Panasonic TH-37PH9UK, TH-42PH9UK Service manual
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ORDER NO. MTNC060586CE
D10 Canada: B07
High Definition Plasma Display
TH-37PH9UK
TH-42PH9UK
GPH9D Chassis
Specifications
Power Source 120 VAC, 50/60Hz
Power Consumption
Power on 300 W (37 inch) 345 W (42 inch)
Stand-bycondition Save OFF 0.6 W, Save ON 0.4 W (37 inch) Save OFF 0.6 W, Save ON 0.4 W (42 inch)
Power off condition 0.1 W (37 inch) 0.1 W (42 inch)
Plasma Displaypanel Drive method:AC type 37-inch, Drive method:AC type 42-inch,
16:9 aspect ratio (37 inch) 16:9 aspect ratio (42 inch)
Contrast Ratio Max10000:1
Screen size 32.2” (818 mm) (W) × 18.1” (461 mm) (H) × 37” (939 mm) (diagonal) (37 inch)
36.2” (920 mm) (W) × 20.4” (518 mm) (H) × 42” (1,056 mm) (diagonal) (42 inch)
(No. of pixels) 737,280 (1,024 (W) × 720 (H)) (37 inch) 786,432 (1,024 (W) × 768 (H)) (42 inch)
[3,072 × 720 dots] [3,072 × 768 dots]
Operating condition
Temperature 32 °F - 104 °F (0 °C - 40 °C)
Humidit
Applicablesignals
Color System NTSC, PAL, PAL60, SECAM, Modified NTSC
Scanning format 525 (480) / 60i 60p, 625 (575)/50i 50p, 750 (720)/60p 50p, 1125 (1080) / 60i 50i 24p 25p
PC signals VGA, SVGA, VGA, SVGA, XGA,
20 % - 80 %
30p 24sF .... SMPTE274M, 1250 (1080) / 50i
XGA, SXGA, UXGA..... (compressed) SXGA, UXGA..... (compressed)
(37 inch) (42 inch)
Horizontal scanning frequency 15 - 110 kHz Horizontal scanning frequency 15 - 110 kHz
Vertical scanning frequency 48 - 120 Hz Vertical scanning frequency 48 - 120 Hz
(37 inch) (42 inch)
Connection terminals
V VIDEO IN (BNC) 1.0 Vp-p (75-ohm or high impedance)
S VIDEO IN (MINI DIN 4PIN) Y: 1 Vp-p (75-ohm), C: 0.286 Vp-p (75-ohm)
© 2006 Matsushita Electric Industrial Co., Ltd. All
rights reserved. Unauthorized copying and
distribution is a violation of law.
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TH-37PH9UK / TH-42PH9UK
UDIO IN (RCA PIN JACK × 4) 0.5 Vrms (high impedance)
COMPONENT / RGB
PC (HIGH-DENSITYMini-D-SUB 15PIN) R,G,B/0.7 Vp-p (75-ohm)
SERIAL EXTERNAL CONTROL TERMINAL (D-SUB 9PIN) RS-232C COMPATIBLE
SPEAKERS (6Ω) 16 W [8 W + 8 W] (10 % THD)
Accessories Supplied
Remote Control Transmitter EUR7636070R
Batteries 2×AASize
Fixing bands (TMME203 or TMME187) × 2
Dimensions (W×H×D) 36.2” (920 mm) × 21.7” (550 mm) × 3.5” (89 mm) 40.2” (1,020 mm) × 24” (610 mm) × 3.5” (89 mm)
Mass (weight)
main unit onl
with speakers approx. 59.5 lbs (37 inch) approx. 68.3 lbs (42 inch)
/ G (BNC) 1.0 Vp-p/with/sync(75-ohm)
0.7 Vp-p/without/sync(75-ohm)
PB/B (BNC), PR/R (BNC) 0.7 Vp-p (75-ohm)
UDIO IN (RCA PIN JACK × 2) 0.5 Vrms (high impedance)
HD, VD/1.0 - 5.0 Vp-p (high impedance)
Component
:1.0 Vp-p (75-ohm : include sync)
P
CB:0.7 Vp-p (75-ohm)
B
P
CR:0.7 Vp-p (75-ohm)
R
UDIO IN (M3 JACK) 0.5 Vrms (high impedance)
approx. 50.7 lbs (37 inch) approx. 59.5 lbs (42 inch)
Notes:
· Design and specifications are subject to change without notice. Mass and dimensions shown are approximate.
