Panasonic SF-C21 Instruction Manual

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Safety Control Unit

SF-C21

Instruction Manual

WUME-SFC21-4

2016.1

panasonic.net/id/pidsx/global

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(MEMO)

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Thank you for purchasing Panasonic Industrial Devices SUNX’s Safety Control Unit

SF-C21

. Please read this instruction manual carefully and thoroughly for the correct and optimum use of this device. Kindly keep this manual in a convenient place for quick reference.

This device is a safety control unit for machines.

This manual is for the personnel who have undergone suitable training, have knowledge of safety of machines and knowledge of electricity (are electric workers or have knowledge equivalent to that of the workers), and

● who are responsible for the introduction of this device,

● who design the system using this device,

● who install and connect this device,

● who manage and operate a plant using this device, and

● who are qualied and responsible for each of the phases of design, manufacture, installation,

operation, maintenance or disposal.

Please fully understand “Safety Standards” introduced in this instruction manual and properly handle the equipment with paying attention to the safety.

Notes

1) All the contents of this instruction manual are the copyright of the publishers, and may not be reproduced (even extracts) in any form by any electronic or mechanical means (including photocopying, recording, or information storage and retrieval) without permission in writing from the publisher.

2) The contents of this instruction manual may be changed without prior notice for further improvement of the device.

3) Though we have carefully drawn up the contents of this instruction manual, if there are any aspects that are not clear, or any error that you may notice, please contact our local Panaso-

nic Industrial Devices SUNX ofce of the nearest distributor.

4) English and Japanese are original instructions.

5) Windows is a registered trademark of U.S. Microsoft Corporation and other countries.

6) All other companies and product names are trademarks or registered trademarks of their respective companies.

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CONTENTS

Chapter 1 Introduction ······································································ 7

1-1 Attention Marks ············································································7 1-2 Safety Precautions ·······································································7 1-3 Applicable Standards / Regulations ··················································9 1-4 Conrmation of Packed Contents ····················································9

Chapter 2 Before Using This Device ···················································10

2-1 Features··················································································· 10 2-2 Part Description ········································································· 12 2-3 Terminal Arrangement ································································· 13 2-4 Conrming Product Information ····················································· 14

2-4-1 Version-related Information ·······················································14

2-5 Mounting ·················································································· 15

2-5-1 Installing Direction ··································································15 2-5-2 Installation Space ···································································16 2-5-3 Installation to and Removal from a DIN Rail ·································18 2-5-4 Installing the Unit Directly in a Control Panel Using Screws ············· 19 2-5-5 Installation Environment ··························································· 19

2-6 Wiring ······················································································ 20

2-6-1 Power Supply Unit ··································································20 2-6-2 I/O Circuit Diagrams ································································ 21 2-6-3 Connecting to the Terminal Block ···············································23 2-6-4 Connection of Safety Devices ···················································24

Chapter 3 Functions ········································································25

3-1 Safety Input ·············································································· 25

3-1-1 Contact Input Mismatch Allowable Time ······································25

3-2 Control Output ··········································································· 26

3-2-1 Response Time ······································································26

3-3 Auxiliary Output ·········································································26 3-4 Interlock (Reset) ········································································ 27

3-4-1 Overall Reset·········································································27 3-4-2 Partial Reset··········································································28

3-5 Releasing Lockout ······································································ 29 3-6 External Device Monitor ······························································ 30 3-7 Test Input ················································································· 30 3-8 MODBUS Communication (Non-safety) ·········································· 31

3-8-1 MODBUS RTU Specication ·····················································31 3-8-2 Wiring Example ······································································ 32 3-8-3 Function Code ·······································································33 3-8-4 Error Codes···········································································33 3-8-5 Address Map ·········································································34 3-8-6 Message Format ····································································35 3-8-7 Function Code ·······································································36

3-9 USB Communication ·································································· 38 3-10 Logic Selection Function ···························································· 39 3-11 OFF Delay Time Selection Function·············································· 47

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3-12 Logic Settings by Software Tool ··················································· 48 3-13 Logic Manual Stop / Start Function ··············································· 49

Chapter 4 Setting of Logics ·······························································50

4-1 Types and Settings of Logics ························································ 50

4-1-1 Factory Setting·······································································50

4-2 Preparation for Logic Setting ························································ 51

4-2-1 Turning ON the Power ·····························································51 4-2-2 Portions Used in Settings ·························································51

4-3 Operation in RUN Mode and the Display ········································· 52

4-3-1 Operation and Display During Normal Operation ··························· 52 4-3-2 Display When an Error Occurs ··················································53

4-4 Setting of Logics and OFF Delay Time ············································ 54

4-4-1 Flowchart of Logic and OFF Delay Time ······································54 4-4-2 Operation Procedure for Setting Logic and OFF Delay Time ············55

4-5 Change Password ······································································ 61

4-5-1 Flowchart of Change Password ················································· 61 4-5-2 Operation Procedure for Change Password ·································62

Chapter 5 Software Tool ···································································67

5-1 System Conguration ·································································· 67 5-2 Required System Specications ···················································· 68

5-2-1 Operating System ··································································· 68 5-2-2 PC Specications ···································································68

5-3 Installation ················································································ 68 5-4 Uninstallation ············································································ 68 5-5 Connection of this Device and a PC ··············································· 69

5-5-1 Connection to “Monitor Mode” ···················································69 5-5-2 Connection to “Transfer Mode” ··················································70 5-5-3 Setting to “Monitor Mode” after the End of Transfer ························71 5-5-4 Disconnection of this Device from a PC ······································· 71 5-5-5 Initialization of this Device ························································71

5-6 Startup and End of Software Tool ·················································· 72

5-6-1 Startup Software Tool ······························································72 5-6-2 End of Software Tool ·······························································74

5-7 New / Save / Print of a File ··························································· 75

5-7-1 Create New File ·····································································75 5-7-2 Open Sample Logic ································································77 5-7-3 Open a Recent File ································································· 79 5-7-4 Upload Logic from this Device ··················································· 81 5-7-5 Saving a File ·········································································82 5-7-6 Download Logic to Device ························································84 5-7-7 Print·····················································································86

5-8 Each Part Name of the Software Tool and Basic Operation ················· 87 5-9 Creating and Editing a Logic, and Saving a File and Transferring it to this

Device ····················································································· 89

5-9-1 Creating and Editing Logic ·······················································89 5-9-2 Saving a Logic File and Transferring it to this Device ·····················89

5-10 Create a Logic ········································································· 90

5-10-1 Create a Logic ·····································································90

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5-10-1-1 Set Input Lock ······················································· 90 5-10-1-2 Set Control Block 1 ················································91

5-10-1-3 Create a Circuit ·····················································91 5-10-2 Example of a Logic Using Control Block 1 / 2 ······························ 93 5-10-3 Example of a Logic Using Control Block 1 / 2 / 3 ·························94

5-11 Select Input ············································································· 95

5-11-1 Types of Inputs ·····································································95 5-11-2 Setting of Contact Input Mismatch Allowable Time ·······················96 5-11-3 Input Filter Time Setting ··························································97

5-12 Select Control ·········································································· 98 5-13 Interlock block ······································································· 100 5-14 Auxiliary Output Block ····························································· 101 5-15 Mode switching block ······························································ 102

5-15-1 Mode Switching ·································································· 102 5-15-2 Simulation Mode ································································· 102

5-16 Output Setting, OFF Delay and ON Delay Setting ························· 104 5-17 Detailed Settings (Muting) ························································ 104 5-18 Logic Display Edit ··································································· 105 5-19 Verify Files on the Device and PC ·············································· 105 5-20 Conguration Check ······························································· 106 5-21 Highlighting OFF ···································································· 107 5-22 Device Information ·································································· 107

5-22-1 General ············································································ 107

5-22-1-1 Change Password ··············································· 107

5-22-1-2 Initialize Settings ················································· 108

5-22-1-3 Initialize Password ··············································· 108 5-22-2 Conguration Log ································································ 109 5-22-3 Error Log··········································································· 109

5-23 Communication Settings ·························································· 110 5-24 Monitor ··················································································111 5-25 Help····················································································· 112

5-25-1 Language ·········································································· 112 5-25-2 Manual ············································································· 11 2 5-25-3 Version Information ····························································· 112

Chapter 6 Maintenance ·································································· 113

6-1 Daily Inspection ······································································· 113 6-2 Periodic Inspection (Every Six Months) ········································· 113 6-3 Inspection after Maintenance of this Device ··································· 114

Chapter 7 Troubleshooting ······························································ 115

Chapter 8 Specications / Dimensions ·············································· 117

8-1 Specications ·········································································· 117

8-2 Dimensions ············································································· 120

Chapter 9 Others ·········································································· 121

9-1 Glossary················································································· 121 9-2 CE Marking Declaration of Conformity ·········································· 122

Page 7

1-1 Attention Marks

Chapter 1 Introduction

This instruction manual employs the following attentions marks “ depending on the degree of the danger to call operator’s attention to each particular action. Read the following explanation of these marks thoroughly and observe these notices without fail.

WARNING

CAUTION

Note that items described in “ tions.

Be sure to observe these important items described.

If you ignore the advice with this mark, death or serious injury could result.

If you ignore the advice with this mark, injury or material damage could result.

It gives useful information for better use of this device.

CAUTION

” may lead to serious results, depending on situa-

WARNING

,” “

CAUTION

1-2 Safety Precautions

■ Use this device as per its specications. Do not modify this device since its functions and ca-

pabilities may not be maintained and it may malfunction.

■ This device has been developed / produced for industrial use only.

■ Use of this device under the following conditions or environments is not presupposed. Please

consult us if there is no other choice but to use this device in such an environment.

1) Operating this device under conditions or environments not described in this manual.

2) Using this device in the following elds: nuclear power control, railroad, aircraft, auto mo-

biles, combustion facilities, medical systems, aerospace development, etc.

■ In case of installing this device to a particular machine, follow the safety regulations in regard

to appropriate usage, mounting (installation), operation and maintenance. The users including the installation operator are responsible for the introduction of this device.

■ Note that this device may be damaged if it is subject to a strong shock (if it is dropped onto

the oor, for example).

■ Use this device by installing suitable protection equipment as a countermeasure for failure,

damage, or malfunction of this device.

■ Before using this device, check whether the device performs properly with the functions and

capabilities as per the design specications.

■ In case of disposal, dispose this device as an industrial waste.

”

Page 8

Introduction

WARNING

Machine designer, installer, employer and operator

♦

●

The machine designer, installer, employer and operator are solely responsible to ensure that all ap-

plicable legal requirements relating to the installation and the use in any application are satised and

all instructions for installation and maintenance contained in the instruction manual are followed.

●

Whether this device functions as intended to and systems including this device comply with safety regulations depends on the appropriateness of the application, installation, maintenance and operation. The machine designer, installer, employer and operator are solely responsible for these items.

Engineer

♦

● The engineer would be a person who is appropriately educated, has widespread knowl-

edge and experience, and can solve various problems which may arise during work, such as a machine designer, or a person in charge of installation or operation etc.

Operator

♦

●

The operator should read this instruction manual thoroughly, understand its contents, and perform operations following the procedures described in this manual for the correct operation of this device.

● In case this device does not perform properly, the operator should report this to the person

in charge and stop the machine operation immediately. The machine must not be operated

until correct performance of this device has been conrmed.

Environment

♦

● Do not use a mobile phone or a radio phone near this device.

● This device starts the performance after 2 seconds from the power ON. Have the control

system started to function with this timing.

● Do not install this device in the following environments.

1) The device is exposed to direct sunlight

2) Dew condensation may occur due to sudden changes in temperature

3) The ambient air contains corrosive or ammable gas

4) There is a high level of dust, metallic dust, or salt content

The device may be exposed to organic solvents such as benzene, thinner, or alcohol and/or strong alkaline substances such as ammonia or caustic soda, or any such substances exist in the ambient air

6) The device may be directly exposed to vibration or impact or to water drops

The device may be exposed to interference from nearby high-voltage lines, high-voltage equipment, power wires, motor equipment, an amateur radio station or other transmitter, or a device with large switching surges (the device must be placed at a distance of 100mm or greater from any interference sources)

Wiring

♦

● Do not work on (connect or remove etc.) the device while the power is ON. Failure to fol-

low this precaution could result in an electric shock.

● All electrical wiring should conform to the regional electrical regulations and laws. The wir-

ing should be done by engineer(s) having the special electrical knowledge

● Do not run the wires together with high-voltage lines or power lines or put them in the

same raceway. This can cause malfunction due to induction.

