Panasonic SP22P, KXF-193C Operating Instructions Manual

Screen Printer SP22P

Operating Instructions

Model No.

KXF-193C

Operating Manual(Operators)

Thank you for purchasing SP22P, the screen printer.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.

193C-E-OMAB-0002

WARNING

DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING
TO OPERATE THE MACHINE.

The machine may be operated improperly and injure you.

Either carry out training by yourself, or consult the manufacturer.

M11E

193C-E-OMA00-B01-00

Page 3

ORGANIZATION OF MANUALS

4 manuals are attached to this machine. They are classified into 4 types. Use each manual according
to the working purpose and person in charge.
The production data of the line including this machine are programmed on PT. Refer to the instruction
manuals accompanied with PT.

Operating manual (operators)

This manual is for the machine operators, and describes the operating
procedure, precautions and information which is necessary for safe
and effective operation.

Operating manual (engineers)

This manual is for the machine engineers, and describes operation
method and teaching of boards and parts.

Maintenance manual

This manual is for machine maintenance, and describes the daily
checks, adjustment and replacement of consumable parts.
Troubleshooting is also included.

This manual

Manuals of this equipment

Parts List

The assembly of each unit is individually indicated by an exploded
view of the parts. Use this for ordering parts or confirming the assem­bly of the units.

Page 4

193C-E-OMA00-B01-00

Operating Manual

Operating Manual

For Operators

SAFETY PRECAUTIONS
GENERAL DESCRIPTION
BASIC OPERATION
DAILY PRODUCTION
PRODUCTION SETTINGS
PRODUCTION INFORMATION
SETTING PRODUCTION MATERIALS
TROUBLESHOOTING
APPENDIX

1
2
3
4
5
6
7

193C-E-OMA00-A02-15

Page 5

SAFETY PRECAUTIONS.................................................................. 9

Chapter

Chapter

1

1-1 Names and Mechanism of Each Unit ......................................................... 1-2

1-2 Printing Mechanism....................................................................................1-8

1-3 Production Work Flow .............................................................................. 1-10

2

2-1 Operating Panel ......................................................................................... 2-2

2-2 Touch Panel................................................................................................ 2-3

2-3 Help Function ............................................................................................. 2-7

2-4 Main Menu.................................................................................................. 2-8

GENERAL DESCRIPTION

BASIC OPERATION

2-2-1 Touch Panel Configuration ..................................................................................2-3

2-2-2 Switch Types and Operation Method ..................................................................2-4

2-2-3 Function Keys .....................................................................................................2-5

2-2-4 Messages............................................................................................................2-6

2-4-1 Contents of Main Menu.......................................................................................2-8

Chapter

3

3-1 Before Production....................................................................................... 3-2

3-2 Starting Production..................................................................................... 3-5

3-3 During Production....................................................................................... 3-8

3-4 Production Stop.......................................................................................... 3-9

3-5 Completion of Production ......................................................................... 3-12

DAILY PRODUCTION

3-1-1 Start-up Inspection..............................................................................................3-2

3-1-2 Checking Air Pressure ........................................................................................3-3

3-1-3 Starting up Machine ............................................................................................3-4

3-2-1 Starting Operation ...............................................................................................3-5

3-2-2 Self Diagnosis .....................................................................................................3-6

3-2-3 Return to Origin...................................................................................................3-7

3-3-1 Information and Functions during Production .....................................................3-8

3-4-1 Stop Operation....................................................................................................3-9

3-4-2 Information and Functions during Stop ............................................................. 3-11

3-4-3 Restarting Production........................................................................................3-11

3-5-1 Automatic Stop..................................................................................................3-12

3-5-2 Finishing Machine .............................................................................................3-12

Page 6

193C-E-OMA00-A02-00

Chapter

4

4-1 Squeegee Open/Close ............................................................................... 4-2

4-2 Board Transport.......................................................................................... 4-3

4-3 Mask Cleaning............................................................................................ 4-4

4-4 Counter Reset ............................................................................................ 4-5

PRODUCTION SETTINGS

Chapter

Chapter

Chapter

5

5-1 Run Information.......................................................................................... 5-2

5-2 Stop Information ......................................................................................... 5-3

5-3 Counter Information.................................................................................... 5-6

5-4 Form Printing.............................................................................................. 5-7

5-5 Reset .......................................................................................................... 5-8

6

6-1 Setting Mask............................................................................................... 6-2

6-2 Supplying Solder ........................................................................................ 6-4

6-3 Supplying Cleaning Paper........................................................................ 6-12

6-4 Supplying Cleaning Solvent ..................................................................... 6-16

7

PRODUCTION INFORMATION

SETTING PRODUCTION MATERIALS

6-2-1 Case that “AutoSolderSupply” Is OFF.................................................................6-4

6-2-2 Case that “AutoSolderSupply” Is ON ..................................................................6-8

TROUBLESHOOTING

7-1 Error Messages (Error List) ........................................................................ 7-2

7-2 Check and Solutions .................................................................................. 7-6

193C-E-OMA00-A02-02

7-1-1 Errors during the Self-diagnosis..........................................................................7-2

7-1-2 Immediate Stop Error..........................................................................................7-3

7-1-3 Emergency Stop Error ........................................................................................7-4

7-2-1 Emergency Switch On ........................................................................................7-6

7-2-2 Servo Switch .......................................................................................................7-6

7-2-3 Air Pressure Drops..............................................................................................7-7

7-2-4 Pre Process Production End...............................................................................7-7

7-2-5 Cover Open.........................................................................................................7-8

7-2-6 Thermal Trip Detection........................................................................................7-8

7-2-7 Power Box Fan Motor .........................................................................................7-9

7-2-8 Temperature Sensor............................................................................................7-9

7-2-9 Lift Axis Brake off

Under Axis Brake off .........................................................................................7-10

7-2-10 PCB Recognition Error...................................................................................... 7-11

Page 7

7-3 The Input and Output Check of Machine.................................................. 7-12

7-3-1 Input Check after Error......................................................................................7-12

7-3-2 Output Check after Error...................................................................................7-13

INDEX

Appendix

Appendix

A

B

MASK FRAME REARRANGING
PROCEDURE

BOARD VACUUM BOX

Page 8

193C-E-OMA00-A02-02

SAFETY PRECAUTIONS

The precautions that must be observed in order to prevent injury to the user or another
person, or damage to property, are as follows.

The degree of danger or injury resulting from incorrect use due to failure to read an indica­tion is classified and described as follows.

This indication refers to a situation which is considered that

DANGER

there is imminent danger of death or serious injury.

Be sure to observe

WARNING

CAUTION

The matters should be observed are classified and described according to the symbols
shown below.
(The followings are only some examples of the symbolic indications.)

These symbols indicate matters to which attention must be paid.

This symbol indicates an action that must not be carried out.

This symbol indicates an action that must be carried out.

This indication refers to a situation which is considered that
there is a possibility of death or serious injury.

This indication refers to a situation which is considered that
there is a possibility of only injury or physical damage.

193C-E-OMA00-A03-01

Page 9

SAFETY PRECAUTIONS

Be sure to observe

WARNING

Follow the warning indication.

This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human
injury or damage to property.

The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has
come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST.

feeder tables will have
serious injury.

0 1 J Q B

Front view of warning label indicated positions

0 8 6 R A

DANGER

DON'T TOUCH THIS PART
WHEN OPERATING

Label part No.

DANGER

DO NOT OPEN
THE COVER
WHEN
OPERATING

You will have serious
injury if you touch the
active part inside.

0 1 K 1 B

WARNING

M32E

Page 10

193C-AC02

WARNING

ELECTRIC
SHOCK

You will have serious
electric shock if you
touch electric active
part inside.

0 1 N C B

WARNING

NO OPEN
FLAME

Solvent may catch
fire.
Keep away from fire.

0 8 F 1 A

Attached to the front and
reverse side of cover.

CAUTION

IPA

USE ONLY

The corrosion damage
to the hose may cause
the machine to catch
fire.

0 7 R 3 A

Attached to the front and
reverse side of cover.

DO NOT DISABLE
SAFETY SENSOR

You will have serious
injury by active part
if you disable safety
sensor.

0 1 P 9 B

193C-E-OMA00-A03-00

SAFETY PRECAUTIONS

WARNING

Rear view of warning label attached positions

DANGER

DO NOT OPEN
THE COVER
WHEN
OPERATING

You will have serious
injury if you touch the
active part inside.

Be sure to observe

0 1 K 1 B

193C-AB00

WARNING

CAUTION

WARNING

DO NOT DISABLE
SAFETY SENSOR

You will have serious
injury by active part
if you disable safety
sensor.

0 1 P 9 B

M32E

193C-E-OMA00-A03-00

NO OPEN
FLAME

Solvent may catch
fire.
Keep away from fire.

0 8 F 1 A

IPA

USE ONLY

The corrosion damage
to the hose may cause
the machine to catch
fire.

0 7 R 3 A

Page 11

SAFETY PRECAUTIONS

Be sure to observe

WARNING

If you sense any danger or abnormality, press an emergency stop button to
stop the machine.

If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an
accident will occur.

There are two emergency stop buttons. Pressing any one of them stops operation. Press the nearest
Remove the cause of the danger or abnormality, then re-start the machine. To reset the emergency
pull it forward.

2 Left pole on rear side

G

E

R

N

E

M

E

C

Y

S

P

T

O

stop button,

one.

M33E-2B

Page 12

G

E

R

N

E

M

E

S

C

Y

1 Front operation panel

P

T

O

193C-AA00

G

E

R

N

E

M

E

C

Y

S

P

T

O

193C-E-OMA00-A03-00

SAFETY PRECAUTIONS

SELECT

OFF ( )

ON ( )

SERVO

Be sure to observe

WARNING

Observe the following items before placing your hand or other part of your
body in an active part of the machine in order to feed production material,
change machine set-up, or adjust machine settings.

You may be injured if the machine is actuated. Also you may be struck by an electric shock.

There are three levels of procedure, shown below, for each kind of work.

Cutting off the power supply of the machine ----------- For repairing the control box.

1

Power supply OFF-------------------------------------------- This is used to turn off power supply normally.

2

For replacing the control part such as the sensor
For disassembling or replacing parts

3

Servo switch OFF--------------------------------------------- For changing production board and daily inspection

For placing or removing board on the conveyor
For setting production materials such as the feeder

3

Turn it off.

SERVO

OFF ( )

1

The breaker to which the

ON ( )

193C-AA00

machine is connected.

3

2

F

F

O

Turn it off.

Turn it off.

O

P

I

R

T

N

M73EB

193C-E-OMA00-A03-00

Turn it off.