CONTENTS
Page Page
1 Applicable signals 5
2 Safety Precautions
2.1. General Guidelines
3 Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
4 About lead free solder (PbF)
5 Service Hint
6 Disassembly (37 inch)
6.1. Removal of the Back Cover
6.2. Removal of the HU-Board
6.3. Removal of the HA-Board
6.4. Removal of the Slot Block
6.5. Removal of the J-Board
6.6. Removal of the HX-Board
6.7. Removal of the PB-Board
6.8. Removal of the DA-Board
6.9. Removal of the P-Board
6.10. Removal of the D-Board
6.11. Removal of the H3-Board (L, R)
6.12. Removal of the SU-Board and the SD-Board
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6.13. Removal of the SC-Board
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6.14. Removal of the SS-Board
6.15. Removal of the C1, C2-Board
6.16. Removal of the S1-Board
6.17. Removal of the Fan
6.18. Removal of the Escutcheon
6.19. Removal of the V1-Board and the V2-Board
6.20. Removal of the Plasma Panel
7 Disassembly (42 inch)
7.1. Removal of the Back Cover
7.2. Removal of the HU-Board
7.3. Removal of the HA-Board
7.4. Removal of the Slot Block
7.5. Removal of the J-Board
7.6. Removal of the HX-Board
7.7. Removal of the PB-Board
7.8. Removal of the DA-Board
7.9. Removal of the P-Board
7.10. Removal of the D-Board
7.11. Removal of the H3-Board (L, R)
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7.12. Removal of the SU-Board and the SD-Board 23
7.13. Removal of the SC-Board
7.14. Removal of the SS-Board
7.15. Removal of the C1, C2-Board
7.16. Removal of the S1-Board
7.17. Removal of the Fan
7.18. Removal of the Escutcheon
7.19. Removal of the V1-Board and the V2-Board
7.20. Removal of the Plasma Panel
8 Location of Lead Wiring
8.1. Wiring for the 37 inch model
8.2. Wiring for the 42 inch model
9 Adjustment Procedure
9.1. Driver Set-up
9.2. Initialization Pulse Adjust
9.3. P.C.B. (Printed Circuit Board) exchange
9.4. Adjustment Volume Location
9.5. Test Point Location
10 Service mode
10.1. CAT (computer Aided Test) mode
10.2. IIC mode structure (following items value is sample data.)
11 Adjustment
11.1. RGB white balance adjustment
11.2. HD white balance adjustment
11.3. Power control adjustment
12 Trouble shooting guide
12.1. Self Check
12.2. No Power
12.3. No Picture
12.4. Local screen failure
13 Option Setting
14 Conductor Views
14.1. P-Board (37inch)
14.2. P-Board (42inch)
14.3. PB-Board
14.4. HA-Board
14.5. HU-Board
14.6. HX-Board
14.7. H3, S1, V1 and V2-Board
14.8. J-Board (37inch)
14.9. J-Board (42inch)
14.10. DA-Board
14.11. D-Board
14.12. C1-Board (37inch)
14.13. C1-Board (42inch)
14.14. C2-Board (37inch)
14.15. C2-Board (42inch)
14.16. SC-Board
14.17. SU-Board (37inch)
14.18. SU-Board (42inch)
14.19. SD-Board (37inch)
14.20. SD-Board (42inch)
14.21. SS-Board
15 Block and Schematic Diagram
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15.1. Schematic Diagram Notes
15.2. Main Block Diagram (37inch)
15.3. Main Block Diagram (42inch)
15.4. P-Board Block Diagram (37inch)
15.5. P-Board (1 of 6) Schematic Diagram (37inch)
15.6. P-Board (2 of 6) Schematic Diagram (37inch)
15.7. P-Board (3 of 6) Schematic Diagram (37inch)
15.8. P-Board (4 of 6) Schematic Diagram (37inch)
15.9. P-Board (5 of 6) Schematic Diagram (37inch)
15.10. P-Board (6 of 6) Schematic Diagram (37inch)
15.11. P-Board Block Diagram (42inch)
15.12. P-Board (1 of 6) Schematic Diagram (42inch)
15.13. P-Board (2 of 6) Schematic Diagram (42inch)
15.14. P-Board (3 of 6) Schematic Diagram (42inch)
15.15. P-Board (4 of 6) Schematic Diagram (42inch)
15.16. P-Board (5 of 6) Schematic Diagram (42inch)
15.17. P-Board (6 of 6) Schematic Diagram (42inch)
15.18. PB-Board Block and Schematic Diagram
15.19. HA-Board Block and Schematic Diagram
15.20. HU-Board Block Diagram