● Do not control the device only at one control output.

Maintenance

♦

● When replacement parts are required, always use only genuine supplied replacement

parts. Do not use a third-party part because doing so could cause the device to malfunction, possibly resulting in a death or serious injury.

●

The periodical inspection of this device must be performed by an engineer having the special knowledge.

● After maintenance or adjustment, and before starting operation, test this device following

the procedure specied in “

● Clean this device with a clean cloth. Do not use any volatile chemicals.

Others

♦

● Never modify this device. Failure to follow this precaution may cause the device to mal-

function, possibly resulting in a death or serious injury.

Chapter 6 Maintenance

.”

Page 9

Introduction

1-3 Applicable Standards / Regulations

This device complies with the following standards / regulations.

EU Machinery Directive 2006/42/EC EMC Directive 2004/108/EC (Valid until April 19, 2016) EMC Directive 2014/30/EU (Valid from April 20, 2016) RoHS Directive 2011/65/EU

EN 55011, EN 61000-6-2, EN 62061 (SILCL3)

EN ISO 13849-1: 2008 (Up to category 4, PLe)

IEC 61131-2, IEC 61010-2-201, ISO 13849-1: 2006 (Up to category 4, PLe)

IEC 61508-1 to 7 (SIL3), IEC 62061 (SILCL3)

JIS B 3502, JIS B 9705-1 (Up to category 4, PLe), JIS C 0508 (SIL3)

UL 61010-1, CAN/CSA C22.2 No.61010-1 UL 61010-2-201, CAN/CSA C22.2 No.61010-2-201, UL 1998

Regarding EU Machinery Directive, a Notied Body, TÜV SÜD, has certied with the type examination certicate. With regard to the standards in US/Canada, a NRTL, TÜV SÜD has certied for CTÜVUS Mark.

The conformity to JIS for this device has been evaluated by ourselves. The CTÜVUS mark “ ” indicates that this device conforms to NRTL certication (such as UL) in

the US and CSA certication in Canada.

This device conforms to the EMC Directive and the Machinery Directive. The mark on the main body indicates that this device conforms to the EMC Directive.

WARNING

For the safety of the overall system and the conformity to the standards applicable in each region or country in which this device is installed, take actions on the customer's own responsibility.

1-4 Conrmation of Packed Contents

SF-C21

□ □ Quick Instruction Manual (Japanese, English, Chinese) 1 pc. each language

1 pc.

Page 10

Chapter 2 Before Using This Device

2-1 Features

This device is a safety control unit. This device has eight built-in preset logics that can deal with various safety systems. The logics can also be set (customizable logics). The preset logics and customizable logics have acquired related international standards. Selecting logics and connecting safety devices can construct various safety circuits.

Safety certied

Logic selection

• Fixed (1 to 8)

• Customization (0)

Safety device

Monitor communication (Non-safety)

SF-C21

PLC

Logic setting

Contactor

(1) Selecting preset logics and connecting various safety devices

This device incorporates eight preset logics supporting basic applications and one customizable logic that can be set freely.

(2) Easy setting of software tool and customizable logic

Customizable logics can easily be set in PC by using a software tool.

(3) Acquisition of safety certication

This unit is a safety control unit that has acquired IEC 61508 (SIL3) and ISO 13849-1 (Up to category 4, PLe).

(4) Safety categories 2, 3, and 4 available

Selecting logics and connecting various types of safety devices can construct systems available for Categories 2, 3, and 4 of ISO 13849-1.

Page 11

Features

(5) Limiting of system space

More system space can be saved compared with a system using safety relay.

(6) Improvement of wiring work efciency

Adopting a removal terminal block can reduce man-hours for wiring and prevent improper wiring when this device is replaced.

(7) Fail safe function

If a failure occur inside this device, the self-diagnosis function can detect the failure and turn OFF the output.

(8) Enhancement of failure diagnosis

Failures, including those of safety devices in connection is diagnosed by using test pulse (monitoring of cross short fault). In addition, self-diagnosis, e.g., memory diagnosis and circuit diagnosis, is performed.

(9) Installation according to use applications

35mm width DIN rail or M4 round head screw (length: 12mm or more) is available for installation.

Page 12

Part Description

2-2 Part Description

Logic selection indicator (Orange)

Delay selection indicator (Orange)

Password selection indicator (Orange)

7-segment indicator (Red)

Terminal block for I/O 2

Terminal block for I/O 1

Indicator A

Terminal block for external power supply

DIN rail stopper

Indicator name Display Operation

Logic selection indicator (Orange) LOG

Delay selection indicator (Orange)

Password selection indicator (Orange)

7-segment indicator (Red) -

Input 1 to 8 indicator (Orange)

Output 1 to 4 indicator (Green) OUT1, OUT2, OUT3, OUT4

Auxiliary output 1 to 4 indicator (Orange)

Operation indicator (Green) RUN

Setting indicator (Orange) PROG

Interlock 1 / 2 indicator (Yellow) INT1, INT2

Muting indicator (Orange) MUTE

DEL

PAS

IN1, IN2, IN3, IN4, IN5, IN6, IN7, IN8

AUX1, AUX2, AUX3, AUX4

Rotary switch

Mode selector switch

USB connector (miniB)

Indicator B

Indicator C

Terminal block for internal power supply

Terminal block for RS-485

DIP switch for RS-485

[Indicator A]

Input 1 indicator (Orange) Input 2 indicator (Orange) Input 3 indicator (Orange) Input 4 indicator (Orange) Input 5 indicator (Orange) Input 6 indicator (Orange) Input 7 indicator (Orange) Input 8 indicator (Orange)

[Indicator B]

Output 1 indicator (Green) Output 2 indicator (Green) Output 3 indicator (Green)

Output 4 indicator (Green) Auxiliary output 1 indicator (Orange) Auxiliary output 2 indicator (Orange) Auxiliary output 3 indicator (Orange) Auxiliary output 4 indicator (Orange)

[Indicator C]

Operation indicator (Green)

Setting indicator (Orange) Interlock 1 indicator (Yellow) Interlock 2 indicator (Yellow)

Muting indicator (Orange)

When logic is selected: lights up in orange Other cases: turn OFF

When OFF delay is selected: lights up in orange Other cases: turn OFF

When password is selected: lights up in orange Other cases: turn OFF

Selected logic / OFF delay mode is displayed. In lockout state, display of error is displayed.

Input at ON state: lights up in orange When input turns OFF: turns OFF

When output at ON state: lights up in green When output at OFF state: turns OFF

When output at ON state: lights up in orange When output at OFF state: turns OFF

When normal operation is performed: lights up in green When setting operation: turns OFF

When setting operation: lights up in orange When normal operation: turns OFF

When interlock is effective: lights up in yellow When interlock is ineffective: turns OFF

When output at ON state: lights up in orange When output at OFF state: turns OFF

Page 13

2-3 Terminal Arrangement

Terminal Arrangement

Terminal dimensions

Terminal block for I/O 1

Terminal block for I/O 2

Terminal

block for in-

ternal power

supply

Terminal block

for RS-485

Terminal

block for ex-

ternal power

supply

Terminal No.

1 IN1 Safety input 1 2 T1 Safety input 1 / test output 3 IN2 Safety input 2 4 T2 Safety input 2 / test output 5 IN3 Safety input 3 6 T3 Safety input 3 / test output 7 IN4 Safety input 4 8 T4 Safety input 4 / test output

9 MUTE1 Muting indicator output 1_1 10 NC Not connected 11 INT11 Reset input 1 / test output 12 INT12 Reset input 1 13 AUX1 Auxiliary output 1 14 AUX2 Auxiliary output 2 15 AUX3 Auxiliary output 3 16 AUX4 Auxiliary output 4 17 IN5 Safety input 5 18 T5 Safety input 5 / test output 19 IN6 Safety input 6 20 T6 Safety input 6 / test output 21 IN7 Safety input 7 22 T7 Safety input 7 / test output 23 IN8 Safety input 8 24 T8 Safety input 8 / test output 25 MUTE2 Muting indicator output 1_2 26 NC Not connected 27 INT21 Reset input 2 / test output 28 INT22 Reset input 2 29 OUT1 30 OUT2 31 OUT3 32 OUT4

- V1 24V

- G1 0V

- + Transmission line (+)

- - Transmission line (−)

- + Transmission line (+)

- - Transmission line (−)

- E Terminal station setting

- V2 24V

- G2 0V

Terminal name

Function

Control output 1

Control output 2

Power supply for safety input

Power supply for control output Power supply for auxiliary output

When a device (such as light curtain) requiring power supply to inputs is connected, power is supplied from internal power supply. This device does not operate when power is supplied from external power supply.

Page 14

Conrming Product Information

2-4 Conrming Product Information

The product information on this device can be conrmed on the nameplate on the side of the

product.

Model No.

Product version

Manufacturing information

Standard mark of conformity is shown.

2-4-1 Version-related Information

The versions of

SF-C21

software and software tool “

Congurator SF-C

” have been changed due to addition / change of functions. The added / changed functions are supported by the versions shown in the table below.

Function

Input lter Added Dedicated exit muting Added Sequential muting (Allowable

time difference in muting input)

Logic display edit Added

Note: The setting range has been changed. The setting range in Ver. 1.00 is the same as that for parallel muting.

Added /

changed

Changed

(Note)

SF-C21

Ver. 2.00 and newer Ver. 2.00 and newer

Compatible version

software

Congurator SF-C

Remarks

Settings cannot be made unless the function is supported by both software versions.

Page 15

2-5 Mounting

WARNING

● Do not touch the terminals while power is turned ON. Doing so may cause an electric shock.

● Be careful to prevent entry of foreign materials, such as chip and wire scrap into this device.

Otherwise, this could cause re, failure or malfunction.

● Do not disassemble or modify this device. Doing so could cause failure, malfunction, injury, or re. When this device is repaired or modied by other than us, this device will not be covered by

our guarantee.

CAUTION

● Do not touch the conductive parts of this device directly. Doing so could cause malfunction or failure of this device.

● Do not drop or apply strong impact on the case of this device, which is made of resin.

Doing so could cause damage to it.

● Fix this device with the DIN rail or screws securely.

● Install this device on a at surface.

Installing it on an uneven surface applies excessive force to internal parts, resulting in a failure.

● In case of disposal, dispose this device as an industrial waste.

2-5-1 Installing Direction

Mounting

When installing this device, make sure that it is correctly oriented. The device must be installed vertically with its indicators and terminal blocks facing the operator side in order to ensure heat dissipation.

Installed in vertically reversed orientation

Horizontally installed Sideways installed

Page 16

Mounting

2-5-2 Installation Space

In addition, make sure that the device's upper, lower, left, and right surfaces are spaced by 50mm or more from surrounding objects such as other devices and wiring ducts.

50mm or more

50mm

or more

50mm or more

Do not install the unit above devices which generate heat such as heaters, transformers or large scale resistors. In order to eliminate any effects from noise emission, power wires and electromagnetic devices should be kept at 100mm or more away from the surfaces of the device. When installing the unit behind the doors of the control board, be especially careful to secure clearances as above.

100mm or more

SF-C21 Other devices

Page 17

Mounting

To connect the software tool and cables, keep a space of 170mm or more away from the installation surface of this device.

170mm or more

SF-C21

Page 18

Mounting

2-5-3 Installation to and Removal from a DIN Rail

Compatible DIN rail models (based on JIS C 2812)

- TH35-7.5Al or TH35-7.5Fe

Step 1 Press in the DIN rail stopper.

Step 2 Fit the nail on the opposite side of the DIN rail stopper with the DIN rail.

Step 3 Fit the DIN rail stopper side of the unit with the DIN rail by pressing it in.

Step 1 Insert the at-head screwdriver into the groove in the DIN rail stopper.

Step 2 Draw out the DIN rail stopper.

Step 3 Push up the control unit toward the opposite side of the DIN rail stopper.

Step 4 Remove the control unit by pulling its lower side while maintaining it in the pushed-up

position (step 3).

CAUTION

Do not attempt to pull the control unit without rst drawing out the DIN rail stopper or the nail will

break.

Page 19

Mounting

2-5-4 Installing the Unit Directly in a Control Panel Using Screws

The unit can be installed directly in a control panel by means of M4 pan head screws (length:

12mm or more) (purchase separately). The machine screws should be tightened with a torque

of 1.2N•m or less.

