord from wall outlet.
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TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
9.2. Power LED Blinking timing chart
1. Subject Information of LED Flashing timing chart.
2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the
defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
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TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
9.3. No Power
First check point
There are following 2 states of No Power indication by power LED.
1. No lit
2. Red is lit then turns red blinking a few seconds later. (See 9.2.)
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9.4. No Picture
TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
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TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
9.5. Local screen failure
Plasma display may have local area failure on the screen. Fig-1 is the possible defect P.C.B. for each local area.
Fig-1
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TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
10 Service Mode
10.1. How to enter into Service Mode
While pressing [VOLUME ( - )] button of the main unit, press [0] button of the remote control three times within 2 seconds.
10.1.1. Key command
“1” button...Main items Selection in forward direction “2” button...Main items Selection in reverse direction “3” button...Sub items Selection in forward direction “4” button...Sub items Selection in reverse direction “RED” button...All Sub items Selection in reverse direction “GREEN” button...All Sub items Selection in forward direction “VOL” button...Value of sub items change in forward direction ( + ), in reverse direction ( - )
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TH-42PZ70B / TH-42PZ70E / TH-42PY70F / TH-42PY70P
10.1.2. Contents of adjustment mode
·
· Value is shown as a hexadecimal number.
· ·
·
· Preset value differs depending on models.
· ·
·
· After entering the adjustment mode, take note of the value in each item before starting adjustment.
· ·
10.1.3. How to exit
Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.
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