T

E

S

E

R

E

S

A

E

L

E

R

Page 13

SAFETY PRECAUTIONS

DANGER

DO NOT OPEN THE
COVER WHEN OPER­A TING.

You will have serious injury if
you touch the active part inside.

L06EB

Be sure to observe

Page 14

193C-E-OMA00-A03-00

SAFETY PRECAUTIONS

WARNING

Be sure to observe

DO NOT DISABLE
SAFETY SENSOR.

You will have serious injury by
active part if you disable safety
sensor.

Do not remove the sensor,
put any objects in or turn off
the switch so that the safety
sensor work properly and
effectively.

L13EB

DO NOT PLACE ANY
OBJECTS WHICH
CARRY ELECTRIC
CURRENT INSIDE THE
ELECTRICAL EQUIP­MENTS.

HIGH VOL T AGE.

You will have serious electric
shock if you touch electric
power supply inside.

L15EB

T AKE CARE NOT TO
PINCH YOUR HANDS
OR FINGERS.

NO OPEN FLAME.

Solvent may catch fire.

Keep away from fire.

L30E

You will have serious injury if
your hands or fingers are

There is a risk of electric shock
or leak.

M03EB

caught in the conveyors during
manual (or automatic) width
adjustment.

M09E

BEFORE INSPECTING PNEUMATIC
EQUIPMENTS, CUT OFF THE AIR
SUPPLY AND EXHAUST AIR FROM
THE EQUIPMENTS.

You will have serious injury if the residual pressure
actuates the machine.

Before inspecting pneumatic equipment, cut off
the air supply and exhaust the air from the
equipment.
Switch OFF the power.

M02E

193C-E-OMA00-A03-00

DO NOT ALLOW ANY PERSON WHO
HAS NOT RECEIVED SPECIAL
TRAINING TO OPERA TE THE MA­CHINE.

The machine may be operated improperly and
injure you.

Either carry out training by yourself, or consult
the manufacturer.

M11E

Page 15

SAFETY PRECAUTIONS

WARNING

Be sure to observe

ONLY THE PERSON IN CHARGE OF
MAINTENANCE MUST REPAIR OR
ADJUST THE MACHINE.

The machine may be incorrectly repaired or ad­justed, resulting in malfunction.

Have the machine repaired or adjusted by a
trained professional maintenance engineer.
Consult the manufacturer for training.

M08E

DO NOT PLACE YOUR HANDS OR
BODY INSIDE ACTIVE PART OF THE
MACHINE WHEN IT IS IN A SINGLE
STOP OR CYCLE ST OP CONDITION.

The machine has been stopped only temporarily .
You may be injured if the sensors are actuated and
the machine moves unexpectedly .

Turn OFF the servo switch before placing your
hands or body inside the active part.

M34EB

Page 16

193C-E-OMA00-A03-00

SAFETY PRECAUTIONS

WARNING

Be sure to observe

DO NOT DAMAGE POWER AND
OTHER CORDS OR PLUGS.

Never damage, remake, bring
close to heating appliances, bend
forcibly, twist, pull, put heavy
objects on, and bundle up.

Damaged cord and plug may cause electric shock,
short circuit or fire.

Hold the plug when plugging in or unplugging.
Cord and plug repairs should be attempted only
by the person competent to do the electrical
work, or contact the manufacturer.

M85E

FIRMLY INSERT THE
POWER AND OTHER
PLUGS.

DO NOT INSERT OR
REMOVE POWER AND
OTHER PLUGS BY
WET HAND.

PERIODICALLY REMOVE DUST
FROM POWER PLUG.

Dust on the plug may result in fire caused by
defective insulation because of moisture.

Pull out the power plug and wipe off dirt with dry
cloth.
If the machine is not going to be used for a long
period, turn off the breaker connected with the
machine.

M86E

USE THE SPECIAL­IZED OUTLET AND
BREAKER EXCLU­SIVELY.

Imperfect plugging in may
cause fire because of electric
shock and generated heat.

Do not use the damaged plug
or loose outlet.

M87E

GROUND THE MA­CHINE PROPERLY.

There is a risk of an electric
shock or leak.

Consult a professional
electrical contractor.

If plugged in or unplugged by
wet hand, it may result in
electric shock.

M88E

If the breaker is shared be­tween machines, it may cause
fire because of generated heat.

Check the dissipation power
in your Standard Specifica­tion before consulting an
electrical contractor.

M89EB

M06E

193C-E-OMA00-A03-01

Page 17

SAFETY PRECAUTIONS

CAUTION

Be sure to observe

IPA (ISOPROPYL AL­COHOL) USE ONLY.

The corrosion damage to the
hose may cause the machine to
catch fire.

L28EB

DO NOT CLIMB OR
RIDE ON THE MA­CHINE.

DO NOT PLACE ANY
OBJECT AROUND
EMERGENCY STOP
BUTTONS.

You will be unable to press a
button to stop the machine in
case of emergency .

M15E

DO NOT BLOCK OFF
THE OUTLET OR IN­LET OF THE FAN.

BE CAREFUL WITH
YOUR HANDS AND
FINGERS WHEN
CLOSING THE COVER.

Your hands or fingers may be
caught in the cover and injured.

M17EB

BE CAREFUL OF THE
MOTOR.

You may fall from or get caught
in the machine and get injured.

M18E

ONLY THE PERSON IN
CHARGE MUST
CHANGE THE DA T A.

The machine may runaway or
malfunction.

The data must be changed
only by a trained specialist
in charge.

The temperature inside of the
machine will rise and the
machine may malfunction.

Do not block off the outlet or
inlet of the fan.
Periodically clean the filters
of the outlet and inlet.

M20E

T AKE AWAY TOOLS
FROM THE INSIDE OF
THE MACHINE.

The machine may malfunction
as a result of a tool left inside.

Before operating the ma­chine, verify that no tools are
left inside.

You may strike your head on
the protruding motor and be
injured.

M22EB

BE CAREFUL OF THE
PNEUMATIC PRES­SURE UNIT.

You may stumble over the
pneumatic unit, break the glass
and be injured.

M23E

Page 18

M24EB

M26EB

193C-E-OMA00-A03-02

SAFETY PRECAUTIONS

CAUTION

Be sure to observe

DO NOT GIVE A
SHOCK TO THE ELEC­TRICAL EQUIPMENTS.

There is a risk of an electric
shock, leak or malfunction of
the machine.

M27E

DO NOT DISAS­SEMBLE THE CAM­ERA UNIT.

TURN ON THE
POWER BEFORE
SUPPLYING AIR.

Your hands or fingers may be
caught in the board support.

(1) Turn ON the power, then
(2) turn ON the air.

M29E

WEAR A PROTECTIVE
HA T AND GOGGLES
FOR MAINTENANCE
WORK.

USE A JIG TO FIT AND
REMOVE THE
SPRINGS.

Your hands or fingers may be
injured.

M30EB

BE CAREFUL IN HAN­DLING SOLDER
PASTE.

You may be injured or the
machine may break down.

If a breakdown occurs,
consult the manufacturer.

M41E

Your head or eyes may be
injured while performing main­tenance work.

M44E

CARRY OUT PERIODIC MAINTE­NANCE AND INSPECTION.

If you fail to carry out periodic inspection and
maintenance, the machine cannot exhibit its true
performance. Also, it may break down or produce
defectives.

Periodic inspection and maintenance should be
carried out by a trained person in charge of
maintenance according to the instructions in
MAINTENANCE MANUAL.

M39E

193C-E-OMA00-A03-00

Some kinds of solder pastes
are harmful to the human body.

Follow the attached instruc­tion manuals when using
solder pastes.

M74E

BEFORE PERFORMING AUT OMATIC
WIDTH ADJUSTMENT, BE SURE TO
VERIFY NO BOARDS OR OTHER
OBJECTS ARE ON THE CONVEYOR.

Boards or other objects may drop from the con­veyor, causing damage to the boards or the ma­chine.

If there are any boards or other objects on the
conveyor, turn OFF the servo switch and remove
them.

M36E

Page 19

SAFETY PRECAUTIONS

CAUTION

BE CAREFUL IN HAN­DLING IPA (ISOPRO­PYL ALCOHOL).

Isopropyl alcohol is harmful to
the human body.

Wear the mask to avoid
organic odor when using
isopropyl alcohol.

M84EB

Be sure to observe

Page 20

193C-E-OMA00-A03-00

SAFETY PRECAUTIONS

About Interlock

About Safety Cover Interlock

1. Basic feature of safety cover interlock

Before starting regular automatic production on this machine, close all safety covers.
Since a screen displays the message prompting you to supply a member when it needs to

be supplied, open the corresponding cover according to the member to be supplied and
then conduct the work.
If you accidentally open a safety cover during automatic production, the machine comes to
an emergency stop to ensure the safety of operators.

2. How to use servo switch

Since an operator needs to put the hands or part of body into the machine for the purpose
of model changeover or maintenance, the operating panel is equipped with the servo switch
in order to ensure on-the-job safety. When this servo switch is turned OFF, all of the drive
shafts of the machine will be inactive. For information about the operations above, refer to
the instruction manuals for each model.

Be sure to observe

About Key Switch for Maaintenance

1. Key switch for maintenance at our company

This switch, which is targeted for the technician belonging to our company or the commis­sioned maintenance technician, can release all of the safety cover interlocks. It is used for
such an extensive maintenance work as you cannot perform.

2. Feature of key switch for maintenance at our company

It is dangerous to use this maintenance key, because the safety cover interlock function will
be disabled and both the hardware and software judge that the safety covers are closed;
eventually, the safety features will be disabled in all modes.

If you need to put your hands or part of body into the machine while the safety cover inter­lock is released, be sure to turn OFF the servo switch and restrict each shaft action before
work.

3. Handling of maintenance key

We basically do not deliver this maintenance key to you.
If you should make a request for the maintenance key, we will deliver it after exchanging the

certificates of delivery acknowledgement.
In that case, we assume no responsibility for any accidents caused by your unsafe acts, for
example, releasing the interlock function.
Your safety manager should manage the maintenance key adequately.

193C-E-OMA00-A03-01

Page 21

CLEANING SOLVENT FOR WET CLEANING

Recommended rate of mixed cleaning solvent :

Considering cleaning results, costs, availability, etc., IPA is recommended.
(However, handle IPA with great care because it may catch fire.)

Even if the IPA concentration is diluted to 4% by ethyl alcohol, the successful cleaning result can
still be obtained.

Solvent of 100% ethyl alcohol can be used, though the cleaning result gets worse a little.

Ethyl alcohol 96%
IPA (Isopropyl alcohol) 4%

Never use acetone.

