1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
2.1.1. Leakage Current Cold Check
1. Unplug the AC cord and connect a jumper between the two
prongs on the plug.
2. Measure the resistance value, with an ohmmeter, between
the jumpered AC plug and each exposed metallic cabinet
part on the equipment such as screwheads, connectors,
control shafts, etc. When the exposed metallic part has a
return path to the chassis, the reading should be between
1MW and 5.2MW.
When the exposed metal does not have a return path to
the chassis, the reading must be
Figure 1
.
2.1.2. Leakage Current Hot Check (See
Figure 1.)
1. Plug the AC cord directly into the AC outlet. Do not use an
isolation transformer for this check.
2. Connect a 1.5kW, 10 watts resistor, in parallel with a 0.15µF
capacitors, between each exposed metallic part on the set
and a good earth ground such as a water pipe, as shown in
Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more
sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the
voltage at each point.
5. Reverse the ACplugintheAC outlet andrepeateach of the
above measurements.
6. The potential at any point should not exceed 0.75 volts
RMS. A leakage current tester (Simpson Model 229 or
equivalent) may be used to make the hot checks, leakage
current must not exceed 1/2 milliamp. In case a
measurement is outside of the limits specified, there is a
possibility of a shock hazard, and the equipment should be
repaired and rechecked before it is returned to the
customer.
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TH-42PX600U
3 Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage
caused by electro static discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alminum
foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD protected)" can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, alminum foil or comparable
conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise hamless motion such as the brushing
together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to
damage an ES device).
7
TH-42PX600U
4 About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder.
The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).
That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
This model uses Pb Free solder in it’s manufacture due to environmental conservation issues. For service and repair work, we’d
suggest the use of Pb free solder as well, although Pb solder may be used.
PCBs manufactured using lead free solder will have the PbF within a leaf Symbol
Caution
· Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 °F (30~40 °C) higher.
Please use a high temperature soldering iron and set it to 700 ± 20 °F (370 ± 10 °C).
· Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C).
If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb
solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.
· After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto
the opposite side. (see figure below)
Suggested Pb free solder
There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder.
However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.
stamped on the back of PCB.
8
5 Service Hint
TH-42PX600U
Board NameFunctionBoard NameFunction
PPower SupplySCScan Drive
PADC-DC Converter,
Speaker out, Audio AMP, Fan Control
HAV Terminal, AV SwitchSSSustain Drive
DGDigital Signal Processor, Micom, HDMI InterfaceKRemote receiver, Power LED
DTATSC InterfaceSPower Switch
To remove P.C.B. wait 1 minute after power was off for
discharge from electrolysis capacitors.
1. Unlock the cable clampers to free the cable.
2. Disconnect the couplers (P2, P5, P9, P10, P11, P12, P23,
and P25).
3. Remove the screws (×7
) and remove the P-Board.
1. Unlock the cable clampers to free the cable.
2. Disconnect the couplers (DG5, G51, GS52, PA40 and earth
cable).
3. Disconnect the flexible cables (DG3 and PA20).
4. Remove the screws (×4
) remove the tuner unit.
6.7. Remove the PA-Board
1. Unlock the cable clampers to free the cable.
2. Disconnect the couplers (PA1, PA2, PA5, PA10, PA31,
PA32, PA33 and PA40).
3. Disconnect the flexible cable (PA20).
4. Remove the screws (×4
5. Remove the PA-Board.
) and remove the earth cable.
6.9. Remove the DT-Board
1. Unlock the cable clampers to free the cable.
2. Disconnect the couplers (HC06 and DT10).
3. Remove the screws (×5
(Be careful the coupler (DT12-DG22) when remove the DT-
Board unit.)
) remove the DT-Board unit.
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4. Disconnect the coupler (DT07)
5. Remove the screws (×2
6. Remove the DT-Board metal cover and DT-Board.
).
6.10. Remove the DG-Board
6.11. Remove the H-Board
1. Unlock the cable clampers to free the cable.
2. Disconnect the couplers (H2, H40 and H51).
3. Disconnect the flexible cable (H1).
4. Remove the screws (×6
) and remove the H-Board.
1. Remove the DT-Board. (See section 6.9.)
2. Remove the screws (×8
metal frame.
) and remove the DT-Board
3. Disconnect the coupler (DG2).
4. Disconnect the flexible cables (DG1, DG15 and DG20).
5. Remove the screw (×1
) remove the DG-Board.
12
6.12. Remove the HC-Board
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6.14. Remove the SU-Board
1. Disconnect the couple (HC06).
2. Disconnect the flexible cable (HC15).
3. Remove the screws (×2
) and remove the HC-Board.
6.13. Remove the D-Board
1. Remove the tuner unit. (See section 6.8.)
2. Disconnect the couplers (D5, D20 and D25).
3. Disconnect the flexible cables (D3, D31 and D32).
4. Remove the screws (×4
) and remove the D-Board.
1. Remove the screws (×2).
2. Remove the flexible cables (SU1, SU2, SU3 and SU4) and
remove the bridge connector (SU45).
3. Slide the SU-Board to the left to disconnect from a coupler
(SC41-SU41) on the SC-Board and remove the SU-Board.
6.15. Remove the SD-Board
1. Remove the screws (×2).
2. Remove the flexible cables (SD1, SD2, SD3 and SD4) and
remove the bridge connector (SD46).
3. Slide the SD-Board to the left to disconnect from a coupler
(SC42-SD42) on the SC-Board and remove the SD-Board.