Mounting hole nished size (Unit: mm)

M4 pan head screws (length: 12mm or more)

2-5-5 Installation Environment

For the installation environment, refer to “

Use the unit as per its specications.

● Installation place: The unit is designed for use in a control panel.

● Ambient temperature: -10 to +55°C

● Ambient humidity: 30 to 85% RH (No dew condensation)

● Pollution degree: 2

● Overvoltage category: II or lower

● Usable altitude: 2,000m above sea level or lower

8-1 Specications

.”

Page 20

Wiring

2-6 Wiring

WARNING

Take countermeasure against the system to be applied for this device so as not to carry out the dangerous performance caused by the earth failure. Failure to do so could cause invalid for the system stop, resulting in death or serious injury.

Use a safety relay unit or an equivalent control circuit in safety for control output 1 / 2.

2-6-1 Power Supply Unit

WARNING

Wire correctly using a power supply unit which conforms to the laws and standards of the region where this device is to be used. If the power supply unit is non-conforming or the wiring is improper, it can cause damage or malunction of this device.

A specialist who has the required electrical knowledge should perform the wiring. The power supply unit must satisfy the conditions given below.

1) Power supply unit authorized in the region where this device is to be used.

2) Power supply unit SELV (safety extra low voltage) / PELV (protected extra low voltage) conforming to EMC Directive and Low-voltage Directive (In case CE Marking conformity is required.)

3) Power supply unit conforming to the Low-voltage Directive and with an output of 100VA or less.

4) The frame ground (F.G.) terminal must be connected to ground when using a commercially available switching regulator.

5) Power supply unit with an output holding time of 20ms or more.

6) In case a surge is generated, take countermeasures such as connecting a surge absorber to the origin of the surge.

7) Power supply unit corresponding to CLASS 2 (In case CTÜVUS Mark conformity is required.)

CAUTION

When turning ON the power supply to this device, turn ON the external power supply within 30

sec. after the internal power supply is turned ON, or turn ON the external power supply rst. Delay

in power ON to the external power supply locks out this device, displaying “ ” in the 7-segment indicator (red).

Page 21

2-6-2 I/O Circuit Diagrams

<Example: In case of using manual reset mode and external device monitor>

Wiring

INT11

T1 (3, 5, 7)

IN1 (3, 5, 7)

4.7kΩ

T2 (4, 6, 8)

IN2 (4, 6, 8)

MUTE1

−

*1: Wired when muting function and override function are used.

Load

MUTE2

4.7kΩ

Main circuit

INT12

INT21

INT22 V2

AUX1, 2, 3, 4

OUT1(3)

OUT2(4)

KA, KB: External device (Forced guided relay, magnetic contactor, monitored valve, etc.)

Reset

−

Page 22

Wiring

When control output is turned ON, this device performs self-diagnosis of the output circuit.

The output is turned into OFF status periodically. (Refer to the gure below.)

When the OFF signal is fed back, this device judges the output circuit as normal. When the OFF signal is not fed back, this device judges either the output circuit or wiring as error, and the control output maintains OFF status.

CAUTION

Perform the wiring with paying attention to the input response time of the machine to be connected to this device, since the OFF signal of this device might cause malfunction.

Approx. 18ms

Approx. 200μs

Control output 1 (OUT1)

Control output 1 (OUT2)

Control output 2 (OUT3)

Control output 2 (OUT4)

OFF

Approx. 4.5ms

Approx. 200μs

Approx. 4.5ms

Approx. 200μs

Approx. 4.5ms

Approx. 200μs

Page 23

Wiring

2-6-3 Connecting to the Terminal Block

● When connecting to the terminal block, insert a solid wire or a twisted wire (lead wire) with a ferrule (rod) terminal, as shown in the gure below, into the hole till it stops. (Ferrule terminals

are not included in the product package.)

● The wire is locked when it is properly inserted. However, do not to pull the wire with an ex- cessive force or the cable may break.

● When connecting a twisted wire (lead wire) without using a ferrule terminal, insert the wire to the innermost of the connecting hole while pressing the release button.

● To remove the wire, draw it out while pressing the release button.

For a solid wire or a twisted wire (lead wire) to be used, refer to the table below.

Ferrule terminal Solid wire / twisted wire

Terminal block name

Terminal block for I/O 1

Terminal block for I/O 2

Terminal block for internal power supply

Terminal block for RS-485

Terminal block for external power supply

<Terminal block> Manufactured by Phoenix Contact

Terminal block model No.

FMC 1,5/16-ST-3,5

FMC 1,5/2-ST-3,5

FMC 1,5/5-ST-3,5

FKC 2,5/2-ST 0.25-2.5 0.25-2.5 10 0.2-2.5 0.2-2.5 24-12 10

With an insulation sleeve (mm2)

0.25-0.75 0.25-1.5 10 0.2-1.0 0.2-1.5 24-16 10

Without an insulation sleeve (mm2)

Terminal length (mm)

Solid wire (mm2)

Twisted wire

(mm2)

AWG

Stripped wire length (mm)

Flat-head screwdriver

Lead wire

Ferrule terminal

Release button

Insertion hole

Page 24

Wiring

2-6-4 Connection of Safety Devices

When wiring between this device and safety devices, perform the following two points at this

device to make the wiring satisfy the conditions dened in category 3 or 4.

● Duplication of I/O wires

● Implementation of self-diagnosis function (using test pulse) (excluding semiconductor output

devices such as light curtain)

The functions (input, output, auxiliary output, and reset) of this device are automatically set by selecting preset logic.

Customizable logic can be created by changing preset logic in part or in whole by using the software tool. Arbitrary logics, independent of preset logic, can also be created as customizable logics.

Logics changed by the software tool or arbitrary logics created cannot be transferred to this device if their safety cannot be retained.

Page 25

Chapter 3 Functions

3-1 Safety Input

This device incorporates eight safety inputs. Safety inputs are comprised of four (duplex) input blocks.

● Input block 1: IN1 / IN2

● Input block 2: IN3 / IN4

● Input block 3: IN5 / IN6

● Input block 4: IN7 / IN8

The following diagnoses are carried out by setting input blocks:

Setting With / without diagnosis (method)

2NC contact input

PNP semiconductor input

1NO / 1NC contact input

1NC contact input Without diagnosis

Devices as shown below can be connected.

● 2NC, 1NO / 1NC, or 1NC contact output type switch

● PNP transistor output sensor or switch

With diagnosis (The input devices connected to this device are diagnosed to detect earth fault, short fault to +V, or cross short fault.)

Without diagnosis (The input devices themselves, connected to this device, detect earth fault, short fault to +V, or cross short fault for their own outputs.)

With diagnosis (The input devices connected to this device are diagnosed to detect earth fault, short fault to +V, or cross short fault.)

● Emergency stop switch

● Door switch (including non-contact type)

● Light curtain

● Laser scanner

● Two-hand operation switch

● Enable switch

● Key selector switch

3-1-1 Contact Input Mismatch Allowable Time

If the safety input is 2NC or 1NO / 1NC, this device simultaneously monitors ON side of two safety inputs of one system (“closed” status in the case of door switch). OFF side (“open” status in the case of door switch) cannot be monitored.

Settable range Initial setting

Input mismatch allowable time

0 (unlimited) to 60 sec. (in units of 0.1 sec.)

1 sec.

Page 26

Functions

3-2 Control Output

This device is equipped with two independent systems (4 outputs = 2 systems × duplication) for control outputs (PNP semiconductor outputs).

● Control output 1: OUT1 / OUT2

● Control output 2: OUT3 / OUT4

• When safe: ON status

• When not safe / When locked out: OFF status

In the same system, two outputs perform the same operation.

3-2-1 Response Time

The maximum response time of this device is as follows:

● OFF response (ON status → OFF status): 10ms or less

● ON response (OFF status → ON status): 100ms or less

3-3 Auxiliary Output

This device is equipped with four auxiliary outputs as non-safety monitor outputs. In the case of

selecting preset logic, the setting is as follows:

AUX1 Negative logic of OUT1 / OUT2 AUX2 Negative logic of OUT3 / OUT4 AUX3 Reset trigger output AUX4 Lockout output

Each auxiliary output operation can be changed to the following output operation by using the software tool. For details, refer to “

● Positive logic output or negative logic output of OUT1 / OUT2

● Positive logic output or negative logic output of OUT3 / OUT4

● Output A / B / C / D of diagnosis results of input block 1 / 2 / 3 / 4

● Output E / F / G of diagnosis results of internal logical circuit

● Reset trigger output

● Lockout output

● Muting indicator output

● Monitor output of IN1 to 8

● Normally OFF

Chapter 5 Software Tool

.”

Page 27

Functions

3-4 Interlock (Reset)

CAUTION

When the safety input condition of this device is satised, the control outputs turned into ON status in the case of auto reset setting. To prevent unexpected startup of the machine, secure safety for the overall system.

The reset function of this device is set by selection of preset logic and wiring. The software tool is available for selecting the overall reset or partial reset. For partial reset, manual reset or auto reset is selectable.

3-4-1 Overall Reset

Overall reset: preset logic No.1, 2, 3, 6, 7, and 8

The outputs of two systems of this device are reset by one operation.

● Manual reset : Momentary type switch is connected to between INT11 and INT12.

Resetting operation can be performed by switching the switch contact from “Close” to “Open.”

● Auto reset : INT21-INT22 is short-circuited.

If between INT21 and INT22 is not short-circuited when power is turned ON, manual reset is automatically selected.

INT11

INT12

With external device monitor

INT11

INT12

Without external device monitor

INT21

INT22

INT21

INT22

INT11

INT12

With external device monitor

INT11

INT12

Without external device monitor

INT21

INT22

INT21

INT22

Page 28

Functions

3-4-2 Partial Reset

Partial reset: Preset logic Nos. 4 and 5

Each of the outputs of two systems of this device is reset individually. At three time of partial reset, INT11-INT12 and INT21-INT22 function are reset terminal for output control 1 (OUT1 / 2) and reset terminal for output control 2 (OUT3 / 4), respectively.

The Preset logic of this device sets manual reset. Change to auto reset can be made using software tool.

● Manual reset : Momentary type switch is connected to between INT11 and INT12 and be-

tween INT21 and INT22. Resetting operation can be performed by switching the switch contact from Close to Open.

● Auto reset : Short-circuit is made between INT11 and INT12 and between INT21 and

INT22.

INT11 INT21

INT12 INT22

With external device monitor

INT11 INT21

INT12 INT22

Without external device monitor

INT11 INT21

INT12 INT22

With external device monitor

INT11 INT21

INT12 INT22

Without external device monitor

Page 29

Functions

3-5 Releasing Lockout

Lockout is always released after source of error has been removed. Lockout is released by manually operating the switch connected to between INT11 and INT12.

● Overall reset (manual start) : The reset switch functions as a lockout release switch.

Switching the switch from “Close” to “Open” can release lockout.

INT11

INT12

With external device monitor

INT21

INT22

INT11

INT12

Without external device monitor

INT21

INT22

● Overall reset (auto start) : Momentary type switch is connected to between INT11 and

INT12. When this device is put in lockout status, the switch functions as a lockout release switch. Switching the switch from “Close” to “Open” can release lockout.

When INT11-INT12 and INT21-INT22 are simultaneously “Closed” during overall reset (auto start), “Reset input circuit error” turns this device into lockout status. In this case, “ ” appears in 7-segment indicator (red). In this case, release lockout by operating the switch again to switch “Close” to “Open.”

INT11 INT21

INT12 INT22

With external device monitor

INT11 INT21

INT12 INT22

Without external device monitor

● Partial reset (auto start) : Alternate type switch is connected to between INT11 and INT12.

Switching “from Open to Close to Open” can release lockout. After the release of lockout, set the switch to “Close.”

INT11 INT21

INT12 INT22

With external device monitor

INT11 INT21

INT12 INT22

Without external device monitor

After the release of lockout, the operation is performed as follows:

● Manual reset : Manual reset turns the control output into ON status.

● Auto reset : Auto reset turns the control output into ON status.

CAUTION

When the safety input condition of this device is satised, release of lockout turns the control output into ON status in the case of auto reset setting. To prevent unexpected startup of the machine, secure safety for the overall system.

Page 30

Functions

3-6 External Device Monitor

Operation status of the external devices connected to the control output of this device is monitored. The NC contacts of the external devices are connected in series between INT11 and INT12 and between INT21 and INT22. Refer to “

3-4 Interlock (Reset)

3-5 Releasing Lockout

” and “

”.