The use of acetone may damage the solvent tube and the cleaning unit, resulting in the cleaning
solvent leakage.

Never use methanol (methyl alcohol).

The use of methanol breaks the solvent pump and disables its function.

Cleaning solvent may catch fire.

Handle with great care.

Use unused cleaning solvent.

Do not use water or the mixture of water and other cleaning solvent, as the
cleaning solvent.

Rust or change in quality of cleaning solvent may choke piping and damage the machine.

When using cleaning solvent other than ethyl alcohol and IPA, make

contact with us.

If using other cleaning solvent makes trouble, we do not guarantee it.

Wear the mask to avoid an organic odor during work.

IPA contains the substance harmful to the human body.

NOTICE

The following is recommended as the solvent which does not catch fire.
Name : FT - J630 (water solvent)
Manufacturer : Kuraray

Page 22

193C-E-OMA00-A04-00

CLEANING SOLVENT FOR WET CLEANING

1

2

153C-E-TE008

deepS

s/mm

nrettaPmuucaV

oG04yrDNO

∗ However, the cleaning result gets worse.

Besides, it takes more time for the mask to
dry, so set the cleaning speed to 10mm/s
for Back of the second cleaning.

kcaB04yrDNO

oG02teWFFO

kcaB

01yrDNO

Optimum discharge amount of cleaning solvent for cleaning

It is optimum to discharge the 35mm±5mm width of cleaning solvent onto the cleaning paper for the
wet cleaning.
Adjustment method : Adjust the discharge amount with the regulator on the back of the machine

(next to the cleaning solvent container).

(0.147 MPa to 0.196 MPa)

The increase of pressure makes the dis­charge amount larger.

35 mm ±5 mm

The decrease of pressure makes the dis­charge amount smaller.

193C-E-OMA00-A04-00

Page 23

ABOUT DISPOSAL OF COMPONENTS CONTAINING MERCURY

NOTICE

This product has a fluorescent lamp that contains a small amount of mercury.
It also contains lead in some components. Disposal of these materials may be

regulated in your community due to environmental considerations.
For disposal or recycling information please contact your local authorities, or the

Electronics Industries Alliance.

Page 24

193C-E-OMA00-A04-00

IDENTITY PLATE AND CAUTION LABEL

Both an identity plate and a caution label for this product are attached to the
machine. Operate and maintain the machine according to the instructions on
the label.

∗1 : Nameplates on X-Y table are for maintaining machine’s accuracy.

X-Y table

193C-AE00

∗1

ATTENTION

✄✄✄DON'T PUT YOUR HANDS
ON THIS COVER.

∗Two plates are attached to the Y-axis cover.

0799C2AA

193C-E-OMA00-A04-01

Page 25

SERIAL PLATE

The serial plate attached to this machine indicates the model name and production number.

193C-AB00

SP22P-M
KXF-193C

Actual numbers are shown on the plate instead of ∗.

Page 26

193C-E-OMA00-A04-03

HOW TO SEE DESCRIPTION FOR OPERATION

Title

Title

Description is constructed basically as follows.

1-1-1 Starting Operation

Actual operation

Actual operation

Operating procedure number

Operating procedure number

1 After checking servo switch is ON, press

operating panel within 2 seconds.

Self diagnosis ( 3-2-2) → return to origin ( 3-2-3) are carried out. After that, when board is
transported in from previous process, production starts.

Supplementary description on operation

Supplementary description on operation

2

START

STOP

UNLOCK

KEY LOCK

STEP

1

UNLOCK

and then

START

on

Illustration showing actual operation

Illustration showing actual operation

MARKS USED IN THIS MANUAL

In this manual, the following marks are used for description.

: This shows pressing a key on

touch panel.

UNLOCK

START

: This means pressing

START

on operating panel within 2

seconds.

UNLOCK

and then

Screen displayed after actual operation

Screen displayed after actual operation

: These show operation flow.

: These show operation (cause) and

its effect.

: This shows the item to refer.

A B

+

193C-E-OMA00-A04-00

: This means pressing the key B

holding the key A.

: This shows operation by engineers.

Engineer

Page 27

= MEMO =

Page 28

193C-E-OMA00-A04-01

Chapter 1

GENERAL DESCRIPTION

GENERAL DESCRIPTION

Names and mechanism of each unit

This chapter describes names of each unit by using front view , rear view, perspective
view, etc.
This chapter also describes printing mechanism by using pictures and simple illustra­tions.

193C-E-OMA01-A01-00

193C-AA00

Page 1-1

1-1 Names and Mechanism of Each Unit

External view

[Front view]

Front safety cover

Status indicator

(3-color indicator light)

Front panel

Center safety cover

Control box
(Inside the cover)

193C-AC02

[Rear view]

Power supply switch

Rear safety cover

Rear cover

Page 1-2

193C-AB00

193C-E-OMA01-A01-00

Operating units

Touch panel
Servo switch

Names and Mechanism of Each Unit

Touch panel ( 2-2)
Used to operate machine.

1

GENERAL DESCRIPTION

193C-AC02

Operating panel

Emergency

stop button

(Inside the cover)

Operating panel ( 2-1)
Used to start machine, stop it,
and so on.

START

STOP

UNLOCK

KEY LOCK

STEP SELECT

Servo switch
(Two in total)

Used for ON/OFF power switch
of servo system motor.

SERVO

OFF ( )

ON ( )

Floppy disk drive

Used to write and read program­ming data.

Printer

Used to print hard copy and
production information.

193C-AB00

193C-E-OMA01-A01-00

Emergency stop button
(Two in total)

( SAFETY PRECAUTIONS)
When you press this button, ma­chine comes to an emergent stop.

G

E

R

N

E

M

E

S

C

Y

P

T

O

Floppy disk
drive

Printer

Power supply switch

Used for ON/OFF power switch
of machine.

O

N

P

I

R

T

F

F

O

T

E

S

E

R

E

S

A

E

L

E

R

Page 1-3

Names and Mechanism of Each Unit

Main units (Front view 1/2)

Board recognition unit

This unit recognizes board recognition
marks to correct the position of boards.

16EQC2AA

X-Y table

This table moves board positioning &
lifting unit.

Right conveyor

This conveyor transports boards out to the next process.

11DKC2AA

0799C2AA

Left conveyor

This conveyor transports boards in from
the previous process.

11DJC2AA

Page 1-4

193C-AE00

Mask recognition unit

This unit recognizes and corrects masks after they are
changed.

1766C0AA

193C-E-OMA01-A01-00

Main units (Front view 2/2)

Board positioning & lifting unit

This unit positions boards by using edge reference and
carries out the mask release control at the printing position.

Names and Mechanism of Each Unit

Screen printing head

This unit screen-prints boards.

1

GENERAL DESCRIPTION

18A5C2AA

1937C2AA

Squeegee head

This unit screen-prints boards.

1938C2AA

15D7C1AA

Board support unit

This unit supports boards through pins,
blocks, the suction plate, etc.

193C-AD01

Automatic mask cleaning

This unit cleans the back of mask.

1939C2AA 1939C2AB

193C-E-OMA01-A01-00

1054C5AA

1939C2AC

1939C2AD

Page 1-5

Names and Mechanism of Each Unit

Atmospheric temperature control unit (option)

To maintain the printing precision, this unit controls the temperature of solder paste on mask.

193C-024P

Page 1-6

193C-E-OMA01-A01-00

Others

Drain bottle

This bottle saves drainage from air plumbing and
regulator system.

Drain bottle

Names and Mechanism of Each Unit

1

GENERAL DESCRIPTION

193C-025P

Status indicator (3-color indicator light)

This light indicates operating conditions of machine. If any trouble occurs during operation, it warns
you by a buzzer.

Red

Y ellow

Green

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193C-040TE

193C-E-OMA01-A01-00

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Page 1-7

1-2 Printing Mechanism

This section describes printing mechanism in due order.

Transporting
board in

1

Board from the previous
process is set on printing
stage to make machine ready
for printing.

2

Printing solder

1

From the previous process to left
conveyor

193C-012P

6

Printing stage moves to the
printing position.

2

From left conveyor to printing
stage

193C-013P

When printing stage is not occupied,
board is transported in there.

7

Lifter rises up to the mask,
then solder is printed by

squeegee.

Solder is printed on board.

3

Cleaning mask

Solder on the back of mask is
removed.

193C-017P

(Normally , mask is set. So a board
is hidden under the mask.)

9

Cleaning unit moves to the
cleaning position.

2

1

193C-018P

(Normally, mask is set. So a board
is hidden under the mask.)

10

Cleaning mask

Page 1-8

193C-020P

Printing stage connects with
cleaning unit, and moves to the
cleaning position.

193C-021P

Suction nozzle rises up, and cleans
the mask.

193C-E-OMA01-A01-00

Printing Mechanism

3

Positioning a board

193C-014P

Board is fixed in Y direction, and the
support rises up.
(Normally, mask is set. So a board
is hidden under the mask.)

8

Lifter lowers to the transport
height from the mask.

4

Lifter lowers to the printing
height.

193C-015P

5

Recognizing a board

193C-016P

Board recognition mark is captured
by board camera, and the position
of the board is corrected to the
calculated accurate position.

3

~5 Printing stage

1

GENERAL DESCRIPTION

193C-019P

(Normally , mask is set. So a board
is hidden under the mask.)

Transporting

4

board out

Board is transported out of
printing stage to the next
process.

Previous process

1

Left
conveyor

11

Printing stage rises up to the
transport height, then release

the board.

Next process

5

3

4

2

6

Squeegee

10

Cleaning

9

unit.

12

8

7

From printing stage to right

12

11

Right
conveyor

conveyor

193C-E-OMA01-A01-00

193C-022P

(Normally , mask is set. So a board
is hidden under the mask.)

193C-023P

After that, when the signal of OK to
accept comes from the next process,
board is transported to the next process.

Page 1-9

1-3 Production Work Flow

This section describes operator’s production work.
∗ Entrust the operation inside to engineer.

1 Preparations

• Start-up inspection ( 3-1-1 Start-up
Inspection)

2 Starting up machine

193C-AA00

3 Starting production

( 3-2-1 Starting Operation)

• Operate to produce.

Preparation

OK

Production starts.

( 3-1-3 Starting up Machine)

• Turn on power supply switch to start up
machine.

O

N

P

I

R

Power ON

T

F

F

O

T

E

S

E

R

E

S

A

E

L

E

R

Adjust equipment if it is in bad condition.

Engineer

4 Supplying materials ( Chapter 6

SETTING PRODUCTION MATERIALS)

• Supply the solder, the solvent and the clean­ing paper which are run out.