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15.21. HU-Board (1 of 2) Schematic Diagram
15.22. HU-Board (2 of 2) Schematic Diagram
15.23. HX-Board Block and Schematic Diagram
15.24. V1 and V2-Board Block and Schematic Diagram
15.25. J-Board (1 of 2) Block Diagram
15.26. J-Board (2 of 2) Block Diagram
15.27. J-Board (1 of 5) and H3-Board Schematic Diagram
(37inch)
15.28. J-Board (2 of 5) Schematic Diagram (37inch)
15.29. J-Board (3 of 5) Schematic Diagram (37inch)
15.30. J-Board (4 of 5) Schematic Diagram (37inch)
15.31. J-Board (5 of 5) Schematic Diagram (37inch)
15.32. J-Board (1 of 5) and H3-Board Schematic Diagram
(42inch)
15.33. J-Board (2 of 5) Schematic Diagram (42inch)
15.34. J-Board (3 of 5) Schematic Diagram (42inch)
15.35. J-Board (4 of 5) Schematic Diagram (42inch)
15.36. J-Board (5 of 5) Schematic Diagram (42inch)
15.37. DA-Board (1 of 2) Block Diagram
15.38. DA-Board (2 of 2) Block Diagram
15.39. DA-Board (1 of 6) Schematic Diagram
15.40. DA-Board (2 of 6) Schematic Diagram
15.41. DA-Board (3 of 6) Schematic Diagram
15.42. DA-Board (4 of 6) Schematic Diagram
15.43. DA-Board (5 of 6) Schematic Diagram
15.44. DA-Board (6 of 6) Schematic Diagram
15.45. D-Board Block Diagram
15.46. D-Board (1 of 6) Schematic Diagram
15.47. D-Board (2 of 6) Schematic Diagram
15.48. D-Board (3 of 6) Schematic Diagram
15.49. D-Board (4 of 6) Schematic Diagram
15.50. D-Board (5 of 6) Schematic Diagram
15.51. D-Board (6 of 6) Schematic Diagram
TH-37PH9UK / TH-42PH9UK
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TH-37PH9UK / TH-42PH9UK
15.52. C1 and C2-Board Block Diagram 138
15.53. C1-Board (1 of 2) Schematic Diagram (37inch)
15.54. C1-Board (2 of 2) Schematic Diagram (37inch)
15.55. C1-Board (1 of 2) Schematic Diagram (42inch)
15.56. C1-Board (2 of 2) Schematic Diagram (42inch)
15.57. C2-Board (1 of 2) Schematic Diagram (37inch)
15.58. C2-Board (2 of 2) Schematic Diagram (37inch)
15.59. C2-Board (1 of 2) Schematic Diagram (42inch)
15.60. C2-Board (2 of 2) Schematic Diagram (42inch)
15.61. SC, SU and SD-Board Block Diagram (37inch)
15.62. SC, SU and SD-Board Block Diagram (42inch)
15.63. SC-Board (1 of 2) Schematic Diagram
15.64. SC-Board (2 of 2) Schematic Diagram
15.65. SU-Board (1 of 2) Schematic Diagram (37inch)
15.66. SU-Board (2 of 2) Schematic Diagram (37inch)
15.67. SU-Board (1 of 2) Schematic Diagram (42inch)
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15.68. SU-Board (2 of 2) Schematic Diagram (42inch)
15.69. SD-Board (1 of 2) Schematic Diagram (37inch)
15.70. SD-Board (2 of 2) Schematic Diagram (37inch)
15.71. SD-Board (1 of 2) Schematic Diagram (42inch)
15.72. SD-Board (2 of 2) Schematic Diagram (42inch)
15.73. SS and S1-Board Block Diagram
15.74. SS and S1-Board Schematic Diagram
16 Parts Location
16.1. Exploded View
16.2. Cable relation
16.3. Packing summary
17 Mechanica l Replacement Parts List
18 Replacement Parts List
18.1. Replacement Parts List Notes
18.2. Electrical Replacement Parts List (37 inch)
18.3. Electrical Replacement Parts List (42 inch)
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1 Applicable signals
TH-37PH9UK / TH-42PH9UK
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TH-37PH9UK / TH-42PH9UK
2 Safety Precautions
2.1. General Guidelines
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
2.1.1. Leakage Current Cold Check
1. Unplug the AC cord and connect a jumper between the two
prongs on the plug.
2. Measure the resistance value, with an ohmmeter, between
the jumpered AC plug and each exposed metallic cabinet
part on the equipment such as screw heads, connectors,
control shafts, etc. When the exposed metallic part has a
return path to the chassis, the reading should be between
1MΩ and 5.2MΩ.