3-7 Test Input

This is used for “Check” required in control category 2 of ISO 13849-1. When test input is effective, the control output is turned into OFF status. This function is not incorporated into preset logic. This function is used for setting with the software tool. Refer to “

The switch for 1NC contact or PNP semiconductor output (normally set to ON) is connected.

● Contact “Close” or output ON : Test input invalid

● Contact “Open” or output OFF : Test input valid

Reset

Closed

5-11-1 Types of Inputs

Open

”.

150ms to 4 sec.

Test input

Control output 1 / 2

Test input

Control output 1 / 2

Closed

Open

OFF

Closed

Open

OFF

10ms or less

10ms or less 100ms or less

10ms or more

100ms or less

Page 31

Functions

3-8 MODBUS Communication (Non-safety)

WARNING

Communication information is not available for safety control.

Using MODBUS RTU protocol, PLC, etc., can obtain monitor information (safety input status, control output status, error information, error description, and error log) from this device. Master station (PLC, etc.) issues a command (command message) to the slave station (this device), and the slave station makes a response (response message) according to the command. For this device, up to eight units can be connected as slave stations.

The communication settings are congured by using DIP switches for RS-485 on the bottom of

this device or software tool.

3-8-1 MODBUS RTU Specication

Item Setting range Factory default Interface RS-485 Maximum transmission

distance Data length 8 bits Communication preference

setting Parity bit presence With or without With Parity bit type Odd / even Odd Stop bit 1 bit / 2 bits 1 bit Communication address 1 to 247 1

Baud rate

Either DIP switches take or software tool takes precedence

9,600 bps 19,200 bps 38,400 bps 57,600 bps

115,200 bps

100m

DIP switches take precedence

9,600 bps

Settings by DIP switches for RS-485 (all OFF at factory setting)

DIP switches

No.

2 Parity bit presence With Without

3 Parity bit type Odd Even

4 Stop bit 1 2

7 Baud rate 9,600 bps 19,200 bps

8 Unused - -

9 Unused - -

10 Unused - -

Setting item

Communication preference setting

Communication address 1 SW5: OFF, SW6: OFF Communication address 2 SW5: ON, SW6: OFF Communication address 3 SW5: OFF, SW6: ON Communication address 4 SW5: ON, SW6: ON

OFF ON

DIP switches take precedence

Input status

Software tool takes precedence

Page 32

Functions

3-8-2 Wiring Example

MODBUS

RTU master

SF-C21

+ +

SF-C21

● When the device is used as a terminal station, short-circuit the - terminal and E terminal

● Use shielded twisted pair cables.

● The transmission line cables (shielded cables) should be connected in a crossover fashion and

grounded at one end.

Classication

Shielded twisted pair

Conductor Insulator

Size

0.5 mm (AWG 20) or more

Resistance

value

(At 20°C)

Up to 33.4 Ω/km Polyethylene Up to 0.5

Material

Thickness

(mm)

Cable

diameter

(mm)

Approx.

7.8

Applicable cable

example

Hitachi Cable, Ltd. KPEV-S0.5 mm2×1P Belden Inc. 9207

Page 33

3-8-3 Function Code

Conguration of communication data

Ofce No.

Function code

Data

CRC-16

Function code

Function code Function

0x01 Reading coil (output) status 0x02 Reading relay (input) status 0x03 Reading holding register 0x81 Error in reading coil (output) status 0x82 Error in reading relay (input) status 0x83 Error in reading holding register

3-8-4 Error Codes

Conguration of communication data

Ofce No.

Function code

Error code

CRC-16

Functions

Error code

Error code Description

0x01 Function code error 0x02 Address error 0x03 Data quantity error

Page 34

Functions

3-8-5 Address Map

IN1 Safety input 1 0x0000 IN2 Safety input 2 0x0001 IN3 Safety input 3 0x0002 IN4 Safety input 4 0x0003

Input

Output

Holding register

IN5 Safety input 5 0x0004 IN6 Safety input 6 0x0005 IN7 Safety input 7 0x0006 IN8 Safety input 8 0x0007 INT1 Reset input 1 0x0010 INT2 Reset input 2 0x0011 OUT1 OUT2 0x1001 OUT3 OUT4 0x1003 AUX1 Auxiliary output 1 0x1010 AUX2 Auxiliary output 2 0x1011 AUX3 Auxiliary output 3 0x1012 AUX4 Auxiliary output 4 0x1013 MUTE Muting indicator output 0x1014 IN1/2 Input block 1 IN3/4 Input block 2 IN5/6 Input block 3 IN7/8 Input block 4 LOGIC1 Control block 1 LOGIC2 Control block 2 LOGIC3 Control block 3 ER1 Lockout history (Latest) ER2 Lockout history (1 save ago) ER3 Lockout history (2 saves ago) ER4 Lockout history (3 saves ago) ER5 Lockout history (4 saves ago) LR1 Logic No. history (Latest) LR2 Logic No. history (1 save ago) LR3 Logic No. history (2 saves ago) LR4 Logic No. history (3 saves ago) LR5 Logic No. history (4 saves ago) DR1 OFF delay No. history (Latest) DR2 OFF delay No. history (1 save ago) DR3 OFF delay No. history (2 saves ago) DR4 OFF delay No. history (3 saves ago) DR5 OFF delay No. history (4 saves ago) RRQ Reset request status MUT Muting condition satisfaction status

Control output 1

Control output 2

Bit address Word address

0x0000

0x0001

0x1000

0x1002

0x0100

0x0101

0x1000 0x1001 0x1002 0x1003

0x1100 0x1101

0x1102 0x1200 0x1201 0x1202 0x1203 0x1204 0x1300 0x1301 0x1302 0x1303 0x1304 0x1400 0x1401 0x1402 0x1403 0x1404 0x2000 0x2001

Page 35

3-8-6 Message Format

Function code: 0x01

●

Data Description

Ofce No.

Function code 0x01 Reading start address (H) Reading start address (L)

Read number (H) Read number (L)

CRC-16 (H)

CRC-16 (L)

Data Description

Ofce No.

Function code 0x01

Number of bytes of communication

data

Data 1 to be read

…

Data n to be read

CRC-16 (H)

CRC-16 (L)

SF-C21

Bit address to read data from

Quantity of data to be read

Message error judgment data

SF-C21

Number of bytes of communication data

Data to be read

Message error judgment data

Functions

equipment address

Data Description

Ofce No.

Function code 0x81

Error code Error code

CRC-16 (H)

CRC-16 (L)

SF-C21

Message error judgment data

equipment address

Page 36

Functions

3-8-7 Function Code

Function code: 0x02

●

Data Description

Ofce No.

Function code 0x02 Reading start address (H) Reading start address (L)

Read number (H)

Read number (L)

CRC-16 (H)

CRC-16 (L)

Data Description

Ofce No.

Function code 0x02

Number of bytes of communication

data

Data 1 to be read

…

Data n to be read

CRC-16 (H)

CRC-16 (L)

SF-C21

Bit address to read data from

Quantity of data to be read

Message error judgment data

SF-C21

Number of bytes of communication data

Data to be read

Message error judgment data

equipment address

Data Description

Ofce No.

Function code 0x82

Error code Error code

CRC-16 (H)

CRC-16 (L)

SF-C21

Message error judgment data

equipment address

Page 37

Function code: 0x03

●

Data Description

Ofce No.

Function code 0x03 Reading start address (H) Reading start address (L)

Read number (H) Read number (L)

CRC-16 (H)

CRC-16 (L)

SF-C21

Word address to read data from

Quantity of data to be read

Message error judgment data

Data Description

Ofce No.

Function code 0x03

Number of bytes of communication

data Data 1 to be read (H) Data 1 to be read (L)

Data n to be read (H) Data n to be read (L)

…

CRC-16 (H)

CRC-16 (L)

SF-C21

Number of bytes of communication data

Data to be read

Message error judgment data

Functions

equipment address

Data Description

Ofce No.

Function code 0x83

Error code Error code

CRC-16 (H)

CRC-16 (L)

SF-C21

Message error judgment data

equipment address

Page 38

Functions

3-9 USB Communication

CAUTION

Connections to this device via USB are assumed to include temporary connections for e.g., logic settings and diagnoses. Constant connections via USB are not allowed.

When this device is connected to PC via a USB cable, various information of this device can be transmitted and received by using the software tool “

Congurator SF-C

.”

For details, refer to “

Chapter 5 Software Tool

.”

Page 39

Functions

3-10 Logic Selection Function

WARNING

For the safety of the overall system and the conformity to the standards applicable in each region or country in which this device is installed, take actions on the customer's own responsibility.

This device incorporates eight preset logics and one customizable logic. The preset logics and customizable logics comply with related international standards.

<No.1. Overall stop control>

Logic diagram

Input

Control output

Auxiliary output

Description of settings

IN1

IN2

IN3

IN4

IN5

IN6

IN7

IN8

IN1 / IN2 2NC contact input IN5 / IN6 2NC contact input IN3 / IN4 2NC contact input IN7 / IN8 2NC contact input

OUT1 / 2

OUT3 / 4

AUX1 Negative logic of OUT 1 / 2 AUX3 Reset trigger AUX2 Negative logic of OUT 3 / 4 AUX4 Lockout

2NC

AND

2NC

Interlock Overall reset

OFF delay 0 sec. (Note 1)

Interlock Overall reset

OFF delay 0 sec. (Note 2)

Notes: 1) Fixed at 0 sec.

2) Time can be selected using this device. For details, refer to “

Function

.”

When auto reset is set

●

OUT1/2

OUT3/4

Closed

IN1

Open

T1 IN2

Closed

Open

10ms or less

Closed

IN3

Open

T3 IN4

Closed

Open

Closed

IN5

Open

T5 IN6

Closed

Open

Closed

IN7

Open

T7 IN8

Closed

Open

OFF

10ms or less

100ms or less

10ms or less

100ms or less

10ms or less

OUT1

OUT2

OUT3

OUT4

3-11 OFF Delay Time Selection

100ms or less100ms or less

Page 40

Functions

[No.2: Parallel muting control]

Logic diagram

IN1

IN2

IN3

IN4

IN5

IN6

IN7

IN8

2NC

PNP semicon-

ductor input × 2

(equivalence)

Muting input

(equivalence)

Override input

AND

P-MUTE

IN1 / IN2 2NC contact input IN5 / IN6 Muting input (equivalence)

Input

Control output

Auxiliary

Description of settings

output

IN3 / IN4

OUT1 / 2

OUT3 / 4

AUX1 Negative logic of OUT 1 / 2 AUX3 Reset trigger AUX2 Negative logic of OUT 3 / 4 AUX4 Lockout

PNP semiconductor input × 2

(equivalence)

Interlock Overall reset

OFF delay 0 sec. (Note 1)

Interlock Overall reset

OFF delay 0 sec. (Note 2)

IN7 / IN8 Override input

Notes: 1) Fixed at 0 sec.

2) Time can be selected using this device. For details, refer to “

Function

.”

When auto reset is set

●

Closed

IN1

Open

T1 IN2

Closed

Open

OUT1/2

OUT3/4

MUTE

OVERRIDE

10ms or less

IN3

OFF

T3 IN4

OFF

IN5

OFF

T5 IN6

OFF

Closed

IN7

Open

T7 IN8

Closed

Open

OFF

10ms or less

Allowable tolerance of 0.03 to 3 sec.

100ms or less

10ms or less 10ms or less

Muting status

OUT1

OUT2

OUT3

OUT4

3-11 OFF Delay Time Selection

Allowable tolerance of 0.03 to 3 sec.

0.05 sec. or less0.05 sec. or less

1 sec. or less

3 sec. + 0.05 sec. or less

10ms or less

Override status

Note: Regarding the muting / override settings, refer to the factory default settings shown in “

tings by Software Tool

.”

3-12 Logic Set-

Page 41

[No.3. Sequential muting control]

PNP semicon-

IN1

ductor input × 2

IN2

(equivalence)

IN3

Muting input

(equivalence)

IN4

IN5

Muting input

(equivalence)

Logic diagram

Input

IN6

IN7

IN8

IN1 / IN2

Override input

PNP semiconductor input × 2

(equivalence)

IN3 / IN4 Muting input (equivalence) IN7 / IN8 Override input

Control output

Auxiliary

Description of settings

output

OUT1 / 2

OUT3 / 4

AUX1 Negative logic of OUT 1 / 2 AUX3 Reset trigger AUX2 Negative logic of OUT 3 / 4 AUX4 Lockout

Interlock Overall reset

OFF delay 0 sec. (Note 1)

Interlock Overall reset

OFF delay 0 sec. (Note 2)

Notes: 1) Fixed at 0 sec.