File operation (loading production data, etc.)
Troubleshooting of board recognition error,

Engineer

etc.

5 Finishing production

( 3-5-2 Finishing Machine)

• Operate to finish production.

Production finishes.

193C-AC02

Page 1-10

193C-E-OMA01-A01-00

Chapter 2

BASIC OPERATION

BASIC OPERATION

Easy operation by using touch panel

• You can operate this machine mostly by using LCD color touch panel.

You can choose item by softly pressing an
icon or a button on screen.

• When you are at a loss, refer to Help.

193C-EOp-Pc-002

193C-E-OMA02-A01-00

When you want to know description of screen
and operation method, press below
the screen to display description of the
current screen.

Page 2-1

2-1 Operating Panel

This section describes operating area and basic operation of machine.

START

START

UNLOCK

STOP

UNLOCK STEP SELECT

KEY LOCK

hctiwS noitcnuF

STOP

SERVO

OFF ( )

ON ( )

E

M

E

S

G

E

R

N

C

Y

P

T

O

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193C-018TE

STEP

SELECT

KEY LOCK

SERVO

M

E

S

G

R

T

ON ( )

E

N

C

P

O

Y

OFF ( )

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[× ]2

Page 2-2

193C-E-OMA02-A01-00

2-2 Touch Panel

This machine is operated by using touch panel and operating panel. This section describes basic
operation of touch panel.

2-2-1 Touch Panel Configuration

Touch panel configuration is as follows.

F 1F 2F 3F 4F 5F 6F 7F 8

2

BASIC OPERA TION

a) Upper function keys

These are not used now. Even if you press

them, they are invalid.

b) Hierarchy, mode and menu name

display area

State of the current displayed screen is dis-

played by icon and item name.

The same icon as main menu is displayed.

( 2-4 Main Menu)

E.g.) The screen as shown left
This shows machine has come to an immediate

stop in operator mode ( ) during production
( ).

c) Date, time and data name display area

Present date, time and data name are dis-

played.

193C-EOp-PrIs-001

d) State display, switches and messages

area

State of machine, messages and switches for

operation are displayed.

e) Copyright, system version and screen

name display area

Copyright of the screen, system version and
name of displayed screen are displayed.

f) Lower function keys

These are allotted the functions to be used

frequently .

( 2-2-3 Function Keys)

193C-E-OMA02-A01-01

Page 2-3

Touch Panel

2-2-2 Switch Types and Operation Method

You can operate this machine mostly by pressing a switch on screen softly.

a) Selection switches

• Choosing item

1) Press the item you want to choose
with your finger.

The screen of the chosen item is displayed.
Main menu icons belong to selection switches.

b) Arrow switches

------- Page turning switches

(Vertical direction)

(Horizontal direction)

------- Move switches

c) Mark on switch

------- Repeat mark (at the upper right)

Page of displayed screen is turned.

Cursor moves in the direction of the arrow .
(Not all the cursors are arranged as shown left.)

While the switch with this mark is pressed, its function continues to be
executed.

Page 2-4

------- Unlock mark (at the upper left)

The switch with this mark is used while is pressed.

UNLOCK

193C-E-OMA02-A01-00

2-2-3 Function Keys

Touch Panel

Screen print

Function keys on lower part of screen are allotted the following functions. When you press the key, it
functions.

Language selection

Superimposition

Buzzer stop

Tree jump Help

Return key

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BASIC OPERA TION

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193C-E-OMA02-A01-00

Page 2-5

Touch Panel

2-2-4 Messages

Message to operator is displayed inside square frame.

Message

3Y3C-003TE

Message icons

The following icons are at the head of messages to show message type .

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Page 2-6

193C-E-OMA02-A01-00

2-3 Help Function

When you want to know how to operate, press help function key to display description and opera­tion method of the screen. Every time it is pressed, the position of message changes alternately
(Left Right). To exit Help, press ESC .

Help messages are displayed according to the screen menu such as during production, during
stop, errors, etc.

193C-EOp-Pc-001

2

BASIC OPERA TION

193C-EOp-Pc-002

Exit

To exit Help, press ESC .

193C-E-OMA02-A01-00

Scroll

Screen is scrolled in the direction of the arrow.

Page 2-7

2-4 Main Menu

2-4-1 Contents of Main Menu

Main menu is an initial screen of this machine for each operation.

Inspection time display area

When daily inspection time is drawing on (to 90% of
its cycle), the message is displayed in yellow.
When inspection time has passed, the message is
displayed in red.
When the message is displayed, ask engineer for
inspection.

Icon switches

When you press a key , the menu screen represented
by the key is displayed.

193C-019TE

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Page 2-8

193C-E-OMA02-A01-00

Chapter 3

DAILY PRODUCTION

DAILY PRODUCTION

Safety during production

• Do not put your hands into machine while it is running. Machine is running in the
following state.

1. While machine is running actually

2. During a stop to wait for board

3. During a temporary stop
Depending on circumstances, machine may run unexpectedly, especially “2. During a
stop to wait for board” and “3. During a temporary stop.”
When you put your hands into machine, make sure servo switch is OFF or power
supply is OFF.

193C-E-OMA03-A01-00

Page 3-1

3-1 Before Production

3-1-1 Start-up Inspection

Before starting operation, check the following points.

Are emergency buttons reset?
(×2)
( SAFETY PRECAUTIONS)

State of emergency stop

State of reset

Emergency stop button

Are there any foreign bodies on conveyors and
board positioning & lifting unit?

Chips

433C-037E

Tools

193C-AC02

433C-038E

Emergency stop button

Are all the covers closed?

193C-AA00

Page 3-2

193C-AA00

Rear side

Front side

193C-AB00

193C-E-OMA03-A01-00

3-1-2 Checking Air Pressure

Make sure a pressure gauge shows

0.49 MPa or above.

1

Unlock a valve.

Before Production

∗ Make sure a lever is ON.
∗ If air pressure is improper, turn the valve to

adjust.

2

Adjust it.

3

Lock it.

Pressure gauge

Lever
To turn it ON,
throw it down.

3

DAILY PRODUCTION

Valve

ON

193C-007P

193C-AB00

193C-E-OMA03-A01-02

Page 3-3

Before Production

3-1-3 Starting up Machine

Start up machine in the following order.

O

P

I

R

T

F

F

O

T

E

S

E

R

N

E

S

A

E

L

E

R

1. Turn ON power supply switch.

• Power is supplied to machine and touch panel
starts to be displayed.

• Loading the system of machine starts. It takes
several minutes to load.

• After completion of loading the system, screen
as shown left is displayed.

Page 3-4

SERVO

OFF ( )

ON ( )

2. Turn ON servo switch on operating

panel.

193C-E-OMA03-A01-00

3-2 Starting Production

NOTICE

Before starting production, check the positions of emer­gency button and its operation method
( SAFETY PRECAUTIONS).

• When machine is in abnormal condition, press this button
immediately.

• Emergency stop buttons can be reset by being pulled
forward.

3-2-1 Starting Operation

1. Press

Production

E

M

E

S

on menu tree.

R

G

E

N

C

Y

3

DAILY PRODUCTION

P

T

O

3Y3C-EOp-Main-002

STAR T

2

193C-E-OMA03-A01-00

STOP

UNLOCK

KEY LOCK

STEP SELECT

1

2. After checking servo switch is ON,

UNLOCK

press

and then

ing panel within 2 seconds.

•Self diagnosis ( 3-2-2) → return to origin
( 3-2-3) are carried out. After that, when
board is transported in from previous process,

production starts.

START

on operat-

Page 3-5

Starting Production

3-2-2 Self Diagnosis

Self-Diagnosis screen is displayed for an instant.

Machine’s condition is automatically checked.

• When machine’s condition is normal, “Return to
origin” is carried out.

<E.g.>

If any trouble is detected during self diagnosis, the following
screen appears.

• If any trouble is detected, “trouble item” is
displayed.

∗ See “Chapter 7 TROUBLESHOOTING” to solve

the trouble.

Page 3-6

193C-E-OMA03-A01-00

3-2-3 Return to Origin

Before mounting, each axis returns to the origin.

Starting Production

All the axes return to the origin.

• “Complete” is displayed for the axes returned to
the origin.

3

DAILY PRODUCTION

193C-E-OMA03-A01-00

Page 3-7

3-3 During Production

3-3-1 Information and Functions during Production

Basic production information and state of operation are displayed.

• Production ( 5-1 Run Information)

The number of produced boards.

• Operating rate ( 5-1 Run Informa­tion)

Operating rate of machine

• Cycle time

The time from when board is transported in
from left conveyor until when the clamp is off
after printing is completed.

• Cycle stop ( 3-4-1 Stop Operation)

This is used to stop production temporarily
after printing of the board being printed.

• Presence of board

The presence of board on conveyor is dis­played.
E.g.)

No board Board

• Status ( 7-2 Check and Solutions)

Present state of machine is displayed.

Page 3-8

193C-E-OMA03-A01-03

3-4 Production Stop

WARNING

DO NOT PLACE YOUR HANDS OR BODY INSIDE ACTIVE PART OF THE MA­CHINE WHEN IT IS IN A SINGLE STOP OR CYCLE STOP CONDITION.

The machine has been stopped only temporarily. You may be injured if the sensors are
actuated and the machine moves unexpectedly.

Turn OFF the servo switch before placing your hands or body inside the active part.

M34EB

3-4-1 Stop Operation

a) Immediate stop (This is used to stop production immediately.)

STOP

1 Press

Production is stopped immediately.
(How to restart production 3-4-3)

START

STOP

UNLOCK

KEY LOCK

on operating panel.

STEP SELECT

3

DAILY PRODUCTION

193C-E-OMA03-A01-01

<How to stop production (return the screen to main menu)>

• When you press return key, the screen returns to main menu.

193C-EOp-Prls-001

Page 3-9

Production Stop

b) Cycle stop (This is used to stop production after printing of the

current board.)

1 Press Cycle stop on touch panel.

After printing of the current board is completed, production stops.
If you cancel cycle stop in the middle of printing (with Cycle stop highlighted), press Cycle stop
again. Then the display returns to usual screen, and production continues.

Cycle stop

To stop production, see “a) Immediate stop, <How to stop production (return the screen to main
menu)>” on the preceding page.

Page 3-10

193C-E-OMA03-A01-01

3-4-2 Information and Functions during Stop

a) Performance info ( Chapter 5)

You can check detailed information about
production.

b) Mode change

( Operating manual for engineers)

When you input the password, you can change
the current mode to engineer mode.

c) Maintenance

Maintenance during production can be carried
out.
a) Squeegee open/close ( 4-1)
b) Cleaning 1 round ( 4-3)
c) Cleaning 2 round ( 4-3)
d) Send out air of solvent ( 4-3)
e) Escape XY -table ( 4-3)
∗ b) and c) can be carried out only during a

cycle stop.