When the exposed metal does not have a return path to
the chassis, the reading must be
.
Figure 1
2.1.2. Leakage Current Hot Check (See
Figure 1.)
1. Plug the AC cord directly into the AC outlet. Do not use an
isolation transformer for this check.
2. Connect a 1.5kΩ, 10 watts resistor, in parallel with a 0.15µF
capacitors, between each exposed metallic part on the set
and a good earth ground such as a water pipe, as shown in
Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more
sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the
voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the
above measurements.
6. The potential at any point should not exceed 0.75 volts
RMS. A leakage current tester (Simpson Model 229 or
equivalent) may be used to make the hot checks, leakage
current must not exceed 1/2 milliamp. In case a
measurement is outside of the limits specified, there is a
possibility of a shock hazard, and the equipment should be
repaired and rechecked before it is returned to the
customer.
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TH-37PH9UK / TH-42PH9UK
3 Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage
caused by electro static discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD protected)" can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable
conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise hamless motion such as the brushing
together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to
damage an ES device).
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TH-37PH9UK / TH-42PH9UK
4 About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder.
The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).
That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
This model uses Pb Free solder in it’s manufacture due to environmental conservation issues. For service and repair work, we’d
suggest the use of Pb free solder as well, although Pb solder may be used.
PCBs manufactured using lead free solder will have the PbF within a leaf Symbol
Caution
· Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 °F (30~40 °C) higher.
Please use a high temperature soldering iron and set it to 700 ± 20 °F (370 ± 10 °C).
· Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C).
If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb
solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.
· After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto
the opposite side. (see figure below)
Suggested Pb free solder
There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder.
However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.
stamped on the back of PCB.
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5 Service Hint
TH-37PH9UK / TH-42PH9UK
Board Name Function
DA Digital Signal Processor, Micon
D Format Converter, Plasma AI Processor
J Slot Interface (Audio / Video / Sync input
SS Sustain drive
SC Scan drive
SU Scan out (Upper)
SD Scan out (Lower)
C1 Data Drive (Right)
C2 Data Drive (Left)
H3 Speaker terminal
S1 Power switch
V1 Remote receiver, LED-G, R
V2 Key switch
P Power supply
PB Fan control
HX PC / RS-232C_Input terminal
HU Dual Video terminal (BNC / S)
HA Component Video terminal (BNC)
Sub-Field Processor
Switch),
SYNC processor, Sound processor,
Note:
· Extension cable kit Slot Board is supplied as service fixtures and tools.
(Parts No. TZSC0704)
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TH-37PH9UK / TH-42PH9UK
Board Name Function
DA Digital Signal Processor, Micon
D Format Converter, Plasma AI Processor
J Slot Interface (Audio / Video / Sync input
SS Sustain drive
SC Scan drive
SU Scan out (Upper)
SD Scan out (Lower)
C1 Data Drive (Right)
C2 Data Drive (Left)
H3 Speaker terminal
S1 Power switch
V1 Remote receiver, LED-G, R
V2 Key switch
P Power supply
PB Fan control
HX PC / RS-232C_Input terminal
HU Dual Video terminal (BNC / S)
HA Component Video terminal (BNC)
Sub-Field Processor
Switch),
SYNC processor, Sound processor,
Note:
· Extension cable kit Slot Board is supplied as service fixtures and tools.
(Parts No. TZSC0704)
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6 Disassembly (37 inch)
· To disassemble P.C.B., wait for 1 minute after power was
off for discharge from electrolysis capacitors.
and marks indicate screw positions.
·
6.1. Removal of the Back Cover
1. Remove the screws (×16 ,×5 ,×4 ) and then remove
the Back Cover.
TH-37PH9UK / TH-42PH9UK
6.3. Removal of the HA-Board
1. Remove the 4 screws(D) and then remove the HA Terminal
Block.
2. Remove the 4 screws(E).
3. Remove the 3 screws(F) and then remove the HA-Board.
6.4. Removal of the Slot Block
6.2. Removal of the HU-Board
1. Remove the 4 screws(A) and then remove the HU Terminal
Block.
2. Remove the 4 screws(B).
3. Remove the 3 screws(C) and then remove the HU-Board.
1. Disconnect the couplers (J1, J2, J3, J4, J5, J6, J7, J8, J10,
J15,J30).