2) Time can be selected using this device. For details, refer to “

Function

.”

S-MUTE

IN5 / IN6 Muting input (equivalence)

Functions

OUT1

OUT2

OUT3

OUT4

3-11 OFF Delay Time Selection

When auto reset is set

●

IN1

OFF

T1 IN2

OFF

10ms or less

IN3

OFF

OUT1/2

OUT3/4

MUTE

OVERRIDE

T3 IN4

IN5 T5

IN6 T6

IN7 T7

IN8 T8

OFF

Closed

Open

Closed

Open

OFF

Allowable tolerance of

0.03 to 288,000 sec.

100ms or less

Note: Regarding the muting / override settings, refer to the factory default settings shown in “

tings by Software Tool

.”

100ms or less

Allowable tolerance of 0.03 to 288,000 sec.

0.05 sec. or less0.05 sec. or less

Intrusion of obstacles Removal of obstacles

10ms or less

Muting statusMuting status

1 sec. or less

3 sec. + 0.05 sec. or less

Override status

10ms or less

3-12 Logic Set-

Page 42

Functions

[No.4. Partial stop control 1]

Logic diagram

Input

Control output

IN1 / IN2 2NC contact input IN5 / IN6 2NC contact input IN3 / IN4 2NC contact input IN7 / IN8 2NC contact input

OUT1 / 2

OUT3 / 4

Auxiliary

Description of settings

output

IN1

IN2

IN3

IN4

IN5

IN6

IN7

IN8

AUX1 Negative logic of OUT 1 / 2 AUX3 Reset trigger AUX2 Negative logic of OUT 3 / 4 AUX4 Lockout

2NC

AND

2NC

AND

2NC

Interlock Partial reset (manual start)

OFF delay 0 sec. (Note 1)

Interlock Partial reset (manual start)

OFF delay 0 sec. (Note 2)

Notes: 1) Fixed at 0 sec.

2) Time can be selected using this device. For details, refer to “

Function

.”

Manual reset (standard setting)

●

Closed

IN1

Open

T1 IN2

Closed

IN3 T3

IN4 T4

IN5 T5

IN6 T6

IN7 T7

IN8 T8

INT11/12 (Reset)

INT21/22 (Reset)

OUT1/2

OUT3/4

Open

Closed

Open

Closed

Open

Closed

Open

Closed

Open

Closed

Open

Closed

Open 150ms to 4 sec. Closed

Open

Closed

Open

100ms or less

OFF

10ms or less

150ms to 4 sec.

100ms or less

10ms or less

150ms to 4 sec.

100ms or less

OUT1

OUT2

OUT3

OUT4

3-11 OFF Delay Time Selection

10ms or less

150ms to 4 sec.

100ms or less

Page 43

[No.5. Partial stop control 2]

Functions

Logic diagram

Input

Control output

IN1 / IN2 2NC contact input IN5 / IN6 2NC contact input IN3 / IN4 2NC contact input IN7 / IN8 2NC contact input

OUT1 / 2

OUT3 / 4

Auxiliary

Description of settings

output

IN1

IN2

IN3

IN4

IN5

IN6

IN7

IN8

AUX1 Negative logic of OUT 1 / 2 AUX3 Reset trigger AUX2 Negative logic of OUT 3 / 4 AUX4 Lockout

2NC

AND

2NC

AND

2NC

Interlock Partial reset (manual start)

OFF delay 0 sec. (Note 1)

Interlock Partial reset (manual start)

OFF delay 0 sec. (Note 2)

Notes: 1) Fixed at 0 sec.

2) Time can be selected using this device. For details, refer to “

Function

.”

Manual reset (standard setting)

●

Closed

IN1

Open

T1 IN2

Closed

IN3 T3

IN4 T4

IN5 T5

IN6 T6

IN7 T7

IN8 T8

INT11/12 (Reset)

INT21/22 (Reset)

OUT1/2

OUT3/4

Open

Closed

Open

Closed

Open

Closed

Open

Closed

Open

Closed

Open

Closed

Open

150ms to 4 sec.

Closed

Open

Closed

Open

100ms or less

OFF

10ms or less

150ms to 4 sec.

100ms or less

10ms or less

150ms to 4 sec.

100ms or less

OUT1

OUT2

OUT3

OUT4

3-11 OFF Delay Time Selection

10ms or less

150ms to 4 sec.

100ms or less

Page 44

Functions

[No.6. Two-hand control]

Logic diagram

Input

Control output

IN1 / IN2 2NC contact input IN5 / IN6 1NO / 1NC contact input IN3 / IN4 1NO / 1NC contact input IN7 / IN8 2NC contact input

OUT1 / 2

OUT3 / 4

Auxiliary

Description of settings

output

IN1

IN2

IN3

IN4

IN5

IN6

IN7

IN8

AUX1 Negative logic of OUT 1 / 2 AUX3 Reset trigger AUX2 Negative logic of OUT 3 / 4 AUX4 Lockout

2NC

1NO/1NC

2NC

Twohand

control

AND

Interlock Overall reset

OFF delay 0 sec. (Note 1)

Interlock Overall reset

OFF delay 0 sec. (Note 2)

Notes: 1) Fixed at 0 sec.

2) Time can be selected using this device. For details, refer to “

Function

.”

When auto reset is set

●

Closed

IN1

Open

T1 IN2

Closed

Open

OUT1/2

OUT3/4

10ms or less

Closed

IN3

Open

T3 IN4

Closed

Open

Closed

IN5

Open

T5 IN6

Closed

Open

Closed

IN7

Open

T7 IN8

Closed

Open

OFF

Within 0.5 sec. Within 0.5 sec.

Within 100ms

10ms or less

Within 100ms

10ms or less

Within 100ms

OUT1

OUT2

OUT3

OUT4

3-11 OFF Delay Time Selection

Within 100ms

10ms or less

Page 45

[No.7. OR control]

Functions

Logic diagram

Input

Control output

IN1 / IN2 2NC contact input IN5 / IN6 2NC contact input IN3 / IN4 2NC contact input IN7 / IN8 2NC contact input

OUT1 / 2

OUT3 / 4

Auxiliary

Description of settings

output

IN1

IN2

IN3

IN4

IN5

IN6

IN7

IN8

AUX1 Negative logic of OUT 1 / 2 AUX3 Reset trigger AUX2 Negative logic of OUT 3 / 4 AUX4 Lockout

2NC

ANDOR

2NC

Interlock Overall reset

OFF delay 0 sec. (Note 1)

Interlock Overall reset

OFF delay 0 sec. (Note 2)

Notes: 1) Fixed at 0 sec.

2) Time can be selected using this device. For details, refer to “

Function

.”

When auto reset is set

●

Closed

IN1

Open

T1 IN2

Closed

Open

OUT1/2

OUT3/4

IN3 T3

IN4 T4

IN5 T5

IN6 T6

IN7 T7

IN8 T8

Closed

Open

Closed

Open

Closed

Open

Closed

Open

Closed

Open

Closed

Open

100ms or less

OFF

10ms or less

100ms or less

10ms or less

100ms or less

OUT1

OUT2

OUT3

OUT4

3-11 OFF Delay Time Selection

100ms or less

10ms or less

100ms or less

Page 46

Functions

[No.8. Operation mode selection control]

Logic diagram

Input

Control output

IN1 / IN2 2NC contact input IN5 / IN6 Key selector input IN3 / IN4 2NC contact input IN7 / IN8 2NC contact input

OUT1 / 2

OUT3 / 4

Auxiliary

Description of settings

output

IN1

IN2

IN3

IN4

IN5

IN6

IN7

IN8

AUX1 Negative logic of OUT 1 / 2 AUX3 Reset trigger AUX2 Negative logic of OUT 3 / 4 AUX4 Lockout

2NC

Key selector

input

2NC

AND

Input

select

Interlock Overall reset

OFF delay 0 sec. (Note 1)

Interlock Overall reset

OFF delay 0 sec. (Note 2)

Notes: 1) Fixed at 0 sec.

2) Time can be selected using this device. For details, refer to “

Function

.”

When auto reset is set

●

Closed

IN1

Open

T1 IN2

Closed

Open

OUT1/2

OUT3/4

10ms or less

Closed

IN3

Open

T3 IN4

Closed

Open

Closed

IN5

Open

T5 IN6

Closed

Open

Closed

IN7

Open

T7 IN8

Closed

Open

OFF

10ms or less

100ms or less 100ms or less

100ms or less

10ms or less

OUT1

OUT2

OUT3

OUT4

3-11 OFF Delay Time Selection

100ms or less

10ms or less

Page 47

3-11 OFF Delay Time Selection Function

The OFF delay times that this device can set are as follows:

No. OFF delay time Stop category

0 0 sec. 0 1 0.1 sec. 2 0.5 sec. 3 1 sec. 4 2 sec. 5 5 sec. 6 10 sec. 7 15 sec. 8 30 sec. 9 60 sec.

Note: Only OUT3 / 4 can be set with this device.

Functions

Page 48

Functions

3-12 Logic Settings by Software Tool

The software tool is available to change the settings of the following items. When logics are set, control output 1 / 2 maintains OFF status. For details, refer to “

● Input mode

● Logic setting

● Output mode (OFF delay, reset)

● Auxiliary output mode

● Input mismatch allowable time

● Input lter time

● ON delay time

● Allowable time difference in muting input

● Muting duration

● Exit-only muting time

● Muting input condition

● Override duration

● MODBUS (RS-485) communication conditions (Baud rate, parity bit presence, parity bit type,

stop bit, and communication address)

Chapter 5 Software Tool

.”

Item Setting range

Input mismatch allowable time 0 (unlimited) to 60 sec. (in units of 0.01 sec.) 1 sec.

Input lter time

ON delay time 0 to 5,940 sec. (in units of 0.1 sec.) 0 sec. OFF delay time 0 to 60 sec. (in units of 0.1 sec.) 0 sec. Allowable time

difference in muting input

Muting duration 0 (unlimited) to 5,940 sec. (in units of 1 sec.) 5,940 sec. Exit-only muting time (Note 2) 1 to 4 sec. (in units of 0.1 sec.) 0 sec. Muting input condition No priority/A priority/B (D) Priority No priority Override duration 1 to 600 sec. (in units of 1 sec.) 60 sec.

RS-485 communication condition

Notes: 1) Preset logic is xed.

2) This setting in only for parallel muting.

Parallel muting 1 to 10 sec. (in units of 1 sec.) 3 sec.

Sequential muting

Baud rate 9,600 bps to 115,200 bps 9,600 bps Parity bit presence Without / With With Parity bit type Odd / even Odd Stop bit 1 bit / 2 bits 1 bit Communication address 1 to 247 1

ON - OFF OFF - ON

0 to 1 sec. (in units of 0.01 sec.) 0 sec.

0 (unlimited) to 288,000 sec. (in units of 1 sec.)

Factory default (Note 1)

288,000 sec.

Factory settings of customizable logics are invalid.

Page 49

3-13 Logic Manual Stop / Start Function

The logics of this device can be stopped and started manually. The logics of this device are stopped according to the procedure below.

Step 1 Switch the mode selector switch to the “PROG” side. Step 2 Press the rotary switch.

The logics of this device are started according to the procedure below.

Step 1 Switch the mode selector switch to the “RUN” side. Step 2 Press the rotary switch.

Functions

Page 50

Chapter 4 Setting of Logics

4-1 Types and Settings of Logics

For this device, logic Nos. 0 to 9 and nine types of OFF delay time can be specied. With logic No. 0 specied, the logic is customizable. This device must be connected to a PC to

make settings with a software tool.

Logics corresponding to Nos. are shown in the table below.

No. Logic

0 Customizable logic 1 Overall stop control 2 Parallel muting control 3 Sequential muting control 4 Partial stop control 1 5 Partial stop control 2 6 Two-hand control 7 OR control 8 Operation mode selection control

OFF delay times and stop categories corresponding to Nos. are shown in the table below.

No. OFF delay time Stop category

0 0 sec. 0 1 0.1 sec. 2 0.5 sec. 3 1 sec. 4 2 sec. 5 5 sec. 6 10 sec. 7 15 sec. 8 30 sec. 9 60 sec.