Production Stop

3

DAILY PRODUCTION

3-4-3 Restarting Production

Production restarts from immediate stop or cycle stop.

UNLOCK

1 Press

Production restarts.

START

2

STOP

UNLOCK

KEY LOCK

STEP SELECT

1

→

START

.

193C-E-OMA03-A01-01

Page 3-11

3-5 Completion of Production

3-5-1 Automatic Stop

When front stocker sends out the last board in the set number of production board, the stocker
transmits production end signal to next process (E.g. adhesive dispenser, etc.). When this machine
gets the signal, the machine automatically become a state of completion of production after produc­ing the last board, and the display returns to main menu screen.

3-5-2 Finishing Machine

When the display returns to main menu screen, turn off power supply of machine in the following
order.

SERVO

OFF ( )

P

I

R

T

F

F

O

T

E

S

E

R

ON ( )

O

N

E

S

A

E

L

E

R

1. Turn OFF servo switch on operating

panel.

2. T urn OFF power supply switch.

Page 3-12

193C-E-OMA03-A01-01

Chapter 4

PRODUCTION SETTINGS

PRODUCTION SETTINGS

Production settings

• Production settings is the mode for requisite settings for production, and for motion
check.

• This chapter describes the following items.

Squeegee open/close -- This is used to open and close squeegee.
PCB transfer--------------You can check board transport between conveyors, and between ma-

chines.
Mask cleaning------------ This is used to clean mask.
Counter reset------------- Cleaning count and paste count (the number of times of solder feed) can

be reset.

• You can operate to enter production settings from main menu.

Start the first operation for each item from here.

Press

Then “Production config menu” screen appears. After that, operate according to each item.

Product
config

on “Main menu” screen.

Product
config

193C-E-OMA04-A01-00

Page 4-1

4-1 Squeegee Open/Close

This is used to open and close squeegee.

1 Press Squeegee open/close in Production config menu.

Squeegee open/close

2 Press a button of the command you want to execute while holding

on operating panel.

If power is not on, squeegee axis does not move, but only the squeegee open/close function is
carried out.

UNLOCK

E.g.)

UNLOCK

+ SQ. close ----- Opened squeegee is closed.

UNLOCK

+ SQ. open -----Squeegee is opened at the front side.

Squeegee exchange : Origin point

UNLOCK

+ SQ. open -----Squeegee is opened at the rear side.

Mask exchange : Print head rear side

UNLOCK

+ SQ. position change -----Squeegee moves to the position opposite to the current position.

UNLOCK

+ SQ. escape -----Squeegee moves to the position opposite to the current position.

+ SQ. close

This is used to change squeegees.

This is used to change masks.

The information of the current position of squeegee is lost.

The information of the current position of squeegee is saved.

UNLOCK

Page 4-2

193C-E-OMA04-A01-01

4-2 Board Transport

You can carry out from transporting board in to left conveyor until transporting it out to the next
process for each conveyor.
Board on the conveyor is displayed in green, board that is being transported is displayed with
blinking.

1 Press PCB transfer in Production config menu.

PCB transfer

4

PRODUCTION SETTINGS

UNLOCK

+ Carry in ---- Board is transported from the previous process to left conveyor.

Demand signal is transmitted to the previous process.

UNLOCK

+ Load ---- Board is transported from left conveyor to printing stage.

UNLOCK

+ Unload ----Board is transported from printing stage to right conveyor.

UNLOCK

+ Carry out ----Board is transported from right conveyor to the next process.

UNLOCK

+ Positioning action ---- Only the positioning of board is carried out.

UNLOCK

+ Uguard set posi ----Printing stage is moved to the front side of machine.

This is used to set support block and support pin.

193C-E-OMA04-A01-00

Page 4-3

4-3 Mask Cleaning

This is used to clean mask.

1 Press Mask cleaning in Production config menu while holding

operating panel.

UNLOCK

+ Mask cleaning

UNLOCK

on

2 Press a button of the command you want to execute while holding

on operating panel.

UNLOCK

E.g.)

UNLOCK

+ Cleaning 1 round -----One-round cleaning is carried out.

UNLOCK

+ Cleaning 2 round -----Two-round cleaning is carried out.

UNLOCK

+ Escape XY-table -----X-Y table retracts to the inner side. This is used to clean the back

UNLOCK

+ Send out air of solvent ----- This is used to bleed cleaning solvent of air.

+ Cleaning 1 round

Wet cleaning is carried out in this mode.
But this can be used only when the data is set.

of mask by hand.

UNLOCK

Page 4-4

193C-E-OMA04-A01-01

4-4 Counter Reset

Cleaning count and paste count (the number of times of solder feed) can be reset.

1 Press Counter reset in Production config menu.

Counter reset

4

PRODUCTION SETTINGS

a)

b)

a) How to reset cleaning count

When you press Reset , cleaning count is reset to the data set in cleaning data.

b) How to reset paste count

When you press Reset , paste count is reset to the data set in count data.

193C-E-OMA04-A01-00

Page 4-5

= MEMO =

Page 4-6

193C-E-OMA04-A01-01

Chapter 5

PRODUCTION INFORMATION

PRODUCTION INFORMATION

Production information

• In production information, running condition of production boards is displayed.

• This chapter describes the following items.

Run Info ------- Run information of machine is displayed.
Stop Info------- Stop information during production is displayed for each item.
Counter Info -- The number of times of mask cleaning and solder feed are displayed.
Form Prnt ----- Production information is output to printer.
Reset----------- Production information can be reset.

• To enter production information,
Press

Then “Run Info” screen appears. After that, operate according to each item.

on “Main menu” screen.

Performance

info

Performance

info

193C-E-OMA05-A01-00

Page 5-1

5-1 Run Information

Production quantity and running time, etc. of boards and blocks are displayed.

• Without reset, data will be added on irrespective of change of production board.

Run Info

Definitions of items

metI noitinifeD

ssecorpotsdraoB

]hguorht

ssecorpotskcolB skcolb)detnirp(decudorpyllautcaforebmunehT

etargnitarepO

oitarnurenihcaM

emitnurlaeR

emitcorproftiaW

.edom

]emitnurlatoT/emitnurlaeR[

]emitnwodlatoT-emitnurlatoT[

enihcamhguorhtdessapsdraobehtforebmunehT

dessaptsujsdraobdecudorptonforebmunehT+sdraobdecudorpforebmunehT[

noitcudorpgnirudnoitcudorprofgnikrowyllautcasienihcamnehwemitehtfoetaR

emitnurlaeRotemitcorproftiaWgniddaflestienihcamfoetargninnuR

]emitnurlatoT/)emitcorproftiaW+emitnurlaeR([

dnasuoiverproftiawdnasrorreoteudemitpotsgnitnuomdetcartbusemitehT

edomnoitcudorpgnirudemitehtmorf,.cte,sessecorptxen

deraperpebotsessecorptxendnasuoiverprofgnitiawemitehT

]emitgnitiawssecorptxen+emitgnitiawssecorpsuoiverP[

193C-020TE

Page 5-2

emitnurlatoTenihcamfoedomnoitcudorpgnirudemitehT

193C-E-OMA05-A01-00

5-2 Stop Information

Stop information is displayed for each factor that made machine stop during production. You can
also see the details about the stop cases until now.

• Without reset, data will be added on irrespective of change of production board.

1 Press Stop Info .

Stop Info

5

5

PRODUCTION

INFORMATION

Meanings of items

emanelbuorT gninaeM

potselcyc/etaidemmIgnisserpoteudpotsehTpotSelcyCrorotarepoyb

potstluaftropsnarTrorretropsnartdraoboteudpotsehT

tluafelbarevocernoN .noitarepoeunitnoctonnacuoyhcihw,elbuortehtoteudpotsehT

potstluafgocerdraoBrorrenoitingocerdraoboteudpotsehT

ssecorp-tsop/-erproftiaW

rorregocerksaMrorrenoitingocerksamoteudpotsehT

ytpmeredloSredlosfokcaloteudpotsehT

STOP

txenotrossecorpsuoiverpmorftropsnartdraobroftiawoteudpotsehT

ssecorp

emitnwodlatoTsemitpotsdenoitnem-evobafolatoT

193C-021TE

193C-E-OMA05-A01-02

rorregoceretsaProrrenoitingocerredlosoteudpotsehT

ytpmerepapgninaelCrepapgninaelcfokcaloteudpotsehT

Page 5-3

Stop Information

Stop history

Stop history during automatic operation is displayed. (Max. 20 cases can be saved.)

a) Error scrn

The screen an error occurred at is displayed.

Stop history

Page 5-4

b) Axis information

The axis information that an error occurred ( Operating manual for engineers 7-7)

193C-E-OMA05-A01-00

c) Reset

When you press Yes , stop history is reset.

Stop Information

5

5

PRODUCTION

INFORMA TION

193C-E-OMA05-A01-00

Page 5-5

5-3 Counter Information

The number of times of mask cleaning and solder feed are displayed.

• “No. of solder supplies” is displayed only when the automatic solder feed unit (option) is installed.

1 Press .

Counter
Info

Counter
Info

Definitions of items

193C-022TE

metI noitinifeD

detnirpsdraobfo.ytQsdraobdetnirpforebmunehT

selcycgninaelcfo.oNgninaelcksamfosemitforebmunehT

seilppusredlosfo.oNdeefredlosfosemitforebmunehT

Page 5-6

193C-E-OMA05-A01-00

5-4 Form Printing

Production information is output to printer.

1 Press Form Prnt .

Form Prnt

5

5

PRODUCTION

INFORMA TION

2 Choose a switch of information to be output, and press Run .

Information switches are highlighted by being pressed and reset by being pressed again. It is
possible to choose more than a piece of information at a time.

E.g.)

1

• Press

<How to stop>

STOP

to stop output.

RunStop Info

2

Printout

193C-E-OMA05-A01-00

STAR T

STOP

UNLOCK

KEY LOCK

STEP SELECT

Page 5-7

5-5 Reset

Production information can be reset.

1 Press Reset .

Reset

2 Choose a switch of information to be reset, and press Run .

Information switches are highlighted by being pressed and reset by being pressed again. It is
possible to choose more than a piece of information at a time.

Run

2

E.g.) Run info & Stop info

Press Yes to reset chosen information.

Page 5-8

1

193C-E-OMA05-A01-00

Chapter 6

SETTING PRODUCTION

SETTING PRODUCTION

MATERIALS

MATERIALS

Supplying production materials

This chapter describes how to set mask and how to supply production materials.