2. Remove the 4 screws and then remove the Slot Block.
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TH-37PH9UK / TH-42PH9UK
6.5. Removal of the J-Board
1. Remove the HU Terminal Block and the HATerminal Block.
(Reference to Removal of the HU-Board and the HA-Board)
2. Remove the Slot Block.
(Reference to Removal of the Slot Block)
3. The Slot Block is turned inside out.
4. Remove the 6 screws and then remove the Slot cover.
5. Remove the 4 screws.
6. Release the coupler(J14) from HX-Board and then remove
the J-Board.
5. Remove the 4 Hexagonal-Head screws and the 1 screw
and then remove the HX-Board.
6.6. Removal of the HX-Board
1. Remove the HU Terminal Block and the HATerminal Block.
(Reference to Removal of the HU-Board and the HA-Board)
2. Remove the Slot Block.
(Reference to Removal of the Slot Block)
3. Remove the J-Board.
(Reference to Removal of the J-Board)
4. Remove the 2 screws and then remove the Slot Case.
6.7. Removal of the PB-Board
1. Disconnect the couplers(PB30, PB31, PB33, PB35).
2. Remove the 1 screw and then remove the PB-Board.
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6.8. Removal of the DA-Board
TH-37PH9UK / TH-42PH9UK
6.10. Removal of the D-Board
1. Disconnect the couplers(PB30, PB31, PB33, PB35).
2. Remove the 2 screws and then remove the PB-Board
Block.
3. Disconnect the couplers(DA1, DA3, DA5, DA6).
4. Remove the Flexible Cable from the coupler(DA2).
5. Remove the 2 screws and then remove the DA-Board and
Fixed Plate.
1. Remove the Slot Block.
(Reference to Removal of the Slot Block)
2. Disconnect the couplers(D5, D20, D25)
3. Remove the Flexible Cable from the couplers (D3, D31,
D32).
4. Remove the 4 screws and then remove the D-Board.
6.11. Removal of the H3-Board (L,
R)
Note:
A re-setup of the destination is performed by MS mode
after DA-Board exchange.
6.9. Removal of the P-Board
1. Disconnect the couplers(P2, P5, P9, P10, P11, P12, P23,
P25)
2. Remove the 6 screws and then remove the P-Board.
1. Remove the each 1 screw and then remove the Speaker
Terminal Block (L, R).
2. Disconnect the coupler(H37).
3. Remove the 3 screws (G) and then remove the H3-Board.
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TH-37PH9UK / TH-42PH9UK
6.12. Removal of the SU-Board and
the SD-Board
1. Remove the Speaker Terminal Block(R).
(Reference to Removal of the H3-Board(L, R))
2. Remove the Flexible Cable from the couplers(SU1, SU2,
SU3, SD1, SD2, SD3).
3. Remove the each 2 screws.
4. Disconnect the couplers(SU45, SD46).
5. Slide the SU-Board and the SD-Board to the left, remove
the SU-Board and the SD-Board from the couplers(SC41,
SC42).
6.13. Removal of the SC-Board
1. Remove the Speaker Terminal Block(R).
(Reference to Removal of the H3-Board(L, R))
2. Disconnect the couplers(SU45, SD46).
3. Remove the each 2screws (
and the SD-Board to the left.
4. Disconnect the couplers(SC2, SC20, SC23).
5. Remove the 6 screws and then remove the SC-Board.
) and then slide the SU-Board
6.14. Removal of the SS-Board
1. Disconnect the couplers(SS11, SS12, SS23, SS34).
2. Remove the Flexible Cable from the couplers(SS41, SS42,
SS43, SS44).
3. Remove the 6 screws and then remove the SS-Board.
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6.15. Removal of the C1, C2-Board
1. Remove the Slot Block.
(Reference to Removal of the Slot Block)
2. Remove the Speaker Terminal Block(L, R).
(Reference to Removal of the H3-Board(L, R))
3. Remove the each 3 screws and then remove the Stand
Block(L, R).
TH-37PH9UK / TH-42PH9UK
6.15.2. Removal of the C2-Board
1. Remove the Flexible Cable from the couplers(C21, C22).
2. Remove the 8 screws (
Cable from the couplers(CB5, CB6, CB7, CB8).
3. Remove the 4 screws (
) and then remove the Flexible
) and then remove the C2-Board.
6.16. Removal of the S1-Board
1. Disconnect the coupler(SS34).
6.15.1. Removal of the C1-Board
1. Remove the Flexible Cable from the couplers(C11, C12).
2. Remove the 8 screws (
Cable from the couplers(CB1, CB2, CB3, CB4).
3. Remove the 4 screws (
) and then remove the Flexible
) and then remove the C1-Board.
2. Remove the 2 screws(H) and then remove the S1-Board
Block.