4-1-1 Factory Setting

Factory setting of this device is as shown in the table below.

Item Factory setting

Logic

OFF delay time No.

Password 1

Password 2

Page 51

Preparation for Logic Setting

4-2 Preparation for Logic Setting

Preset logic can be set by using this device and power supply only. At the time of setting, devices do not have to be connected to the input section or output section. Connect power supplies (24V DC and 0V) to the terminal block for internal power supply and the terminal block for external power supply in this device. If power is supplied to either one of them, this device will not operate.

4-2-1 Turning ON the Power

Conrm that the mode selector switch is turned to the “RUN” side (left side: factory setting) and

then turn ON the power. The diagnosis function of this device carries out initial diagnosis, turning ON and OFF the indicators one by one. After the end of initial diagnosis, the operation indicator (green) lights up. If a terminal block is connected only to the power supply, auxiliary output indicator 1 / 2 / 4 (orange) and interlock indicator 1 / 2 (yellow) light up. The other indicators turn OFF. Pressing the rotary switch displays “ ” (factory setting) in the 7-segment indicator (red), turning ON the logic selection indicator (orange).

4-2-2 Portions Used in Settings

The following indicators and switches are used for preset logic settings.

● 7-segment indicator (Red)

● Logic selection indicator (Orange)

● Delay selection indicator (Orange)

● Password selection indicator (Orange)

● Operation indicator (Green)

● Setting indicator (Orange)

● Rotary switch

● Mode selector switch

7-segment indicator (Red)

Logic selection indicator (Orange)

Delay selection indicator (Orange)

Password selection indicator (Orange)

Rotary switch

Mode selector switch

Operation indicator (Green)

Setting indicator (Orange)

Page 52

Operation in RUN Mode and the Display

4-3 Operation in RUN Mode and the Display

4-3-1 Operation and Display During Normal Operation

Step

Status of indicators and switches

Mode selector switch: RUN side Operation indicator (green): Lights up

The power saving function of this device turns OFF the 7-segment indicator

(red) 3 sec. after power ON, the end of initial diagnosis, or nal operation.

Press the rotary switch.

The logic No. currently set is displayed in the 7-segment indicator (red). Logic selection indicator (orange) lights up.

“ : Overall stop control” is set at factory.

Rotate the rotary switch.

The currently set No. for OFF delay time is displayed in the 7-segment indicator (red). Delay selection indicator (orange) lights up.

“ : 0 sec.” is set at factory.

Description

Rotating the rotary switch returns to No.1.

Logic No. 0 is customizable logic.

To use customizable logic, this device must be connected to a PC to make settings by a software tool.

Refer to “

Selecting logic No. 0 always displays “ ” in the 7-segment indicator (red) as the OFF delay time.

Chapter 5 Software Tool

”.

Page 53

Operation in RUN Mode and the Display

4-3-2 Display When an Error Occurs

Step

Status of indicators and switches

Mode selector switch: RUN side Operation indicator (green): Lights up

During normal operation

The power saving function of this device turns OFF the 7-segment indicator

(red) 3 sec. after power ON, the end of initial diagnosis, or nal operation.

Occurrence of abnormality (Example: internal failure, two inputs short-circuit-

ed, etc.) If an error occurs, an error code is displayed in the 7-segment indicator (red), and dots blink.

Either one of error codes “ ” to “ ” and “ ” is displayed in the 7-segment indicator (red). For the error codes, refer to “

Description

Chapter 7 Troubleshooting

”.

Page 54

Setting of Logics and OFF Delay Time

4-4 Setting of Logics and OFF Delay Time

4-4-1 Flowchart of Logic and OFF Delay Time

Logic and OFF delay time are set according to the ow in the gure below.

PROG mode

Indicator ON

conrmation

Password entry

Select set mode

Select

operation

setting

YES

Set logic

Return to Select

operation setting

NO NO

Conrm

operation setting

YES YES

Return to Select

operation setting

NO NO

Write / conrm

operation setting

End of setting

Set OFF delay

time

Return to Select

operation setting

Set password

YES

Conrm Password

Return to Set

password

Write / conrm

password

Page 55

Setting of Logics and OFF Delay Time

4-4-2 Operation Procedure for Setting Logic and OFF Delay Time

Procedure for setting logic and OFF delay time in this device is described below. To stop setting logic and OFF delay time before Step 23 in the table below, turn the mode selector switch to the “RUN” side, and the settings will be canceled. After Step 24 or later, the settings cannot be canceled.

Step

Status of indicators and switches

Mode selector switch: RUN side Operation indicator (green): Lights up

The power saving function of this device turns OFF the 7-segment indicator

(red) 3 sec. after power ON, the end of initial diagnosis, or nal operation.

Switch the mode selector switch to the “PROG” side. This device transitions to “PROG mode.”

The operator indicator (green) turns OFF. The setting indicator (orange) blinks.

This device automatically transitions to “Indicator ON conrmation.”

Description

Individual segments of the 7-segment indicator (red) light up one by one.

Check for an error code displayed in the 7-segment indicator (red).

Press the rotary switch.

The setting indicator (orange) status changes from blinking to lighting up.

Press the rotary switch.

Transition to “Enter password.”

Password selection indicator (orange) blinks. Password 1 “ ” is displayed in the the 7-segment indicator (red).

Enter password 1 and password 2. At factory, password 1 is set to “ ”, password 2, “ ”.

Page 56

Setting of Logics and OFF Delay Time

Step

Status of indicators and switches

Select password. Select a number by rotating the rotary switch.

Select password 1 from “ ” to “ ”. Determine password 1 by pressing the rotary switch.

Password 2 “ ” is displayed in the the 7-segment indicator (red).

Select password 2. Similarly, select a number by rotating the rotary switch.

Description

Select password 2 from “ ” to “ ”. Determine the password 2 by pressing the rotary switch.

• When password 1 and password 2 are correct, proceed to Step 11.

• When password 1 or 2 is incorrect, proceed to Step 10.

“ ” is displayed in the 7-segment indicator (red). Pressing the rotary switch returns to Step 5. Enter the password again.

Transition to “Select setting mode.”

Password selection indicator (orange) turns OFF. The logic selection indicator (orange) and delay selection indicator (orange) blink.

Pressing the rotary switch proceeds to Step 13.

Page 57

Step

Status of indicators and switches

Setting of Logics and OFF Delay Time

Description

Rotating the rotary switch blinks the password selection indicator (orange). Rotate the rotary switch further to return to Step 11.

Transition to “Select operation setting.”

The logic No. currently set is displayed in the 7-segment indicator (red). Logic selection indicator (orange) blinks.

“ : Overall stop control” is set at factory.

Rotating the rotary switch proceeds to Step 14. Pressing the rotary switch proceeds to Step 15. Holding down the rotary switch proceeds to Step 21.

The currently set No. for OFF delay time is displayed in the 7-segment indicator (red). Delay selection indicator (orange) blinks.

“ : 0 sec.” is set at factory.

Rotating the rotary switch returns to Step 13. Pressing the rotary switch proceeds to Step 18. Holding down the rotary switch proceeds to Step 21.

Transition to “Set logic.”

The logic No. currently set is displayed in the 7-segment indicator (red) and blinks.

Rotate the rotary switch to select Logic No. from “ ” to “ ”.

Logic No. 0 is customizable logic. To use customizable logic, this device must be connected to a PC to make settings by a software tool. Refer to “

If Logic No. 0 is selected, “Set OFF delay time” cannot be selected. OFF delay time for Logic No. 0 is changed with a software tool.

Chapter 5 Software Tool

.”

Page 58

Setting of Logics and OFF Delay Time

Step

Status of indicators and switches

As an example, “ ” is selected.

Press the rotary switch for the determination and return to Step 13. Holding down the rotary switch determines the selection and then returns to

Step 21.

Transition to “Set OFF delay time.”

The current No. for OFF delay time is displayed in the 7-segment indicator (red) and blinks.

Rotate the rotary switch to select OFF delay time from “ ” to “ ”.

Description

As an example, “ ” is selected.

Press the rotary switch for the determination and return to Step 14. Holding down the rotary switch determines the selection and then returns to Step 21.

Transition to “Conrm operation setting.”

Logic No. is displayed in the the 7-segment indicator (red).

Rotate the rotary switch.

Page 59

Step

Status of indicators and switches

Setting of Logics and OFF Delay Time

Description

The No. for OFF delay time is displayed in the 7-segment indicator (red).

• When the selected logic and OFF delay time are conrmed, hold down the

rotary switch to proceed to Step 24.

• If either or both of the logic or OFF delay time differ from those selected,

rotate the rotary switch.

In the 7-segment indicator (red), “ ” indicating “Back” is displayed. The logic selection indicator (orange) and delay selection indicator (orange) light up.

Pressing the rotary switch returns to Step 13. Select logic and OFF delay time again.

Holding down the rotary switch changes the display to that shown in the illustration at left.

In the 7-segment indicator (red), “ ” indicating “OK” is displayed. The logic selection indicator (orange) and delay selection indicator (orange) blink.

Transition to “Write / conrm operation setting.”

The logic and OFF delay time set in this device have been changed.

Releasing the hand from the rotary switch proceeds to the next step. After the end of write operation, logic No. and No. for OFF delay time are

alternately displayed in the 7-segment indicator (red).

A logic No. is shown in the illustration at left.

Logic selection indicator (orange) lights up.

As an example, “ ” is selected.

No. for OFF delay time is shown in the illustration at left.

Delay selection indicator (orange) lights up.

As an example, “ ” is selected.

After conrming operation setting, press the rotary switch.

Transition to “Quit setting mode.”

Page 60

Setting of Logics and OFF Delay Time

Step

Status of indicators and switches

Switch the mode selector switch to the “RUN” side.

The operation indicator (green) blinks.

Description

Press the rotary switch.

The operation indicator (green) status changes to lighting up.

This device transitions to “RUN” status.

Page 61

4-5 Change Password

4-5-1 Flowchart of Change Password

Password is changed according to the owchart below.

Set mode

Indicator ON

conrmation

Password entry

Select set mode

Select

operation

setting

Change Password

Set logic

YES YES

Return to Select operation setting

NO NO

Conrm Set

operation setting

YES YES

Return to Select operation setting

NO NO

Write / conrm

operation setting

End of setting

Set OFF delay

time

Return to Select

operation setting

Set password

Conrm password

Return to Set

password

Write / conrm

password

Page 62

Change Password

4-5-2 Operation Procedure for Change Password

The procedure for changing the password (password 1 / 2) set in this device is described below. To stop changing the password before Step 19 in the table below, turn the mode selector switch to the “RUN” side, and the operation for change password will be canceled. After Step 20 or later, the operation cannot be canceled.

Step

Status of indicators and switches

Mode selector switch: RUN side Operation indicator (green): Lights up

The power saving function of this device turns OFF the 7-segment indicator

(red) 3 sec. after power ON, the end of initial diagnosis, or nal operation.

Switch the mode selector switch to the “PROG” side. This device transitions to “PROG mode.”

The operation indicator (green) turns OFF. The setting indicator (orange) blinks.

This device automatically transitions to “Indicator ON conrmation.”

Description

Individual segments of the 7-segment indicator (red) light up one by one.

Check for an error code displayed in the 7-segment indicator (red).

Press the rotary switch.

The setting indicator (orange) status changes from blinking to lighting up. This device transitions to “PROG mode.”

Press the rotary switch.

Transition to “Enter password.”

Password selection indicator (orange) blinks. Password 1 “ ” is displayed in the the 7-segment indicator (red).

Select password 1 and password 2. At factory, password 1 is set to “ ”, password 2, “ ”.

Page 63

Step

Status of indicators and switches

Change Password

Description

Select password 1. Select a number by rotating the rotary switch.

Select password 1 from “ ” to “ ”. Determine password 1 by pressing the rotary switch.

Password 2 “ ” is displayed in the the 7-segment indicator (red).

Select password 2. Similarly, select a number by rotating the rotary switch.

Select password 2 from “ ” to “ ”. Determine password 2 by pressing the rotary switch.

When password 1 and password 2 are correct, proceed to Step 11.

When password 1 or 2 is incorrect, proceed to Step 10.

“ ” is displayed in the 7-segment indicator (red).

Pressing the rotary switch returns to Step 5. Enter the password again.

Transition to “Select setting mode.”

Password selection indicator (orange) turns OFF. The logic selection indicator (orange) and delay selection indicator (orange) blink.