193C-037P

193C-041P

193C-E-OMA06-A01-00

Page 6-1

6-1 Setting Mask

This section describes how to set mask.

SERVO

OFF ( )

ON ( )

1. Turn OFF the servo switch on operat-

ing panel.

2. Open the front safety cover.

193C-038P

193C-AC02

3. Rotate the mechanical valve for mask

frame holder counterclockwise.

Mechanical valve for mask frame holder

Page 6-2

To the next page

193C-E-OMA06-A01-00

Setting Mask

4. Check the direction, then insert mask.

∗ Be careful not to damage the lower side of

mask.

193C-037P

193C-032P

193C-033P

5. Draw the mask until it touches a

stopper at the right front side.

Stopper

6. Rotate the mechanical valve for mask

frame holder clockwise.

6

SETTING PRODUCTION

MATERIALS

193C-039P

193C-040P

193C-E-OMA06-A01-00

• The mask is fixed.

7. Make sure the mask is fixed firmly.

Page 6-3

6-2 Supplying Solder

When you start production, check the printing direction of squeegee, then put the solder whose
quantity is specified by engineer onto mask by using spatula, etc.

∗ If solder is left as it is for hours, it dries up and becomes unavailable. So, supply solder just before

starting production.

The method of supplying solder during production varies depending on ON/OFF setting of
“AutoSolderSupply” of function switch and “whether or not the automatic solder feed unit (option) is
installed.”
This section describes how to supply solder during production.

6-2-1 Case that “AutoSolderSupply” Is OFF

When “Paste count” is “0”, machine comes to a cycle stop with a buzzer. Supply solder in the
following procedures.

1. Press .

193C-EOp-PrCs-002

SERVO

OFF ( )

ON ( )

• The buzzer stops.

2. Turn OFF the servo switch on operat-

ing panel.

Page 6-4

To the next page

193C-E-OMA06-A01-01

193C-AC02

Supplying Solder

3. Open the front safety cover.

6

SETTING PRODUCTION

MATERIALS

4. Check the remaining quantity of

solder . If the solder is a little, supply it
manually checking the printing direc­tion.

5. Press Counter reset .

193C-E-OMA06-A01-01

To the next page

Page 6-5

Supplying Solder

6. Press Reset .

• Paste count is reset.

193C-AA00

SERVO

OFF ( )

ON ( )

7. Close the front safety cover.

8. Turn ON the servo switch on operat-

ing panel.

Page 6-6

To the next page

193C-E-OMA06-A01-00

193C-EOp-PrCs-002

Supplying Solder

9. Press .

• The display returns to Cycle stop screen.

6

SETTING PRODUCTION

MATERIALS

STAR T

STOP

UNLOCK

STEP SELECT

UNLOCK

10. Press

and then

ing panel within 2 seconds.

START

on operat-

193C-E-OMA06-A01-01

KEY LOCK

Production resumes.

12

Page 6-7

Supplying Solder

6-2-2 Case that “AutoSolderSupply” Is ON

When the automatic solder feed unit (option) is installed, turn ON “AutoSolderSupply” of function
switch.
When it is ON, the sensor of the holder of the automatic solder feed unit checks the quantity of
solder in syringe.
If the quantity of solder in syringe is decreased below the sense level of sensor, machine comes to
a cycle stop with a buzzer.
Supply solder in the following procedures.

1. Press .

• The buzzer stops.

193C-EOp-PrCs-003

SERVO

OFF ( )

ON ( )

2. Turn OFF the servo switch on operat-

ing panel.

3. Open the front safety cover.

Page 6-8

193C-AC02

To the next page

193C-E-OMA06-A01-01

Syringe

Supplying Solder

4. Pull out syringe from holder.

Holder

153C-IL031

5. Remove the cap of the syringe.

6. Change cartridges.

6

SETTING PRODUCTION

MATERIALS

193C-E-OMA06-A01-00

* Remove the used cartridge from the syringe

and insert a new one.

To the next page

Page 6-9

Supplying Solder

7. Fit the cap of the syringe.

8. Insert the syringe into the holder and

fit the tube.

∗ Insert it so that the hole will agree with the

position of sensor.

193C-034P

Hole

Sensor

9. Close the front safety cover.

193C-AA00

Page 6-10

To the next page

193C-E-OMA06-A01-00

Supplying Solder

STAR T

OFF ( )

STOP

SERVO

ON ( )

UNLOCK

KEY LOCK

STEP SELECT

12

10. Turn ON the servo switch on operat-

ing panel.

UNLOCK

11. Press

and then

ing panel within 2 seconds.

START

on operat-

6

SETTING PRODUCTION

MATERIALS

Production resumes.

193C-E-OMA06-A01-00

Page 6-11

6-3 Supplying Cleaning Paper

If cleaning paper runs out, the following screen is displayed with a buzzer and machine comes to a
cycle stop.

193C-EOp-PrIs-002

1. Press .

• The buzzer stops.

SERVO

OFF ( )

ON ( )

2. Turn OFF the servo switch on operat-

ing panel.

3. Open the cover of cleaning area, then

draw out the cleaning unit.

Page 6-12

To the next page

193C-E-OMA06-A01-01

153C-006P

Move the paper tube untill it
separates from this projection.

Supplying Cleaning Paper

4. Remove the paper tubes of paper roll.

1 Move the paper tube of paper roll to the right.
2 After making sure the flange separates from

the projection at the left side, remove the paper
tube. (Remove both the paper tubes on the
take-up side and the supply side.)

∗ Do not dispose of the paper tube on the supply

side because it will be used as the paper tube
on the take-up side later.

6

SETTING PRODUCTION

MATERIALS

153C-007P

153C-006P

5. Fit the flanges to a new paper roll and

fit it on the supply side (lower side).

6. Fit the flanges to the paper tube re-

moved at the step 4) and fit it on the
take-up side (upper side).

7. Remove the cover of solvent nozzle

part.

∗ Remove the two screws, then remove the

cover.

To the next page

NOTICE

If the paper is not taken up properly because the paper tube fit to the flanges
on the take-up side races, stop using that paper tube and use the accompany­ing aluminum tube.

193C-E-OMA06-A01-01

Page 6-13

Supplying Cleaning Paper

8. Pass the paper as shown on the left,

then wind it around the take-up paper
tube two or three times.

• Before winding the paper, fix the tip of it to the
paper tube with a masking tape, etc. so that it
will not come off.

Paper tube

153C-IL012

New paper

9. Return the unit into the main body,

then close the cover of cleaning area.

Page 6-14

SERVO

OFF ( )

To the next page

ON ( )

10. Close the front and center safety

covers.

11. Turn ON the servo switch on operat-

ing panel.

193C-E-OMA06-A01-01

Supplying Cleaning Paper

STAR T

STOP

UNLOCK

KEY LOCK

STEP SELECT

12

12. Press

UNLOCK

and then

START

on operat-

ing panel within 2 seconds.

∗ If the paper runs out during cleaning, carry out

cleaning again, then resume production.

6

SETTING PRODUCTION

MATERIALS

193C-E-OMA06-A01-01

Page 6-15

6-4 Supplying Cleaning Solvent

If cleaning solvent are running short, the following screen is displayed with a buzzer and machine
comes to a cycle stop.

1. Press .

• The buzzer stops.

Lid

Main body

Solvent tank

2. Open the lid of solvent tank, then

supply solvent.

•2 l of solvent can be contained.

∗ Use IPA or ethyl alcohol as the solvent.

(The mixture of IPA and ethyl alcohol is also
available.)

∗ Never use the solvent other than the above-

mentioned ones.
Otherwise, machine will be damaged.

UNLOCK

3. Press

• After the solvent is supplied, cleaning is
resumed.

+ Continue .

Page 6-16

Production resumes.

193C-E-OMA06-A01-01

TROUBLESHOOTING

TROUBLESHOOTING

Solutions for Error

This section describes solving for errors.

Chapter 7

When the error happens, press
the touch panel or the error list on the maintenance manual, and carry out solutions.

7-1 Error Messages (Error list)
7-2 Check and Solutions
7-3 Input and Output Check of machine (Checking the sensor and movement of

movable part)

to stop the buzzer at fast. After that, see on

193C-E-OMA07-A01-01

433C-JOp-Er-001

1

2

Page 7-1

7-1 Error Messages (Error List)

7-1-1 Errors during the Self-diagnosis

segasseMrorrE rorrEfosesuaC snoituloSdnakcehC

.nodenrutsihctiwsycnegremeehT

NOhctiwsycnegremE

FFOhctiwsovreS

porderusserpriA

.hgih

dnEnoitcudorPssecorPerP

neporevoC

nepOeegeeuqS

kcehCataD

noitceteDpirtlamrehT

.detcennocsid

.FFOdenrutsihctiwsovresehT

.elbuortasahhctiwsovresehT

.deppordsierusserpriaehT

.noitats-erpfoenihcam

.deneposirevocehT

detcennocsid

.deneposieegeeuqsehT

.tnerruc

siroelbuortasahhctiwsycnegremeehT

ootsinoitcetederusserpriafoeulavgnittesehT

ehtmorftnessilangisdnenoitcudorpehT

siroelbuortasahrevocfohctiwsehT

.detcennocsidsiroelbuortasah123dna023SL

.atadnoitcudorpnideretnesieulavlamronbaehT dna,”yfidomataD“ni”kcehcataD“tuoyrraC

revoehtstcetedrewolbehtrofhctiwslamrehtehT

.detcennocsidsiroelbuortasahnafgniloocehT

.rorrena

)0tiB:H0085(

.rorrena

)0tiB:H0085(

aPM 87.0ot aPM .

4.0otteS aPM .