3. Disconnect the coupler(S34).
4. Remove the 1 screw(J) and then remove the S1-Board.
15
TH-37PH9UK / TH-42PH9UK
6.17. Removal of the Fan
6.18. Removal of the Escutcheon
1. Disconnect the Fan Relay Couplers.
2. Remove the each 3 screws and then remove the 2 Fan
Blocks.
3. Remove the each 4 screws (K) and then remove the Fans.
1. Remove the S1-Board Block.
(Reference to Removal of the S1-Board)
2. Disconnect the couplers(J2, J15).
3. Remove the 2 screws of the Escutcheon.
4. Pull the bottom of the Escutcheon in the direction of the
arrow1 and then lift up the Escutcheon to remove in the
direction of the arrow2.
4. Reassemble the Fans in reverse order.
5. Stick the Cushion (Fan) around the Fan.
Note:
The Cushion (Fan) are unsuitable to reuse.
Please use a new one at the time of Fan exchange.
16
6.19. Removal of the V1-Board and
the V2-Board
1. Remove the Escutcheon.
(Reference to Removal of the Escutcheon)
2. Remove the 5 screws and then remove the Fixed Angle.
3. Remove the 1 screw(L).
4. Disconnect the coupler(V2) and then remove the V1-Board.
5. Remove the operation button from the V2-Board.
6. Disconnect the coupler(V15) and then remove the V2-
Board.
TH-37PH9UK / TH-42PH9UK
6.20. Removal of the Plasma Panel
1. Disconnect the Fan Relay Couplers.
2. Remove the each 3 screws (
Blocks.
3. Remove the each 3 screws (
Black(L, R).
4. Disconnect the couplers(J1, J2, J3, J4, J5, J6, J7, J8, J10,
J15, J30).
5. Remove the 4 screws and then remove the Slot Block.
) and then remove the 2 Fan
) and then remove the Stand
6. Disconnect the coupler(DA5).
7. Remove the Flexible Cable from the coupler(DA2).
8. Remove the 4 screws and then remove the DA-Board
Block.
17
TH-37PH9UK / TH-42PH9UK
9. Disconnect the couplers(P2, P9, P11, P12, P23, P25).
10. Remove the 6 screws (
11. Remove the each 1 screw (
) and then remove the P-Board.
) and then remove the
Speaker Terminal Black(L, R).
18. Disconnect the couplers(SS23, SS34).
19. Remove the Flexible Cable from the couplers(SS41, SS42,
SS43, SS44)
20. Remove the 6 screws and then remove the SS-Board.
12. Disconnect the coupler(D20).
13. Remove the Flexible Cable from the couplers(D31, D32).
14. Remove the 4 screws and then remove the D-Board.
15. Remove the SU-Board and the SD-Board.
(Reference to Removal of the SU-Board and the SD-Board)
16. Remote the 1 screw (
17. Remove the 6 screws (
) and then remove the clamper.
) and then remove the SC-Board.
21. Remove the Flexible Cable from the coupler(C12).
22. Remove the 8 screws (
) and then remove the Flexible
Cable from the couplers(CB1, CB2, CB3, CB4).
23. Remove the 4 screws (
) and then remove the C1-Board.
24. Remove the 8 screws ( ) and then remove the Flexible
Cable from the couplers(CB5, CB6, CB7, CB8).
25. Remove the 4 screws (
) and then remove the C2-Board.
18
26. Remove the 2 screws ( ) and then remove the S1-Board
Block.
27. Remove the 3 screws (
) and then remove the AC Inlet
Block.
28. Remove the 2 screws of the Escutcheon.
TH-37PH9UK / TH-42PH9UK
29. Lift up the bottom of the Plasma Panel in the direction of the
arrow 1 and pull the Plasma Panel in the direction of the
arrow 2 and then remove the Plasma Panel.
19
TH-37PH9UK / TH-42PH9UK
7 Disassembly (42 inch)
· To disassemble P.C.B., wait for 1 minute after power was
off for discharge from electrolysis capacitors.
and marks indicate screw positions.
·
7.1. Removal of the Back Cover
1. Remove the screws (×18 ,×6 ,×4 ) and then remove
the Back Cover.
7.3. Removal of the HA-Board
1. Remove the 4 screws(D) and then remove the HA Terminal
Block.
2. Remove the 4 screws(E).
3. Remove the 3 screws(F) and then remove the HA-Board.
7.4. Removal of the Slot Block
7.2. Removal of the HU-Board
1. Remove the 4 screws(A) and then remove the HU Terminal
Block.