Page 64

Change Password

Step

Status of indicators and switches

Description

Rotating the rotary switch blinks the password selection indicator (orange).

Press the rotary switch.

Transition to “Set password.”

Password 1 “ ” is displayed in the the 7-segment indicator (red).

Set password 1. Select a number by rotating the rotary switch. Select password 1 from “ ” to “ ”. As an example, select “ ” for password 1 and then determine it by pressing the rotary switch.

Password 2 “ ” is displayed in the the 7-segment indicator (red).

Set password 2. Similarly, select a number by rotating the rotary switch.

Select password 2 from “ ” to “ ”. As an example, select “ ” for password 2 and then determine it by pressing the rotary switch.

Page 65

Step

Status of indicators and switches

Change Password

Description

Transition to “Conrm password.”

Display password 1. Rotate the rotary switch.

Display password 2.

When the selected password is correct, hold down the rotary switch to proceed to Step 20. If the selected password is incorrect, rotate the rotary switch.

In the 7-segment indicator (red), “ ” indicating “Back” is displayed.

Pressing the rotary switch returns to Step 13. Set passwords 1 and 2 again.

Holding down the rotary switch changes the display to that shown in the illustration at left. In the 7-segment indicator (red), “ ” indicating “OK” is displayed. Password selection indicator (orange) blinks.

Transition to “Write / conrm password.”

The passwords of this device have been changed.

Releasing the hand from the rotary switch proceeds to the next step.

After the end of write operation, password 1 and password 2 are alternately displayed in the 7-segment indicator (red). Password 1 is shown in the illustration at left.

As an example, “ ” is shown.

Password 2 is shown in the illustration at left.

As an example, “ ” is shown.

After conrming password 1 and password 2, press the rotary switch.

Page 66

Change Password

Step

Status of indicators and switches

Description

Transition to “Quit setting mode.”

Switch the mode selector switch to the “RUN” side.

The operation indicator (green) blinks.

Press the rotary switch.

The operation indicator (green) status changes to lighting up.

This device transitions to “RUN” status.

Page 67

Chapter 5 Software Tool

CAUTION

Connections to this device via USB are assumed to include temporary connections for e.g., settings and diagnoses. Constant connections via USB are not allowed.

.”

SF-C21

software and software tool

The available functions vary depending on the version of

Congurator SF-C

“ For details, refer to “

.”

2-4-1 Version-related Information

5-1 System Conguration

2. USB cable

3. PC

1. Software tools

1. Software tool “Congurator SF-C”

Exclusive for this device. It is used for logic settings, diagnoses, and preparation of documents. The software tool is downloadable at our website.

URL: http://www3.panasonic.biz/ac/j/dl_center/software/index.jsp?c=search

In addition to “Narrow down by Part No. / Model No. format”, use “

SF-C21

” for searching.

2. USB cable

Use a USB cable available in the market.

Type of cable Length

USB 2.0 cable (A: miniB) 3m or less

USB A type (male)‒ USB miniB type (5 pin, male)(On the side of PC) On the side

of this device

Page 68

Software Tool

5-2 Required System Specications

Operation of the software tool “

Conrm that the system in use satises the conditions and all the devices required have been

prepared.

Congurator SF-C

” requires the following environment.

5-2-1 Operating System

Microsoft Windows Vista (32 bit / 64 bit), Windows 7 (32 bit / 64 bit), Windows 8 (32 bit / 64 bit), Windows 8.1 (32 bit / 64 bit).

The user to be logged in must be specied as “Administrator” or “Power User”.

5-2-2 PC Specications

Hardware specications recommended by Windows. Fixed disk: Free space of 200 MB or more

USB port

5-3 Installation

Double-click downloaded “ConguratorSF-C_v***”.

Install the program according to the instruction of the installation program.

This installation program requires two installations: installation of software tool and installation

of USB driver for this device.

If a warning message for Windows, e.g., “User account control” or “Publisher of the driver software cannot be veried”, may be displayed before the completion of installation, such a message does not cause any problem. Proceed to the next step.

Installing the USB driver is completed automatically when this device is connected to the PC.

5-4 Uninstallation

Uninstall the following 2 items: Step 1 Congurator SF-C

Step 2 Windows Driver Package - SF-C20(usbser) Ports(11/15/2007 **)

Select “

Start

Control Panel

” → “

Program and Features

” → “

”, and then uninstall them.

Page 69

Connection of this Device and a PC

5-5 Connection of this Device and a PC

5-5-1 Connection to “Monitor Mode”

To recognize this device by connecting it to a PC, perform the following procedure:

Step

Status of indicators and switches

Power: OFF Mode selector switch: RUN side

With the internal power supply and external power supply turned OFF, connect this device with a PC via the USB cable.

Turn ON the power supply.

“ ” is displayed in the 7-segment indicator (red). All the other indicators turn OFF.

Description

*: If an error message, for example, “Your USB device is not recognized,” is

displayed in the PC, plug and unplug the USB connector, or turn ON the power supply again. This prevents displaying the message.

Press the rotary switch.

*: If the connection is made for the rst time, press the rotary switch after the

completion of USB driver installation.

The device enters “Monitor mode.”

The operation indicator (green) lights up.

In “Monitor mode,” the software tool is used to read data from and monitor this device. “Monitor mode” prevents writing data into this device. When writing data into this device, refer to Procedure “

“Transfer Mode”

Press the rotary switch.

The logic No. currently set is displayed in the 7-segment indicator (red). Logic selection indicator (orange) lights up.

“ : Overall stop control” is set at factory.

Rotate the rotary switch.

The currently set No. for OFF delay time is displayed in the 7-segment indicator (red). Delay selection indicator (orange) lights up.

“ : 0 sec.” is set at factory.

”.

5-5-2 Connection to

Rotating the rotary switch returns to No.1.

The procedure above is enabled either before or after the activation of the software tool that is described in the next section.

Page 70

Connection of this Device and a PC

5-5-2 Connection to “Transfer Mode”

Step

Status of indicators and switches

When this device is put in “Monitor mode,” turn the mode selector switch to the “PROG” side.

The operation indicator (green) turns OFF.

The setting indicator (orange) blinks.

This device automatically transitions to “Indicator ON conrmation.”

Individual segments of the 7-segment indicator (red) light up one by one.

Description

Check for an error code displayed in the 7-segment indicator (red).

Press the rotary switch.

The device enters “Transfer mode.”

“Transfer mode” disables setting operation on the side of this device. The software tool is used, for example, to transfer customizable logic to this device and change password.

“Transfer mode” puts all control outputs in OFF status.

Page 71

Connection of this Device and a PC

5-5-3 Setting to “Monitor Mode” after the End of Transfer

Step

Status of indicators and switches

When this device is put in “Transfer mode,” turn the mode selector switch to the “RUN” side.

The operation indicator (green) blinks.

Press the rotary switch.

“ ” is displayed in the 7-segment indicator (red). All the other indicators turn OFF.

Press the rotary switch.

The device enters “Monitor mode.”

The operation indicator (green) lights up.

Description

In “Monitor mode,” the software tool is used to read data from and monitor this device. “Monitor mode” prevents writing data into this device. When writing data into this device again, refer to Procedure “

Connection to “Transfer Mode”

”.

5-5-2

5-5-4 Disconnection of this Device from a PC

When the USB cable is unplugged from this device, it can be disconnected from the PC. The USB cable can be unplugged except when “logic is being transferred” by the software tool. When the mode selector switch is turned to the “RUN” side after the USB cable is unplugged, pressing the rotary switch has this device perform normal operation.

5-5-5 Initialization of this Device

Unplugging the USB cable during writing operation displays “ ” in the 7-segment indicator (red), putting it in the lockout status. When “ ” is displayed, connect this device to the PC again and initialize it by referring to “

5-22-1-2 Initialize Settings

”.

Page 72

Startup and End of Software Tool

5-6 Startup and End of Software Tool

5-6-1 Startup Software Tool

Startup the software tool “ Step 1 Click the “Start” button in Windows.

Step 2 From All Programs, go to “Panasonic-ID SUNX Safety” and “Congurator SF-C” in or-

der, and then select Congurator SF-C.

Step 3 Starting up the software tool “

tion menu.

Congurator SF-C

” according to the procedure below.

” displays the main menu and selec-

From the selection menu, select one of the following four operations:

● Create a new le

● Open sample logic

● Open a recent le

● Upload logic from device

Page 73

■ To Create a new le

Pressing “ menu disappear, making the main screen clear. Free logics can be created.

■ To Open sample logic

Pressing “ “Open sample logic” screen. Eight preset logics provided to this device can be used as sample logics. Select one from preset logics No.1 to No.8. Sample logics are revised to create logics.

■ To Open les saved

Pressing “

“Open le” screen. Select a le to be opened.

Create a new le

Open sample logic

Open a recent file

” has the selection

” displays the

Startup and End of Software Tool

■

To obtain a logic from this device in connection

Pressing “ munication with this device, acquiring a logic.

Upload logic from device

” starts com-

Page 74

Startup and End of Software Tool

5-6-2 End of Software Tool

To exit the software tool, follow one of the methods below.

From the menu bar, select “

Exit (X)

“

Click at the upper right corner of the screen.

”.

File (F)

” and then

Page 75

5-7 New / Save / Print of a File

5-7-1 Create New File

New les are created by using one of the following methods.

When the software tool starts up, select “

a new le

From the menu bar, select “

New (N)

“

”.

File (F)

”.

Create

" and then

New / Save / Print of a File

New

Click “

” icon on the toolbar.

Page 76

New / Save / Print of a File

When a new le is created according to one of the methods, the main screen is made clear.

Page 77

New / Save / Print of a File

5-7-2 Open Sample Logic

Open sample logic is performed according to one of the following methods.

When the software tool starts up, select “

sample logic

From the menu bar, select “

Open sample logic (L)

“

”.

File (F)

”.

Open

” and then

Click the “ bar.

Open sample logic

” icon on the tool-

Page 78

New / Save / Print of a File

When “ and then press “OK”.

The logic is displayed in the main screen.

Open sample logic

” is displayed, select a logic with the “

” and “

” button,

Page 79

New / Save / Print of a File

5-7-3 Open a Recent File

Existing les are opened by using one of the following methods.

When the software tool starts up, select “

recent le

From the menu bar, select “

Open (O)

“

”.

File (F)

”.

Open a

” and then

Open

Click “

” icon on the toolbar.

Page 80

New / Save / Print of a File

When the le selection diagram is displayed, select a le and click “

Opening the le displays a logic in the main screen.

Open (O)

”.

Page 81

New / Save / Print of a File

5-7-4 Upload Logic from this Device

To obtain logics from this device, one of the following methods is performed.

Connect this device with a PC according to procedure “

When the software tool starts up, select “

logic from device

From the menu bar, select “

Upload logic from device (U)

then “

Click the “ the toolbar.

Upload logic from device

”.

Device (D)

Upload

” and

”.

” icon on

5-5-1 Connection to “Monitor Mode”

”.

Page 82

New / Save / Print of a File

5-7-5 Saving a File

Save a logic, to be displayed in the main screen, in the PC as a le. The le format of the les to be created is specied to be le name “.sfc”.

Select “Save” to save a file to the same file, and select “Save as” to save under a new file name.

■ Save

Files are saved by one of the following methods:

From the menu bar, select “

Save (S)

“

”.

File (F)

” and then

Click the “

Save

” icon on the toolbar.

Page 83

New / Save / Print of a File

■ Save as

Files are saved under new le names by one of the following methods:

From the menu bar, select “

Save as (A)

“

Click the “

”.

Save as

” icon on the toolbar.

File (F)

” and then

Specify a place to save the le and the le name, and click “

Save (S)

”.

Page 84

New / Save / Print of a File

5-7-6 Download Logic to Device

Logic is transferred to this device according to the following procedure:

Connect this device to the PC according to the procedures “

Mode”

Step 1 <Method 1>

From the menu bar, select “

Download logic to device (D)

then “

Click the “ the toolbar.

Step 2 Diagnosing logic

Diagnose the logic created. This shows a display without error. Click “OK” and proceed to the next step.

5-5-2 Connection to “Transfer Mode”

” and “

Device (D)

”.

Download logic to device

”.

” and

” icon on

5-5-1 Connection to “Monitor

This shows a display with some error in the logic created. Click “OK” to return to the main screen, and then correct the logic.

The place of an error is highlighted in a red frame in the main screen.