.enihcam

.revocehtesolC

.rorrena

)5,4,3tiB:H0085(,)7tiB:H3905(

”tsujdaenihcaM“

.rorrena

)1,0tiB:H1905(

.noitarepo

.snafgniloocegnahC

.teserotdrawrofhctiwsycnegremeehtlluP

sitifisuhtiwtcatnocekamdnatupniehtkcehC

.NOotthgirehtothctiwsovresehtnruT

sitifisuhtiwtcatnocekamdnatupniehtkcehC

94.0foegnarehtnihtiwerusserpriaehtylppuS

noitats-erpfolangisdnenoitcudorpehtlecnaC

sitifisuhtiwtcatnocekamdnatupniehtkcehC

ni”esolc/nepoeegeeuqS“taeegeeuqsehtesolC

sitifisuhtiwtcatnocekamdnatupniehtkcehC

.eulavreporpehtretnenehtdnarorreehtkcehc

ehttratserdnalamrehtdeppirtehtlecnaC

-refeR

ecne

1-2-7

2-2-7

3-2-7

4-2-7

5-2-7

–

–

6-2-7

193C-023TE

xoBnaFrotoMrewoP

rosneserutarepmeT

noitidnocrevirD

elgnaeegeeuqS

ffoekarbsixatfiL

.detcennocsid

.)drawpu(

ffoekarbsixarednU

yalerytefaS

hcaeterusserP

.hgihootsierutarepmetehT

.rorrenasahrevirdovresehT .kcehctuptuoehttarorrerevirdehtteseR

.desserpsihctiwsycnegremeehT

.FFOdenrutsihctiwsovresehT

.eegeeuqsfoatadgnignahc

titahtkcehcdna,deloocnafgniloocehtroftiaW

.noitarepo

.detcennocsidsiroelbuortasahnafgniloocehT.snafgniloocegnahC

)2tiB:H3205(

gnitnirp(atadenihcamnidaeheegeeuqsehT

.enolautcaehtnitahtmorfsreffid)noitidnoc

.)drawpu(FFOdenrutsihctiwsneposixatfilehT

siroelbuortasahhctiwsneposixatfilehT

FFOdenrutsihctiwsnepoekarbsixaredlohehT

.detcennocsidsiroelbuortasahsixaredlohehT

.detcennocsidsiroelbuortasahyalerytefasehT

retfatuodeirractonsignihcaeterusserptnirpehT

foecnereffid±foelgnaeegeeuqsehtrof˚5

.atadenihcam

.rorrena

)2tiB:H2A05(

.rorrena

)3tiB:H2A05(

”.yfidomataD“ni

.hctiwsekarbeht)drawnwod(NOnruT

.)drawnwod(hctiwsekarbehtNOnruT

.suhtiwtcatnocekaM

ehtnihtiwsititahtoselgnaeegeeuqsehttsujdA

sitifisuhtiwtcatnocekamdnatupniehtkcehC

sitifisuhtiwtcatnocekamdna,tupniehtkcehC

.teserotdrawrofhctiwsycnegremeehtlluP
.NOebotthgirehtothctiwsovresehtnruT

7-2-7

ehttratserneht,erutarepmetreporpehtotsemoc

8-2-7

–

–

9-2-7

–

”hcaetataddorP“fo”gnihcaeterusserP“tuoyrraC

–

Page 7-2

193C-E-OMA07-A01-03

7-1-2 Immediate Stop Error

Error Messages

segasseMrorrE rorrEfosesuaC snoituloSdnakcehC

rorrenoitingocerBCP

.deretne

rorretropsnartdraob.vnocF

.detcennocsid

rorretropsnartdraob.vnocR

.detcennocsid

rorrednetxeBCP

.mm5.0naht

.repapgninaelconsierehT

ytpmerepapgninaelC

.gninaelcroftnevlosonsierehT

.ytridsidraobehtroaremacnoitingocerehT

sitniopnoitingocerdraobfosetanidroocgnorW

.royevnoctnorfehtnosniamerdraobehT

eraroelbuortaevah242dna142HP

.royevnocraerehtnosniamerdraobehT

eraroelbuortaevah722dna522HP

eromybatadnideretsigermehtmorfsreffidB

.detcennocsidsiroelbuortasah732HP

-refeR

ecne

.noitisopreppotsehttapotstonseoddraobehT

.ezingocer-erdnagnihcniyb

ezingocer

.ylreporp

.rorrena

)2,1tiB:HB805(

.ylreporp

.rorrena

)7,5tiB:H9805(

dnaAstniopnoitingocerehtneewtebecnatsidehT

.egraltonsinoitaived–

.repapgninaelcehtteS

.rorrena

)7tiB:HA805(

.tnevlosehtylppuS

draobehttesdnahctiwsovresehtFFOnruT

draobehttesdnahctiwsovresehtFFOnruT

ehtfignitnirptuoyrracdna,yllausivtikcehC

noitisopkramnoitingocerehtotaremacehtevoM

-er,draobroaremacnoitingocerehtgninaelcretfA
01-2-7

.ezingocer-ersetanidroocreporpgniretneretfA

–

sitifisuhtiwtcatnocekamdnatupniehtkcehC

7

TROUBLESHOOTING

–

sitifisuhtiwtcatnocekamdnatupniehtkcehC

sitifisuhtiwtcatnocekamdnatupniehtkcehC

–

193C-024TE

potsytpmetnevlosgninaelC

)ksaM(noitceteDredloS

)egniryS(noitceteDredloS

.detcennocsidsiroelbuortasah612HP

.ksamehtnoredlosonsierehT

.detcennocsidsiroelbuortasah323HP

nielbaliava(.egnirysehtniredlosonsierehT

)tinuylppusredlosehtgnisu

.detcennocsidsiroelbuortasah223HP

.rorrena

sitifisuhtiwtcatnocekamdnatupniehtkcehC

)6tiB:H8805(

.ksamehtnoredlosehtylppuS

sitifisuhtiwtcatnocekamdnatupniehtkcehC

.rorrena

)3tiB:HB905(

segnirysegnahC

sitifisuhtiwtcatnocekamdnatupniehtkcehC

.rorrena

)2tiB:H1905(

–

–

–

193C-E-OMA07-A01-01

Page 7-3

Error Messages

7-1-3 Emergency Stop Error

rorrE

edoc

7000NOhctiwsycnegremE

9000porderusserpriA

2100potsneporevoC

0200rorretsujdahtdiW

1001rorretropsnartBCP

3001

7001

1101tuoemitpueegeeuqsF

3101tuoemitpueegeeuqsR

6101

rorre

7101

rorre

8101rorrEgninoitisoPBCP.gnorwsiataddraoB

segasseMrorrE rorrEfosesuaC snoituloSdnakcehC

.nodenrutsihctiwsycnegremeehT

siroelbuortasahhctiwsycnegremeehT

noitcetederusserpriafoeulavgnittesehT

siroelbuortasahhctiwsrevocehT

.gnorwsiataddraobfo)W(ezisehT

.detcennocsidsiroelbuortasah141HP

tropsnartehtnosniamerdraobehT

rO(.tinodraobonsierehtroroyevnoc

foedisesreverehtottifsidraobehT

.detcennocsidsiroelbuortasah441HP

roelbuortaevah742dna,322,331HP

eraroelbuortaevah173,073LYC

htdiwroyevnoctfeL

tuoemiTtnemtsujda

htdiwroyevnocretneC

tuoemiTtnemtsujda

htdiwroyevnocthgiR

tuoemiTtnemtsujda

nwodelzzongninaelC

puelzzongninaelC

.detcennocsid

.deppordsierusserpriaehT

.hgihootsi

.deneposirevocehT

.detcennocsid

.tnirpot)W(ezis

).asreveciv

.ksam

.rorrenasahrevirdhtdiwehT

.detcennocsidera

.deppordsierusserpriaehT

.detcennocsid

.detcennocsid

.deppordsierusserpriaehT

eraroelbuortasah632,532SL

.detcennocsid

.deppordsierusserpriaehT

)0tiB:H0085(

4.0otteSaPM

.revocehtesolC

draobehtfotuotessinipredlohdraobehT

)1tiB:H3805(

)4tiB:H3805(

eraroelbuortaevah723,623,523,423SL

aPM.

.detcennocsideraroelbuortaevah371LV

aPM.

)7,6,5,4tiB:H1905(

)1,0tiB:H2105(

)6,5tiB:HA805(

)3tiB:H2005(

.teserotdrawrofhctiwsycnegremeehtlluP

.rorrenasitifisuhtiwtcatnocekamdnatupniehtkcehC

5.0foerusserpriaehtylppuS aPM8.0otaPM

.rorrenasitifisuhtiwtcatnocekamdnatupniehtkcehC

)5,4,3tiB:H0085(,)7tiB:H3985(

.tnirpot)W(ezisdraobehtnihtiwnipredlohdraobehtteS

.)W(ezisataddraobreporpehtretnE

.rorrenasitifisuhtiwtcatnocekamdnatupniehtkcehC

ehttupro,royevnocehtnodeniamerdraobehtevomeR

.noitisopdeificepsehttadraob

.ksamfoedisesreverehtmorfdraobehtevomeR

.rorrenasitifisuhtiwtcatnocekamdnatupniehtkcehC

.rorrenasitifisuhtiwtcatnocekamdnatupniehtkcehC

)3,1tiB:H3A05(,)5tiB:H2A05(

.rorrenasitifisuhtiwtcatnocekamdnatupniehtkcehC

)7tiB:HB805(,)3tiB:H9805(,)3tiB:H2805(

94.0foerusserpriaehtylppuS aPM87.0ot.aPM
.rorrenasitifisuhtiwtcatnocekamdnatupniehtkcehC

.rorrenasitifisuhtiwtcatnocekamdnatuptuoehtkcehC

94.0foegnarehttaerusserpriaehtylppuS aPM87.0ot

.rorrenasitifisuhtiwtcatnocekamdnatupniehtkcehC

.rorrenasitifisuhtiwtcatnocekamdnatuptuoehtkcehC

tesffoerusserpdraobehtroatadssenkcihtdraobkcehC

”.retemarapenihcaM“rof

94.0foegnarehttaerusserpriaehtylppuS aPM87.0ot

(1/2)

-refeR

ecne

1-2-7

3-2-7

5-2-7

–

–

–5001

–

–

–

2201rorrenigiroredlohBCP

3201revoaeraelbatnirP

8201esolcredloheegeeuqS

193C-025TE

Page 7-4

.tifoegnar

.detcennocsid

.detcennocsid

.detcennocsidsiroelbuortasah512SL

.detcennocsidsiroelbuortasah681LV

tnarelotehtrevosiatadnoitisoptnirP

.deppordsierusserpriaehT

aPM.