2. Remove the 4 screws(B).
3. Remove the 3 screws(C) and then remove the HU-Board.
1. Disconnect the couplers (J1, J2, J3, J4, J5, J6, J7, J8, J10,
J15,J30).
2. Remove the 4 screws and then remove the Slot Block.
20
7.5. Removal of the J-Board
1. Remove the HU Terminal Block and the HATerminal Block.
(Reference to Removal of the HU-Board and the HA-Board)
2. Remove the Slot Block.
(Reference to Removal of the Slot Block)
3. The Slot Block is turned inside out.
4. Remove the 6 screws and then remove the Slot cover.
5. Remove the 6 screws.
6. Release the coupler(J14) from HX-Board and then remove
the J-Board.
TH-37PH9UK / TH-42PH9UK
5. Remove the 4 Hexagonal-Head screws and the 1 screw
and then remove the HX-Board.
7.6. Removal of the HX-Board
1. Remove the HU Terminal Block and the HATerminal Block.
(Reference to Removal of the HU-Board and the HA-Board)
2. Remove the Slot Block.
(Reference to Removal of the Slot Block)
3. Remove the J-Board.
(Reference to Removal of the J-Board)
4. Remove the 2 screws and then remove the Slot Case.
7.7. Removal of the PB-Board
1. Disconnect the couplers(PB30, PB31, PB33, PB35).
2. Remove the 1 screw and then remove the PB-Board.
21
TH-37PH9UK / TH-42PH9UK
7.8. Removal of the DA-Board
7.10. Removal of the D-Board
1. Disconnect the couplers(PB30, PB31, PB33, PB35).
2. Remove the 2 screws and then remove the PB-Board
Block.
3. Disconnect the couplers(DA1, DA3, DA5, DA6).
4. Remove the Flexible Cable from the coupler(DA2).
5. Remove the 2 screws and then remove the DA-Board and
Fixed Plate.
1. Remove the Slot Block.
(Reference to Removal of the Slot Block)
2. Disconnect the couplers(D5, D20, D25)
3. Remove the Flexible Cable from the couplers (D3, D31,
D32).
4. Remove the 4 screws and then remove the D-Board.
7.11. Removal of the H3-Board (L,
R)
Note:
A re-setup of the destination is performed by MS mode
after DA-Board exchange.
7.9. Removal of the P-Board
1. Disconnect the couplers(P2, P5, P9, P10, P11, P12, P23,
P25)
2. Remove the 6 screws and then remove the P-Board.
1. Remove the each 1 screw and then remove the Speaker
Terminal Block (L, R).
2. Disconnect the coupler(H37).
3. Remove the 3 screws (G) and then remove the H3-Board.
22
7.12. Removal of the SU-Board and
the SD-Board
1. Remove the Speaker Terminal Block(R).
(Reference to Removal of the H3-Board(L, R))
2. Remove the Flexible Cable from the couplers(SU1, SU2,
SU3, SU4, SD1, SD2, SD3, SD4) and then remove the SUBoard.
3. Remove the 3 screws.
4. Disconnect the couplers(SU45, SD46).
5. Slide the SU-Board and the SD-Board to the left, remove
the SU-Board and the SD-Board from the couplers(SC41,
SC42).
TH-37PH9UK / TH-42PH9UK
7.13. Removal of the SC-Board
1. Remove the Speaker Terminal Block(R).
(Reference to Removal of the H3-Board(L, R))
2. Disconnect the couplers(SU45, SD46).
3. Remove the 3 screws (
the SD-Board to the left.
4. Disconnect the couplers(SC2, SC20, SC23).
5. Remove the 6 screws and then remove the SC-Board.
) and then slide the SU-Board and
7.14. Removal of the SS-Board
1. Disconnect the couplers(SS11, SS12, SS23, SS34).
2. Remove the Flexible Cable from the couplers(SS41, SS42,
SS43, SS44).
3. Remove the 6 screws and then remove the SS-Board.
23
TH-37PH9UK / TH-42PH9UK
7.15. Removal of the C1, C2-Board
1. Remove the Slot Block.
(Reference to Removal of the Slot Block)
2. Remove the Speaker Terminal Block(L, R).
(Reference to Removal of the H3-Board(L, R))
3. Remove the each 3 screws and then remove the Stand
Block(L, R).
7.15.2. Removal of the C2-Board
1. Remove the Flexible Cable from the couplers(C21, C22).
2. Remove the 8 screws (
Cable from the couplers(CB5, CB6, CB7, CB8).
3. Remove the 4 screws (
) and then remove the Flexible
) and then remove the C2-Board.