Page 85

Step 3 Completion of entry and transfer of

password

Enter the password and click “OK”.

Logic is being transferred. While being transferred, do not remove the USB cable, or do not turn OFF the power supply.

The le has been downloaded.

Click “OK”.

New / Save / Print of a File

According to the procedures “

“Monitor Mode” after the End of Transfer

5-5-4 Disconnection of this Device from

and “

a PC

”, return this device to the monitor mode

and remove the USB cable.

5-5-3 Setting to

”

Page 86

New / Save / Print of a File

5-7-7 Print

Logic is printed by one of the following methods:

From the menu bar, select “

Print (P)

“

Click the “

”.

” icon on the toolbar.

File (F)

” and then

When the print dialog is displayed, select a printer and perform printing.

Preview is displayed on the backside of the dialog box. The contents can be confirmed before printing.

Page 87

Each Part Name of the Software Tool and Basic Operation

5-8 Each Part Name of the Software Tool and Basic Operation

The main screen of the software tool is comprised of the following elements:

Menu bar

Input block 1

Input block 2

Input block 3

Input block 4

Toolbar

Connection tab 1

Control block 1

Connection tab 2

Control block 2

Connection tab 3

Control block 3

Output block 1

Connection tab 4

Output block 2

Connection tab 5

Mode switching block

Interlock block

Auxiliary output block Logic edit block

■ Menu bar

All the operations and functions of the software tool are prepared in a menu format according to various applications.

■ Toolbar

Frequently used functions are displayed with icons.

■ Input block

Input devices are selected, and input mismatch time, etc., are set. Clicking the input block opens “Input select”.

Page 88

Each Part Name of the Software Tool and Basic Operation

■ Connection tab

Clicking this tab connects a circuit.

■ Output block

ON delay time and OFF delay time for control output are set.

■ Control block 1

Required control is selected from from AND, OR, parallel muting control, sequential muting control, two-hand control, and input select. Selecting parallel muting control or sequential muting control activates detailed settings, allowing required detailed items to be set in muting.

■ Control block 2 / 3

Required logic is selected from AND, OR and no logic.

■ Interlock block

Overall reset, partial reset (manual start) and partial reset (auto start) are carried out.

■ Auxiliary output block

Settings of auxiliary output can be changed. The results of the monitoring of input devices, internal logic, etc., are set as auxiliary output.

■ Mode switching block

Switching is performed between edit mode and simulation mode.

■ Logic edit block

Display of customizable logic No. is set.

Page 89

Creating and Editing a Logic, and Saving a File and Transferring it to this Device

5-9 Creating and Editing a Logic, and Saving a File and Transferring it to

this Device

5-9-1 Creating and Editing Logic

The following methods are available to create and edit logic.

■ Creating a new logic

A logic is created according to “

■ Open and edit a logic according to Open sample logic

Sample logic is opened and edited according to “ When a logic uses “Parallel muting,” “Sequential muting,” “Two-hand control,” and “Input select,” editing an applicable logic by opening it is easier than by creating a new logic.

■ Open a recent le and edit it

When a logic has already been created, open a recent le and edit it according to “

a Recent File

■ Obtain a logic from this device and edit it

According to “ this device, and edit it.

”.

5-7-4 Upload Logic from this Device

5-7-1 Create New File

5-7-2 Open Sample Logic

”.

5-7-3 Open

”, obtain the logic, which is being used in

5-9-2 Saving a Logic File and Transferring it to this Device

■ Saving a logic in the PC

After a logic is created and edited, it is saved in the PC as a le according to “

File

”.

■ Transfer a logic to this device

After a logic is created and edited, it is transferred to this device according to “

Logic to Device

”.

5-7-5 Saving a

5-7-6 Download

Page 90

Create a Logic

5-10 Create a Logic

5-10-1 Create a Logic

As an example, sample logic No.1 is created from the new screen.

5-10-1-1 Set Input Lock

Click input block 1 and open “Input select”.

2NC

Click “

Selected “2NC” is set in input block 1.

” at the upper left portion.

Similarly set input blocks 2, 3 and 4. Set all input blocks to “2NC”.

Page 91

5-10-1-2 Set Control Block 1

Click control block 1 and open “Select control”.

AND

Click “

Selected “AND” is set in control block 1.

” at the upper left portion.

Create a Logic

5-10-1-3 Create a Circuit

Click “A” of connection tab 1 to connect it to A of input block 1.

Page 92

Create a Logic

Similarly click “B” of connection tab 1 to connect it to B of input block 2. Click “C” to connect it to C of input block 3. Click “D” to connect it to D of input block 4.

Click “E” of connection tab 4 to connect it to E of connection tab 1.

Click “E” of connection tab 5 to connect it to E of connection tab 1. Sample logic No.1 is created completely.

Page 93

5-10-2 Example of a Logic Using Control Block 1 / 2

Click control block 2 and open “Select control”.

AND

Click “

Selected “AND” is set in control block 2.

”.

Create a Logic

● Click “C” of connection tab 1 to connect it

to C of input block 3. Click “D” to connect it to D of input block 4.

● Click “A” of connection tab 2 to connect it

to A of input block 1. Click “B” to connect it to B of input block 2.

● Click “F” of connection tab 4 to connect it

to F of connection tab 2.

● Click “E” of connection tab 5 to connect it

to E of connection tab 1.

The following logic is created.

● Output block 1 outputs the AND of input

blocks 1 and 2.

● Output block 2 outputs the AND of input

blocks 3 and 4.

Page 94

Create a Logic

5-10-3 Example of a Logic Using Control Block 1 / 2 / 3

For the creation of a logic of control block 1/2, refer to “

Using Control Block 1 / 2

Click control block 3 and open “Select control”.

AND

Click “

Selected “AND” is set in control block 3.

5-10-2 Example of a Logic

”.

Click the following portions to perform wiring.

● Click “E” of connection tab 3 to connect it

to E of connection tab 1. Click “F” to connect it to F of connection tab 2.

● Click “G” of connection tab 4 to connect it

to G of connection tab 3.

● Click “E” of connection tab 5 to connect it

to E of connection tab 1.

The following logic is created.

● Output block 1 outputs the AND of control

blocks 1 and 2.

● Output block 2 outputs the AND of input

blocks 3 and 4.

Page 95

Input Select

5-11 Select Input

5-11-1 Types of Inputs

■ 2NC

Used to connect the safety device of 2NC contact output.

■ 1NO / 1NC

Used to connect safety device of 1NO / 1NC contact output.

■ PNP×2 (equ.)

Used to connect safety devices (PNP semiconductor output × 2). The safety device to be used is a type that turns “ON-OFF” two outputs simultaneously.

■ Muting input (equ.)

Used as an input of mute sensor when it is selected as “Parallel muting” or “Sequential muting” in control block 1. This connects two mute sensors (equ.), each of which has two NO contacts or output [PNP semiconductor output]. When “Sequential muting” is set in control block 1, both “Muting input (equ.)” and “Muting input (dif.)” cannot be used at a time.

■ Muting input (dif.)

Used as the input of mute sensor when it is selected as “Parallel muting” or “Sequential muting” in control block 1. This connects two mute sensors (dif.), each of which has NO and NC contacts or output [PNP semiconductor output]. When “Sequential muting” is set in control block 1, both “Muting input (equ.)” and “Muting input (dif.)” cannot be used at a time.

■ Override

Used as the input of override switch when it is selected as “Parallel muting” or “Sequential muting” in control block 1. Connects a momentary type switch for 1NO / 1NC contact.

■ Key selector

Used as the input of key selector switch when “Input select” is selected in control block 1. Connects an alternate type key switch (with a forced breaking contact) for 1NO / 1NC.

■ Test

When test input is effective, the control output is turned into OFF status. The switch for 1NC contact or PNP semiconductor output (normally set to ON) is connected.

● Contact “Close” or output ON : Test input invalid

● Contact “Open” or output OFF : Test input valid

The input block with this input selected is not connected to connection tab, control block, or output block. If connected, the input block is judged to be erroneous by the software tool.

Page 96

Input Select

■ 1NC

Used to connect the safety device of 1NC contact output. In this case, the category of the sys-

tem including this device is specied to be category 2 or less.

■ PNP×2 (dif.)

Used to connect safety devices (PNP semiconductor output × 2). The safety device to be used is a type that turns “ON-OFF” two outputs alternately.

■ PNP×1

Used to connect a safety device (PNP semiconductor output × 1). In this case, the category of

the system including this device is specied to be category 2 or less.

■ No logic

If the number of safety devices in connection is less than 4, they are used for unused input

block. If a safety device is connected, the operation is not reected.

For the connectable input blocks, and combinations of them with control blocks, refer to “

Conguration Check

”.

5-20

5-11-2 Setting of Contact Input Mismatch Allowable Time

Setting “2NC” or “1NO / 1NC” in the input block displays a small blue window. Mismatch allowable time is set between two inputs by using up-down arrows in the input block or by direct entry.

Settable range Initial setting

Input mismatch allowable time

0 (unlimited) to 60 sec. (in units of 0.01 sec.)

1 sec.

Page 97

Input Select

5-11-3 Input Filter Time Setting

Clicking “F” in the input block opens “Input lter time.”

Input lter time for ON to OFF and OFF to ON is set for the

prevention of erratic operations caused by input chattering and noise.

Settable range Initial setting

Input lter time

ON - OFF OFF - ON

0 to 1 sec.

(in units of 0.01 sec.)

0 sec.

CAUTION

If the input lter time (ON - OFF) is set, the OFF response time for control output becomes "10ms + input lter time (ON - OFF)" or less.

Page 98

Select Control

5-12 Select Control

Selectable control in control block 1 / 2 / 3

■ AND

“AND” of inputs connected to the control block is output. Two or more inputs are connected. The input blocks in which muting input (equ.), muting input (dif.), override, key selector or test has been set cannot be connected.

■ OR

“OR” of inputs connected to the control block is output.

■ No logic

Selected when the control block is unused.

Selectable control only in control block 1

■ Parallel muting

Used when “Parallel muting” is performed. In the connected muting input block, the IN with the smaller number is set as muting input A, and the IN with the larger number is set as muting input B. If input block 3 is set and connected as a muting input, IN5 becomes muting input A and IN6 becomes muting input B.

■ Sequential muting

Used when “Sequential muting” is performed. In the two connected muting input blocks, INs are set as muting input A, muting input B, muting input C and muting input D in the ascending order of the IN number. If input blocks 2 and 3 are set and connected as muting inputs, IN3 becomes muting input A, IN4 becomes muting input B, IN5 becomes muting input C, and IN6 becomes muting input D. When “Sequential muting” is selected, both “Muting input (equ.)” and “Muting input (dif.)” cannot be used for input block at a time.

Page 99

Select Control

■ Two-hand control

Used to congure Two-hand control devices of ISO 13851 (JIS B9712).

■ Select input

When output, state is switched between the two input blocks. Three input blocks are connected to control blocks, and one of them is specied to be “key selector”. If input block 2 and input block 4 are set as inputs to be selected and input block 3 is set and connected to the key selector input, input block 2 is selected when IN5 is OFF and IN6 is ON and input block 4 is selected when IN5 is ON and IN6 is OFF.

For the connectable input blocks, and combinations of them with control blocks, refer to “

Conguration Check

”.

5-20

Page 100

Interlock Block

5-13 Interlock block

Reset operation of this device is set. Click and select the interlock block. The combinations of overall resets and partial resets are unavailable.

● Overall reset

● Partial reset (auto start) + Partial reset (auto start)

● Partial reset (auto start) + Partial reset (manual start)

● Partial reset (manual start) + Partial reset (auto start)

● Partial reset (manual start) + Partial reset (manual start)

■ Overall reset

The outputs of two systems of this device are reset by one operation.

● Manual reset : Momentary type switch is connected to between INT11 and INT12.

Switching the switch contact from “Closed to Open” performs reset operation.

● Auto reset : Short-circuit is generated between INT21 and INT22.

If INT21-INT22 is not short-circuited when power is turned ON, manual reset is automatically selected.

■ Partial reset

Each of the outputs of two systems of this device is reset individually.

● Manual reset : Momentary type switch is connected to between INT11 and INT12 and be-

tween INT21 and INT22. Switching the switch contact from “Closed to Open” performs reset operation.

● Auto reset : Short-circuit is generated between INT11 and INT12 and between INT21 and

INT22.

Also refer to “

3-4 Interlock (Reset)

”.