siroelbuortasah123,023SL

siroelbuortasah181,081LV

)5tiB:H8805(

)6tiB:H3005(

”.yfidom

94.0foegnarehttaerusserpriaehtylppuS aPM87.0ot

)1,0tiB:H1905(

)1,0tiB:H3005(

193C-E-OMA07-A01-02

.rorrenasitifisuhtiwtcatnocekamdnatupniehtkcehC

–

.rorrenasitifisuhtiwtcatnocekamdnatuptuoehtkcehC

ataD“ni”atadsoptnirP“ehtmorfeulavreporpehtretnE

–

.rorrenasitifisuhtiwtcatnocekamdnatupniehtkcehC

–

.rorrenasitifisuhtiwtcatnocekamdnatuptuoehtkcehC

Error Messages

(2/2)

rorrE

edoc

8301

rorre

9301

rorre
6501nwodCD.eulavdeificepsehtnahtrewolsiegatlovCD.suhtiwtcatnocekaM–
0011GNtestinugninaelC
1011

rorre

2011

rorre

3011

rorre

9011rorreataderusserP

0111

rorrE

1111ffOekarBtfahSretfiL

2111

3111

θnurrevO)+(tfahS

4111

θnurrevO)-(tfahS

5111

6111rorrEmuucaVBCP

F→royevnoCR

7111
8111

C→royevnoCR

9111
1211

193C-026TE

ffOekarB

rorrE

rorrE

rorrE

segasseMrorrE rorrEfosesuaC snoituloSdnakcehC

nwodeegeeuqsF

nwodeegeeuqsR

noitisoptinugninaelC

elpuoctinugninaelC

dexiftinugninaelC

noitingoceretsaP

tfahSdrauGrednU

nruteRreppotSBCP

rorrEtropsnarT

royevnoCretneC

rorrEtropsnarT
rorrEtropsnarT

draob.vnocR

rorretropsnart

.detcennocsid

.nrettap

.)drawpu(

.detcennocsid

.)drawpu(FFO

.detcennocsid

.reppotsdraob

.noitisop

.noitisop

.sporderusserpriaehT

eraroelbuortaevah713dna613HP

.noitisopreporpehttatonsitinugninaelcehT

aevah532,232,132SL,332,032,721HP

.detcennocsideraroelbuort

tnarelotehtrevosierusserptnirptesehT

.erawdrahfoegnar

.detelpmocylreporpsinoitingocerredlosehT

thguatehtsatuodeirractonsigniredlosehT

FFOdenrutsihctiwsneposixatfilehT

siroelbuortasahhctiwsneposixatfilehT

denrutsihctiwsnepoekarbsixaredlohehT

siroelbuortasahsixaredlohehT

ehtgnisuninwodebottpeksireppotsehT

.detcennocsidsiroelbuortasah512SL

.detcennocsidsiroelbuortasah781LV

ehttasielbatY-XehTθ+nurrevosixa

.detcennocsidsiroelbuortasah531HP

ehttasielbatY-XehTθ-nurrevosixa

.detcennocsidsiroelbuortasah631HP

.pudekciptonsidraobehT

.sneppahegakaelriaehT

.detcennocsidsiroelbuortasah711HP

sierehtroroyevnocehtnosniamerdraobehT

).asrevecivrO(.tinodraobon

342,242,142,722,622,522,441,341HP

.detcennocsideraroelbuortaevah

87.0 aPM .

94.0foegnarehttaerusserpriaehtylppuS aPM ot

nasitifisuhtiwtcatnocekamdnatupniehtkcehC

.rorre

)7,6tiB:H0905(

.ylreporptinuehttesdnahctiwsovresehtFFOnruT

nasitifisuhtiwtcatnocekamdnatuptuoehtkcehC

.rorre

)6,5,3,2,1,0tiB:HA805(,)7tiB:H1805(

ataddorP“fognihcaeterusserptnirpehttuoyrraC

.eulavreporpehttesdna”,yfidomataD“ni”hcaet

gnihcaetnoitingocerredlosdnaksamehttuoyrraC

.niaga

tiylppusdna,ksamehtnoredlosdeniamerehtkcehC

.yrassecen

.hctiwsekarbeht)drawnwod(NOnruT

nasitifisuhtiwtcatnocekamdnatupniehtkcehC

.rorre

)2tiB:H2A05(

.hctiwsekarbeht)drawnwod(NOnruT

nasitifisuhtiwtcatnocekamdna,tupniehtkcehC

.rorre

)3tiB:H2A05(

94.0foegnarehttaerusserpriaehtylppuS aPMot

87.0aPM.
nasitifisuhtiwtcatnocekamdnatupniehtkcehC

.rorre

)5tiB:H8805(

nasitifisuhtiwtcatnocekamdnatuptuoehtkcehC

.rorre

)7tiB:H3005(

sixaatehtehtevomdnahctiwsovresehtFFOnruT

.dnahybnoitisopnurrevo)+(ehtmorf

nasitifisuhtiwtcatnocekamdnatupniehtkcehC

.rorre

)5tiB:H2805(

sixaatehtehtevomdnahctiwsovresehtFFOnruT

.dnahybnoitisopnurrevo)-(ehtmorf

nasitifisuhtiwtcatnocekamdnatupniehtkcehC

.rorre

)6tiB:H2805(

draobehtteserdna,hctiwsovresehtFFOnruT

.ylreporp

.tinumuucavehtnonoitisopmuucavriaehtrevoC
nasitifisuhtiwtcatnocekamdnatupniehtkcehC

.rorre

)7tiB:H0805(

nasitifisuhtiwtcatnocekamdnatupniehtkcehC

.rorre

)3,2,1tiB:HB805(,)7,6,5tiB:H9805(,)4,3tiB:H3805(

-refeR

ecne

–

–

7

–

TROUBLESHOOTING

–

9-2-7

–

–

–

–

.ylreporpdraobehttesdnahctiwsovresehtFFOnruT

–

193C-E-OMA07-A01-02

Page 7-5

7-2 Check and Solutions

E

M

E

R

G

E

N

C

Y

S

T

O

P

7-2-1 Emergency Switch On

1. Resetting the emergency switch.

Pull the switch forward to reset.

G

E

R

N

C

Y

P

T

O

E

M

E

S

Front side of machine (1 point)

7-2-2 Servo Switch

1. Turn ON the servo switch.

Turn the switch to the right.

SERVO

OFF ( )

ON ( )

193C-AA00

Front side of machine (1 point)

SERVO

OFF ( )

ON ( )

Rear side of machine (1 point)

Page 7-6

193C-AA00

Operation panel on front side of machine

193C-E-OMA07-A01-02

7-2-3 Air Pressure Drops

LINE

START

PROD.

END

PUT IN

MAGAZINE

RESET

STEP

TAKE OUT

MAGAZINE

POWER

MANU.

PITCH

EMERGENCY

PRODUCTION

COUNTER

R

S

E

T

E

R

S

E

T

E

1234

AUTO

1. Adjusting the air pressure

If the proper air pressure [more than 0.49 MPa to 0.78 MPa] is not supplied, adjust the pressure to
the specified one in the following order.

2. Setting the air pressure detection value

If the air pressure is not set to the specified one, [0.4 MPa], set it to the specified air pressure
detecting value in the following way.

Air pressure adjustment

1

Unlock

Check and Solutions

Air pressure adjustment

2

Adjust

3

Lock

Valve
Pressure gauge

193C-AB00

193C-007P

7-2-4 Pre Process Production End

1. Canceling the production end signal

As the production end signal is output from the front stocker of slotted magazine loader or stacking
magazine loader, press the LINE START switch to cancel the production end signal.

Adjust

3Y3C-089P

7

TROUBLESHOOTING

193C-E-OMA07-A01-02

Operation panel on top face

033C-PS006

Page 7-7

Check and Solutions

7-2-5 Cover Open

1. Closing the safety cover

Check that the safety cover indicating the error is not opened, and close it if it is opened.

Middle safety cover

Front safety cover

193C-AC00

Rear safety cover

7-2-6 Thermal Trip Detection

1. Resetting the thermal switch for the blower

Remove the front cover on the power box, and press the reset button. Make contact with us if the
same error is detected after resetting.

193C-AA00

Thermal switch

Power box

193C-009E

193C-AA00

Page 7-8

330DC0AB00

193C-E-OMA07-A01-01

7-2-7 Power Box Fan Motor

1. Checking the movement of cooling fan

If the wind is not sent from the opening of cooling fan to the outside, the cooling fan may has a
trouble. Make contact with us for changing it.

Cooling fan

Check and Solutions

7

TROUBLESHOOTING

193C-AA00

7-2-8 Temperature Sensor

1. Checking the movement of cooling fan

If the wind is not sent from the opening of the cooling fan to the outside, it can be thought the
trouble or clogging of dust in the cooling fan. As for the trouble, make contact with us for changing
it, and clean around the fan for the clogging.

33T9C1AB00

330DC0AB00

Cooling fan

Reverse side of CPU box

193C-AA00

193C-E-OMA07-A01-01

330DC0AB00

Reverse side of power box

Page 7-9

Check and Solutions

7-2-9 Lift Axis Brake off

Under Axis Brake off

1. Turning ON (downward) the brake switch

The switch at the lower position is ON.

Lift axis brake
Under axis brake

193C-AA00

330DC0AA00

Page 7-10

193C-E-OMA07-A01-01

7-2-10 PCB Recognition Error

1. Moving the camera to the recognition mark position by inching and recog­nize again. (Fig. 1)

Check the error screen, and when the recognition mark is not at the center of recognition screen,
move the recognition mark to the center by

operation is restarted.

2. Re-recognizing the recognition camera or board after cleaning

Check the error screen, and clean the mark if it is dirty, then press
operation is restarted.

UNLOCK

and , and press

Check and Solutions

UNLOCK

and Re-recog . The

UNLOCK

and Re-recog . The

3. Re-recognizing after entering proper coordinates

∗ When the recognition error is found again, No recog and PCB board are displayed additionally.

Select either of them (Fig. 3). To quit automatic operation and teaching, press .

(Fig. 2)(Fig. 1)

2

1

(Fig. 3)

7

TROUBLESHOOTING

Re-recog The board recognition is carried out again.

No recog The next movement is carried out without

recognition.

Pass The recognition error board is passed

during the automatic operation.

193C-E-OMA07-A01-04

Img move rsps The moving distance of one pressing

is set.
Low : 0.01 mm, Middle : 0.1 mm,
High : 2.00 mm

(red arrow mark) The recognition screen moves to

the (red arrow mark) direction.

Page 7-11

7-3 The Input and Output Check of Machine

7-3-1 Input Check after Error

The trouble in the sensor can be thought as one reason to make errors.
This section describes checking the proper input state (ON and OFF) of the sensor related to that
error.

1. Check the error message.

• Check solutions by the of the touch
panel or in the error message list in the mainte-

nance manual.

2. Return to the main menu.

193C-EOp-Er-001

193C-EEn-Ma-001

193C-EEn-MaIc-002

3. Press

• The machine adjustment screen appears.

Machine adj

.

4. Press Input check .

• The list screen of input check appears.

5. Press Address .

• The address screen of input check appears.

Page 7-12

6. Check that the bit (• • • • H : Bit •) of

address described in the solutions is
proper (ON and OFF).

• If the input state of sensor is not proper, a
trouble or disconnection can be thought. Make
contact with us for changing.

193C-E-OMA07-A01-01