7.16. Removal of the S1-Board
1. Disconnect the coupler(SS34).
7.15.1. Removal of the C1-Board
1. Remove the Flexible Cable from the couplers(C11, C12).
2. Remove the 8 screws (
Cable from the couplers(CB1, CB2, CB3, CB4).
3. Remove the 4 screws (
) and then remove the Flexible
) and then remove the C1-Board.
2. Remove the 2 screws(H) and then remove the S1-Board
Block.
3. Disconnect the coupler(S34).
4. Remove the 1 screw(J) and then remove the S1-Board.
24
7.17. Removal of the Fan
TH-37PH9UK / TH-42PH9UK
7.18. Removal of the Escutcheon
1. Disconnect the Fan Relay Couplers.
2. Remove the each 3 screws and then remove the 3 Fan
Blocks.
3. Remove the each 4 screws (K) and then remove the Fans.
1. Remove the S1-Board Block.
(Reference to Removal of the S1-Board)
2. Disconnect the couplers(J2, J15).
3. Remove the 2 screws of the Escutcheon.
4. Pull the bottom of the Escutcheon in the direction of the
arrow1 and then lift up the Escutcheon to remove in the
direction of the arrow2.
4. Reassemble the Fans in reverse order.
5. Stick the Cushion (Fan) around the Fan.
Note:
The Cushion (Fan) are unsuitable to reuse.
Please use a new one at the time of Fan exchange.
25
TH-37PH9UK / TH-42PH9UK
7.19. Removal of the V1-Board and
the V2-Board
1. Remove the Escutcheon.
(Reference to Removal of the Escutcheon)
2. Remove the 5 screws and then remove the Fixed Angle.
3. Remove the 1 screw(L).
4. Disconnect the coupler(V2) and then remove the V1-Board.
5. Remove the operation button from the V2-Board.
6. Disconnect the coupler(V15) and then remove the V2-
Board.
7.20. Removal of the Plasma Panel
1. Disconnect the Fan Relay Couplers.
2. Remove the each 3 screws (
Blocks.
3. Remove the each 3 screws (
Black(L, R).
4. Disconnect the couplers(J1, J2, J3, J4, J5, J6, J7, J8, J10,
J15, J30).
5. Remove the 4 screws and then remove the Slot Block.
) and then remove the 3 Fan
) and then remove the Stand
6. Disconnect the coupler(DA5).
7. Remove the Flexible Cable from the coupler(DA2).
8. Remove the 4 screws and then remove the DA-Board
Block.
26
9. Disconnect the couplers(P2, P9, P11, P12, P23, P25).
10. Remove the 6 screws (
11. Remove the each 1 screw (
) and then remove the P-Board.
) and then remove the
Speaker Terminal Black(L, R).
TH-37PH9UK / TH-42PH9UK
18. Disconnect the couplers(SS23, SS34).
19. Remove the Flexible Cable from the couplers(SS41, SS42,
SS43, SS44)
20. Remove the 6 screws and then remove the SS-Board.
12. Disconnect the coupler(D20).
13. Remove the Flexible Cable from the couplers(D31, D32).
14. Remove the 4 screws and then remove the D-Board.
15. Remove the SU-Board and the SD-Board.
(Reference to Removal of the SU-Board and the SD-Board)
16. Remove the 1 screw (
17. Remove the 6 screws (
) and then remove the clamper.
) and then remove the SC-Board.
21. Remove the Flexible Cable from the coupler(C12).
22. Remove the 8 screws (
) and then remove the Flexible
Cable from the couplers(CB1, CB2, CB3, CB4).
23. Remove the 4 screws (
) and then remove the C1-Board.
24. Remove the 8 screws ( ) and then remove the Flexible
Cable from the couplers(CB5, CB6, CB7, CB8).
25. Remove the 4 screws (
) and then remove the C2-Board.
27
TH-37PH9UK / TH-42PH9UK
26. Remove the 2 screws ( ) and then remove the S1-Board
Block.
27. Remove the 3 screws (
) and then remove the AC Inlet
Block.
28. Remove the 2 screws of the Escutcheon.
29. Lift up the bottom of the Plasma Panel in the direction of the
arrow 1 and pull the Plasma Panel in the direction of the
arrow 2 and then remove the Plasma Panel.
28
8 Location of Lead Wiring
8.1. Wiring for the 37 inch model
8.1.1. Location of Lead Wiring (1)
The lead wiring is dressed as shown in figure.
TH-37PH9UK / TH-42PH9UK
29
TH-37PH9UK / TH-42PH9UK
8.1.2. Location of Lead wiring (2)
The lead wiring is dressed as shown in figure.
30
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