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6.16. Remove the SC-Board
6.18. Remove the C1-Board
1. Unlock the cable clampers to free the cable.
2. Disconnect the couplers (SC2, SC20 and SC23).
3. Remove the screws (×6
) and remove the SC-Board.
6.17. Remove the SS-Board
1. Disconnect the couplers (SS11, SS12 and SS23).
2. Disconnect the flexible cables (SS41, SS42, SS43 and
SS44).
3. Remove the screws (×6
) and remove the SS-Board.
1. Remove the tuner unit. (See section 6.8.)
2. Unlock the cable clampers to free the cable.
3. Remove the flexible cables holder fastening screws (×8
).
4. Disconnect the flexible cables (CB1, CB2, CB3 and CB4).
5. Disconnect the flexible cables (C11 and C12).
6. Remove the screws (×4
) and remove the C1-Board.
6.19. Remove the C2-Board
1. Remove the tuner unit. (See section 6.8.)
2. Unlock the cable clampers to free the cable.
3. Remove the flexible cables holder fastening screws (×8
).
4. Disconnect the flexible cables (CB5, CB6, CB7 and CB8).
5. Disconnect the flexible cables (C21 and C22).
6. Disconnect the coupler (C23).
7. Remove the screws (×4
) and remove the C2-Board.
14
6.20. Remove the front bracket
TH-42PX600U
6.22. Remove the S-Board
1. Unlock the cable clampers to free the cable.
2. Disconnect the couplers (G1 and G51).
3. Remove the screws (×2
) and remove the front bracket.
6.21. Remove the G-Board and GKBoard
1. Remove the front bracket. (See section 6.20.)
2. Remove the screws (×3
metal frame.
) and remove the front side
1. Disconnect the coupler (S1).
2. Remove the screws(×2
frame.
3. Remove the screws (×2
) and remove the S-Board metal
) and remove the S-Board.
6.23. Remove the stand brackets
1. Remove the plasma panel section from the servicing stand
and lay on a fiat surface such as a table (covered) with the
plasma panel surface facing downward.
2. Remove the stand brackets (left, right)fastening screws (×5
each) and remove the stand brackets (left, right).
3. Remove the screws (×3) and disconnect the couplers
(G3-GK3).
4. Remove the G-Board and GK-Board.
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TH-42PX600U
6.24. Remove the GS-Board
1. Remove the stand bracket R. (See section 6.23.)
2. Unlock the cable clampers to free the cable.
3. Disconnect the coupler (G52).
4. Remove the screws (×3
5. Remove the SD card unit.
6. Remove the screws (×2) and remove the GS-Board
cover.
7. Remove the GS-Board.
).
3. Replace the servicing stand and stand the set.
4. Remove the front frame and the plasma panel fastening
screws (×12
5. For leaving the plasma panel from the front frame, pull the
bottom of the front frame forward, lift, and remove.
).
6.25. Remove the Plasma panel
section from the Front frame
(glass)
1. Remove the plasma panel section from the servicing stand
and lay on a fiat surface such as a table (convered) with the
plasma panel surface facing download.
2. Remove the stand brackets (left, right)fastening screws (×2
each).
16
6.26. Remove the squawker speaker
TH-42PX600U
6.27. Remove the K-Board
1. Remove the front frame. (See section 6.25.)
2. Remove the screws (×12
3. Remove the glass holder R and L.
4. Remove the screws (×2).
5. Remove the squawker speaker.
).
1. Remove the front frame. (See section 6.25.)
2. Remove the glass holder R and L. (See section 6.26.)
3. Remove the screws (×3
4. Remove the bottom shield.
5. Remove the screws (×5
6. Remove the glass holder bottom R and L.
7. Remove the screws (×9
8. Remove the glass holder bottom.
)
)
)
9. Remove the screws (×2).
10. Disconnect the couplers (K1 and K2).
11. Remove the K-board.
17
TH-42PX600U
6.28. Replace the plasma panel
(finished)
1. Place the new plasma panel (finished) on the flat surface of
the table (covered by a soft cloth), with the plasma panel
surface facing downward.
2. Attach the C1-Board and the C2-Board, connect the flexible
cables (×8) from the Plasma panel to the C1-Board and the
C2-Board, and fit the flexible cable holders.
3. Attach the Hooks (left, right) and fit the stand brackets (L,
R) to the new plasma panel.
4. Place the plasma panel section on the servicing stand.
5. Attach the front frame and each P.C.Board and so on, to
the new plasma panel.
* When fitting the front frame, be careful to allow any
debris, dust or handling residue to remain between the
front glass and plasma panel.
18
7 Caution statement
7.1. Caution statement.
Caution:
Please confirm that all flexible cables are assembled correctly.
Also make sure that they are locked in the connectors.
Verify by giving the flexible cables a very slight pull.
TH-42PX600U
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TH-42PX600U
8 Location of Lead Wiring
8.1. Lead of Wiring (1)
20
8.2. Lead of Wiring (2)-1
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21
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8.3. Lead of Wiring (2)-2
22
8.4. Lead of Wiring (3)-1
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23
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8.5. Lead of Wiring (3)-2
24
8.6. Lead of Wiring (4)-1
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8.7. Lead of Wiring (4)-2
26
8.8. Lead of Wiring (5)
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9 Self-check Function
Use the self-check function to test the unit.
1. Checking the IIC bus lines
2. Power LED Blinking timing
9.1. Check of the IIC bus lines
9.1.1. How to access
Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control
for more than 3 seconds.